PV Basics
PV Basics
PV Basics
Pacific Energy Center 851 Howard St. San Francisco, CA 94103 Energy Training Center 1129 Enterprise St. Stockton, CA 95204
Courtesy of DOE/NREL
instructor
Pete Shoemaker
Some images displayed may not be in the printed booklet because of copyright restrictions.
PG&E Solar Information www.pge.com/solar Pacific Energy Center (San Francisco) www.pge.com/pec Energy Training Center (Stockton)
http://www.pge.com/myhome/edusafety/workshopstraining/stockton
Contact Information
Pete Shoemaker
Pacific Energy Center 851 Howard St. San Francisco, CA 94103 (415) 973-8850 pjsy@pge.com
Some images displayed may not be in the printed booklet because of copyright restrictions.
Agenda
1. 2. 3. 4. 5. 6. 7. Big picture: Team California Electricity Fundamentals PV Technology Feasibility Finances Sales & Installation Process Jobs Overview and Future Trends
RENT
Courtesy of DOE/NREL
OWN
Source: Pete Shoemaker
The basic economics are just like the rent vs. buy of purchasing a home.
How the utilities make money, and why they can support energy efficiency and conservation.
PG&E
Southern California Edison (SCE)
They are essentially monopolies in their respective territories, and so need to be regulated. CPUC
30 years ago, the utilities made money like most businesses: on profits from sales.
The more energy they sold, the more profit they made.
Also 30 years ago, Californias power consumption was rising rapidly, along with the rest of the country.
U.S. California
Projecting this into the future made people realize that it was not sustainable, and that something needed to be done.
Very high utility bills Many more new power plants Serious environmental consequences
We needed to lower peoples energy usage, but how? The utility companies had to be involved, but how could you require them to encourage less energy usage, since their profits and business model depended on more sales?
DECOUPLING
Separating profits from sales.
Profits
Since 1978 (gas) and 1982 (electricity) Californias regulated utilities have made profits on INVESTMENTS, not SALES.
These investments are directed by the CPUC and include energy efficiency and conservation.
Example of EE investment and target: 1. The CPUC authorizes PG&E to spend the money to give away 1,000,000 CFLs. 2. The target over 3 years is to reduce electric consumption [xx] mWh. 3. If PG&E makes the target they can set rates so that they earn [x]% for their shareholders. 4. If they exceed the target they can earn more, if they miss the target they earn less or even get penalized.
California utilities have NO incentive to increase energy usage. They DO have mandates and incentives for energy efficiency, conservation, and renewables.
The result?
California, and PG&E, is the leader in energy efficiency and renewable generation.
Other 1% Coal 1%
Unspecified
(market purchases)
Nuclear 20%
Source: PG&E Source: U.S. Energy Information Administration, Electric Power Monthly
Courtesy PG&E
Courtesy PG&E
Courtesy PG&E
Energy Conservation
Energy Conservation
Thats leverage!
Electricity Fundamentals
Electricity Fundamentals
Watts Volts
Elec. pressure
Water pressure
Amps
Amount of flow
Output
Amount of flow
Electricity Fundamentals
Watt (W) = Basic unit of Power
In generator: Capacity to do work In appliance (load): Requirement for work to be done Electrical terms: Amps x Volts = Watts 5A x 12V = 60 W 0.5A x 120V = 60 W
Electricity Fundamentals
Power over time = Work Watts over time = Watt-hours (Wh)
Power x Time
Electricity Fundamentals
Watt-hour (Wh) x 1000 = Kilowatt-hour (kWh) In a generator:
How many kWh are produced when a 5 kW PV system operates at full power for 6 hours? 30 kWh
In a load:
How many kWh are used when a 200 W bulb shines for 10 hours? 2000 Wh or 2 kWh
Volts
Volts
Watts
Watts Amps
Amps
Area of rectangle = total power (watts) Same area = same power, just in different form.
20 amps
The larger the current, the larger the wire needed to make it flow efficiently (more pipe). Copper wire is expensive. Using higher voltage allows the same amount of power to be transmitted with lower current, saving money.
