Information About Electric Vehicles
Information About Electric Vehicles
Information About Electric Vehicles
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Arval 2010. All rights reserved. It is forbidden to reproduce or distribute the contents of this booklet by any means whatsoever, whether in whole or in part, without the prior written authorisation of Arval. Such action constitutes an infringement of rights for which penalties are provided under chapter 1, section 2 of the law concerning copyright of 30/06/1994.
In times when the environment is obviously becoming increasingly important for consumers and companies as well as for the government, the electric vehicle is no longer only a possibility but has meanwhile become a certainty. The offer from car manufacturers should expand very quickly, particularly after 2011, in all regions of the world. Some experts estimate that by 2020, electric vehicles will account for 10% of the total vehicle sales. This heralds a new era in which the car will become greener but which will also introduce a new use and new expectations of the car. The new technologies that have been tested and improved promise to widen the scope of use of electricity in vehicles. The higher purchase price will be compensated by an exploitation cost that is 3 to 4times lower. The electric vehicles will also bring about a transformation of the electricity distribution network and, in addition, company car parks will be equipped with charging points. Although there may still be a few challenges ahead before we can switch from hybridsto all electric vehicles, it is clear that the pace is set for a new way of looking at car mobility! Stphane Verwilghen The Arval Group, a reference in long-term rental throughout Europe, has set up partnerships with several car manufacturers to prepare for the arrival of these electric cars. Why? Because currently in Europe, more than 40% of vehicle purchases are made by companies. And most of them have opted to have their eet nanced and managed by a long-term rental. The companies and the sector for long-term rental will undoubtedly have a precursory role to play in the introduction of electric cars. Being Arval, we are convinced that: the purchase of electric cars will initially be done by companies before it will spread to the general public ; the operational leasing sector, experts in TCO (Total Cost of Ownership), will help companies to determine to whom, when and where they could introduce electric vehicles ; these vehicles are designed to run between 500.000 and 1 million kilometres, which will make operational leasing contracts of over 6 years completely realistic. We believe that, in a rst stage, these changes should affect commercial vehicles primarily used in the city and over short distances (<150 km). The expansion of the offer together with the expected technological progress will make this solution available to other categories of vehicles and drivers. We therefore commit ourselves to inform and support you in preparing your business and employees for the arrival of this new type of vehicle as well as for the new kind of use it will create. This booklet was written in collaboration with the Corporate Vehicle Observatory (CVO) France and specialists from the automotive industry. It aims at offering a tool to better understand and anticipate the impact of electric vehicles on the mobility of employees but also on social, economic and environmental questions. Stphane Verwilghen managing director Arval Belgium
Table of contents
Context Electric power, a profound change in the automotive industry Short history of developments in the 1990s Categories of hybrid and electric vehicles Micro hybrids, the Stop-Start function Mild hybrids, a powerful electric motor Parallel hybrids Rechargeable or plug-in hybrids All electric vehicles Electric cars, ideally suited to urban life Electric quadricycles, with or without a drivers license Electric commercial vehicles, a segment in its own right Powertrain technology Electric currents, from socket to engine Filling up Carbon emission gures for electric and hybrid vehicles Short and medium-term prospects Vehicles available in 2010 Comparison table: weight/power/price per type of battery 5 6 8 12 14 16 18 20 22 28 30 34 36 42 44 46 48 50 51
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Context
Internal combustion cars in the light of rising petrol prices and pollution
A rapid change in the automobile market is underway. Increasing economic and environmental pressure is leading drivers to use less polluting, less petrol-hungry cars with lower running costs. This revolution in the market is due to several factors: First factor: the inexorable rise in the price of fossil fuels linked with dwindling supplies. Whereas there was a sudden decrease in demand linked to the global economic crisis, this situation will not last. Fossil fuel prices will begin their inexorable rise again. Second factor: climate change. Emissions of polluting gases and the greenhouse effect are changing the atmospheres self-protection system. Third factor: the consequences of this pollution on human health. Particles of pollutants from the combustion of fossil fuels are a danger to man.
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All categories and all segments of the market are being transformed. A multitude of new players in the electric vehicle industry are appearing, including large investors, specialised research departments, new battery start-up companies and innovative small manufacturers. All this activity has extended the range of supply and accelerated the demand for existing models. Every quarter of a year sees a batch of new products on the market, from micro urban vehicles to standard saloon cars, and from light commercial vans to medium-weight goods vehicles.
