REV.

NO

DATE 19-Jul-10 21-Jun-11 24-Oct-11 14-Feb-13 13-Mar-13 NWP 1 OF 5 PSV-0600B

PREP'D NP JOA JOA RAU RAU

CHK'D SCJ SCJ SCJ KSJ YA

CALCULATION SHEET
FOR PRESSURE RELIEF VALVE

K02 K03 L01 L02 L03 Unit : Sheet : Item No. :

Project : Client : Service :

DSO Offshore CNL Test Separator

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Notes. 1. The design pressure of Well Test Separator is 367 barg which is higher than SITP. Therefore no need to consider blocked discharge. 2. When the vessel is subjected to fire, the liquid in the vessel vaporizes or reaches a supercritical condition. 3. When the mixed phase density decrease below the starting mixed phase density at the initial condition, the required volume for the fluid, at the set pressure, is larger than the volume available in the drum and the PSV will need to open. 4. At liquid level high or normal, the fluid in the vessel is liquid. But at liquid level low, the fluid in the vessel is vapour. 5. At liquid level high or normal, the PSV is sized for Fire-thermal expansion. 6. At liquid level low, the PSV is sized for Fire-unwetted. 7. At the relieving pressure (324.1 barg + 21% = 392.2 barg), the oil stream of test separator is in critical condition. And the relieving condition (vapour fraction as 0.001) can't be simulated. 8. At liquid level high, the relieving flowrate is higher than flow at normal liquid level. 9. At relieving pressure (392.1 barg), the relieving temperature is 534 C. At the relieving pressure/temperature, the vessel can't be ruptured within 1000 hours. And the 324.1 barg is the same as well SITP. Therefore the set pressure of PSV is set as 324.1 barg. (ref-DSO-176-PRO-CAL-CNL-0000-00009) 10. PSV set pressure is the same as well SITP. Therefore it is not required to consider gas blowby through Choke valve. 11. PSV type : Pilot 4. Equipment Design Pressure : 367 barg 5. PSV Set Pressure 324.1 barg (Note 9) 6. Reliving Contingencies Applicable or not Yes Yes N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A (Note 10) 3. Equipment Protected : Well Test Separator, 176-MBD-0600 2. Reference P&ID SOM-NWP1-PRO-PID-HHI-0000-00017-00 1. Objective Identify reliving contingencies and determine relieving flowrate of Pressure Relief Valve PSV-0600B

No. A B C D E F G H I J K L

Case Fire (Wetted Surface Area) Fire (Unwetted Surface Area) Blocked Discharge Reflux Failure Check Valve Malfunction Tube Rupture Control Valve Failure Power Failure Gas Blowby Loss of air or gas instrument Loss of cooling Excessive heat input

Flowrate(kg/hr) 531 1661

Remarks (Note 2, 3, 4, 5, 7, 8) (Note 2, 3, 4, 6, 9) (Note 1)

REV. NO

DATE 19-Jul-10 21-Jun-11 24-Oct-11 14-Feb-13 13-Mar-13 NWP 2 OF 5 PSV-0600B

PREP'D NP JOA JOA RAU RAU

CHK'D SCJ SCJ SCJ KSJ YA

CALCULATION SHEET
FOR PRESSURE RELIEF VALVE BY API RP 521 (Thermal Expansion)
K02 K03 L01 L02 L03 Project : Client : Service : DSO Offshore CNL Test Separator 1. Cause of Overpressure 2. Hydraulic Expansion Rate Relieving rate (gpm) = = B = H = G = C = Unit : Sheet : Item No. : Thermal Expansion at Level High due to fire

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

BH 500 G C 4.69 gpm 0.0009 /F

API RP 521

cubical expansion coefficient per degree Fahenheit See below. 969,776 Btu/hr total heat transfer rate, maximum exchanger duty during operation 0.50 specific gravity referred to water 3 = Density = 31.34 lb/ft 149.47 ( = 141.5/Sp.Gr. - 131.5 API Gravity) 0.7391 Btu/lb specific heat of the trapped fluid

3. Sizing for Liquid Relief (G/P1-P2) AL = Q 38 Kd Kw Kv 2 = 0.0017900 inch Q = G = Kd = Kw = Kv = Pset = P1 = P2 = 4.69 0.50 0.65 1 1.0000 4699.45 5686.33 14.5 gpm Sp.Gr. = 1,179 lb/hr 530.55 kg/hr

effective coefficient of discharge correction factor due to backpressure no viscosity correction psig psig psig upstream relieving pressure total back pressure