DC = Direct current
*PV panels produce DC *Batteries only store DC
AC = Alternating current
*Utility Power
AC power can be stepped up and down in voltage much easier than DC power, therefore most power is AC.
Source: PG&E
Source: NREL
10,000 V (10 kV) Distribution 120V 240V Generation Step down Step down 12,000 V (12 kV)
480V
Home
Business
Source: NREL
Grid Terms
Supply side Demand side
Generation
Usage (load)
Source: NREL
Grid Terms
Baseload: Minimum amount of power that is
always needed
Peak load: Maximum amount needed. Capacity: Total power that the system can
provide.
Grid Terms
Baseload
Grid Terms
Seasonal load
Grid Terms
Peak load
Grid Terms
Highest demand occurs on only a few hours in the year
20000 18000 16000 14000 12000 M Ws 10000 8000
6000 4000
2000 0
Grid Terms
Capacity
Grid Terms
Unused Capacity
Grid Terms
Spread out the demand and you can lower the capacity need.
Grid Terms
Demand Management or Demand-side Management Load-shifting
How do you get people to use less power during peak times and more during off-peak?
PV Technology
Electron Orbits
Free electron
P-Layer (Boron)
PV Terminology
Cell Module Array
Courtesy of DOE/NREL
PV System Sizing
200 HP engine: means that 200 horsepower is the MAXIMUM it will produce.
4 kW PV system: means that 4,000 watts (4 kW) is the MAXIMUM it will produce in full sunlight.
Firm, like crystals Longest track record, over 50 years Most common, over 85% of the market Highest efficiencies: avg. 15%, up to 22% Requires about 100 sf. per kilowatt
64
Source: DOE National Renewable Energy Laboratory
Thin-Film PV Products
Thin-Film PV Products
Source: DOE National Renewable Energy Laboratory
Can be applied on many different materials Longevity still to be proven Production growing at high rate Lower efficiencies: avg. 7%, up to 15% Has potential for big cost reduction Pacific Energy Center Requires about 200 sf. per kilowatt San Francisco
66
PV General Rules
Crystalline PV Products Efficiencies (rated) range from 12-22% Space required: 90-150 s.f. per kW Thin-Film PV Products Efficiencies (rated) range from 5-10% Space required: 170-300 s.f. per kW
1.2 kW Thin-Film
Heat effect
Air temperature 70 F
Crystalline -0.478%
100 95 % of Power 90 85 80 75 70 65 60 20
(68)
25
30
(86)
35
40
45
(113)
50
55
Degrees Centigrade
(Fahrenheit)
(140)
60
65
70
Thin Film
Crystalline
Single Crystal
Multi-Crystalline
12 - 14%
19%
Thin-Film Materials
Near single-atom vapor or electro-deposition on low-cost materials (glass, stainless steel, or plastic). Modules can be flexible. Appearance dark charcoal to near black; can also be semitransparent. Cell and module production part of same process. Widely used in consumer products and on flexible substrates. Alternative semiconductor material under commercialization. Alternative semiconductor material under commercialization. 5 - 7% 13% BP Solar Kaneka Solar T erraSolar United Solar Ovonic Global Solar Shell Solar BP Solar First Solar
8 - 10%
19%
7 - 9%
17%
Growth Forecast?
Inverters
Inverter
DC AC
76
Inverters
Range in size from 1 Kw to 500+ Kw Can easily be connected together, even different models Best to locate in cooler area
77
Inverters
Typical system layout
Strings must be of specific length and number, of equal size, and on the same plane.
Pacific Energy Center San Francisco
79
Inverters
Micro-inverter
One per module Inverts DC to AC right there
System layout
Panel & Combiner box & meter Energy Center communicator Pacific
San Francisco
80
Reliability
Source: NASA
81
Reliability
Mature technologyover 50 years old Essential to the space program Millions in use Products tested and approved by CEC Long warranties backed by large, stable companies 20 to 25 years on panels 10 to 25 years on inverters 10 year labor warranty
Pacific Energy Center San Francisco 82
Previously, there was only one solution: Store the excess in batteries during the day, then draw off the batteries at night, or when its cloudy.