Since the 1990s, following increased environmental and economic pressure, we have seen a signicant change: electric motors have become more and more common in cars, not only to drive luxury features like sunroofs, seats, rear view mirrors and air-conditioning, but to propel the cars. We are no longer surprised to see saloon cars such as the Toyota Prius gliding silently through town. Several thousand French drivers, mainly institution and company employees, have been driving more than 5,000 all electric 106, Saxo and Berlingo cars produced by PSA between 1995 and 2002. People in La Rochelle, France are familiar with EVs (Electic Vehicles). For the past ten years the town has had a pool of about 50 self-service electric cars available at seven centres. All over Europe, Asia and the USA, bold and innovative development programmes are turning experiments into practical applications. Concept cars and prototypes give rise to mass-produced models, and electric power is being standardised and extended.
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* The energy efciency of an engine is calculated as a percentage of energy produced. In any engine, varying amounts of the energy used is transformed into heat. An efciency of 15to 20% means that 80 to 85% of the energy consumed by the engine is wasted and is not used to propel the vehicle. In terms of fuel consumption this means that out of a 50 litre tank of fuel only eight to ten litres are used to propel the vehicle. The rest is turned into heat and wasted in the internal running of the engine.
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More than 5,000 cars belonging to one of these four models, the 106, Saxo, Berlingo and Partner, were produced and sold mostly to large companies and institutions in France. EDF bought 1,500 of them, the French Post Office 530; other major customers were French Railways, ports, airports, oil reneries and town councils. In the same year Paris opened a network of recharging points for EVs, and many other French towns followed suit. What suddenly made electric cars so popular? - French laws on air pollution have since 1999 forced some bodies such as territorial associations and public corporations to replace 20% of their pools with clean vehicles, whether they be electric, CNG or LPG. ADEME* subsidises the purchase of EVs, and the cars are exempt from tax.
PSA Peugeot-Citron the leading European manufacturer of electric vehicles in the 1990s
The Sochaux based group claims to be the leading European manufacturer of electric vehicles. They are right: the gures are there to prove it. More than 5,000 electric vehicles left the Peugeot and Citron assembly lines between1990 and 2001. Sequence of events that enabled PSA to achieve this rst place - As early as 1990, 250 electric C15 and C25 cars were produced for the car pools of companies and organisations. - In 1991, the electric Citella prototype was presented as a fun light (790 kg) modular and high performance (110 km/h) car. This prototype, which was intended to give the vehicle a dynamic and pleasing image, was never marketed. - In 1993, an experiment was launched in La Rochelle. Fifty local citizens were invited to be guinea pigs by driving electric AX cars around the town. - 1995, the electric AX car was marketed to private individuals. More than 500 of the cars were produced between 1995 and 1997. - 1997, launch of the electric Peugeot 106 and its Citron twin, the electric Saxo. - 1998, launch of the electric Peugeot Partner and Citron Berlingo, both designed on an identical basis.
- The performance of EVs was attractive for daily use over short distances. With a maximum speed of 90 km/h, a range of 60 to 90 km without recharging, good acceleration (0 to 50 km/h in under 9 seconds), the EVs produced by PSA were perceived to be real cars. The vehicles were silent, comfortable, and required little maintenance and users found little fault with them. - The high performance technology of the batteries used in these cars were a direct product of the aero space industry. The batteries, produced by the equipment manufacturer SAFT, built of 6v 100 Ah nickel- cadmium monobloc cells have proven to be very reliable. The theoretical life span of 1,500 cycles of these batteries has been conrmed, and many vehicles are still on the road equipped with their original batteries. Why did the PSA group decide to stop production in 2002? The then president of PSA, Jean-Marie Folz, said: We are stopping because the all electric saloon car is not the best product, or the best example of an electric vehicle. This statement was not very convincing at a time when demand was rising, and just as manufacturers were promising new technologies for producing even more efcient batteries.
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epublic to produce R urban micro cars in partnership with Toyota. This factory now produces 107 as well as Citron C1 and Toyota Aygo cars which have been marketed since 2005. All three cars are driven by engines supplied by Toyota. These are admittedly moderncombustion engines, but they still require standard after sales services.
