Self-operated Pressure Regulators Universal Excess Pressure Valve Type 41-73

ANSI version Application Excess pressure valves for set points from 0.075 to 400 psi (5 mbar to 28 bar) Valves in NPS to 4 (DN 15 to 100) Pressure rating Class 125 to 300 (PN 16 to 40) Suitable for water, gases and vapors up to 660 F (350 C)

The valve opens when the upstream pressure rises

Special features Low-maintenance proportional regulators requiring no auxiliary energy Frictionless plug stem seal with stainless steel bellows Control line kit available for tapping the pressure directly at the valve body Wide set point range and easy set point adjustment over a nut Exchangeable actuator and positioning springs Spring-loaded, single-seated valve with upstream and downstream pressure balancing1) by a stainless steel bellow Plug with soft sealing for high sealing requirements Low-noise standard plug Special version with flow divider St I for further noise level reduction (see Data Sheet T 8081 EN) Versions Excess pressure valve for controlling the upstream pressure p1 to the adjusted set point. The valve opens when the upstream pressure rises. Type 41-73 Standard version Type 2417 Valve Valve in NPS to 4 (DN 15 to 100) Plug with metal sealing Body made of either cast iron A126B, carbon steel A216 WCC or stainless carbon steel A351 CF8M Type 2413 Actuator with EPDM rolling diaphragm and screw fitting All wetted parts are free of non-ferrous metal Extended versions Millibar excess pressure valve NPS to 3 (DN 15 to 80) For pressure set points from 0.075 to 0.75 psi (5 to 50 mbar) Safety excess pressure valve With leakage line connection and seal or two diaphragms and diaphragm rupture indicator Special versions Control line kit for pressure tapping at the valve body (accessories) FPM rolling diaphragm for oils Free of oil and grease for oxygen with NBR diaphragm
1)

Fig. 1 Type 41-73 Universal Excess Pressure Valve

For CV 1.2/KVS 1: without balancing bellows

EPDM diaphragm with PTFE protective foil Actuator for remote set point adjustment (autoclave control) Bellows actuator for valves DN 15 to 100 Set point range NPS 3 (DN 80) Set point ranges 30 to 85 psi, 75 to 150 psi; 150 to 300 psi, 300 to 400 psi (2 to 6, 5 to 10, 10 to 22, 20 to 28 bar) Valve with flow divider St I for particularly low-noise operation with gases and vapors Version completely in stainless steel Stainless Cr steel seat and plug with PTFE soft sealing (max. 440 F/max. 220 C) With EPDM soft sealing (300 F/max. 150 C) Seat and plug armored for low-wear operation Free of lubricants for high-purity water/gas Free of oil and grease for high-purity applications Wetted plastic parts conforming to FDA regulations (max. 140 F/max. 60 C)

Associated Information Sheet Associated Data Sheet for accessories

T 2500 EN T 2595 EN

Edition November 2006

Data Sheet

T 2518 EN

Principle of operation (see Fig. 2) The medium flows through the valve (1) as indicated by the arrow. The position of the valve plug (3) and the area released between the plug and seat (2) determine the flow rate. The plug stem (5) with the plug is connected to the stem (11) of the actuator (10). To control the pressure, the operating diaphragm (12) is tensioned by the positioning springs (7) and the set point adjuster (6) so that the valve is closed by the force of the positioning springs when it is relieved of pressure (p1= p2). The upstream pressure p1 to be controlled is tapped upstream of the valve and transmitted via the control line (14) to the operating diaphragm (12) where it is converted into a positioning force. This force is used to move the valve plug (3)
NPS to 2 DN 15 to 50 NPS 2 to 4 DN 65 to 100

according to the force of the positioning springs (7), which is adjustable at the set point adjuster (6). When the force resulting from the upstream pressure p1 rises above the adjusted set point, the valve opens proportionally to the change in pressure. The fully balanced valves are equipped with a balancing bellows (4). The downstream pressure p2 acts on the inside of the bellows, whereas the upstream pressure p1 acts on the outside of the bellows. As a result, the forces produced by the upstream and downstream pressures acting on the plug are balanced. The valves are available with flow divider St I. When the flow divider St I is retrofitted, the valve seat must be replaced.

