Parts Catalog & Technical Guide: PHONE:860.482.8283 FAX:860.496.9320
Parts Catalog & Technical Guide: PHONE:860.482.8283 FAX:860.496.9320
Parts Catalog & Technical Guide: PHONE:860.482.8283 FAX:860.496.9320
WWW.BORGESON.COM PHONE:860.482.8283
201011
FAX:860.496.9320
INTRODUCTION
Founded in Torrington, CT, Borgeson began manufacturing universal joints for lathes and milling machines in 1914. By the 1920s, Ford was using our universal joints for steering some of their prototypes. Borgeson Universal continued to develop and refine u-joints for industrial, aerospace and OEM vehicle applications. Borgeson was also supplying steering universal joints for racing vehicles when purchased in 1982 by the current owners. Being street rodders, we soon began developing applications for street rods. Borgeson has continually improved and developed the original needle bearing universal joints into the most reliable, smoothest operating, strongest u-joints you can buy. Today, Borgeson is the leading manufacturer and supplier of aftermarket steering universal joints and steering components for the street rod, racing, specialty automotive and pickup truck markets. Seeking to expand, Borgeson purchased Mullins Steering Gears in 2001. Mullins had been providing the street rod industry with quality steering boxes and a full line of aluminum accessories for over 17 years. Our first joint project was the Collapsible Rod Column which was honored with the NSRA 2001 Safety Product of the year award. Our manufacturing facility is located at 91 Technology Park Drive, Torrington, Connecticut. This new 50,000 square foot plant was designed and built for increased production efficiency and capacity so we can better serve our customers. We use the latest manufacturing and inventory control procedures to maintain stock, and take great pride in being able to ship most orders the same day, if placed by 3:30 PM Eastern Time. We believe our growth is based on a policy of honesty and always listening to our customers, whether you are a corporation or working in your garage. We try to respond to your suggestions by developing needed innovations to help increase steering system safety and make building your car more fun. This dedication to safety has been recognized by the National Street Rod Association with Safety Product of the Year Awards in 1992 and 2001 and Street Rod Manufacturer of the Year Award in 1999. Ultimately, your vehicles safety depends on you. We strive to make Borgeson steering components as safe as possible. You cant buy a stronger, safer u-joint anywhere in the world! However, its effectiveness is only as good as the installation. You wouldnt believe the scary installations weve seen over the years, everything from 1/2 drive socket flex joints to u-joints and shafts welded directly to a steering box. These things should never have been on the road! Even a u-joint operating at angles outside of its design parameters is a very dangerous situation. The steering and brake systems are the most important components of your car yet many times, the steering box to steering column connection seems to be an afterthought. Your car must be designed as an integral unit with the steering box or rack and pinion, engine, exhaust, steering column and connecting shafts and u-joints in a safe working relationship. In this catalog, you will find many installation suggestions and guidelines that will help in the design of a safe, smooth operating steering setup. Call if you have any questions. Our technical staff has over 70 years combined experience in the design and application of steering systems. Remember, auto manufacturers have thousands of engineers and millions of miles of road experience to rely on when designing a steering system. Without the benefit of those resources, the possibility of a malfunction is greater so, overbuild your system and inspect it frequently. Safety should be your most important concern! We attend many shows during the year, so stop by our booth and say hello, well be happy to help! For sales and technical support, Call 860.482.8283 FAX 860.496.9320 www.borgeson.com
CONTENTS
STREET ROD
SINGLE U-JOINTS...........................................3 DOUBLE U-JOINTS..........................................4 VIBRATION REDUCERS & RAG JOINTS........5 INTERMEDIATE STEERING SHAFTS..............6 TELESCOPING SHAFTS..................................6 SUPPORT BEARINGS......................................7 COUPLERS & ADAPTERS................................7 PIN & BLOCK RACING U-JOINTS...................8 STEERING COLUMNS & ACCESSORIES........9 COLUMN DROPS AND FLOORMOUNTS.......10 TACH CUPS & AXLES....................................11 STREET ROD STEERING BOXES..................12 PITMAN ARMS...............................................12
MUSCLE CAR
POWER STEERING PUMPS & ACCESSORIES....13 MUSCLE CAR STEERING..............................14 195864 CHEVY CAR....................................15 196372 CHEVY II.........................................15 195557 CHEVY CAR....................................16 196382 CORVETTE......................................17 196504 MUSTANG........................................18 195264 FORD FULL SIZE............................19 196677 FORD MID SIZE...............................20 196604 FORD TRUCK..................................21 197308 CHEVY/GMC TRUCK......................22 197908 DODGE TRUCK...............................23 197206 JEEP ................................................24 STEERING SYSTEM DESIGN...................2529 POWER STEERING TIPS...............................30 STEERING TROUBLE SHOOTING.................31 SPLINE REFERENCE CHART........................32 SHOP TOUR...................................................33 ORDERING & SHIPPING INFORMATION......34
TRUCK&SUV
SI
N C E 1914
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SINGLE NEEDLE BEARING UNIVERSAL JOINTS Steel 016464 010964 011864 013164 013464 014064 012564 014364 014664 014964 015264 015564 014334 014349 013409 013418 013431 013434 013440 013449 013452 013737 014921 014925 014928 014930 014937 014946 014955 014909 014918 014931 014940 014949 014952 015231 015255 015252 015225 015240 014912 014352 013446 Stainless 116464 110964 111864 113164 113464 114064 112564 114364 114664 114964 115264 115564 114334 114349 113409 113418 113431 113434 113440 113449 113452 113737 114921 114925 114928 114930 114937 114946 114955 114909 114918 114931 114940 114949 114952 115231 115255 115252 115225 115240 114912 114352 113446 Polished 126464 120964 121864 123164 123464 124064 122564 124364 124664 124964 125264 125564 124334 124349 123409 123418 123431 123434 123440 123449 123452 123737 124921 124925 124928 124930 124937 124946 124955 124909 124918 124931 124940 124949 124952 125231 125255 125252 125225 125240 124912 124352 123446 Aluminum 216464 210964 211864 213164 213464 214064 212564 214364 214664 214964 215264 215564 214334 214349 213409 213418 213431 213434 213440 213449 213452 213737 214921 214925 214928 214930 214937 214946 214955 214909 214918 214931 214940 214949 214952 215231 215255 215252 215225 215240 214912 214352 213446 Description 3/4 smooth x 3/4 smooth 9/16-26 x 3/4 smooth 5/8-36 x 3/4 smooth 3/4-30 x 3/4 smooth 3/4-36 x 3/4 smooth 13/16-36 x 3/4 smooth 11/16-36 x 3/4 smooth 1-48 x 3/4 smooth 17 mm DD x 3/4 smooth 3/4 DD x 3/4 smooth 1 DD x 3/4 smooth 3/4 V x 3/4 smooth 1-48 x 3/4-36 1-48 x 3/4 DD 3/4-36 x 9/16-26 3/4-36 x 5/8-36 3/4-36 x 3/4-30 3/4-36 x 3/4-36 3/4-36 x 13/16-36 3/4-36 x 3/4 DD 3/4-36 x 1 DD 3/4-48 x 3/4-48 3/4 DD x 5/8-36 Chrysler 3/4 DD x 11/16-36 3/4 DD x 11/16-40 3/4 DD x 3/4-20 3/4 DD x 3/4-48 3/4 DD x 17mm DD 3/4 DD x 3/4 V 3/4 DD x 9/16-26 3/4 DD x 5/8-36 3/4 DD x 3/4-30 3/4 DD x 13/16-36 3/4 DD x 3/4 DD 3/4 DD x 1DD 1 DD x 3/4-30 1 DD x 7V 1 DD x 1 DD 1DD x 11/16-36 1DD x 13/16-36 7DD x 9/16-36 1-48 x 1 DD 3/4-36 x 17mm DD
Smooth X Smooth Bore Spline X Smooth Bore
Spline x Spline
Steel
Aluminum
Many other sizes are available. Visit www.borgeson.com for a full product listing. Our aluminum joints are approved for use in the
Posies Aeroliner
DOUBLE NEEDLE BEARING UNIVERSAL JOINTS Steel 026464 020964 021864 023164 023464 024064 024364 024664 024964 025264 024334 024349 023409 023418 023431 023434 023449 024949 024946 024918 024952 Stainless 136464 130964 131864 133164 133464 134064 134364 134664 134964 135264 134334 134349 133409 133418 133431 133434 133449 134949 134946 134918 134952 Polished 146464 140964 141864 143164 143464 144064 144364 144664 144964 145264 144334 144349 143409 143418 143431 143434 143449 144949 144946 144918 144952 Aluminum 226464 220964 221864 223164 223464 224064 224364 224664 224964 225264 224334 224349 223409 223418 223431 223434 223449 224949 224946 224918 224952 Description 3/4 smooth x 3/4 smooth 9/16-26 x 3/4 smooth 5/8-36 x 3/4 smooth 3/4-30 x 3/4 smooth 3/4-36 x 3/4 smooth 13/16-36 x 3/4 smooth 1-48 x 3/4 smooth 17mm DD x 3/4 smooth 3/4 DD x 3/4 smooth 1 DD x 3/4 smooth 1-48 x 3/4-36 1-48 x 3/4 DD 3/4-36 x 9/16-26 3/4-36 x 5/8-36 3/4-36 x 3/4-30 3/4-36 x 3/4-36 3/4-36 x 3/4 DD 3/4 DD x 3/4 DD 3/4 DD x 17mm DD 3/4 DD x 5/8-36 3/4 DD x 1 DD
Smooth X Smooth Bore Spline X Smooth Bore
Spline X Spline
Many other sizes are available. Visit www.borgeson.com for a full product listing.