Citella Citron
Other reasons seem more likely: - The manufacturers distribution network was not geared to taking on an entirely new technology like all electric cars. Servicing a 106 or a Berlingo only involves checking the batteries and maybe topping up the water level or checking the brakes and tyres. An electric motor requires no maintenance, no adjustments, no oil changes, no replacement of air, oil or petrol lters, injectors or sparking plugs, not to mention occasional changes of exhaust pipes or belts. Reduced after sales services means less business turnover for the manufacturer and his network. - The technology of the NiCd (nickel-cadmium) batteries used at the time were subjected to strict European legislation in 2002. The use of cadmium, which is highly toxic in all forms, is strictly regulated. Peugeot had been working on alternative solutions together with SAFT in the context of the VEDELIC programme**. As early as 2002 the P4 prototype, an electric Peugeot 106, had a range of 210 km without a recharge in normal conditions and a maximum speed of 120 km/h. The P4 uses lithium-ion (Li-ion) type batteries instead of nickel-cadmium (NiCd) batteries. The reason for which PSA gave up research in this very strategic area remains unexplained. - There is a real risk of erce competition for a major manufacturer between combustion and electric vehicles even within the manufacturers own range. In 2001, shortly before announcing their decision to stop production of EVs, the PSA Peugeot Citron managers had decided to built a giant factory at Kolin in the Czech
* French agency for environment and energy control ** VEDELIC programme: 1995- 2000, development of new battery and traction chain technology
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Micro hybrids
The micro hybrid, or Stop-Start solution is the lowest level of hybridisation. It is a reversible system that lls the role of starter and generator in a standard car. The combustion engine is turned off automatically when the car stops, and is started again automatically when the driver declutches. roduced in generator mode is stored in specic batteries. p Mild hybrids are also able to store energy during braking. In this case the system works in generator mode and develops resistance which adds to the engine brake.
Parallel hybrids
Parallel hybrids are the best known of hybrid vehicles because they are the most common. The power of the combustion engine and electric motor is joint, as in mild hybrids. Moreover, these cars are able to run entirely on electricity when starting, at low speeds and when parking. The batteries have enough capacity to cover short journeys of a few kilometres without using the combustion engine.
Mild hybrids
Mild hybrids are a step up in hybridisation from micro hybrids. The Stop-Start function is of course still there, but with the addition of joint combustion and electric propulsion, both engines working together to drive the vehicle. The electric motor delivers its torque to help starting and restarting, and the electricity generated
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The road ahead is clear: we are now heading for mass micro hybridisation
Alice de Bauer, Renaults environmental policy manager, has declared the companys intention of incorporating the Stop-Start system in all cars in the Renault range by about 2010. Speaking on behalf of his own company, Pascal Hnault, research manager at PSA, has announced that the Stop-Start system will be inclu ded in all Peugeot and Citron cars as soon as possible. The PSA group plans to sell one million vehicles tted with the Stop-Start system in 2011 and over 1.6 million vehicles of this kind in 2012.
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Mild hybrid Honda Insight 2009 Honda Motors
Parallel hybrids
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drocarbons (HC), emissions are lower than in any other petrol powered car. Emissions of solid particles, a major drawback of diesel engines, are reduced to zero. This is where the superiority of hybrid propulsion really shows.
Journalists found its body design old fashioned and clumsy, its performances inadequate and its reduced fuel consumption did not appear to interest anyone but a few well informed users. This did not deter Toyota from producing 124,000 of these cars in the next ve years and to go on investing in the technical developments needed for the second generation. Prius II over a million cars sold The Prius II began its career in 2003 in the USA and in early 2004 in Europe, and was better received than the rst version. Its advantages, highlighted by increasing awareness of the threat caused by global warming, won this new car real interest by the general public. To reassure potential buyers and remove doubts about the cars reliability, Toyota issued a specic eight-year or 160,000-km guarantee for the whole hybrid part. It was voted Car of the Year in 2005 by the 58 motoring journalists (from 22 countries) on the Car of the Year jury. That is how the Prius went from being a technological curiosity to commercial phenomenon. More than a million Prius were sold in ve years, making it by far the most widely sold electric/hybrid car of all time. Prius III - Conrmation of Toyotas technological advance The Prius III, rst shown at the Detroit Auto Show in 2009, takes the hybrid technology of its forerunners to new heights. While Toyotas competitors plan to enter the market starting in 2010, Toyota has entrenched itself as world leader and has brought yet another major change. As in the past, the manufacturers research department has protected its new inventions with a whole lot of new patents and hopes to produce a million hybrid vehicles a year between 2010 and 2013. The car includes many improvements aimed at further reducing fuel consumption and CO2 emissions, with more torque for the engines, an improved air penetration coefcient, extra weight, optimised battery management, low consumption air-conditioning and ventilation powered by solar panels on the roof.