Actuator with two diaphragms and diaphragm rupture indicator Pillars are turned into the plane of projection

Actuator with leakage line connection

For 300 to 400 psi (20 to 28 bar)

For 150 to 350 psi (10 to 22 bar)

30 to 85 psi (2 to 6 bar)/ 75 to 150 psi (5 to 10 bar)

Fig. 2.1 Type 41-73 Universal Excess Pressure Valve, sectional view
1 2 3 4 5 6 7 8 10 11 12 13 Valve body (Type 2417) Seat (exchangeable) Plug (with metal sealing) Balancing bellows Plug stem Set point adjuster Positioning springs Bellows seal Type 2413 Actuator Actuator stem Operating diaphragm with diaphragm plate Control line connection G 3 8 (screw joint with restriction) 14 15 16 20 21 25 30 31 32 33 34 35 Control line Condensation chamber Filler plug Two diaphragms Diaphragm rupture indicator Leakage line connection G Metal bellows actuator Bellows with lower part Additional springs Control line connection G 3 8 Bellows stem Bracket

Metal bellows actuator Fig. 2.2 Type 2413 Actuators, various versions

Fig. 2 Principle of operation, Type 41-73 Universal Excess Pressure Valve

T 2518 EN

Valve for small flow rates CV 1.2 (KVS 1) without balancing bellows Plug with metal sealing, with flow divider St I Plug with soft sealing
2 3.1 3.2 3.3 Seat Plug with metal sealing Plug with soft sealing Flow divider

Fig. 3 Type 41-73 Universal Excess Pressure Valve, equipped

Table 1 Technical data All pressures specified as gauge pressure

Valve Pressure rating Nominal size Max. perm. differential pressure p Temperature ranges Valve plug Leakage rate (standard version) Actuator with diaphragm psi Set point ranges bar Max. perm. pressure at actuator Max. perm. temperature Actuator with bellows Effective area Max. perm. pressure at actuator Set point ranges Set point spring
1) 3)

Type 2417 Class PN NPS DN psi bar to 2 15 to 50 360 1) 25

1)

125, 150 or 300 16, 25 or 40 2 and 3 65 und 80 290 1) 20

1)

4 100 230 16

See Fig. 6 Pressure-temperature diagram Metal sealing: max. 660 F (350 C) PTFE soft sealing: max. 430 F (220 C) EPDM, FPM soft sealing: max. 300 F (150 C) NBR soft sealing: max. 140 F (60 C) Metal sealing: Leakage rate I 0.05 % of CV/KVS Soft sealing: Leakage rate IV Type 2413 0.075 to 0.42
2)

0.35 to 0.75 0.75 to 3.5 1.5 to 8.5 3 to 17 10 to 35 30 to 75 65 to 145 115 to 230

2)

5 to 30 2) 25 to 50 2) 0.05 to 0.25 0.1 to 0.6 0.2 to 1.2 0.8 to 2.5 2 to 5 4.5 to 10 8 to 16 1.5 times max. set point of the actuator used 3) Gases 660 F (350 C), however, max. 175 F (80 C) at the actuator Liquids 300 F (150 C), with condensation chamber max. 660 F (350 C) Steam with condensation chamber max. 660 F (350 C) Type 2413 5.1 sq.in (33 cm2) 435 psi (30 bar) 150 to 300 psi (10 to 22 bar) 300 to 400 psi (20 to 28 bar)
2)

9.6 sq.in (62 cm2) 220 psi (15 bar) 30 to 85 psi (2 to 6 bar) 4) 75 to 150 psi (5 to 10 bar)

8000 N
For millibar excess pressure valve only

For millibar excess pressure valve, max. perm. differential pressure p: 150 psi (10 bar) Millibar excess pressure valve: ma. 7.25 psi (0.5 bar) 4) Set point spring 4400 N

Table 2 Materials
Valve Pressure rating Max. perm. temperature Body Seat Plug Seal ring for soft seal Guide bushing Balancing bellows and bellows seal Actuator Diaphragm cases Diaphragm
1)

Type 2417 Cl 125 (PN 16) 570 F (300 C) Cast iron A126B CrNi steel CrNi steel PTFE with 15 % glass fiber EPDM NBR FPM PTFE/Graphite Stainless forged steel 1.4571 Type 2413 Sheet steel DD11 (StW22) 1) EPDM with fabric insert 2) FPM for oils NBR EPDM with PTFE protective foil
2)Standard

