WPS 204 New

M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.
WPS
WPS No.: MSAS 204 Rev.0
Company Name:
M.S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

MSAS-204 0 SMAW Type(s): Date: 17-Feb-14
By:
Gary Forester 204 25-Jan-14
Welding Specification No.: Revision No.: Welding Process(es):
Supporting PQR No.: Date : MANUAL
(Automatic, Manual, Machine, or Semi-Auto) CODE: ASME IX
API 1104
AWS D 1.1
B 31.3
Other
SAES-W-011
BASE METAL (QW-403) P-No.: OR Specification Type and Grade: to Specification and Grade: OR Chem. Analysis and Mech. Prop. to Chem. Analysis and Mech. Prop. Thickness Range: Base Metal: Pipe Dia. Range: Other: JOINTS (QW-402) Joint Design Backing Type: SEE ATTACHED SKETCH SMAW=YES SMAW=Backing Strip then Weld Metal
C D B
Group No.:
1 or 2
to P-No.:
Group No.:
1 or 2
ASTM A333 Gr. 06, 420 WPL 6, A350 LF2,CL01,SA516 etc Together or in any Combination
Carbon Steel Carbon Steel 16mm - 200mm ALL ALL ALL
Groove Groove
Fillet Fillet
A = 45 5 B =16mm to 200mm C = 2.0mm - 4.0mm D = 0.5mm - 2.0mm
Filler Metals (QW-404) F-No.: A-No.: Spec. No.: (SFA): Spec. No.: (Class) Size of filler metals: Max. Qualified Weld Metal Thk. Electrode-Flux (Class): Flux and/or Electrode Trade Name: Consumable Insert: TECHNICAL APPROVAL: M.S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD. Name: Signature: Date: CLIENT: Name: Signature: Date: Page 1 N.A. SMAW=ESAB/Atom Arc N/A 4 10 SFA 5.5 E 8018-C3 2.4, 3.2 & 4 mm N/A
WPS
WPS No.: MSAS-204 Rev.00
POSITION (QW-405) Position(s) of Groove: Welding Progression: Position(s) of Fillet: ALL POSTWELD HEAT TREATMENT (QW-407): Temperature Range: N/A N/A N/A Cooling Rate: N/A
Up
X ALL
Down
Time Range
Heating Range: GAS (QW-408)
PREHEAT (QW-406) Preheat Temp. Min. Interpass Temp. Max. Preheat Maintenance As per attached specification 267 C Refer Note Below
Shielded Gas(es) Percent Composition (mixtures) Flow Rate Gas Backing Percent Composition (mixtures) Flow Rate
N/A N/A N/A N/A N/A N/A
(Continous or special heating where applicable should be recorded)
TECHNIQUE (QW-410) String or Weave Bead Orifice or Gas Cup Size STRING & WEAVE (TEMPER BEAD) GRINDING, BRUSHING ETC. N.A. None N/A MULTIPLE SINGLE 81 TO 138 mm per Minute N/A N/A Max. Weave Width 3X ELECTRODE DIA
Initial and Interpass Cleaning (Brushing, Grinding, etc.) Method of Back Gouging Oscillation Contact Tube to Work Distance Multiple or Single Pass (per side) Multiple or or Single Electrodes Travel Speed (Range) Peening Other
ELECTRICAL CHARACTERISTICS (QW-409): Current AC or DC Amps (Range) form shown below) Tungsten Electrode Size and Type: Mode of Metal Transfer for GMAW Electrode Wire Feed Speed Range Weld Layer(s)
Root Pass
DC 77 - 145 Amp
Polarity Volts (Range)
DCEP for SMAW 22 - 28 V
(Amps and volts range should be recorded for each electrode size, position and thickness etc. This information should be listed in the tabular N/A (Pure Tungsten, 2% Thoriated, etc.) N/A (Spray arc, short circuiting arc, etc.) N/A Filler Material Class E8018-C3 E8018-C3 E8018-C3 E8018-C3 E8018-C3 Dia 2.4mm 2.4mm 3.2mm 4.0 mm 3.2 mm Type Polarity SMAW SMAW SMAW SMAW SMAW DCEP DCEP DCEP DCEP DCEP Hot Pass Fill Fill Capping Current Amp Range 77-82 90-93 126-132 143-145 125-127 22-27 23-26 24-28 24-28 23-28 Voltage Range Travel Speed Range 83-111 81-96 90-138 91-104 96-118 Heat Input KJ/MM 1.6 1.8 2.08-2.5 2.7 2.22
Process
TECHNICAL APPROVAL: M.S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD. Name: Signature: Date: CLIENT: Name: Signature: Date: Page 2
WPS
WPS No.: MSAS 204 Rev.0 Hot Tap Welding Procedure Rev. 0
1. Hot tap fitting and sleeve deatails shall be in accordance with Drawing AB-036719-001. Typical details for full encirclement sleeve longitudinal and fillet welds are shown in figures 1 and 2. The installation of Hot taps shall be in accordance with SAEP-311. 2. The preheat shown on the welding procedure must be followed for all welding. 3. E8018-C3 electrode must be maintained dry. Electrods must be used from newly-opened, sealed metal containers or maintained dry in accordance with the approved procedure in W11. 4. The longitudinal welds and fillet at the end of full encirclement sleeves shall be examined visually and by MPI after the completion of welding. The testing and acceptancecriteria shall be in accordance with W11. 5. The ends of the sleeve and bands on the branch pipe will be buttered with a single layer of stringer beads. This welding is performed prior to completing the fillet weld. See Figure 2 for clarification details.
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M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

M.S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

Gary Forester 204 25-Jan-14

Welding Specification No.: Revision No.: Welding Process(es):

Supporting PQR No.: Date : MANUAL

(Automatic, Manual, Machine, or Semi-Auto) CODE: ASME IX

Carbon Steel Carbon Steel 16mm - 200mm ALL ALL ALL

A = 45 5 B =16mm to 200mm C = 2.0mm - 4.0mm D = 0.5mm - 2.0mm

M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

Heating Range: GAS (QW-408)

N/A N/A N/A N/A N/A N/A

(Continous or special heating where applicable should be recorded)

Polarity Volts (Range)

DCEP for SMAW 22 - 28 V

M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

M. S. AL-SUWAIDI INDUSTRIAL SERVICES CO. LTD.

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