4. Selection of Orifice Size & Type The quantity of PSV to be installed : Inlet size Cal.

1 X

SETs Outlet size

1.0

* D *

2.0

5. Selected Orifice Area : In case of 4

6. Rated Flow rate : In case of 4 7. Expansion Coefficient API Gravity 3 - 34.9 35 - 50.9 51 - 63.9 64 - 78.9 79 - 88.9 89 - 93.9 94 - 100 and lighter Water 72,452.51 lb/hr -----------------> 32,821.0 kg/hr

Value 0.0004 0.0005 0.0006 0.0007 0.0008 0.00085 0.0009 0.0001

REV. NO

DATE 19-Jul-10 21-Jun-11 24-Oct-11 14-Feb-13 13-Mar-13 NWP 3 OF 5 PSV-0600B

PREP'D NP JOA JOA RAU RAU

CHK'D SCJ SCJ SCJ KSJ YA

CALCULATION SHEET
FOR PRESSURE RELIEF VALVE BY API RP 521 (Thermal Expansion)
K02 K03 L01 L02 L03 Project : Client : Service : DSO Offshore CNL Test Separator 1. Cause of Overpressure 2. Hydraulic Expansion Rate Relieving rate (gpm) = = B = H = G = C = Unit : Sheet : Item No. : Thermal Expansion at Level Normal due to fire

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

BH 500 G C 5.75 gpm 0.0009 /F

API RP 521

cubical expansion coefficient per degree Fahenheit See below. 969,776 Btu/hr total heat transfer rate, maximum exchanger duty during operation 0.38 specific gravity referred to water 3 = Density = 23.35 lb/ft 245.61 ( = 141.5/Sp.Gr. - 131.5 API Gravity) 0.8090 Btu/lb specific heat of the trapped fluid

3. Sizing for Liquid Relief (G/P1-P2) AL = Q 38 Kd Kw Kv 2 = 0.0018900 inch Q = G = Kd = Kw = Kv = Pset = P1 = P2 = 5.75 0.38 0.65 1 1.0000 4699.45 5686.33 14.5 gpm Sp.Gr. = 1,077 lb/hr 484.65 kg/hr

effective coefficient of discharge correction factor due to backpressure no viscosity correction psig psig psig upstream relieving pressure total back pressure

4. Selection of Orifice Size & Type The quantity of PSV to be installed : Inlet size Cal.

1 X

SETs Outlet size

1.0

* D *

2.0

5. Selected Orifice Area : In case of 4

6. Rated Flow rate : In case of 4 7. Expansion Coefficient API Gravity 3 - 34.9 35 - 50.9 51 - 63.9 64 - 78.9 79 - 88.9 89 - 93.9 94 - 100 and lighter Water 62,682.54 lb/hr -----------------> 28,395.2 kg/hr

Value 0.0004 0.0005 0.0006 0.0007 0.0008 0.00085 0.0009 0.0001

REV. NO

DATE

PREP'D NP JOA JOA RAU RAU

CHK'D SCJ SCJ SCJ KSJ YA

CALCULATION SHEET
FOR PRESSURE RELIEF VALVE BY API RP 521 (Fire Case-Wetted)
Project : Client : Service : DSO Offshore CNL Test Separator

19-Jul-10 21-Jun-11 24-Oct-11 14-Feb-13 13-Mar-13 NWP Unit : 4 OF 5 Sheet : Item No. : PSV-0600B