Cl 150 (PN 25) Cl 300 (PN 40) 660 F (350 C) Carbon steel A216 WCC

Cl 150 (PN 25) Cl 300 (PN 40) 660 F (350 C) Stainl. carbon steel A351 CF8M CrNiMo steel CrNiMo steel

In stainless steel version, CrNi steel

version; further details in Special versions

T 2518 EN

Table 3 CV (KVS) coefficients and z values

Nominal size inch mm 15 Seat Standard version inch 0.47 0.87 0.47 20 0.87 0.47 1 25 0.87 1.5 1.5 2.5 2.5 3.5 mm 12 22 12 22 12 22 38 38 64 64 89 9.4 23 37 60 94 145 8 20 9.4 20 23 32 23 37 50 37 60 80 60 125 50 110 95 0.35 32 70 60 0.35 20 32 45 38 0.4 16 30 25 0.4 7.5 6.3 0.12 0.5 1.2 3 5 7.5 9.4 20 0.1 0.4 1 2.5 4 6.3 8 16 17 15 0.45 5 4 CV KVS CV 0.12 0.5 1.2 3 0.12 0.5 1.2 35 CV KVS 2) Special version KVS 0.1 0.4 1 2.5 0.1 0.4 1 2.5 4 6 7 5 6 0.55 0.6 CV I 3.5 CV I KVS I 1) With flow divider KVS I 3 0.65 z 1)

1 40 2 50 2 65 3 80 4 100
1) 2)

Terms for noise level calculation according to VDMA 24422 (edition 1.89) For KVS 1.2/KVS 1: Valve without balancing bellows

Valve-specific correction terms LG For gases and vapors: Values as specified in the diagram in Fig. 4

LF For liquids: LF = 10 (XF z) y p KV with XF = and y = p1 pv KVS Terms for control valve sizing according to DIN EN 60534, Parts 2-1 and 2-2: XT = 0.75 FL = 0.95 z Acoustical valve coefficient

LG 0 -4 -8 -12 -16 -20

[dB(A)]

Seat DN

1.0 0.8 0.6 0.4 0.2

p X= p 1 0 0.2 0.4 0.6 0.8 1.0

KVS I, KVS For installation of a flow divider St I as a noise-reducing component Flow characteristic differences between valves with and valves without flow dividers do not occur until the valve has passed through approx. 80 % of its travel range.

Fig. 4 Diagram - LG for gases and vapors -

T 2518 EN

Table 4 Dimensions and weights

Excess pressure valve Nominal size NPS (DN) Cl 125 Length L Cl 150 Cl 300 Height H1 Height H3 Set point ranges Dimensions psi bar 17.63 (425) D = 19.29 (490 mm), A = 186 in2 (1200 cm2) 600 N 17.63 (425 mm) 19.9 (480 mm) in2 (1200 cm2) 24 (610 mm) 24.6 (625) 1200 N 16.73 (425 mm) 18.9 (480 mm) 1750 N 16.73 (425 mm) 18.9 (480 mm) 4400 N 16.14 (410 mm) 18.11 (460 mm) 4400 N 16.14 (410 mm) 18.31 (465 mm) D = 8.86 (225 mm), A = 25 4400 N 15.35 (390 mm) 17.52 (445 mm) 22.64 (575 mm) 23.23 (590) in2 23.43 (595 mm) (160 cm2) 24 (610) 23.23 (590 mm) 241 (610) D = 11.2 (285 mm), A = 50 in2 (320 cm2) 24 (610 mm) 24.6 (625) D = 15 (380 mm), A = 100 in2 (640 cm2) D = 15 (380 mm), A = 100 in2 (640 cm2) 24 (610 mm) D = 19.3 (490 mm), A = 186 Height H 0.075 to 0.005 Actuator 0.42 to 0.03 Valve spring force F 0.35 to 0.75 0.75 to 3.5 1.5 to 8.5 0.025 Actuator to 0.05 Valve spring force F Height H 0.05 to Actuator 0.25 Valve spring force F 0.1 to 0.6 0.2 to 1.2 Height H Actuator Valve spring force F Height H Actuator Valve spring force F Height H Actuator Valve spring force F Height H 30 to 75 2 to 5 Actuator Valve spring force F 65 to 150 4.5 to 10 Height H Actuator Valve spring force F 115 to 230 Height H 8 to 16 Actuator Valve spring force F lb kg lb kg lb kg lb kg 63 28.5 51 23 39 18 29 14 65 29 53 24 41 19 32 15 82.7 37.5 73 33 58 26 51 23 15.35 (390 mm) 15.35 (390 mm) Height H inch mm inch mm inch mm inch mm inch mm (15) 7.25 184 7.50 191 (20) 7.25 184 7.63 194 13.19 335 2.17 55 1 (25) 7.25 184 7.25 184 7.75 197 Type 41-73 1 (40) 8.75 222 8.75 222 9.25 235 15.35 390 2.83 72 Dimensions in inches and mm ( ) 2 (50) 10.0 254 10.0 254 10.50 267 2 (65) 10.87 276 10.87 276 11.50 292 20.08 510 3.94 100 3 (80) 11.75 298 11.73 298 12.50 318 4 (100) 13.87 352 13.88 352 14.50 368 20.67 525 4.73 120