POPULAR SPLINE SIZES Nominal Spline Size 9/1617 9/1626 9/1636 5/829 5/836 GM* 5/836 Chrysler* 11/1636 11/1640 3/420 3/430 3/436 3/448 13/1636 148 Approximate Diameter # of Splines Over Splines in a Full Circle .562 17 .562 26 .562 36 .625 29 .625 36 .625 36 .687 36 .687 40 .745 20 .730 30 .735 36 .750 48 .820 36 .985 48
Smooth
Actual size can measure .015 over or under the size listed. *5/8-36 GM and 5/8-36 Chrysler are not interchangeable.
DOUBLE D (DD) SIZES Nominal Size 17mm DD 18mm DD 3/4 DD 1 DD 3/4 Mustang V
Street Rods by Michael
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Approx. Size Across Flats (B) .570 .610 .550 .790 N/A
VIBRATION REDUCERS
Noise, vibration, and harshness are on top of the list of concerns for all automotive enthusiasts. With the more frequent use of rack and pinions and low profile tires, there are more road vibrations transmitted to the steering wheel than in the past. Using urethane to isolate all of the metal components, Borgeson has developed vibration reducers to diminish the annoying vibrations that are transmitted through the steering system and felt in the steering wheel. The use of the Borgeson vibration reducer results in an immediate improvement of the steering feel. As an added benefit, this reduction in vibration has been shown to increase the overall life of the steering components, including the steering column and box.
VIBRATION REDUCER/UNIVERSAL JOINT COMBINATION*
Steel 033434 033449 033452 034909 034931 034934 034949 034952 034940
Stainless 153434 153449 153452 154909 154931 154934 154949 154952 154940
Polished 163434 163449 163452 164909 164931 164934 164949 164952 164940
Description 3/436 x 3/436 3/436 x 3/4 DD 3/436 x 1 DD 3/4 DD x 9/1626 3/4 DD x 3/4 30 3/4 DD x 3/436 3/4 DD x 3/4 DD 3/4 DD x 1 DD 3/4 DD x 13/16-36
The vibration reducer/u-joint combination (VJ) comes with a 9/16-26, 5/8-36, 3/4-30, 3/4-36, or 3/4-DD coupler end and any spline or DD size on the u-joint end of the VJ. The VJ is also available in stainless steel with the same coupler options as steel and any spline or DD size on the u-joint end. Polished stainless is available as an option.
Polished Stainless Steel U-Joint/ Vibration Reducer Combination
*Vibration reducers are not available with smooth bores. They should not be pinned or welded. U-Joint/Vibration Reducer
Many other sizes are available. Visit www.borgeson.com for a full product listing.
On some factory applications, a flexible coupling was used to attach the column to the steering box when there was perfect alignment. If the original column or box is changed, the stock coupling may not work. If a conversion from a long input steering box to a short input with an aftermarket column is done, a flexible coupling needs to be added. Borgeson offers the largest variety of spline and double D sizes to fit most applications. Rag Joints are only available in steel.
RAG JOINTS Steel 053134 053440 053143 053443 053149 053449 053152 054043 053434 054940 054052 Description 3/4-30 x 3/4-36 3/4-36 x 13/16-36 3/4-30 x 1-48 3/4-36 x 1-48 3/4-30 x 3/4 DD 3/4-36 x 3/4 DD 3/4-30 x 1 DD 13/16-36 x 1-48 3/4-36 x 3/4-36 3/4 DD x 13/16-36 13/16-36 x 1 DD
Rag Joint
Many other sizes are available. Visit www.borgeson.com for a full product listing.
DESIGN AND INSTALLATION TIP: Dont install a vibration reducer in the center of a length of shaft. It can cause excess flexing and possible binding. If your system requires the use of a support bearing, the vibration reducer must be used between the support bearing and the column. The support bearing can pick up chassis vibration and will transfer it up the steering shaft to the wheel reducing the effects of the vibration reducer.
INTERMEDIATE SHAFTS
Splined and Double D Shafting
We recommend splined or double D shafting, as it is a simple and safe method of attaching your steering components. If phasing needs to be slightly adjusted because of a tight spot in a u-joint, you can easily index or rotate a splined shaft in small increments. We offer 3/4 double D shafts in steel and stainless steel. Splined shafts are available in steel, stainless steel and aluminum. The u-joint is attached to the shaft using set screws and lock nuts. The drawback to the double D shaft is that the phasing is not adjustable. However, using double D style is preferred over welding and/or pinning due to serious potential problems with those methods. Welding can overheat the u-joint bearings causing loss of lubrication. If welding is the only option, it should be done by a certified welder. Pinning requires holes to be drilled in shafting causing a weakening of the shaft. Vibration may cause a pin to back out or become loose in the hole so it is necessary to use a safety backup such as a hose clamp or safety wire in conjunction with a pin. Never use a bolt to hold a smooth shaft to a smooth joint. Steel 3/4 Splined Shafts are splined 2 on both ends. They are available in 2 increments from 2 to 36. Each end can be trimmed up to 1 for an exact fit. Steel 3/4 round shafts that are splined on one end only are available in 5, 16, and 36 lengths.
Steel Double D Shafts are available in 18 and 36 lengths only. They are easy to trim to get an exact fit.
Telescoping Shaft
Borgeson offers two telescoping shaft assemblies in 24 and 36 overall lengths. These shafts can be used in a variety of applications and make installation and removal of steering system components simple and easy. By pulling or pushing on the assembly, the overall length can be shortened or lengthened. This telescopic shaft also meets NHTSA guidelines for collapsibility in passenger cars and adds a measure of safety.
See our design section beginning on page 23 for information about measuring your system. STEERING SHAFTING Steel 409202 409204 409206 409208 409210 409212 409214 409216 409218 409220 409005 409016 409036 409418 409436 N/A 450024 450036 Stainless N/A 419204 419206 419208 419210 419212 419214 419216 419218 419220 N/A N/A N/A N/A 419436 419422 N/A N/A Polished N/A 429204 429206 429208 429210 429212 429214 429216 429218 429220 N/A N/A N/A N/A 429436 429422 N/A N/A Aluminum N/A 439204 439206 439208 439210 439212 439214 439216 439218 439220 N/A N/A N/A N/A N/A N/A N/A N/A Description 3/436 x 2 Long 3/436 x 4 Long 3/436 x 6 Long 3/436 x 8 Long 3/436 x 10 Long 3/436 x 12 Long 3/436 x 14 Long 3/436 x 16 Long 3/436 x 18 Long 3/436 x 20 Long 3/436 x 5 Long 3/436 x 16 Long 3/436 x 36 Long 3/4 DD x 18 Long 3/4 DD x 36 Long 3/4 DD x 22 Long 24 Extended Length 36 Extended Length
Splined at Both Ends
Stainless Steel 3/4 Splined Shafts are available in 1/4 increments from 3 to 24 lengths, with 7/8 of spline on each end. Custom length stainless shafting is also available with 7/8 spline on each end, polished or unpolished. (polished shown)
Stainless Steel Double D Shafts are available in 22 and 36 lengths. All stainless shafting is available polished or unpolished. (polished shown)
Aluminum 3/4 Splined Shafts have 2 of spline on each end and come in 2 increments from 4 to 36. Aluminum DD shafts are not available
Double D (DD)
Telescoping Shafting
Telescoping Shafts Borgeson offers two telescoping shaft assemblies in 24 and 36 overall lengths. These shafts can be used in a variety of applications and make installation and removal of steering system components simple and easy. Telescopic shafts can be easily trimmed to fit many applications.