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- the advent of major manufacturers on the market General Motors with its Volt, Toyota with its own plugin Prius, Ford, VW and others, which promised a rapid rise in battery production capacity. To meet a strong demand in North America, some companies turned to providing approved kits ready to be installed. These have been marketed since 2008 by Hymotion, a subsidiary of the battery manufacturer A123Systems who also produce the integrators for the system developed by EnergyCS. In Europe, EDF - in partnership with Toyota - became the promoter of plug-in hybrids. Tests have been carried out on a few plug-in Prius cars in France and in England. General Motors announced the launch of its Volt concept car starting in 2011 in several versions all over the world.
In China the manufacturer BYD, which makes its own batteries, markets models called Dual Mode, the F3 and F6 DM. BYD thus became the rst manufacturer in the world to supply mass-produced plug-in hybrid cars under the very nose of the worlds leading companies.
*EVS (Electric Vehicle Symposium ) are yearly internationalforums for researchers and specialists in the electric car industry. They are organised by the World Electric Vehicle Association (WEVA). EVS 24 was held in Norway in May 2009. www.evs24.org
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EDF
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1995 Nissans FEV-II Concept When it was rst shown at the Tokyo Motor Show in 1995 the FEV-II was already equipped with experimental Li-ion batteries which gave the car a range three times greater than cars tted with lead accumulators at the time. This was one of the very rst public appearances of a car equipped with this type of high performance accumulator. 1996 Peugeots Tulip Tulip is an acronym of Transport Urbain Libre Individuel et Public (individual and public free urban transport). The system was presented PSA Peugeot Citron, VIA GTI and Cegelec in 1996. Tulip provides its members with selfservice two-seater vehicles at a number of centres around the city. Members are given a personal remote-control handset that enables them to borrow a vehicle for as long as they choose by entering a condential personal code. Another advantage of Tulip is that the cars are equipped with an interactive guiding system that gives the driver useful information about routes and trafc conditions, a forerunner of todays GPS. This 2.20 m long and 1.40 m wide car has the handling qualities and liveliness (0 to 50 km/h in 8 seconds with a maximum speed of 75 km/h) that make it a pleasure to drive in town. It is built of an assemblage of ve main parts that ensures strength and safety. The Tulips parts and materials can be recycled. 2007 Nissans Mixim The Mixim is clearly targeted at young drivers. Nissans engineers started from the premise that the young today are less and less interested in cars. Mixim is lighter than a Micra or a Twingo, and the interior design is inspired by the world of video games. The car is a lively three-seater, but has four driving wheels powered by two engines, one at the front and the other at the back. The Mixim is an interactive car with a top speed of 180 km/h and a range of 250 km thanks to its lamellar lithium-ion batteries. The Mixim was shown all over the world after its rst ofcial presentation at the Frankfurt motor show in 2007. Practically all the media commented on its futuristic image without mentioning the fact that the car will never be marketed.
2008 - Renaults Z.E. Concept At the Paris Motor Show in 2008 the uorescent Z.E. (zero emission) concept car drew quite a lot of attention. An all electric car featuring as the main exhibit on Renaults stand was a novelty but not much of a surprise. Since 1997 the Renault/Nissan group has made frequent announcements and set up partnerships to build an electric car, as in the case of Israel, Portugal and Norway in the context of agreements with the Better Place project. Renault/Nissan has undertaken to supply electric cars to Better Place customers starting in 2011. Whereas everyone expected to see at the Paris Motor Show in 2008 a real, high performance electric car that would soon be available, Renault chose to show an unavailable concept car. True, the Z.E. Concept has some attractive technical features such as an insulated body with heat-absorbing paint and solar panels on the roof, but the car remains a study project and is not intended for production.