3 to 17

0.8 to 10 to 35 2.5

D = 6.69 (170 mm), A = 12 in2 (80 cm2) 4400 N 17.52 (445 mm) 22.64 (575 mm) 23.23 (590)

D = 6.69 (170 mm), A = 6 in2 (40 cm2) 4400 N 17.52 (445 mm) 8000 N 90.4 41 80 36 68 31 58 27 125.7 57 121 55 107 49 97 44 141 64 130 59 124 56 114 52 158 72 146 66 136 62 22.64 (575 mm) 23.23(590) D = 6.69 (170 mm), A = 6 in2 (40 cm2)

0.075 to 0.005 0.75 to 0.05 1.5 to 8.3 0.05 to Weight for 0.6 Class 150 1), 0.2 to approx. 2.5

3 to 35

30 to 230
1)

2 to 16

+10 % for Class 300

T 2518 EN

Type 2413 Actuator with metal bellows

Diaphragm area Height Type 41-73 Universal Excess Pressure Valve Diaphragm area H4 Weight NPS to 2 (DN 15 to 50) NPS 2 to 4 (DN 65 to 100) Fig. 5 Dimensions 17.6 lb (8 kg) 26.5 lb (12 kg) 37.5 lb (17 kg) 39.7 lb (18 kg) 5.1 in2 (33 cm2) 7.9 in (200 mm) 9.6 in2 (62 cm2) 8.5 in (215 mm)

Installation Normally, the valve is installed with the actuator suspended downwards. Install pipelines horizontally with a slight downward slope on both sides of the valve for drainage of the condensate. Millibar excess pressure valves are to be installed standing upright with the actuator pointing upwards. For further details on installation, refer to Mounting and Operating Instructions EB 2517 EN. The direction of medium flow must correspond with the arrow on the valve body. Valve and actuator are delivered separately. The control line must be adapted to match the onsite conditions and is not delivered with the valve; on customer request, a control line kit for the direct pressure tapping at the valve body (see accessories) is available. Pressure-temperature diagram ASTM materials The range of application of the valves and the permissible pressures and temperatures are limited by the pressure-temperature diagram and the nominal pressure ratings.

Accessories Screw joints for connection of the control line 3 8 to the filler neck (included in the scope of delivery and in the price). Other screw joints are available on request. Condensation chamber for steam condensation and protection of the operating diaphragm against extreme temperatures. This chamber is necessary for steam and liquids above 300 F (150 C). Control line kit - optionally with or without condensation chamber - for direct attachment to the valve and actuator (pressure tapped directly at the valve body, for set points 10 psi ( 0.8 bar). Detailed information on accessories can be found in Data Sheet T 2595 EN.

Ordering text Universal Excess Pressure Valve Type 41-73 Extended version ... Nominal size NPS (DN) ... Body material ..., Class (PN) ... CV coefficient (KVS coefficient) Set point range ... psi (bar) Optionally, accessories ... Optionally, special version ...

Fig. 6 Pressure-temperature diagram

Specifications subject to change without notice.