Many other sizes are available. Visit www.borgeson.com for a full product listing.
www.borgeson.com
860.482.8283
fax 860.496.9320
Steering Supports
STEERING SUPPORTS Plain Finish 650000 670000 670600 680000 700000 710000 700010 Polished 660000 N/A N/A 690000 N/A 720000 N/A Description Billet Aluminum Support Bearing Billet Steel Support Bearing 6 Billet Steel Support Bearing Billet Stainless Steel Support Bearing Steel Rod End Bearing Stainless Steel Rod End Bearing Firewall Flange Bearing
Firewall Flange Bearing
COUPLERS Steel 310900 311800 312100 313400 313434 315249 314000 314300 314349 314900 313449 315200 Stainless 320900 321800 322100 323400 323434 N/A 324000 324300 N/A 324900 N/A 325200 Polished 330900 331800 332100 333400 333434 N/A 334000 334300 N/A 334900 N/A 335200 Description 9/16-26 x 3/4 Smooth 5/8-36 x 3/4 Smooth 5/8-36 Chrysler x 3/4 Smooth 3/4-36 x 3/4 Smooth 3/4-36 Through Spline 1 DD x 3/4 DD 13/16-36 x 1 Smooth 1-48 x 1-1/4 Smooth 1-48 x 3/4 DD 3/4 DD x 3/4 Smooth 3/436 x 3/4 DD 1 DD x 1-1/4 Smooth
Adapter Coupler
Coupler
Coupler
Part Number 505959 505962 506262 Part Number 515964 516262 516264 516464 510962 510964 Part Number 526464 520962 520964 523164 523464 524064
Description 1/2 Smooth x 1/2 Smooth 1/2 Smooth x 5/8 Smooth 5/8 Smooth x 5/8 Smooth Description 1/2 Smooth x 3/4 Smooth 5/8 Smooth x 5/8 Smooth 5/8 Smooth x 3/4 Smooth 3/4 Smooth x 3/4 Smooth 9/16-26 Spline x 5/8 Smooth 9/16-26 x 3/4 Smooth Description 3/4 Smooth x 3/4 Smooth 9/16-26 x 5/8 Smooth 9/16-26 Spline x 3/4 Smooth 3/4-30 Spline x 3/4 Smooth 3/4-36 Spline x 3/4 Smooth 13/16-36 x 3/4 Smooth
Smooth X Smooth
Spline X Smooth
11/4 JOINTS
Smooth X Smooth Spline X Smooth
The advantage to the pin and block style of universal joint is a high strength to weight, size and cost ratio. These u-joints are manufactured from high strength billet alloy steel and then heat treated to obtain maximum strength. Because the u-joints use pivot pins and blocks instead of sealed needle bearings, they must be checked and lubricated every time the vehicle is driven. A rubber boot is also available to retain lubrication. The smaller sizes are ideal for fabricating shift linkage. Borgeson pin and block u-joints have a 30 maximum operating angle. These u-joints are not for street use. Our BORG-SPEC u-joint was designed for the performance market to replace the MIL-SPEC u-joints. MIL-SPEC u-joints were designed for industrial type applications which only required the u-joint to run in one direction. BORG-SPEC ujoints are engineered to exceed the MIL-SPEC requirements that are important to the performance industry. BORG-SPEC u-joints have a higher breaking strength, operate at greater angles and have less radial play then a MIL-SPEC u-joint. All BORG-SPEC u-joints have a sealed rubber boot to retain lubrication. These u-joints are not for street use. Built stronger than MIL-SPEC Greater operating angles than MIL-SPEC Less radial play than MIL-SPEC Sealed boot Borgeson quality
Many other sizes are available. Visit www.borgeson.com for a full product listing.
PIN & BLOCK RUBBER BOOT Part Number 600700 601000 Description for 3/4 Joint for 1 Joint
BORG-SPEC U-Joints
Description 1/2 Smooth x 1/2 Smooth 1/2 Smooth x 5/8 Smooth 5/8 Smooth x 5/8 Smooth 9/16-26 x 3/4 Smooth 1/2 Smooth x 3/4 Smooth 5/8 Smooth x 5/8 Smooth 5/8 Smooth x 3/4 Smooth 3/4 Smooth x 3/4 Smooth
860.482.8283 fax 860.496.9320
Our traditional 3 and 4 spoke wheels are 14 diameter. These wheels are available in a UV protected urethane or wrapped with rich black leather. Our Forty Ford style and Banjo style wheels are 15 diameter. The Banjo style is comfortably padded and finished in rich black leather. The Forty Ford style has a painted gloss black finish. All of our wheels are built to fit our traditional style columns using a 3 bolt mounting pattern.
Our economy stainless steel steering column is available in a brilliant polished or brushed finish. This column has a 1-3/4 tube with a 3 bell and will fit all standard 3-Bolt steering wheels. It has no provision for wiring. This column is available in an 18 Shorty version in addition to; 26, 30, 34 lengths and has a 3/4-36 spline shaft. STAINLESS STEEL ROD STEERING COLUMNS NEW
Polished 908054 908051 908052 908053 Brushed 908044 908041 908042 908043 Description Stainless Steel Economy Column, 18 Length Stainless Steel Economy Column, 26 Length Stainless Steel Economy Column, 30 Length Stainless Steel Economy Column, 34 Length
NEW
STEERING WHEELS & ADAPTERS Part Number 804001 804002 804003 804004 804005 804006 908102 Description Bell Style Wheel, Urethane Grip, 3-Spoke Bell Style Wheel, Leather Grip, 3-Spoke Bell Style Wheel, Urethane Grip, 4-Spoke Bell Style Wheel, Leather Grip, 4-Spoke Banjo Wheel, Leather Grip Forty Ford Style Wheel, Painted Black 3-Bolt Wheel to GM Column Adapter
NEW
Our easy to install, solid full circle design, slides over the end of the steering column. This provides a secure way to mount the column to the floor. The inner collar pivots to accommodate any floor angle. Available for 1-1/2, 1-3/4, 2 and 2-1/4 columns. A split design that separates in half to clear the column shift lever is also available; the split design can be installed on a column already in the vehicle; available for 2 and 2-1/4 columns. We manufacture all floor mounts from solid billet aluminum.
FLOOR MOUNTS Machined 909013 909001 909003 909005 909007 909009 Polished 909014 909002 909004 909006 909008 909010 Description Solid Swivel 1-1/2 Column Solid Swivel 1-3/4 Column Solid Swivel 2 Column Solid Swivel 2-1/4 Column Split Swivel 2 Column Split Swivel 2-1/4 Column
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Solid Swivel
Split Swivel
10
Our billet tach cups are available in either a polished or machined finish with your choice of steering column or dash mount. Tach cups are available to fit 1-3/4, 2, 2-1/4 and 2-3/8 diameter columns. Moon tachs are made by Autometer and Classic, please verify which brand you have.
BILLET TACH CUPS Machined 901001 901003 901005 901007 901009 902001 902003 902005 902007 902009 Polished Description 901002 901004 901006 901008 901010 902002 902004 902006 902008 902010 Dash Mount 1-3/4 Column Mount 2 Column Mount 2-1/4 Column Mount 2-3/8 Column Mount Dash Mount 1-3/4 Column Mount 2 Column Mount 2-1/4 Column Mount 2-3/8 Column Mount Machined 903001 903003 903005 903007 903009 904001 904003 904005 904007 904009 Polished Description 903002 903004 903006 903008 903010 904002 904004 904006 904008 904010 Dash Mount 1-3/4 Column Mount 2 Column Mount 2-1/4 Column Mount 2-3/8 Column Mount Dash Mount 1-3/4 Column Mount 2 Column Mount 2-1/4 Column Mount 2-3/8 Column Mount
Fits Classic Instruments Tachs Fits Stewart Warner Tachs
Drilled Axle
11
This is a real Vega box, not a cheap copy. The 140 is recommended only for vehicles under 2400 lbs. Steering ratio is 22:1. Reversed boxes are also available.