Experimental eets
It is a clear sign that we are rapidly moving towards sales on a much greater scale that some manufacturers are undertaking experiments using several hundred vehicles.
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The aim is to test consumers reactions and the technology in real conditions. These experiments, in most cases undertaken in partnership with energy providers, are carried out in limited geographical areas. Mitsubishis i MiEV tested since 2007 in Japan The Mitsubishi i is a town car intended exclusively for the Japanese market. It is a small car, 3.4 m long, with four doors and four seats. The i is versatile, designed with an adaptable chassis to enable it to be converted into an electric car. Its engine is in the centre of the car, lying at under the passenger space in the raised oor. The electric version of the i, the MiEV (Mitsubishi innovative Electric Vehicle) weighs 1,080 kg and has a top speed of 130 km/h. According to the manufacturer it has a range of 130 or 160 km depending on the batteries tted. Mitsubishi has developed a rapid charger (20 minutes) at a specic charging point in addition to the onboard charger. This development was made in partnership with the energy providers who tested the MiEVs. About 20 cars are owned by Chugoku Electric Power and Kyushu Electric Power, the Japanese companies involved in the project. When the tests in
Japan proved conclusive Mitsubishi extended them in the USA in 2008. There, Southern California Edison (SCE) and Pacic Gas and Electric Company (PG&E) have been entrusted with testing about thirty vehicles. These tests will enable Mitsubishi to gather a wealth of information about the cars in real conditions and also to decide whether to market them in the United States. The car will be launched on the European market in December 2010, with a production of 2,000 MiEVs. The Smart EV in Europe The Smart EV is in some ways a return to basics. The designers of the Smart, previously called Swatchmobile, had originally designed an electric version of the micro town car in 1996. The vehicle was judged too futuristic, and was not retained by the Smart management for mass production. It was not until 2005 that the rst electric Smart made its appearance. A British company, Zytek, made the conversion and presented its prototypes at many motor shows before they managed to interest Daimler group, the owners of Smart. The electric version develops 30 kW,
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enabling it to accelerate from 0 to 50 km/h in 6.5 seconds, with a top speed of 110 km/h. It has a range of about 120 km without a recharge. About one hundred Smart cars were produced and delivered to companies in Britain for a rst phase of tests begun in late 2007. Another batch of one hundred cars is being built for a second series of tests in Berlin. For this venture Daimler has gone into partnership with the energy producer RWE AG. In the framework of the e-mobility Berlin, 500 recharging points will be installed in company premises, on private property and in public parking lots. The initiative is supported by the German federal government. Smart EV is also the subject of a similar project in Italy. The cities of Rome, Milan and Pisa are all involved. The energy partner there is Enel Spa; more than 400 recharging points will be installed in the three cities to feed about 100 Smart EVs. An electric Mini in the USA In the United States one category of EV is quite popular: converted vehicles. Its very simple: just take a combustion car in good condition, or better still a new one, take out everything that is not needed to convert it to electricity, and replace the engine by a high efciency electric motor and new generation batteries. The rules of approval and registration being simpler than in Europe makes these conversions easy, and hundreds of converted electric cars are now on the road in America. Businesses have entered this eld, and one of them, EV Innovations (formerly Hybrid Technologies), has gradually established itself as a specialist. The founders of this company produced a eet of electric PT Cruisers (made by Chrysler) used as taxis in New York and have also made a spectacular conversion of a Mini car. This Mini, powered by Li-ion batteries has achieved high performances; it has a range of 150 km and has a top speed of 130 km/h. In response to the interest shown in EV Innovations Mini E, BMW the USA decided to start production of 500 cars to be let to volunteer experimenters. The states involved are New York, New Jersey and California.