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax: +49 69 4009-1507 Internet: http://www.samson.de

T 2518 EN

Self-operated Pressure Regulators Universal Pressure Reducing Valve Type 41-23

ANSI version Application Pressure regulators for set points from 0.075 to 400 psi (5 mbar to 28 bar) Valves in NPS to 4 (DN 15 to 100) Pressure rating Class 125 to 300 (PN 16 to 40) Suitable for water, gases and vapors up to 660 F (350 C)

The valve closes when the downstream pressure rises

Special features Low-maintenance proportional regulators requiring no auxiliary energy Frictionless plug stem seal with stainless steel bellows Control line kit available for tapping the pressure directly at the valve body Wide set point range and easy set point adjustment over a nut Exchangeable actuator and positioning springs Spring-loaded, single-seated valve with upstream and downstream pressure balancing1) by a stainless steel bellows Plug with soft sealing for high sealing requirements Low-noise standard plug Special version with a flow divider St I or St III (NPS 1 to 4/DN 65 to 100) for further noise level reduction (see Data Sheet T 8081 EN) Versions Pressure reducing valve for controlling the downstream pressure p2 to the adjusted set point. The valve closes when the downstream pressure rises. Type 41-23 Standard version Type 2412 Valve Valve in NPS to 4 (DN 15 to 100) Plug with metal sealing Body made of either cast iron A126B, carbon cast steel A216WCC or stainless carbon steel A351 CF8M Type 2413 Actuator with EPDM rolling diaphragm and screw fitting All wetted parts are free of non-ferrous metal Extended versions Millibar pressure reducing valve (NPS to 3/DN 15 to 80) for pressure set points from 0.075 to 0.75 psi (5 to 50 mbar) Pressure reducing valve for small flow rates Valve with micro-trim (CV = 0.0012 to 0.05/KVS = 0.001 to 0.04) or special CV/KVS (reduced cross-sectional flow area) Steam pressure reducing valve with condensation chamber for steam up to 660 F (350 C) Safety pressure reducing valve with leakage line connection and seal or two diaphragms and diaphragm rupture indicator
1)

Type 41-23 - without control line Fig. 1 Type 41-23 Universal Pressure Reducing Valve

For CV 3/KVS 2.5: without balancing bellows

Special versions Control line kit for pressure tapping at the valve body (accessories) FPM rolling diaphragm for oils Free of oil and grease for oxygen with NBR diaphragm EPDM diaphragm with PTFE protective foil Actuator for remote set point adjustment (autoclave control) Bellows actuator for valves NPS to 4 (DN 15 to 100) Set point ranges 30 to 85 psi; 75 to 150 psi; 150 to 300 psi, 300 to 400 psi (2 to 6, 5 to 10, 10 to 22, 20 to 28 bar) Valve with flow divider St I or St III (NPS 2 to 4/DN 65 to 100) for particularly low-noise operation with gases and vapors Version completely in stainless steel Stainless Cr steel seat and plug with PTFE soft sealing (max. 440 F/max. 220 C) With EPDM soft sealing (300 F/max. 150 C)

Associated Information Sheet Associated Data Sheet for accessories

T 2500 EN T 2595 EN

Edition November 2006

Data Sheet

T 2513 EN

Seat and plug armored for low-wear operation Free of lubricants for high-purity water/gas Free of oil and grease for high-purity applications Wetted plastic parts conforming to FDA regulations (max. 140 F/max. 60 C)

Principle of operation (see Fig. 2) The medium flows through the valve (1) as indicated by the arrow. The position of the valve plug (3) and the area released between the plug and seat (2) determine the flow rate. The plug stem (5) with the plug is connected to the stem (11) of the actuator (10). To control the pressure, the operating diaphragm (12) is tensioned by the positioning springs (7) and the set point adjustment nut (6) so that the valve is opened by the force of the positioning springs when it is relieved of pressure (p1= p2).

The downstream pressure p2 to be controlled is tapped downstream of the valve and transmitted via the control line (14) to the operating diaphragm (12) where it is converted into a positioning force. This force is used to move the valve plug (3) according to the force of the positioning springs (7), which is adjustable at the set point adjustment nut (6). When the force resulting from the downstream pressure p2 rises above the adjusted set point, the valve closes proportionally to the change in pressure. The fully balanced valves are equipped with a balancing bellows (4). The downstream pressure p2 acts on the inside of the bellows, whereas the upstream pressure p1 acts on the outside of the bellows. As a result, the forces produced by the upstream and downstream pressures acting on the plug are balanced.