This box was designed as a direct replacement for the Vega 140 steering box. It features a stylish case CNC machined from solid 6061-T6 billet aluminum. Available with either a machined or polished finish.
POWER BOXES FOR STREET ROD APPLICATIONS Part # 800209 800208 800207 800220 800221 800222 800205 800100 Description New Delphi 600 Gear Power Steering Box, 12.7:1 Ratio, 3/4-30 Spline New Delphi 600 Gear Power Steering Box, 14:1 Ratio, 3/4-30 Spline New Delphi 600 Gear Power Steering Box, 16:1 Ratio, 3/4-30 Spline Remanufactured Saginaw 700 Power Steering Box, 12.7:1 Ratio, 3/4-30 Spline Remanufactured Saginaw 700 Power Steering Box, 14:1 Ratio, 3/4-30 Spline Remanufactured Saginaw 700 Power Steering Box, 17.5:1 Ratio, 3/4-30 Spline Remanufactured Saginaw 700 Power Steering Box, Variable Ratio, 3/4-30 Spline Remanufactured Saginaw 605, 16:1 Ratio 3/4-30 Spline
525 Box
Brand New OEM and remanufactured units are available. The 525 steering box is available with a 1 or a 3-1/2 long input shaft with 16:1 or 24:1 ratios. Reversed boxes are also available.
Our dress-up top cover has a radiused edge design. It is machined from billet aluminum with your choice of polished or machined finish. Includes gasket and stainless steel fasteners.
VEGA 140 & 525 COVERS Machined 921001 921005 Polished Description 921002 921006 Vega 140 525
The 530 variable ratio box has the same feel as the 525 in the center of the boxs travel but the ratio slows as you turn further resulting in much easier parking with less effort required to turn. The 530 variable ratio box has a -30 spline input shaft and a 1-1/4 sector shaft. The 530 variable ratio box uses pitman arms from the popular Saginaw 700 power steering gear.
Mustang Box
STAINLESS STEEL PITMAN ARM NUT Polished 806100 806101 Description SS Nut 3/4-16, Vega 140 SS Nut 7/8-14, 525 & 11/8 Mustang
This remanufactured Mustang steering box is available with two steering ratios, 16:1 and 20:1. This box works well in side steer applications.
PITMAN ARMS Part Description 806001 122/525/605 Stainless (6-1/4 between centers) 806002 122/525/605 Stainless Polished (6-1/4 between center) 806003 122/525/605 Bendable Steel Flat (6 between centers) 806008 OEM 700/530 Variable, Cleaned, Inspected and Painted 806016 122/525/605 Steel, Flat, Bendable (7 between centers) 806017 122/525/605 Chrome, Flat (7 between centers) 806018 700/530 Variable Steel, Flat (7 between centers) 806010 Vega 140 Steel, Flat, Bendable (6 between centers) 806011 Vega 140 Chrome, Flat (6 between centers) 806012 Vega 140 Steel, Pre-Bent 806014 Mustang 1-1/8 Sector, Steel 806015 Mustang 1-1/8 Sector, Chrome Other arms are available, please call.
Borgeson offers three generations of GM integral power steering boxes. The Saginaw 605 is used in many applications where space is a concern. The Saginaw 605 was the smallest power steering box available from GM. The 605 has a 16:1 ratio. The Saginaw 700 was used widely by GM from the mid 60s to early 2000, and is available in four different ratios, 3 fixed and one variable. The GM Delphi 600 represents the latest generation of integral power steering gearbox technology with true modern power steering feel and feedback. The 600 is available in three different ratios.
GM 605 Power Box GM 700 Power Box GM 600 Power Box
12
Brand new aluminum power steering pump made by GM and finished by Borgeson. We offer remote style pumps either preset for Mustang R&P pressure or in standard GM pressure. Pumps are available in either a highly polished or a cast finish, with either slip-on or AN ends.
Unpolished 800301 800303 800305 800307 REMOTE 800500 800501 800502 800503
REMOTE RESERVOIR STYLE TYPE II PUMPS SELF CONTAINED POWER STEERING PUMPS Black 800310 800312 SELF 802400 802402 802403 802407 802409 802410 Chrome Description 800311 P/S Pump with Keyway 800313 P/S Pump with Keyway for Mustang Pressure CONTAINED PUMP BRACKETS Self Contained P/S Pump Bracket, SBC/SWP Self Contained P/S Pump Bracket, SBC/LWP Self Contained P/S Pump Bracket, BBC/SWP Self Contained P/S Pump Bracket, BBC/LWP Self Contained P/S Pump Bracket, SBF/289/302/351W Self Contained P/S Pump Bracket, Ford 200/250 I-6 Polished Description 800302 Remote P/S Pump / GM psi / Slip on end 800304 Remote P/S Pump for Mustang psi / Slip on end 800306 Remote P/S Pump / GM psi / AN end 800308 Remote P/S Pump for Mustang psi / AN end PUMP MOUNT KITS (includes pulley) Remote P/S Pump Mount Kit, SBC, V-Belt, Polished Remote P/S Pump Mount Kit, SBC, Serpentine, Polished Remote P/S Pump Mount Kit, BBC, V-Belt, Polished Remote P/S Pump Mount Kit, BBC, Serpentine, Polished
Borgeson manufactures power steering pulleys to fit either our keyway shaft self contained pumps or our press-on style remote Type II pumps.
Our billet aluminum power steering reservoir is available in either a matte or a highly polished finish. The reservoir has internal baffle plate and includes an O-Ring sealed cap and mounting bracket. It uses standard NPT fittings.
REMOTE POWER STEERING RESERVOIR Part # 800600 800601 Description Remote reservoir with bracket, Polished Remote reservoir with bracket, Matte finish POWER STEERING HOSE KITS Rubber 925101 925102 925103 N/A N/A Stainless 925201 925202 925203 925204 925205 Description Hose Kit, 2-Piece, GM Pump to 74-78 Mustang Rack Hose Kit, 2-Piece, GM Pump to 79-97 Mustang Rack Hose Kit, 2-Piece, GM Pump to GM Box Hose Kit, 3-Piece Custom Hose Kit, 2-Piece Custom
We have rubber or stainless steel hoses for many popular applications. The braided stainless steel hose kits use a high pressure Teflon lined hose. Custom 3-Piece hose kits are only available in stainless steel for your remote reservoir application.
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Borgeson remanufactured manual steering boxes are assembled to the same demanding standards as our precision u-joints, far surpassing the OEM standards. Each box is chemically cleaned, inspected and refinished. All components are thoroughly inspected and replaced or re-machined as needed. Each is then carefully assembled, adjusted and inspected to exceed factory specifications.
All steering boxes come with a 3 year warranty.
MANUAL STEERING BOXES Part # 920010 920028 920027 920034 920032 920023 Description New OEM 525 Manual Steering Box 24:1 Ratio 3/4-30 Spline 525 Manual Steering Box, Remanufactured, 16:1 Ratio 3/4-36 Spline 122 Manual Steering Box, Remanufactured, 24:1 Ratio 3/4-36 Spline 530 Manual Steering Box, Remanufactured, Variable Ratio 3/4-30 Spline 62-82 Mopar Manual, Remanufactured, Original Aluminum Case, 3/4-36 Spline 525 Manual Truck Box, Remanufactured, Mounts Outside Frame, 3/4-36 Spline
6282 Mopar Manual Box
GM 525
GM 122
Borgeson gives you a great way to shed up to 28 pounds and free up some extra horsepower with our complete power to manual conversion kits. Each direct fit conversion kit includes a new 525 box, pitman arm and half rag joint. Universal kit includes remanufactured 530 variable ratio box, half rag joint and re-uses power pitman arm. Quick ratio steering boxes are also available.
All steering boxes come with a 3 year warranty.
Let Borgeson help you replace your worn or rusted Muscle Car intermediate steering shaft. Whether you are simply replacing a worn out rag joint, or would like to upgrade to a heavy duty telescopic shaft with billet steel universal joints give Borgeson a call and we will be glad to help you select the proper components.
