Burkert Type 8630 TopControl Continuous

8630
TopControl Continuous
Electropneumatic positioner for pneu

matically actuated control valves
Type 8630 can be combined with...
Type 2712
Type 2702
Types 2730/2731/2731K
Type 8030
Piston-controlled
globe valve
Piston-controlled
angle seat valve
Piston-controlled
diaphragm valve
In-line
flow sensor
The TopControl Continuous Type 8630 works as an

electropneumatic positioner for pneumatically
actuated control valves with piston actuators, e.g.
the series 2702, 2712, 2730, 2731 and 2731K, as
well as ball and butterfly valves with pneumatic
rotary actuators. Together with the pneumatic
actuator, it forms an optical and functional unit. With
its numerous software functions, TopControl
Continuous Type 8630 may also be used as a
process controller with PID characteristics. In this
case a process control loop is superposed upon the
positioner loop in a cascade structure. The process
value is led directly to the TopControl as a standard
current signal, frequency or PT-100 signal.
The control system may be used for a variety of
control tasks in fluid technology.
Main functional goups:
Position sensor for continuous measurement
of the current position in the pneumatic
actuator,
Microprocessor controlled electronics for
signal processing, actual/setpoint
comparison, control and valve drive,
Pneumatic positioning system for single or
double acting actuators.
Technical Data
Housing material
Cover material
Seal material
Control medium
Dust content
Particle density
Pressure dew point
Oil concentration
Control air temperature
Ambient temperature
Positioning system
single acting actuator
double acting actuator
Control air sockets
Supply pressure
Flow capacity Q Nn
(of control valve)
Intrinsic air consumption
Position sensing system
Operating voltage
Residual ripple
Power consumption
Electrical connection
Setpoint setting
Input resistance for
setpoint signal
Sensor inputs for
process controller
Input resistance for process
value signal
1)
www.burkert.com
PPE/PA
PSU (transparent)
NBR
Quality classes to DIN ISO 8573-1
Class 5 ( 40 m particle size)
Class 5 ( 10 mg/m)
Class 3 ( -20 C)
Class 5 ( 25 mg/m)
-10 ... +50 C
-10 ... +50 C
For pressurizing and/or exhausting the pneumatic
piston actuator
2 solenoid valves
4 solenoid valves
G 1/4
NPT 1/4; RC 1/4 on request
3 ... 7 bar 1)
100 l/min (for pressurizing and exhausting)
0 l/min
High resolution conductive plastic
potentiometer, coupled without play
to the piston rod of the actuator.
24 V DC 10%
10 %, Not industrial DC!
<5W
3 bushings (M16x1.5 with screw terminals)
circular multipole plug
0/4 ... 20 mA, 0 ... 5/10 V
180 with 0/4 ... 20 mA
19 k with 0 ... 5/10 V
4 ... 20 mA
Pt 100, frequency
180 with 4 ... 20 mA
17 k with frequency
The supply pressure applied must e at least 0.5 ... 1 bar above the max. permissible control pressure of the valve
actuator.
Page 1/6
8630
Technical data (continued)

Flow capacity value for air [l/min]
measured at +20 C, 6 bar1)
pressure at valve input and 1 bar
pressure difference
Technical Data
Options
2 binary outputs, inductive proximity switches,

analog feedback, process controller
PROFIBUS DP or DeviceNet
others on request
Module with 3 keys for
parametrization
8-digit, 16-segment LC display
Bus communication
Operating panel and
configuration
Display for setpoint and
process value
Type of protection
Protection class
Conformity
1)
Pressure stated in [bar]: are excess to atmospheric
IP 65 to EN 60529
3 to VDE 0580
CE to EMV-9/336/EEC
Dimensions [mm]
126.7
109.8
ca. 25
G 1/4
NPT 1/4
RC 1/4
15.2
34.6
11
8.8
G 1/8
35
16.8
56.5
57.6
63.5
Cable bushings
126.5
67.8
8.8
11
11.4
32.4
ca. 16.5
G 1/4
NPT 1/4
RC 1/4
38
42
G 1/8
16.8
57.6
67.8
56.5
63.5
Multipole connector
Page 2/6
8630
Schematic representation of TopControl Continuous (3-conductor-device)
2 binary outputs
Inputs
Outputs
Inputs for position or

process setpoint
4 ... 20 mA, 0 ... 20 mA
0 ... 10 V, 0 ... 5 V
Input process value 4-20mA,
frequency, Pt 100/fluid mass
flow controller (option)
Initiators
Analog position feedback
TopControl
Continuous
(multipole
version)
Supply
Binary inputs
24 V DC1)
Operating unit
1)
With a 3-conductor device the

operating voltage is supplied
independent of the setpoint
signal.
Signal flow plans

Position control loop
Z1
Yb1
Xd1
W1
Ye1
+ Set
position
setpoint
Positioner
Valve
position
Ps
Compressed air
positioning
system
X1
Compressed
air controlled
positioning
system
Position control loop