such things as top of the range electric cars, and they receive a lot of media attention. Their manufacturers market them in the usual way by appealing to a market of rich buyers. The main appeal of these electric sports cars already on the market is the many innovations in their designs, such as advanced aerodynamics, computer driven energy management, wheel motors, etc. The cars are produced on a small scale, with care, almost like custom-built items, with long waiting lists and high rates. These cars have a special image, being made by small manufacturers or start-up companies. The Venturi Fetish Venturi was a small manufacturer of sports cars specialised in the GT category. Following successes at the 24 hours race at Le Mans and in Formula 1 racing, the company got into severe nancial difculty. Faced with closure, the company was bought by an industrialist from Monaco, Gildo Pallanca Pastor. The new owner switched to the production of electric cars and thus gave the company a new lease of life. In 2004, Venturi exhibited an entirely new car, the Fetish, and with it a new segment of the car market: electric sports cars. The Fetish concept is completely different from that of other sports cars, as it is the batteries and not the engine that are the focus of the cars technological value and its performance. The Fetish is built entirely of carbon bre. Its unique hull and chassis contains the batteries within the structure itself. The motor, ideally placed in the centre of the back, powers the car from 0 to 100 km/h in less than ve seconds. Fetish can run for 250 km before a rapid complete recharge in one hour (under three-phase 30 kW) or in three hours from a standard socket. This superb car can be purchased to order in Tokyo, Los Angeles, Monte Carlo, Paris, London and Dubai for 297,000 VAT excluded. It takes four months to build. Tesla Motors - California Nikola Tesla was a Serbian inventor and engineer specialised in electrics who settled in the United States. When he died in 1943 he was regarded as one of the greatest scientist in the history of technology. He took out more than 900 patents (most of which were taken up by Thomas Edison) in new methods of energy conversion.
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Histheories of electric energy led him to design alternating current, of which he was one of the pioneers. The makers of a new high performance electric car together with marketing and new technology experts chose the name Tesla Motors in honour of one of the founding fathers of electric power. Tesla Motors was founded by a group of wealthy entrepreneurs in Silicon Valley in California. Elon and Kimbal Musk had earlier founded Zip2 and Paypal, while their partner Steve Westly was one of the creators of eBay. They appointed Lotus Engineering in England to design and produce a modern electric sports roadster. The car has been in production in Britain since 2007 on Teslas behalf, and the nal assembly of the electrical components is done in California. The batteries designed by Tesla use the lithium-ion technology and are housed between the motor and the passenger space. They give the car a range of 300 km. The Tesla is available in Europe, where one has to pay 99,000 VAT excluded to become the proud owner of this car that powers its 1,150 kg from 0 to 100 km/h in four seconds.
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Venturi Venturi Fetish Fetish Venturi Venturi
Trafc movement restrictions, which used to be limited to historic city centres and targeted heavy vehicles, are now increasingly widespread in most European towns. Driving and parking space, taken up by vehicles unsuited to urban use such as large 4x4s, has reached saturation point. Aware of this problem, local councils are adopting policies aimed at encouraging the use of vehicles that take up less space and reduce pollution. Microcars are one of the obvious solutions to easing trafc ow in towns.The average distance covered by urban drivers in a day is only about 20 kilometres. These facts all favour the use of small electric urban cars, and open up a large market for them. This new market, which has so far been ignored by the major car manufacturers, is being developed by some new enterprising and imaginative manufacturers.
Think
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A version powered by a Li-ion battery has been available since 2008, making it possible to drive for 120 to 140 km before a recharge. Elbil Norge does not export cars to the rest of Europe, as its current yearly production capacity of ve to six cars a week is absorbed by the local market. - The second Norwegian manufacturer to market electric cars was Think, a company that is better known because it has marketed its products outside Norway. Think is also a larger company, with a factory that can produce 5,000 cars a year. Think has had a turbulent recent history. Founded in 1990 under the name Pivco, it was bought by Ford in 1999. Ford had intended it to be a subsidiary specialised in electric cars. Pivco was renamed Think, and its cars were marketed in a low-key way in California for two years before Ford suddenly abandoned the project in 2003. It was a change in Californian law that put an end to Fords ambitions. Think, with its brand new production unit nanced by Ford, was sold then to a group of investors who decided to restart production.
In 2007 Think launched its new model City, this time a proper car, the production process of which was overseen by Porsche Consulting. The Think Citys roadworthiness and safety specications are similar to those of combustion vehicles of the same category, including crash tests, airbags, ABS brakes, heated windscreen, sun roof, MP3 + USB stereo and Bluetooth. Its appearance resembles a small modern urban car with 2 seats + 2 children. It runs on peripheral highways at a speed of 100 km/h and can cover 150 to 180km with a complete battery charge.