Description 19781988 Malibu and 19821992 Camaro 19641967 Chevelle, 442, GTO 19701981 Camaro and 1975-1979 Nova 19681972 Chevelle, 442, GTO Universal Kit: 1/2 Rag Joint and Box, re-uses power pitman arm
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999014 58-64 Power Conversion Kit. SBC/SWP, Stock Column 999015 58-64 Power Conversion Kit. Box, Joint and Shaft Only ididit Direct Replacement Columns Available
196372 CHEVY II
Borgeson now offers direct replacement manual steering boxes for your 1963-1972 Chevy II. These steering boxes are made in the USA and have a 3 year warranty. Borgeson remanufactured manual steering boxes are assembled to the same demanding standards as our precision u-joints, far surpassing the OEM standards. Each box is chemically cleaned, inspected and refinished. All components are thoroughly inspected and replaced or re-machined as needed. Each is then carefully assembled, adjusted and inspected to exceed factory specifications.
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Borgeson offers an integral power steering conversion for your 1955-1957 Chevy. The Borgeson conversion box is a remanufactured GM Delphi 600 integral power steering gearbox. The Delphi 600 represents the latest generation of integral power steering gearbox technology with true modern power steering feel, feedback and a sporty 12.7:1 ratio. Borgeson has remanufactured this box to bolt directly to the factory mounting location and to fit the stock pitman arm. Cars with factory power steering will require a drag link adapter.
*Complete conversion kits include: Power steering box, P/S pump, pump bracket, P/S pulley, rag joint, P/S hoses and economy steering column floor mount. ididit Direct Replacement Columns Available
5557 Complete Power Steering Conversion Kit
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196382 CORVETTE
Borgeson offers a remanufactured original manual steering box and our new integral power steering conversion box for your 19631982 Classic Corvette. These boxes are made in the USA and have a 3 year warranty.
19631982 CORVETTE Part # 920035 920022 053434 053143 800108 990002 055034 055043 925103 925203 800310 800311 Call 802400 Call 999016 999017 999031 999032 Description 63-67 Corvette, Remanufactured Original, 3/4-36 Spline 68-82 Corvette, Remanufactured Original, 3/4-30 Spline Replacement Rag Joint 19631966, 3/4-36 Spline X 3/4-36 Spline Replacement Rag Joint 19681982, 3/4-30 Spline X 1-48 Spline 63-82 Corvette Delphi 600 Gear Power Steering Conversion Box 63-82 Corvette Manual Drag Link Adapter for cars with factory power steering Rag Joint 18MM-DD X 3/4-36 for connection of Box to 3/4-36 Spline column Rag Joint 18MM-DD X 1-48 for connection of Box to 1-48 Spline column 2 Piece Rubber P/S Hose Kit, GM Pump to GM Box 2 Piece Stainless P/S Hose Kit, GM Pump to GM Box GM Power Steering Pump with Keyway, Painted Black GM Power Steering Pump with Keyway, Chrome Corvette P/S Pump Pulley, 2-Row Keyway Style P/S Pump Bracket, Steel, SBC/SWP Corvette P/S Pump Bracket, Steel, BBC/SWP 6366 Power Conversion Kit SBC/SWP, Manual Steering, Stock Column 6782 Power Conversion Kit SBC/SWP, Manual Steering, Stock Column 6366 Power Conversion Kit for cars with factory P/S 6782 Power Conversion Kit for cars with factory P/S
Borgeson remanufactured Corvette steering boxes are assembled to the same demanding standards as our precision u-joints, far surpassing the OEM standards. Each box is chemically cleaned, inspected and refinished. All components are thoroughly inspected and replaced or re-machined as needed. Each is then carefully assembled, adjusted and inspected to exceed factory specifications. Replacement rag joint couplers available.
Borgeson offers an integral power steering conversion for your 1963-1982 Classic Corvette. The Borgeson conversion box is a remanufactured GM Delphi 600 integral power steering gearbox. The Delphi 600 represents the latest generation of integral power steering gearbox technology with true modern power steering feel, feedback and a sporty 12.7:1 ratio. Borgeson has remanufactured this box to bolt directly to the factory mounting location and to fit the stock pitman arm. A new rag joint will be required for connection to the stock column. The factory column will need to be collapsed or shortened 1-2 for clearance of conversion box. Also a drag link adapter will be required for cars with factory style power steering. Eliminate your leaky control valve and feel the road with a new integral power steering conversion from Borgeson.
SI
N C E 1914
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Borgeson now offers an integral power steering conversion for your 1965-1970 Classic Mustang. The Borgeson conversion box is a remanufactured modern integral power steering gearbox. The Borgeson integral power steering gearbox provides true modern power steering feel, feedback and a sporty 16:1 ratio. 19651967 Mustangs will require a replacement column shaft. 19681970 Mustangs will need the factory column collapsed 1-2 for clearance. Cars with factory power steering will require either a drag link adapter or a manual steering centerlink. Eliminate your leaky control valve and feel the road with a new integral power steering conversion from Borgeson. NOTE: Power conversion box will not fit with factory Z-bar clutch linkage.
19651970 POWER CONVERSION BOX & ACCESSORIES Part# 800110 800111 990040 052534 990016 925107 925108 925109 925110 925121 800330 800334 990003 999020 999021 999023 999024 999025 999026 999027 Description Integral Power Steering Box with 1 Sector Shaft Integral Power Steering Box with 1-1/8 Sector Shaft 6567 Replacement Column Shaft with Floor mount Complete Rag Joint for 6567 Mustang with Conversion Box 1/2 Rag Joint for 6870 Mustang with Conversion Box P/S Hose Kit, Rubber, Ford Conversion Box to Ford Pump V-8 P/S Hose Kit, Rubber, Ford Conversion box to Saginaw pump upgrade V-8 P/S Hose Kit, Rubber, Ford Conversion Box to Ford Pump I-6 P/S Hose Kit, Rubber, Ford Conversion Box to Saginaw Pump I-6 Steering Box Hose Adapter Set-6AN SBF Saginaw P/S Pump upgrade includes: pump, bracket and pulley. 200/250 I-6 Saginaw P/S Pump, Bracket and Pulley 6770 Mustang Drag Link Adapter, Replaces Control Valve 196566 Mustang with Manual Steering and 289/302/351 W 196870 Mustang with Manual Steering and 289/302/351 W 196566 Mustang with Power Steering and V-8 196870 Mustang with Power Steering V-8 196870 Mustang with Power Steering I-6 196566 Mustang with Manual Steering and 200/250 I-6 196870 Mustang with Manual Steering and 22/250 I-6
196504 MUSTANG
Borgeson remanufactured Mustang steering boxes are assembled to the same demanding standards as our precision u-joints, far surpassing the OEM standards. Each box is chemically cleaned, inspected and refinished. All components are thoroughly inspected and replaced or re-machined as needed. Each is then carefully assembled, adjusted and inspected to exceed factory specifications. With six different configurations Borgeson is sure to have the direct replacement manual box for your classic Mustang.
Borgeson makes direct replacement steering assemblies for 79-04 Mustangs. The factory rag joint is eliminated in all assemblies giving additional header clearance. We offer assemblies with or without vibration reducers. We also offer the 79-93 assembly in aluminum for added weight reduction. The precision needle bearing u-joints give a great positive feel to the steering with no backlash or radial play.
19792004 MUSTANG STEERING SHAFTS Part # 000655 000656 000657 000658 000662 000663 000650 000651 Description 7993 Manual Steering without Vibration Reducer 7993 Power Steering without Vibration Reducer 7993 Manual Steering with Vibration Reducer 7993 Power Steering with Vibration Reducer 7993 Aluminum, Manual Steering without Vibration Reducer 7993 Aluminum, Power Steering without Vibration Reducer 9404 Rack to OEM Column without Vibration Reducer 9404 Rack to OEM Column with Vibration Reducer
9404 Mustang
7993 Mustang
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19521964 FORD FULL SIZE Part# Call Call Call Call Call Call Call Call Call Call Description Ford Full Sized Power Conversion Box P/S Pump Upgrade, 292/312 Y-Block, Includes Pump Bracket and Pulley P/S Pump Upgrade, 289/302/351W, Includes Pump Bracket and Pulley Power Steering Hose Kit, 2-Pc Rubber, GM Pump to Conversion Box V-8 Only Steering Box Hose Adapter Set-6AN 2-Row Add-On Crank Pulley, Adds 2nd Row for P/S Manual Drag Link Adapter, Full Sized Ford Rag Joint Coupler 3/4-36 x 11/16-36 Steel Coupler 11/16-36 Smooth Replacement Steering Column Shaft
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At the time this catalog was printed the products contained on this page were under development. Please call 860-482-8283 or visit our website for the latest application and fitment information.