Courtesy of DOE/NREL
But now?
83
Net Metering
The utility grid is a twoway street! Electricity can be sent back to the grid by the customer.
Source Andy Black 2006 All rights reserved.
X
Source: DOE NREL
Meter
Panel
Loads
Source: PG&E
86
Monitoring
Extra hardware sends inverter data to internet Inverter company or 3rd party hosts website Customer can view system from home or remotely Current and historical data can be displayed
Can cost extra but some companies are offering it as standard package.
Monitoring
Feasibility
89
Solar Geometry
90
Solar Geometry
91
92
Solar Geometry
EXPERIENTIAL: On Earth all radiation from the sun is parallel to one another.
93
Horizon in winter
Horizon in summer
94
Source: Wikipedia
This ray strikes parallel to the surface. This ray strikes +45 degree angle to the surface.
95
96
Sun Path
Spring/Fall Noon: 90o Latitude 52.5o in SF Winter Noon: 90o Latitude 23.5 29o in SF
97
98
99
Summer sun
Winter sun
Source: NASA
100
Edward Mazria. Passive Solar Energy Book, Expanded 101 Professional Edition Rodale Press, 1979, Pg. 311
103
104
105
106
107
108
true
90 180 45
270
Illustration from Environmental Control Systems by Fuller Moore, McGraw-Hill, Inc., 1993, p. 76.
113
Digital sunlight
114
Equal areas
116
Source: DOE National Renewable Energy Laboratory (NREL) Resource Assessment Program http://rredc.nrel.gov/solar/old_data/nsrdb/redbook/atlas/serve.cgi
117
118
Monthly Percentages
Source: morehead.unc.edu
119
120
Thin-Film
170-250 square feet per kW
For a 4 kW residential system: Crystalline: 360 to 600 sf. Thin film: 650 to 1000 sf.
Note: Consideration should also be given for access to the system (can add up to 20% of needed area)
121
47 x 13 = 611 sf.
122
PV Orientation
For tilted roof:
North
East
South
123
PV Orientation
N W E
S
Overhead maps: true N-S
124
Tilt
Tilt = Angle at which the collectors are mounted relative to 0 (flat horizontal surface)
Ex. 30
tilt angle
125
Tilt
12 ft. 4 ft.
18 deg.
Typical roof in this area is 4:12. For every 12 feet horizontal, it drops 4 feet. This equals 18 degrees up from horizontal.
0 23 45 68 90
18 30 4:12 7:12 0.97 1.00 0.97 0.99 0.95 0.96 0.92 0.91 0.88 0.84
Source: A Guide to Photov oltaic (PV) System Design and Installation -- CEC, June 2001
Tracking
Courtesy of DOE/NREL
For most home systems, the extra expense and maintenance of tracking motors is not worth the efficiency gain. Better to buy a few extra panels. For large commercial systems it may be worth it.
128
129
72-cell PV module
+
Copyright Solmetric 2010
+
Copyright Solmetric 2010
Cell string
Copyright Solmetric 2010
V
Copyright Solmetric 2010
V
Copyright Solmetric 2010
Unshaded Module
2.5
Amps
1.5
0.5
0 0 5 10 15 20 25
Volts
135
Courtesy: Solar Energy International
Per-Module Devices
PV AC Module EXELTECH
SunMizer Xandex
Solar Access
PV Requirements
Solar Window = 9 am - 3 pm (ideal) 8 am - 4 pm (possible) Need minimum of 4 hours during solar window with no shade (prefer 5 hours) Summer more important than winter
138
Shading
Sunset Sunrise
Solar Window
Shade-free from 9 to 3
Shading
141
Source: PEC Staff
No good
142
Source: PEC Staff
Solar Pathfinder
Used to gain a quick and approximate understanding of solar access and objects on the horizon that shade a given location.
Latitude specific sun path diagram is placed in the pathfinder. The transparent, convex plastic dome reflects objects on the horizon, enabling the user to see the relationship between these objects and the path of the sun. Obstructions can be traced onto sunpath diagram.
143
144
Solmetric SunEyeTM
210 110
145
Courtesy: Solmetric, Corp.