K02 K03 L01 L02 L03

1 1. Heat Absorption through the Wetted Surface of a Vessel 2 Vessel TYPE ft m Type 3 Vert Diameter 3.00 0.91 Skirt 4 Yes Total Length (TL/TL) 10.33 3.15 Head 5 Ellip Wetted Height 10.33 3.15 6 ft2 m2 7 Wetted Surface Area 8 Shell 97.36 9.04 9 Head 9.75 0.91 (Top head only) 10 Total 107.11 9.95 (Bottom Head is protected by Skirt) 11 12 13 Environmental factor (F) 1.00 (Bare vessel) 14 15 Heat Absorbed Fire Fighting Yes 16 969,776 Btu/hr Q =34500 F A 0.82 17 (without Fire Fighting) Q =21000F A0.82 18 (with Fire Fighting) 19 The surface area wetted by a vessel's internal liquid contents is effective in generating vapor 20 when the area is exposed to fire. 21 2. Relieving Condition o o C ---- R 22 Relief Temperature (T): barg ---- Relief Pressure (P1) : 23 Set Pressure : psia 24 Cp/Cv (k): 25 Molecular Weight of vapor (M): 26 Compressibility factor (Z): 27 Latent heat of vaporization (ql) kJ/kg Btu/lb (From Hysys) 28 Total Relieving Rate (W=Q/ql): lb/hr 29 kg/hr 30 3. Calculate required relieving area for vapor phase at critical flow condition 31 (TZ/M) 32 A = W API RP 520 4.3.2.1 EQ (2) 33 C Kd P1 Kb 34 Note 2 35 C = (k=) API RP 520 TABLE 9 - Values of Coefficient C 36 Kd = Effective coefficient of discharge 37 Kb = Capacity correction factor. Used in balanced-bellows valves only 38 4. Selected Orifice Size & Type : 39 Inlet size X Outlet size 40 Note 2 41 5. Selected Orifice Area : inch2 42 43 6. Rated Flow rate : 44 kg/hr 45 Note 2 46 NOTE. 1. Deleted.
2. This calculation sheet is only for calculation of heat transfer rate due to fire.

REV. NO DATE

PREP'D NP JOA JOA RAU RAU

CHK'D SCJ SCJ SCJ KSJ YA

CALCULATION SHEET
FOR PRESSURE RELIEF VALVE BY API RP 521 (Fire Case-Unwetted)
Project : DSO Offshore Client : CNL Service : Test Separator

K02 K03 L01 L02 L03 Unit : Sheet : Item No. :

19-Jul-10 21-Jun-11 24-Oct-11 14-Feb-13 13-Mar-13 NWP 5 OF 5 PSV-0600B

1 1. Unwetted Surface of a Vessel (API RP 521 ) 2 Vessel TYPE TYPE 3 Vert Diameter Skirt 4 Yes Total Length (TL/TL) Head 5 Ellip Unwetted Height to be used 6 7 Unwetted Surface Area 8 Shell 9 Head 10 Total 11 12 PFD stream None 13 14 2. Relieving Condition 15 Vessel wall temperature (Tw) 1,100 16 Normal operating temperature (Tn) 99.1 17 Normal operating pressure (Pn) 97.5 18 Set pressure 324.1 19 Relieving Pressure (P1) 392.16 20 Relieving Temperature(T1) 534.00 21 Molecular weight (MW) 28.81 22 Unwetted Surface Area (A') 9.95 23 Back Pressure (Pback ) : 29.2 24 Compressibility factor (Z): 1.209 25 Cp/Cv (k) : 1.126 26 Relieving Flowrate (mass) 1661.3 27 28 29 30 3. Calculate 'C' & F' 31 Environmental factor (F') 0.0100 32 C = 329.6 33 Kd = 0.975 34 Kb = 1 35 36 4. Effective area 37 F'A' 0.0142 = (P1) 38 9.15 39 40 5. OrificeSize 41 Inlet size X Outlet size 42 Cal. 1.0 * D * 2.0 43 44 45 6. Selected Orifice Area 0.110 inch2 46
70.968

ft 3.00 10.33 10.33 ft2 97.36 9.75 107.11

m 0.91 3.15 3.15 (If height >7.62m, insert 7.62m) m2 9.04 0.91 (Top side) 9.95 (Bottom Head is protected by Skirt)

o o

F C

= = = = = = = (Note 1)

1,560 670 1,428.74 4700.42 5,702.21

o o

R R

593.33

(Note 2)

barg barg barg o C m

psia psig psia o 1453.20 R 107.11 ft

(Note 3)

psi(a)

kg/hr

3,659.14 lb/hr

(k=1.126)

API RP 521 Equation (7a) Effective coefficient of discharge Capacity correction factor. Used in balanced-bellows valves only

inch2

47 7. Rated flow rate 48 28,377 lb/hr 49 12,883 kg/hr 50 NOTE. 1) Back pressure is assumed as 1 barg.
2) Wall temparature of vessel is assumed 1100oF. In API RP 521 wall temp. of vessel is 1100 oF for CS. 3) Relieving temperature is calculated based on HYSYS Simulation.