Borgeson now offers manual and integral power steering conversion boxes for the 19661977 Mid-Sized Ford cars. Borgeson has all the components available to convert from either manual or factory power steering to a new modern integral power steering box. Lose the loose leaky control valve and feel the road with a new Borgeson integral power steering conversion. This steering box will bolt directly to the stock mounting location and fit your original pitman arm. Column modifications will be required for clearance of the larger steering box. Steering column must be shortened 3 to fit new power steering box. Column modifications will vary depending on shift location and year of car. You will need to shorten your existing steering column 3 for clearance of the new steering box. See the picture to the right for the new relative position of the rag joint. Firewall seal will need to be altered.
NEW PRODUCTS
This conversion Box & Kits will fit the following years and models: 19661970 Ford Fairlane 19661970 Ford Falcon 19661970 Ford Ranchero & Falcon Ranchero 19681971 Ford Torino & Gran Torino 19701977 Ford Maverick
19661977 Ford Mid Size Cars Part # 920036 800114 800330 800334 802409 802410 925107 925108 925109 925110 925121 990003 990016 Description Ford Mid Sized Manual Steering Box Ford Mid-Sized Power Conversion Box P/S Pump Upgrade, 289/302/351W, Includes Pump, Bracket and Pulley P/S Pump Upgrade, I-6 200/250, Includes Pump, Bracket and Pulley Power Steering Pump Bracket, Steel, Ford 289/302/351W, Saginaw Style Pump. Power Steering Pump Bracket, Steel, Ford 200/250, Saginaw Style Pump. Power Steering Hose Kit, 2 Pc Rubber, Ford Pump to Conversion Box, V-8 Only Power Steering Hose Kit, 2 Pc Rubber, GM Pump to Conversion Box, V-8 Only Power Steering Hose Kit, 2 Pc Rubber, Ford Pump to Conversion Box, I-6 Only Power Steering Hose Kit, 2 Pc Rubber, GM Pump to Conversion Box, I-6 Only Steering Box Hose Adapter Set-6AN Manual Drag Link Adapter, Mid-Sized Ford Steering Coupler, 1/2 Rag Joint, Steering Box Side, 11/16-36 Spline, With Disc
Manual Box
At the time this catalog was printed the products contained on this page were under development. Please call 860-482-8283 or visit our website for the latest application and fitment information.
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19661977 Bronco
Borgeson remanufactured manual steering boxes are assembled to the same demanding standards as our precision u-joints, far surpassing the OEM standards. Each box is chemically cleaned, inspected and refinished. All components are thoroughly inspected and replaced or re-machined as needed. Borgeson offers an integral power steering conversion for your 1966-1977 Bronco. The Borgeson conversion box is a remanufactured GM Delphi 600 integral power steering gearbox. Borgeson has remanufactured this box to bolt directly to the factory mounting location and to fit the stock pitman arm. A new universal joint will be required for connection to the stock column and a new hose kit for connection to the pump of your choice.
19661977 BRONCO STEERING Part # 920033 000973 000976 800107 014925 000820 000821 000822 925106 925102 800330 800334 21 Description 6677 Bronco, Remanufactured Original 6675 Bronco, Manual Steering (Column must be modified) 7375 Bronco, Power Steering (Rag Joint Column) 6677 Bronco Delphi 600 Gear Power Steering Conversion Box Universal Joint 3/4-DD to 11/16-36 Conversion Box Only 7677 Bronco Steering Shaft with Borgeson Conversion Box 6675 Bronco Steering Shaft M/S with Borgeson Conversion Box 7375 Bronco Steering Shaft P/S with Borgeson Conversion Box 2 Piece Rubber P/S Hose Kit, Ford Pump to Conversion Box 2 Piece Rubber P/S Hose Kit, Saginaw Pump to Conversion Box SBF Saginaw P/S Pump upgrade. Includes: pump, bracket and pulley Ford I-6 Saginaw P/S Pump upgrade. Includes: pump, bracket and pulley
Manual Steering Box Replacement Steering Shafts
Power Steering Conversion Box & Accessories Bronco Power Conversion Box
E XTREME-DUTY
TWO-JOINT STEERING ASSEMBLY 19731994 A two-joint system that eliminates the factory rag joint is also available. You should use the two-joint system if you use your truck for extra heavy-duty offroading or have a body lift installed.
You may already have experienced a clunking or ratcheting feel in the steering of your 1999 or newer Chevy truck. Borgesons direct replacement assembly is a permanent solution to the problem.
CHEVY & GMC FULL SIZE STEERING ASSEMBLIES Part # 000930 000932 000933 000934 000935 000936 000937 000941 Description 7378 Full Size with Rag Joint Flange 7376 Extreme-Duty with 2 Universal Joints 7778 Extreme-Duty with 2 Universal Joints 7991 Full Size with Rag Joint Flange 7994 Extreme-Duty with 2 Universal Joints 9294 with Universal Joint and Complete Rag Joint 9908 Full Size Truck & SUV Upper Shaft Replacement Rubber Rag Joint with Hardware
NEW
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This Borgeson replacement assembly incorporates a needle bearing u-joint, a flanged end to accept the OEM rag joint, and a telescoping shaft which will correct the classic Dodge steering wander. The telescoping shaft is a safety feature not found in the stock OEM assembly and it will accommodate 3 aftermarket body lift kits. Replacement rag joint available.
19791993 EXTREME-DUTY
Two-joint Steering Assembly
Use this assembly if you use your truck for very rough offroading and worry about the rag joint failing. This Borgeson replacement eliminates both the factory flex joint and the rag joint with a second u-joint.
REPLACEMENT RAG JOINT
You must verify that the rag joint flange can be removed from the column shaft before ordering.
DODGE PICK-UP & RAMCHARGER STEERING ASSEMBLIES Part # 000940 000941 000943 000945 000950 000951 000952 000951 Description 7993 Full Size with Rag Joint Flange Replacement Rubber Rag Joint with Hardware 7993 Extreme-Duty 2-Joint System (verify Column*) 94 Full Size 9502 Full Size 0308 2500 & 3500 4WD Models 0308 1500, 2500 & 3500 2WD (Except 1500 4X4 Mega Cab) 0608 1500 4WD Mega Cab
NEW
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197206 JEEP
19721986 Jeep CJ
Jeeps original steering shaft assembly was not designed for the added stress of body lifts and oversized tires. Borgesons replacement assembly has a telescoping shaft with two precision needle bearing u-joints. The steering assembly is easy to install with common hand tools. Once installed, you will experience much tighter and more responsive steering. Borgeson makes an upgrade for the 1976-86 CJ which offers a vibration reducer. This was never available from the factory. Steering shafts have a 5 year warranty.
The YJ heavy-duty telescoping shaft assembly is similar to the CJ with two precision needle bearing u-joints and a vibration reducer. A vibration reducer was standard on YJs. A version without the vibration reducer is also available.
JEEP STEERING SHAFTS Part # 000903 000904 000905 000910 000915 000920 000925 000926 000890 000890 000941 000893 000896 000873 000874 000875 000876 Description 7275 CJ, Manual 7275 CJ, Power 7686 CJ, Manual 7686 CJ, Power 7686 CJ, Manual with Vibration Reducer Upgrade 7686 CJ, Power with Vibration Reducer Upgrade 8795 Wrangler, Power & Manual 8795 Wrangler, Power & Manual W/O Vibration Reducer 7483 Cherokee (SJ) Power with Rag Joint Flange 7491 Wagoneer (SJ) Power with Rag Joint Flange Rubber Rag Joint and Hardware 8400 Cherokee/Wagoneer (XJ) 9295 Grand Cherokee (ZJ) 9706 TJ Upper Shaft 9702 TJ Manual Lower Shaft 9702 TJ Power Lower Shaft 0306 TJ Power & Manual Lower Shaft
7686 CJ Manual
NEW
3 YEAR WARRANTY ON TRUCK BOXES
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Any time more than two universal joints are used in a system, a shaft support is required to prevent the shafts from looping. In a system with 3 u-joints, one support is required. For each additional u-joint, an additional support will be needed. In a 3 joint system it is best to locate the shaft support as close to the center u-joint as possible. If one of the shafts is significantly longer than the other, it is best to locate the support on the longer shaft.