Sunpath View
Visually demonstrates seasonal sun path and shading effects of obstructions Summary tabular data
146
Detailed View
Chart shows proportion of total solar energy available at this site each month
147
Pacific Energy Center: Tool Lending Library Phone: 415-973-9945 Email: pectools@pge.com
148
149
Source: Darren Bouton
150
Roof Issues
Dont put a new PV system on an old roof!
Minimum roof life should be 5 7 years. Good idea to do PV and roof at same time Estimate for panel removal/replacement is $1,000 per Kw of system size.
http://www.londonflatroofing.co.uk/flat-roof-repairs/asphalt-flat-roofs/
No shade
With shade
Finances
158
Net Metering
159
X
Source Andy Black 2006 All rights reserved.
No voltage reservoir means house current could fluctuate and damage appliances
X
Source Andy Black 2006 All rights reserved.
160
Source: Darren Bouton
Net Metering
Meter
Customer side
Utility side
Net Metering
Generation: 3 kWh
Surplus: 2 kWh
Net Metering
Generation: 1 kWh
Surplus: 0 kWh
Utility side
Net Metering
Generation: 0 kWh
Need: 1 kWh
Net Metering
What do you get paid if your system over-produces?
Cost of power at $.16/Kwh Wholesale cost: $.10/kwh Markup to cover grid maintenance: $.06/kwh
CPUC rulePG&E must comply The full retail rate that PV owners get paid for their power includes a subsidy (markup) that comes from all rate payers. The CPUC determined that this full subsidy would only be allowed to cover your usage, not for you to go into the power-generation business. For over-production, compensation will be at a lower rate, to be determined.
166
Net Metering
Average monthly usage kWh/mo PV system production
750
Roll over
500
250
May SUMMER
October WINTER
April
167
Net Metering
Average monthly usage kWh/mo PV system production
750
The surplus covers the shortfall, and your yearly bill is minimal.
500
250
May SUMMER
October WINTER
April
168
Net Metering
Average monthly usage kWh/mo PV system production
750
250
May SUMMER
October WINTER
April
169
Net Metering
Average monthly usage kWh/mo PV system production
750
500
250
May SUMMER
October WINTER
April
170
Methods of Payment
Two fundamentally different concepts: Net Metering Serves the onsite load FIRST, then interacts with the utility grid. Feed-in Tariff Does not serve the onsite load and ONLY interacts with the utility grid.
Two meters
171
One meter
Feed-in Tariff
Generation track Feed-in (credit) Meter
173
SystemSize
1kW
100 kW Customerscale
1MW
3MW
20MW Utilityscale
100 MW++
*Neworrevisedprogram
174
Time-of-Use (TOU) Additional factor depending on when you use the power.
175
Baseline=guaranteed minimum amount of low cost electricity for everyone--all income levels.
Baseline allocation determined by geographic territory averages.
176
177
178
5 rate tiers
= $ 38.41 = $ 13.10 = $ 65.79 = $ 129.46 = $ 3.12 $ 249.88
1 2 3 4 5
978.00
180
40.0 33.5
40.0 33.5
12.8 11.9
Rate Tiers
The less you use, the more you eliminate the expensive upper tiers:
5 rate tiers
= $ 38.41 = $ 13.10 = $ 65.79 = $ 129.46 = $ 3.12 $ 249.88
1 2 3 4 5
978.00
182
Rate Tiers
The less you use, the more you eliminate the expensive upper tiers:
5 rate tiers
= $ 38.41 = $ 13.10 = $ 65.79 = $ 129.46 = $ 3.12 $ 51.52
1 2 3 4 5
421.42
From 978 Kwh to 421 Kwh -- from $250 to $50. Lowering the usage 57% lowers the bill 80%.