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European legislation allows two categories of fourwheeled vehicles on the roads, both of which are suitable for electric power. These are light and heavy quadricycles: - Light quadricycles are vehicles with an unladen mass of under 350 kg, powered by an engine that develops a maximum power of 4 kW and with a maximum speed of 45 km/h. They come under the same category as mopeds and autocycles and may be driven with or without a drivers license according to the laws in different European countries. - Heavy quadricycles are vehicles with an unladen mass of under 400 kg for vehicles used to transport people, or 550 kg for goods vehicles, with an engine that develops a maximum power of 15 kW. They come into the same category as motor tricycles and motorbikes. Their speed limit is 80 km/h. Light electric vehicles, which are designed for short distance travel, are either adaptations
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Indian competitors
The Indian automotive market offers huge opportunities to local manufacturers. After distributing or imitating foreign built vehicles, these companies later invested in developing vehicles suited to local demand. This gave rise to the production of many low-cost light vehicles, including the Nano, built by Tata, a standard car powered by a small two-cylinder engine of the kind used in the Citron 2CV. Another manufacturer, smaller than Tata, who began operations in 2002, started production of a mini electric car, the Reva. The car is a two-seater with an extra single smaller seat at the back. About 3,500 Revas have been produced, both for the Indian market and for export. More than a thousand Revas are on the streets of London, where this small electric vehicle is exempted from the congestion charge. The basic version, fed by lead accumulators and with a range of 50 km, is soon to be backed up by a Li-ion version.
*Microcar, after having been a subsidiary of the Beneteau group, was bought up by Ligier.
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Matra GEM Matra Manufacturing Services, a subsidiary of the Lagardre group, has decided to switch its business to EVs. Matra MS, which originally designed the Espace for Renault, is developing a range of electrically assisted motorbikes and has turned to an American partner to produce four-wheeled vehicles. GEM, Global Electric Motorcars, a subsidiary of Daimler Chrysler, has developed a range of light and heavy quadricycles designed for university campuses, leisure parks and the vast American golf courses. GEM vehicles are also used on US army bases to carry personnel. 30,000 GEMs have come off the assembly lines since they were rst marketed in 2000.
The vehicles are assembled in the Matra MS factory in France. This is the factory in which the Espace cars were built until Renault decided to produce them on its own assembly lines. Matra MS has adapted GEM vehicles to comply with European regulations. They come in several versions in certain countries, including two-seaters, four-seaters and an ultra-light version. All vehicles in the range can run for about 50 km before a recharge and the speed is limited to 45km/h.
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Matra GEM Matra MS
The full range of electric commercial vehicles covers small vehicles that do not require a drivers license through all categories up to heavy goods vehicles with payloads of up to 7.5 tons. Many different types of bodywork are available, from chassis-cabs to vans, microbuses, cages and designs for other specic uses. The technologies involved are similar to those used in other EVs, but with different dimensions, such as more powerful battery packs, high efciency motors, or electronically controlled regulation and loads. With few exceptions, all goods that need to be transported in towns can be carried by electric vehicles. Some small vans can carry pallets, and fork-lift versions can carry large loads. There are also electric minibuses, and these can be equipped to carry disabled people. Vehicles like these have a very positive image, and demonstrate the commitment of authorities, institutions and corporations to implement strategies for sustainable development.
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turers. The company, founded in 1920, can claim to be the worlds leading producer of electric goods vehicles. Several thousand of their four-wheeled vehicles are on the roads all over the world. Smiths current range includes a 7.5 ton payload vehicle launched in 2006 followed by a 3.5 ton model produced in 2007, and a third one marketed in Britain in 2008, a small 2.3 ton van. All types of bodywork are available.
heading an European project, major consultations have been in progress since 2006. The European post ofces intend to convert a large part of their eets to electric vehicles. This market, which will amount to over 10,000 vehicles by 2011, has given an extra boost to makers of electric vehicles. Moreover, like the post ofce, many other large corporations are planning to equip themselves with electric vehicles. In the last few years new small and medium sized manufacturers have started producing EVs based on combustion engine models. Platforms are supplied by Fiat or by PSA in some cases, or are imported from Asia for those who aim to produce cheap models. The mileage range of vehicles available in 2009 varies from 50 to 90 km in the case of ones tted with lead accumulators, and from 80 to 140 km for those using Li-ion batteries. To give a few examples of marketed or available models in 2009: a Fiorino and a Doblo produced by Micro-Vett in Italy; a latest generation Berlingo designed by Venturi in Monaco; single or double cab chassis vehicles as well as nine-seater minivans made in the Netherlands by a new French rm, Electric-Road.