Vibration reducers can substantially reduce, and even eliminate annoying road vibration from being transmitted to the steering wheel. Location of the reducer in a system is very important in order to take full advantage of its effects. In a two joint system, the vibration reducer can be installed at either end without any loss of effectiveness. In a system with one or more shaft supports however, the vibration reducer should be located on the column side of the supports. A shaft support located on the steering column side of a vibration reducer can pick up vibration, bypass the reducer, and transmit the vibration to the steering wheel.
Shorty Columns
A great way to free up some much needed leg room in your street rod is by using a shorty column. This moves the steering column up under the dash and gives you much more leg/pedal space resulting in a much more comfortable ride.
LO T CA IO
TR
I AD
TI
AL
CO
UM
Our tech support staff is only a phone call away if you have questions. Their experience can help you design the right system for your vehicle. You can reach us at 860-482-8283 Monday-Friday 7:30 AM to 5:00 PM Eastern Time
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One thing frequently overlooked when building or modifying a car is the position of the steering box. Steering boxes are often positioned with the input shaft level creating a much more complex steering linkage. A great way to simplify your steering linkage is to position the steering box with the input shaft angled up toward the steering column.
Steering Ratio
The steering box ratio is the relationship between input motion and output motion. The ratio is expressed as 24:1, 22:1, 16:1, etc. For example, in a 24:1 ratio box, the pitman shaft rotates one degree for every 24 degrees of input shaft rotation. The higher the first number, the more input shaft rotation is required to get the same amount of output shaft rotation. Dividing the first number in the ratio by four, gives the number of turns lock to lock.
Steering speed can be adjusted by box ratio or pitman arm length. The longer the pitman arm, the quicker the steering will be. That is, a longer pitman arm means less steering wheel movement is required to produce the same amount of front wheel movement. So if you are looking to speed up or slow down the steering, changing the pitman arm is an easy way to do it.
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Determine splined shaft length with one u-joint and u-joint/vibration reducer combination.
1. Measure the distance from the end of the column to the box/rack (Dimension C). 2. Subtract 4 from this measurement. 3. Order the next even size shaft (Dimension B). Note: We stock stainless and polished stainless shafting in 1/4 increments up to 24
EXAMPLE If C is 19 subtract 4 (1-1/2 for a joint and 2-1/2 for the vibration reducer). B is 15. Order a 16 shaft and trim 1 from the shaft, either from one or both ends.
There are various ways of adding a vibration reducer to a system. Because of the difference in shafts, u-joints, racks, boxes, and columns, we recommend you call our technical support staff. We can suggest options that will result in the best steering system for you.
Rag joints are designed to dampen vibrations, they are not designed to accommodate an angle. If you do not have a straight connection a rag joint should NOT be used.
The Borgeson 16 series u-joints will operate smoothly up to 35. The 16 series double u-joints will operate smoothly up to 70. The u-joints must not be altered in any way. Pin and block style u-joints will operate at 30 smoothly.
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Figure A
Borgeson offers splined shafts and joints which give the option of easy disassembly when repairs on the vehicle become necessary. Another advantage is the ability to rotate the shaft in relation to the u-joint in small increments. This makes it easier to position the u-joints in the correct relationship to each other. A flat should be filed on the splined shaft where the set screw will clamp (figure A). This will prevent damage to the spline and allow for easier disassembly. Always lock the set screw with a lock nut, Loc-Tite or similar product. The shaft must be flush with the inside of the yoke (figure B), not so short that it sacrifices strength or so long that it interferes with the center workings of the joint. To determine the spline size of a component, measure the outside diameter and count the number of splines. If there is a flat spot on the shaft and some of the splines are missing, (figure C) count halfway around where there are splines and double that number. We need to know how many teeth are in a theoretical full circle. If you have something unusual or youre unsure about measuring the spline, make an impression of it in clay and send it to us. A Double D (figure D) shaft has two flats on the shaft that correspond to two flats in the female end of the u-joint. The disadvantage of this style is the lack of adjustability because the shaft can only be rotated 180. The Double D shaft should have a dimple machined on the shaft for the set screw to clamp to (figure D).
Figure B
Count the number of splines of half of the circumference and double that number for total
Figure C
Common practice is to use two 3/16 diameter roll pins in each yoke at right angles to each other and approximately 3/8 apart. (figure E) An even stronger connection can be made by using hardened shear pins. Pinning can be used when the shaft can be removed from the vehicle and supported properly when inserting the pins. Driving pins in while the assembly is in the car could cause damage. The major drawback to pinning is that a 3/4 diameter shaft is weakened by 30%, smaller shafts are weakened to an even greater extent. If you are considering using bolts instead of roll pins, dont. NEVER USE BOLTS! Always use roll pins. Roll pins are driven in and fit very tightly in the drilled hole. Bolts often fit loosely inside the drilled hole and repeated back and forth movement, even though very slight, can cause the bolt to work harden and fail.
Pinning
Figure D
Figure E
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CAUTION: Collapsibility
Every steering system should include some means of directing energy away from the driver in the event of a collision. One method of reducing the chance of this happening is to intentionally design angles into the steering system so that the force of a collision deflects the column away from the driver. A second method is to use the Borgeson telescopic intermediate shaft.
BORGESON DOES NOT RECOMMEND USING LESS THAN 3/4 DIAMETER SHAFTS
All Borgeson spline and DD shafts are 3/4 diameter. We will not sell a shaft with a smaller diameter due to safety considerations. A 5/8 shaft is 42% weaker than a 3/4 shaft and can be twisted with a 14 steering wheel.
Problem:
Here is a straight column WITHOUT a collapsible intermediate shaft. In the event of a collision, a vehicle without a collapsible intermediate shaft the column is forced into passenger compartment.
U-Joint Orientation
When two joints are used on a shaft, the forks of the yokes closest to each other should be in line, or in phase. Premature wear or binding can result if the u-joints are not phased properly. Sometimes if the u-joints are at a severe angle, even if they are phased correctly, a hard spot in the steering may occur for no apparent reason. If this happens, index the u-joints two or three splines in one direction. The hard spot should disappear or be minimized.
IMPACT
CORRECT PHASING
Solution: A
With a telescopic intermediate shaft the column slides together, compacting before it gets a chance to enter the passenger compartment.
INCORRECT PHASING
IMPACT
Solution: B
Here is an example of a steering system with angular collapsibility. An angle designed into steering shaft deflects the column upward upon impact.
Another less common (and definitely not recommended) method of getting from the column to the rack or box is to use flex cabling from a Pinto (this cable is no longer available from Ford). Ford only used these for a couple of years before switching to joints and shafts, which should tell you something. When a heavier engine is put into a larger heavier car, a flex cable is not reliable.
IMPACT
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CAUTION: Welding
Welding joints is a common practice in racing, however, it is not a method we at Borgeson would recommend. Hairline cracks, which may be all but invisible to the unaided eye, could cause a weld to fail under severe stress. It may also be illegal in some states to weld steering system components on a car used on the street. Improper grounding can cause damage which will result in the failure of the steering. Overheating, which can occur at relatively low temperatures, can distort the yoke and melt the grease out of the needle bearings or damage the seals. This can prevent the joint from operating freely and it may fail. Cooling a weld too quickly can cause cracks, leading to sudden failure. Also, welding is a permanent connection that makes disassembly almost impossible should it become necessary. Caution: Welding on steering components is illegal in some states. Check first.
When trying to determine what is causing a problem in your power steering, keep this in mind. If the problem occurs only in one direction, the problem is probably in the box or rack. If the problem is in both directions, it is most likely the pump, dirty fluid or hoses. Be sure there are no kinks or obstructions in your power steering hoses and that they are the right inside diameter for the application.
Before changing any single component of the steering system, inspect the cleanliness of your system. Dirty or black fluid can quickly ruin new steering components. If changing the box or rack, rub your finger on the inside of the reservoir. If it isnt clean, you must flush the pump and hoses with clean fluid before installing new components.
Using a key, as is done in many industrial applications, can transmit power effectively from the shaft to the joint. A key, however, is not suitable to take sudden shock (such as from a pothole or accident) which can distort or shear the key or shaft keyway. This may cause play to develop in the system or, even worse, failure. It should be noted that in industrial applications, keys are designed to shear, preventing damage to expensive components. In automotive applications a sheared key will cause extensive damage by causing a loss of control of the vehicle. Set screws should never be used to secure smooth bore joints. They should only be used as a method to prevent a splined or Double D shaft from disengaging from the joint. An indentation or flat should be made for the set screw on splined or DD shafts.