183
40.0 33.5
40.0 33.5
40.0 33.5
40.0 33.5
12.8 11.9
Lower ROI
19,000
17,000
15,000
13,000
11,000
9,000
7,000
5,000
Jan
Fe b
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
187
188
7pm - 9pm Part-Peak Part-Peak Part-Peak Part-Peak Part-Peak Part-Peak Part-Peak 9pm - Midnight Off-Peak Off-Peak Off-Peak Off-Peak Off-Peak Off-Peak Off-Peak
Peak rates in Summer Afternoons 29/kWh + tier surcharges Part-Peak rates: 14/kWh + tiers Off-Peak rates (Nights & Weekends) 8.5-10/kWh + tiers
189
20 15 10 5 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Hours of the Day
20 15 10 5 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Hours of the Day
Sell Buy
20 15 10 5 0 1
Buy
2 3 4 5 6
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Hours of the Day
On-peak usage
Med
No
Low
Yes
25%
50%
75%
100%
195
196
Cumulative charge
197
198
199
200
Soiling Factors
Three basic categories for rainy / dry season areas
Washed as often as necessary Washed once in July Never washed ~ 1.0 ~ 0.96 ~ 0.93
Cleaning Costs
Residential systems
Around $5 per panel High because of fixed costs (travel, insurance, etc.)
Commercial systems
In PPA, contracted out to separate company Cleaning and inspections typically done together Frequency usually twice per year Full service cost about 2/watt per year One time cleaning-only cost around 1/2/watt or $1/panel Must be careful with power washers, psi not too high
500 kW system = 2,500 panels: Yearly cleaning & maintenance = $10,000.
Environmental Footprint
Best overall estimates from 1 to 2.5 years Depends on site and power production--in California is about 1.1 years. Shrinking as costs drop and production gets greener Pays back 10 to 30 times or more its environmental cost
Most PV manufacturing plants will have their own PV system on the roof.
Courtesy of DOE/NREL
Program Administrators
Program Administrators
PG&E
SCE
CCSE
(SDREO)
PG&E
SCE
SDG&E
Secure
Screens and tests equipment Requires long warranties Helps screen and check installers Standardizes production estimates
Easy
Helps installers handle everything
PBI
MW remaining MW under review = best estimate of how much left. For PG&E residential: 26.48 1.08 = 25.4 MW.
211
4.0 Kw AC System
COST (before rebate = $6,500 / kW) REBATE (est. $230 / kW) TAX CREDIT NET COST Maintenance (25 40 yrs.) Total lifecycle cost kWh Production Space requirements Avg. cost of power now ($150/mo) 25-yr. cost of power (est.) 40-yr. cost of power (est.)
Pacific Energy Center San Francisco
PV Vendor
Design and install Sell Honor warranties (equipment & labor)
$$$
PV Vendor
$
$
Owner of system Design and install Lease Maintain and monitor system Honor warranties (equipment & labor) Remove system at end if needed
215
PV Vendor
$
$
Owner of system Design and install Sell power Maintain and monitor system Honor warranties (equipment & labor) Remove system at end if needed
216
Solar lease
Lease
217
Solar lease
218
Return on Investment
Different ways to measure Payback: Time period when savings = investment cost IRR (internal rate of return): Percentage of annual return which looks at full life cycle NPV (net present value): Cash flow projection which takes in financing costs Monthly Cash Flow: Change in your monthly payment
221
Return on Investment
Monthly Cash Flow: Financed by a home-secured loan Loan interest is tax-deductible Assuming historical rate escalation continues Monthly cash flow can be immediately positive for many people with higher electric bills. They can start making money from day one and continue for over 30 years! Lower bill amounts will typically start out slightly negative and improve over time.
222
Grid Parity
When the price per kWh of electricity from a renewable source is equal to the current average grid price. PV example:
System net cost: $20,000, lifetime maintenance $4,000. Expected to generate average of 5,000 kWh per year for 30 years, total of 150,000 kWh. $24,000 / 150,000 = $ .16 per kWh Current utility average price = $ .16 per kWh = Grid Parity
223
WefindcompellingevidencethatsolarPVsystemsin Californiahaveboostedhomesalesprices.
http://eetd.lbl.gov/ea/emp/reports/lbnl4476e.pdf
226
Bad guys
Good guys
Trade
Polluters must buy RECs according to penalty.