Actuator with two diaphragms and diaphragm rupture indicator

Pillars are turned into the plane of projection Actuator with leakage line connection
For 300 to 400 psi/20 to 28 bar For 30 to 85 and 75 to 150 psi/2 to 6 and 5 to 10 bar

For 150 to 300 psi/10 to 22 bar

Fig. 2.1 Type 41-23 Universal Pressure Reducing Valve, sectional view
1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 Valve body (Type 2412) Seat (exchangeable) Plug (with metal sealing) Balancing bellows Plug stem Set point adjustment nut Positioning springs Bellows seal Type 2413 Actuator Actuator stem Operating diaphragm with diaphragm plate Control line connection G 3 8 (screw joint with restriction) Control line Condensation chamber Filler plug 20 21 25 30 31 32 33 34 35 Two diaphragms Diaphragm rupture indicator Leakage line connection G Metal bellows actuator Bellows with lower part Additional springs Control line connection G 3 8 Bellows stem Bracket

Metal bellows actuator Fig. 2.2 Type 2413 Actuators, various versions

Fig. 2 Principle of operation, Type 41-23 Universal Pressure Reducing Valve

T 2513 EN

Valve for small flow rates - CV 3 (KVS 2.5) - without balancing bellows Plug with metal sealing, with flow divider St I Plug with soft sealing
2 3.1 3.2 3.3 Seat Plug with metal sealing Plug with soft sealing Flow divider

Fig. 3 Type 41-23 Universal Pressure Reducing Valve, equipped

Table 1 Technical data All pressures specified as gauge pressure

Valve Pressure rating Nominal size Max. perm. diff. pressure p Temperature ranges Valve plug Leakage rate (standard version) Actuator with diaphragm Class PN NPS DN psi bar to 2 15 to 50 360 1) 25
1)

Type 2412 125, 150 or 300 16, 25 or 40 2 and 3 65 to 80 290 1) 20 1) See Fig. 6 Pressure-temperature diagram Metal sealing: max. 660 F (350 C) PTFE soft sealing: max. 430 F (220 C) EPDM, FPM soft sealing: max. 300 F (150 C) NBR soft sealing: max. 140 F (60 C) Metal sealing: Leakage rate I 0.05 % of CV/KVS Soft sealing: Leakage rate IV Type 2413 0.075 to 0.42 psi2) 0.35 to 0.75 psi2) 0.75 to 3.5 psi 1.5 to 8.5 psi 3 to 17 psi 10 to 35 psi 30 to 75 psi 65 to 145 psi 115 to 230 psi 5 to 30 mbar2) 25 to 50 mbar2) 0.05 to 0.25 bar 0.1 to 0.6 bar 0.2 to 1.2 bar 0.8 to 2.5 bar 2 to 5 bar 4.5 to 10 bar 8 to 16 bar 1.5 times max. set point of the actuator used 3) Gases 660 F (350 C), however, max. 175 F (80 C) at the actuator Liquids 300 F (150 C), with condensation chamber max. 660 F (350 C) Steam with condensation chamber max. 660 F (350 C) Type 2413 5.1 sq.in (33 cm) 435 psi (30 bar) 150 to 300 psi (10 to 22 bar) 300 to 400 psi (20 to 28 bar) 8000 N
2)

4 100 230 16

Set point ranges

Max. perm. pressure at actuator Max. perm. temperature Actuator with bellows Effective area Max. perm. pressure at actuator Set point ranges Set point spring
1) 3)

9.6 sq.in (62 cm) 290 psi (20 bar) 30 to 85 psi (2 to 6 bar) 4) 75 to 150 psi (5 to 10 bar)

For millibar pressure reducing valve, max. perm. differential pressure p: 10 bar Millibar pressure reducing valve: max. 0.5 bar
4) Set

For millibar pressure reducing valve only

point spring 4400 N

Table 2 Materials
Valve Pressure rating Max. perm. temperature Body Seat Plug Seal ring for soft seal Guide bushing Balancing bellows and bellows seal Actuator Diaphragm cases Diaphragm
1)

Type 2412 Cl 125 (PN 16) 570 F (300 C) Cast iron A126B CrNi steel CrNi steel PTFE with 15 % glass fiber EPDM NBR FPM PTFE/Graphite Stainless forged steel 1.4571 Type 2413 Sheet steel DD11 (StW22) 1) EPDM with fabric insert 2) FPM for oils NBR EPDM with PTFE protective foil
2)