All power steering systems are designed to be self-bleeding, but sometimes they need a little help. After installing new components, fill the reservoir and let it sit for a few minutes. Raise the front end of the vehicle and turn the wheels back and forth slowly with the engine off to allow the steering box to draw fluid. Keep the reservoir full. When the fluid level stops dropping, start the vehicle and continue turning the wheels. When the fluid level remains constant the system is fully bled. Put cardboard under the front tires while testing your steering system. The cardboard will slide on the floor and prevent wearing flat spots on the tires from excessive turning of the wheels while not moving.
Corvairs were rear-engined cars; this means there was very little weight on the front tires. The steering box used in these cars was a very light duty box. It is not recommended for use in a street rod with the engine in the front. Steering gear failure could cause a severe accident.
All Borgeson steering boxes are set at the factory to the proper specifications. Any adjustments of the box beyond that will void the warranty and cause premature wear on the steering box. Please do not try to adjust your steering box. Please contact us if you feel your steering box needs adjustment.
We recommend a maximum weight limit of 2400 lbs. for a vehicle using a Saginaw 140 (Vega) steering Box. We recommend the 525 Saginaw box for vehicles exceeding 2400 lbs.
GM power steering pumps will produce up to 1,500 PSI. We recommend 1,200 PSI for steering box applications and 800 900 PSI for Mustang rack & pinions. If a pump is generating too much pressure for the rack or box you are using, the steering will be over assisted resulting in twitchy steering at speed. This can be corrected by adjusting the pumps internal pressure valve. To properly adjust this pressure order part #899001Pressure Reducing Kit.
www.borgeson.com
860.482.8283
fax 860.496.9320
30
STEERING TROUBLESHOOTING
Many factors influence power steering troubleshooting. Here is a list of common steering and driving complaints their causes and some suggestions to fix it.
Road Wander:
Vehicle wanders left/right without any definite input from the steering wheel requiring constant small correction to drive straight. Low or unequal tire pressure. Steering linkage from column to box or rack loose or worn Front-end alignment out of specification. (Inadequate positive Caster) Steering box or rack worn or out of adjustment Steering tie rod ends worn or loose
Vehicle fails to return to center after a turn or requires steering input to return to center. Binding of steering linkage or components Front-end alignment out of specification. (Inadequate positive Caster) Steering box or rack improperly adjusted.
Over-steering / Darting:
Vehicle over steers and is overly sensitive to all steering wheel input requiring constant correction. Excessive P/S pump pressure / miss-matched components. Steering linkage from column to box or rack loose or worn Steering box or rack worn or out of adjustment
Excessive free play felt in the steering wheel before the wheels actually begin to turn. Steering linkage from column to box or rack loose or worn Steering box or rack worn or out of adjustment Steering tie rod ends worn or loose Steering gear loose on frame
An abnormal amount of force is required to turn the wheels in both directions. Low tire pressure Low P/S fluid level Insufficient P/S pump pressure and flow Excessive P/S fluid temperature Binding of steering linkage or components
After servicing the P/S system you experience either a loss of power steering or intermittent assist. Low P/S fluid level P/S Belt broken or slipping Air trapped in the P/S system Dirt or contaminants trapped in the P/S pump bypass valve
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All Measurements can be +/- .015. Precision measuring equipment should be used.
Diameter Splines Double D Flats
GM Column
Ford Column
525/122
Other Manufacturers
Small Spline Large Spline Small Double D Large Double D Small Spline Small Double D Large Double D International Ididit-aluminum Ididit-steel Flaming River Borgeson
Description
.735 .985 .750 .993 .735 .750 .993 .985 .985 .993 .993 .735
Diameter
600
GM Manual Box
605
GM Power Box
GM Rack
700
Ford Box Ford Rack
Other Manufacturers
Mustang
Chrysler Chrysler Chrysler Chrysler Chrysler Chrysler Chrysler Chrysler Omni Corvair Vega (model 140) Corvette (6367) Corvette (6883) (5864) Model 122 (6585) Model 525 (86 & later) Model 605 (7884) Model 700 (77 & earlier) Model 700 (78 & later) 79 & later Some Models Corvette (84 & later) Fiero Manual & Power Mustang & Pinto Manual Mustang & Pinto Power 94Later Mustang Heidts Super Ride Rack Independent Chassis Rack Jaguar & MGB Kugel Rack Borgeson Billet Aluminum Vega Woodward Rack Nissan Pacer (AMC) Unisteer Manual Rack Volkswagen Rabbit Rack VW Rabbit Rack Diesel
9/16-17 .562 17 9/16-26 .562 26 9/16-36 .562 36 5/8-36 C* .625 36 11/16-36 .687 36 3/4-36 .735 36 13/16-36 .820 36 9/16-26 .562 26 5/8-36 .625 36 5/8-36 .625 36 3/4-36 .728 30 3/4-30 .735 36 3/4-36 .735 36 3/4-30 or 3/4-36 .730 30 or 36 3/4-30 .728 30 3/4-30 .728 30 13/16-36 .820 36 3/4-30 .728 30 5/8-36 .625 36 3/4-30 .728 30 17mm DD .670 .570 17mm DD .670 .570 3/4-36 .735 36 9/16-26 .562 26 3/4-36 .735 36 3/4-V .740 9/16-26 .562 26 9/16-17 .562 17 3/4-48 .750 48 9/16-26 .562 26 5/8-36 .625 36 3/4-20 .735 20 11/16-36 .687 36 Please measure and count splines. Could be either 636, 736, or 836 9/16-26 .562 26 11/16-40 .687 40 3/4-36 .735 36
www.borgeson.com
860.482.8283
fax 860.496.9320
32
SHOP TOUR
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GENERAL INFORMATION
Shipping Information
It is our policy to charge only the actual UPS shipping charges. We ship via UPS Ground, 3 Day Select, 2nd Day Air or Next Day Air. On small shipments to the west coast, we recommend 3 Day because it cuts about 3 days in transit and is not much more expensive than the regular ground service.
Warranty
Borgeson will not be liable for personal or property damage caused by the use or misuse of any product that we manufacture or sell. We have no control over installation and/or use of our products. We will repair or replace, at our option, any product found to be defective in either material or workmanship subject to our inspection. Normal wear is excluded from this warranty. Any product that has been abused, altered, or incorrectly installed is not covered. Our sole remedy shall be repair or replacement, no monetary refund will be granted. Any parts used in competition are excluded from this warranty.
SI
N C E 1914
Return Policy
It is our policy to accept any inventory product purchased directly from us and currently offered for sale in our catalog for exchange or, at our option, a refund. All items are subject to a 10% restocking fee. Products must be in resalable condition with no paint or alterations. If rework is necessary, the cost of the rework will be deducted from the credit allowed. If a product was purchased from a Borgeson dealer, the return must be handled through that dealer. Before any item can be returned to us, a Return Authorization Number must be obtained from us. COLLECT CALLS OR C.O.D. SHIPMENTS ARE NOT ACCEPTED. The Return Authorization Number must be clearly marked on the outside of the box and paperwork with replacement instructions must be included.
Claims for damaged or lost merchandise are to be made to the freight carrier. If you receive a damaged package or a package that looks like it has been tampered with, make a written note on this to the freight carrier when you sign for the package. A verbal note to the driver is not sufficient. Carefully open and be sure to save the damaged container as visible proof. This is the first thing they will ask to see. Notify the local office of the freight carrier as soon as possible (within 48 hours).
The steering system must be in perfect operating condition at all times. It should be checked on a regular basis. Components should move freely with no play. If play develops, replace worn parts as necessary. Check all set screws, clamp screws and pins for tightness. Welds are especially difficult to inspect by eye, but look for any visible cracks.
Visit us online: www.borgeson.com For technical information and to order, call: 860.482.8283 FAX 860-496-9320 91 Technology Park Drive, Torrington CT 06790-3098
2010 BORGESON UNIVERSAL COMPANY Specifications subject to change without notice. Not responsible for typographic errors.
www.borgeson.com 860.482.8283 fax 860.496.9320
34
Experience Counts
Who else can say that theyve been making quality u-joints since 1914?
The major car manufacturers have thousands of engineers and billions of miles of past experience and they still have to recall cars to correct engineering mistakes. When an individual builds a car without the benefit of all that experience, the possibility of a malfunction is much greater. Frequent inspection of a non-factory steering system is a small price to pay for possibly saving a life.
SI
N C E 1914
WWW.BORGESON.COM
PHONE:860.482.8283
FAX:860.496.9320