Penalty
Polluters
Source: W ikipedia free license
Pollution removers
227
Carbon Offsets
Making activity carbon neutral Funding projects that remove as much carbon as you generate Additional social & business image value
228
Installation Efficiencies
Courtesy of DOE/NREL
PV Roof Tiles
Installation Efficiencies
Installation Efficiencies
Installation Efficiencies
PV Skylights
Source: DOE National Renew able Energy Laboratory
Multiple Benefits
Mitigate unwanted solar heat gain Control glare Displace existing materials cost Produce electricity
PV Bulk Buy
Community targets for total Kw Can lead to 10% or more discounts Many companies offering it
Case Studies
Back of house
65
Front of house
N W S E
946 1127 1349 970 1093 1077 1349 867 886 768 815
836 12083 1007
Usage pattern normal Monthly average is good starting point Propose maximum size system and then work to customers budget Check for competitive bids, ask to see them
80 90
90
140
30 x 40
Total space is about 16,000 square feet, but how much is usable? Need site visit to determine.
Visual estimate about 60+% usable space. about 10,000 sf. total = 100 KW system maximum.
Average blended rate per Kwh = $ .16594 Average monthly bill = 31,000 x $ .16594 = $5,144 or about $5,000 per month.
Page 1
Page 2
PV Sales-Installation Process
STEP 1: Complete an Energy Survey STEP 2: Contact and Choose an Installer INSTALLER HANDLES THE REST STEP 3: Complete and Submit Applications for CSI STEP 4: Obtain Building Permits STEP 5: Install System STEP 6: Schedule Final Building Inspection STEP 7: Schedule Final Utility Inspection STEP 8: Claim Incentives
Find Installers
Personal references CSI website
http://gosolarcalifornia.org
CalSEIA Members http://calseia.org/, Find an Expert link Internet Advertising Better Business Bureau Diamond Certified
http://www.gosolarcalifornia.org/equipment/
http://www.gosolarcalifornia.org/equipment/
DC is about 18% more, but misleading. AC is the important number, and if installer only gives DC numbers ask for CEC AC size.
262
263
Class Quiz
Jobs Overview
and
Future Trends
http://www.dsireusa.org/
Courtesy DOE
http://openpv.nrel.gov/visualization/index.php
Courtesy NREL
Detailed statistics
http://www.gosolarcalifornia.org/
Courtesy CSI
Courtesy CSI
http://www.gosolarcalifornia.org/
# Installers by # of Systems
600 500
480
502
400
300
200
191
100
39
0 1 system 2-10 systems 11-50 systems 51-99 systems
32
100-200 systems
26
200+ systems
by total # installs
1000
1500
2000
2500
3000
0 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 Compiled by Verv e Solar Consulting from data CaliforniaSolarStatistics.ca.gov
http://library.constantcontact.com/download/get/file/110558592629873/SWIC_EmployerSurvey_SummaryReport_1.23.2011.pdf
http://library.constantcontact.com/download/get/file/110558592629874/2011Q4_SWIC_JobsReport_Summary_1+23+2012.pdf
PV Job Categories
Lead Generator (canvasser, outside sales) Sales 1 (inside sales, lead qualifier) Sales 2 (field rep, closer) Project Developer (creating and selling large, longer-term projects) Designer 1 (pre-sale, estimation) Designer 2 (typical designer category, creates plans and drawings) Designer 3 (large-scale, commercial) Project Manager (post-sale, operations) Application Processor (paperwork, rebates, etc.) Permit Processor (w/ building officials, inspections) PV Installer 1 (laborer, apprentice, entry level) PV Installer 2 (typical crew member) Installer Crew Lead Monitoring / Maintenance Technician / Troubleshooter Safety Manager Financial Operations (work with banks, etc.) HR / Hiring Marketing
Smart Grid
Smart Grid
Source: NIST
Courtesy PG&E
Smart Meter
(MTU)
9/7/2012
282
Utility IQ
9/7/2012
283
Internet
PG&E
Premise
Wealth
Contact Information
Pete Shoemaker
Pacific Energy Center 851 Howard St. San Francisco, CA 94103 (415) 973-8850 pjsy@pge.com