Process value measurement
Process control loop

Set
process
setpoint
W2
Xd2
W1
Process
controller
Process
variable
Y2
Position
control loop
X2
Z2
Compressed
air controlled
positioning
system
Process value measurement
Page 3/6
Supplementary software functions

in TopControl Continuous
Automatic commissioning of the
control system
Automatic parametrization of the
optional integral process
controller
Automatic or manual selection of
characteristic curve
Parametrization of the positioner
Parametrization of the process
controller
Configuration of one binary input
Configuration of one analog or
two binary outputs
Setting of a setpoint range
Limitation of stroke range
Setting of a tight closure or max.
stroke threshold
Setting of direction of motion
Code protection
8630
Connection options
Operating voltage
M12 circular plug,
4-pole
Signals to SPC
M16 circular plug,
12-pole
Process value
M8 circular plug
4-pole
Multipole version
with
cable bushings
Initiators
M8 socket,
4-pole
1
5 4
3
M12 socket
5-pole,
inverse coding
(Profibus DP)
M8 plug,
4-pole
(process value)
1
5 2
3
1
4
M12 plug, 4-pole

(operating voltage)
4
3
1
4
2
3
PROFIBUS DP
M12 socket
5-pole, 4
inverse coding
(Profibus DP)
2
1
M12 socket
5-pole,
inverse coding
(PROFIBUS DP)
M12 plug,
4-pole
(operating
voltage)
PROFIBUS DP
4
1
5 2
3
4
3
2 M8 socket,
1 4-pole
(initiators)
Ordering information for complete control valves
A complete control valve consists of a TopControl Continuous Type 8630 and a control valve Type 27xx.
TopControl Continuous Type 8630 is supplied only with a positioning valve as part of a complete control valve. For the selection of a
complete control valve, the following data are required:
Order no. of the TopControl Continuous (see Ordering Table for TopControl Continuous Type 8630 without
positioning valve)
Order no. of the chosen positioning valve Type 27xx (see e. g. Ordering Tables for Types 2702, 2712, 2731K)
The remark: TopControl Control Valve System
Page 4/6
8630
Ordering of complete control valves, using globe valve Type 2712 as an example
Type 8630
Globe control valve

Type 2712
Complete control valve with

desired line connection
2712+8630
Flange Complete control
valve with flanged
connection
2712+8630
Port Complete control
valve with ported
connection
2712+8630
Weld Complete control
valve with welded
connection
Item no.
Actuator
80/100 mm
Item no.
Actuator
125 mm
without
with
without
with
without
without
without
without
with
with
without
2
without
2
without
without
without
without
2
2
with
with
with
with
with
with
with
with
with
with
cable bushing
cable bushing
cable bushing
cable bushing
circular MP plug
circular MP plug
circular MP plug
circular MP plug
circular MP plug
circular MP plug
140
140
140
145
143
142
142
142
140
140
143
144
143
144
145
143
145
143
145
144
without
without
without
without
circular MP plug
157 781
158 769
without
without
without
without
circular MP plug
145 526
145 527
Page 5/6
Electrical
connection
(with
terminals
strip)
Binary
outputs
without
without
without
without
without
without
2
2
without
without
Binary
inputs
Analog
feedback
Position control
Position control
Position and process control
Position control
Position control
Position control
Position control with
PROFIBUS DP
Position control with
DeviceNet
Inductive
proximity
switch
Function
Ordering table for TopControl Continuous Type 8630 without control valve
(excerpt, other versions on request
600
611
616
909
141
780
208
292
612
626
429
158
410
471
521
393
522
426
523
139
8630
M16 socket, 12-pole, position/process setpoint;

binary input and binary outputs
M12 socket, 4-pole, voltage supply
M8 socket, 4-pole, process value
917 675
917 116
917 676
M8 plug, 4-pole, initiators

M12 plug, inverse coding, PROFIBUS DP
M12 socket, 5-pole, DeviceNet
M12 socket, inverse coding, PROFIBUS DP
To find your nearest Burkert facility, click on the orange box

If case of special conditions,
please consult for advice.
Item no.
Designa
tion
Item no.
Designa
tion
Ordering chart for accessories
917
918
917
918
131
198
116
447
www.burkert.com
We reserve the right to make

technical changes without notice.
Page 6/6
12_2004_A_00891890

Burkert Type 8630 TopControl Continuous

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Burkert Type 8630 TopControl Continuous

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8630

Electropneumatic positioner for pneu

Type 8630 can be combined with...

The TopControl Continuous Type 8630 works as an

Technical data (continued)

2 binary outputs, inductive proximity switches,

Pressure stated in [bar]: are excess to atmospheric

Schematic representation of TopControl Continuous (3-conductor-device)

Inputs for position or

With a 3-conductor device the

Signal flow plans

Position control loop

Process control loop

Process value measurement

Supplementary software functions

M12 plug, 4-pole

Ordering information for complete control valves

Globe control valve

Complete control valve with

M16 socket, 12-pole, position/process setpoint;

M8 plug, 4-pole, initiators

To find your nearest Burkert facility, click on the orange box

Ordering chart for accessories

We reserve the right to make

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