Cl 150 (PN 25) Cl 300 (PN 40) 660 F (350 C) Carbon steel A216 WCC

Cl 150 (PN 25) Cl 300 (PN 40) 660 F (350 C) Stainless carbon steel A351 CF8M CrNiMo steel CrNiMo steel

In stainless steel version, CrNi steel

Standard version; further details in Special versions

T 2513 EN

Table 3 CV (KVS) coefficients and z values

Nom. size NPS DN 15 Seat Standard version inch 0.24 0.87 0.24 20 0.87 0.24 1 25 0.87 1.57 1.57 2.56 2.56 3.50 mm 6 22 6 22 6 22 40 40 65 65 89 9.4 23 37 60 94 145 8 20 9.4 20 23 32 23 37 50 37 60 80 60 125 50 110 95 70 60 0.35 32 50 70 60 46 40 0.35 20 32 45 38 30 25 0.4 8 16 20 30 25 0.4 7.5 6.3 0.12 0.5 1.2 3 5 7.5 7.5 9.4 20 0.1 0.4 1 2.5 4 6.3 6.3 8 16 17 15 0.45 5 4 CV KVS CV 0.12 0.5 1.2 3 0.12 0.5 1.2 35 CV KVS 2) Special version KVS 0.1 0.4 1 2.5 0.1 0.4 1 2.5 4 6 7 5 6 0.55 0.6 CV I 3.5 CV I KVS I 1) KVS I 3 0.65 CV III KVS III 1) CV III KVS III z 1) With flow divider

1 40 2 50 2 65 3 80 4 100
1) 2)

Terms for noise level calculation according to VDMA 24422 (edition 1.89) For CV 0.0012 to 0.05/KVS 0.001 to 0.04: Valve with micro-trim without balancing bellows

Valve-specific correction terms LG For gases and vapors: Values as specified in the diagram in Fig. 4

LF For liquids: LF = 10 (XF z) y p KV with XF = and y = p1 pv KVS Terms for control valve sizing according to DIN EN 60534, Parts 2-1 and 2-2: XT = 0.75 FL = 0.95 z Acoustical valve coefficient

LG 0 -4 -8 -12 -16 -20

[dB(A)]

Seat DN

1.0 0.8 0.6 0.4 0.2

p X= p 1 0 0.2 0.4 0.6 0.8 1.0

KVS I, KVS III For installation of a flow divider St I or St III as a noise-reducing component Flow characteristic differences between valves with and valves without flow dividers do not occur until the valve has passed through approx. 80 % of its travel range.

Fig. 4 Diagram - LG for gases and vapors -

T 2513 EN

Table 4 Dimensions and weights

Pressure reducing valve Nominal size NPS (DN) Cl 125 Length L Cl 150 Cl 300 Height H1 Height H3 inch mm inch mm inch mm inch mm inch mm bar 17.13 (435 mm) D = 19.29 (490 mm), A = 186 in2 (1200 cm2) 600 N 17.13 (435 mm) 19.29 (490 mm) in2 (1200 cm2) 24.41 (620 mm)
25 (635)

Type 41-23 (15) 7.25 184 7.50 191 (20) 7.25 184 7.63 194 13.19 335 2.17 55 1 (25) 7.25 184 7.25 184 7.75 197 1 (40) 8.75 222 8.75 222 9.25 235 15.35 390 2.83 72 Dimensions in inches and mm ( ) 2 (50) 10.0 254 10.0 254 10.50 267 2 (65) 10.87 276 10.87 276 11.50 292 20.08 510 3.94 100 3 (80) 11.75 298 11.73 298 12.50 318 4 (100) 13.87 352 13.88 352 14.50 368 20.67 525 4.73 120

Set point ranges Dimensions psi Height H 0.075 to 0.005 Actuator 0.42 to 0.03 Valve spring force F 0.35 to 0.75 0.75 to 3.5 1.5 to 8.5 0.025 Actuator to 0.05 Valve spring force F Height H 0.05 to Actuator 0.25 Valve spring force F 0.1 to 0.6 0.2 to 1.2 Height H Actuator Valve spring force F Height H Actuator Valve spring force F Height H Actuator Valve spring force F Height H 30 to 75 2 to 5 Actuator Valve spring force F 65 to 150 115 to 230 4.5 to 10 Height H Actuator Valve spring force F Height H 8 to 16 Actuator Valve spring force F lb kg lb kg lb kg lb kg 63 28.5 39 22.5 35.3 16 26.5 12 65 29.5 51.8 23.5 39.7 18 28.7 13 16.14 (410 mm) 16.14 (410 mm) 16.14 (410 mm) 16.93 (430 mm) 16.93 (430 mm) Height H

24 (610 mm)

D = 19.3 (490 mm), A = 186 1200 N 17.52 (445 mm)

19.68 (500 mm) 1750 N

D = 15 (380 mm), A = 100 in2 (640 cm2) 17.52 (445 mm) 19.68 (500 mm) 4400 N 19.90 (480 mm) 4400 N 18.09 (485 mm) D = 8.86 (225), A = 25 4400 N 18.31 (465 mm) 4400 N 18.31 (465 mm) 4400 N 18.31 (465 mm) 8000 N 82.7 37.5 69.4 31.5 56.2 25.5 46.3 21 90.4 41 77.2 35 64 29 60 24 125.7 57 112.4 51 99.2 45 88.2 40 141 64 128 58 114.6 52 103.6 47 147 67 134.5 61 123.5 56 23.03 (585 mm) 23.62(600) D = 6.69 (170 mm), A = 6 in2 (40 cm2) 23.03 (585 mm) 23.62(600) D = 6.69 (170 mm), A = 6 in2 (40 cm2) 23.03 (585 mm) 23.62(600) D = 6.69 (170 mm), A = 12 in2 (80 cm2) in2 (160 23.82 (605 mm) cm2) 24.41(620) 23.62 (600 mm) 24.41(620) D = 11.2 (285), A = 50 in2 (320 cm2) 24.41 (620 mm)
25 (635)

D = 15 (380), A = 100 in2 (640 cm2)

3 to 17

0.8 to 10 to 35 2.5

0.075 to 0.005 0.75 to 0.05 1.5 to 8.3 0.05 to Weight, 0.6 for Class 150 1), 0.2 to approx. 2.5

3 to 35

30 to 230
1)

2 to 16

+10 % for Class 300

T 2513 EN

Type 2413 Actuator with metal bellows

Height Type 41-23 Universal Pressure Reducing Valve Effective dia. area H4 Weight NPS to 2 (DN 15 to 50) NPS 2 to 4 (DN 65 to 100) Fig. 5 Dimensions 17.6 lb (8 kg) 26.5 lb (12 kg) 37.5 lb (17 kg) 39.7 lb (18 kg) 5.1 in2 (33 cm2) 7.9 in (200 mm) 9.6 in2 (62 cm2) 8.5 in (215 mm)

Installation Normally, the valve is installed with the actuator suspended downwards. Install pipelines horizontally with a slight downward slope on both sides of the valve for drainage of the condensate. Millibar pressure reducing valves are to be installed standing upright with the actuator pointing upwards. For further details on installation, refer to Mounting and Operating Instructions EB 2512 EN. The direction of medium flow must correspond with the arrow on the valve body. Valve and actuator are delivered separately. The control line must be adapted to match the onsite conditions and is not delivered with the valve; on customer request, a control line kit for the direct pressure tapping at the valve body (see accessories) is available. Pressure-temperature diagram ASTM materials The range of application of the valves and the permissible pressures and temperatures are limited by the pressure-temperature diagram and the nominal pressure ratings.

Accessories Screw joints for connection of the control line 3 8 to the filler neck. Other screw joints are available on request. Condensation chamber for steam condensation and protection of the operating diaphragm against extreme temperatures. This chamber is necessary for steam and liquids above 300 F (150 C). Control line kit - optionally with or without condensation chamber - for direct attachment to the valve and actuator (pressure tapped directly at the valve body, for set points 10 psi ( 0.8 bar). Detailed information on accessories can be found in Data Sheet T 2595 EN.

Ordering text Universal Pressure Reducing Valve Type 41-23 Extended version ... Nominal size NPS (DN) ... Body material ..., Class (PN) ... CV coefficient (KVS) Set point range ... psi (bar) Optionally, accessories ... Optionally, special version ...

Fig. 6 Pressure-temperature diagram

Specifications subject to change without notice.

SAMSON AG MESS- UND REGELTECHNIK Weismllerstrae 3 60314 Frankfurt am Main Germany Phone: +49 69 4009-0 Fax: +49 69 4009-1507 Internet: http://www.samson.de

T 2513 EN