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Powertrain technology
Nanometric particles of Lithium titanate. Such particles coat the anode of batteries produced by Altairnano, a company based in Nevada in the USA. 1 m = 1micrometre = 0, 001 millimetre
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the system to be efcient it must have accumulators accepting high currents from the engine. Few battery technologies make this possible. The most efcient components for this function are supercondensers. Because they can charge and discharge in just a few seconds they play the role of energy buffer between the engine and the battery. Supercondensers are now out of the research laboratories and are being produced on a large scales by rms like Maxwell and Batscap, a subsidiary of the Bollor group.
Range extenders
The solutions for increasing the mileage range of an electric vehicle are few but simple: increasing the capacity of the batteries, recuperating energy during deceleration, careful driving, or recharging the batteries while on the road. The latter option, using a small electric generator, has not received much attention from manufacturers until now. Renault did try out this solution on about thirty Kangoo Electro-Road cars in 2002 - 2003. This was an electric Kangoo using NiCd batteries recharged by a small auxiliary motor called a range extender. The principle can in theory be used in any electric vehicle providing it has enough space to house the auxiliary engine.
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As a direct result of this the mileage range has leapt to 100 km per charge in all electric cars and 40 to 60 km in rechargeable hybrids. The lifespan of batteries, another vital factor, has reached 1,500 cycles in the case of four of the available technologies. Translated in terms of practical results for users, this means that battery packs can now deliver considerable mileage before they have to be changed. In the hypothetical case of a battery pack designed to run for 100 km per recharge, a realistic gure for current technology would be that the pack only needs to be replaced every 150,000 km.
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Lithium and derived products Several technologies are used in the lithium family of batteries. They are the kind most often used in portable electronic appliances and are increasingly used in EVs. Their main advantage is high energy density (twice to ve times higher than in NiMH batteries, for instance) and are not subject to memory effect. The different categories of the lithium family of batteries are as follows: - Lithium-ion - Li-ion the most commonly used type in low power mobile communication applications. - Lithium Polymer - LiPo lighter than Li-ion, and also easier to use. - Lithium-phosphate- LiFePO4 - one of the major advances of the last ve years. They combine the advantages of Li-ion and LiPo batteries and have a long lifespan. - Lithium Metal Polymer - LMP these run at an internal temperature of about 85C. This technology is in the process of development promoted by the Bollor group. Manufacture has already begun. Zebra batteries This is a rather one-off technology, as it is used by only one manufacturer. It uses molten sodium chloroaluminate and its internal temperature is 250C. Nickel-Zinc - NiZn These are considered to be the new generation of batteries and are still being developed. They are similar to Li-ion batteries in terms of performance and should be considerably cheaper.
Johnson Controls-Saft , Nersac factory. Quality control during the installation of electrodes. Saft-Didier Cocatrix
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Another major investment in Europe, amounting to over 30 million Euros, was that made in 2008 by the Evonik group in partnership with Daimler to set up a joint subsidiary for the production of Li-Tec batteries.
Recycling batteries
Toyota signed a partnership with the Matsushita group to create Panasonic EV Energy. This new company also supplies Lexus, Honda, Ford and Mercury. Nissan set up a subsidiary with the NEC group, a giant in the eld of networks and micro-electronics, called Automotive Energy Supply Corp. The companys main business is the production of Li-ion batteries for cars. GS Yuasa Corp, another specialist in Li-ion batteries, signed two agreements, one with Mitsubishi in 2007 to create Lithium Energy Japan, and the other with Honda in late 2008. The Volkswagen group chose Sanyo as its partner for the production of future Audi hybrids. For their supply of Li-ion batteries VW signed an agreement with Toshiba. General Motors made its arrangements for the supply of batteries for its future Volt car. The supplier is the Korean giant LG Chem through its subsidiary US Compact Power. LG Chem already supplies packs for the prototypes. Later GM will produce batteries in its own factory using components supplied by LG Chem. Problems caused by used batteries are directly linked to recycling organisation and efciency. The cost and supply of raw materials also make it absolutely essential to recycle worn-out batteries. It is the manufacturers and importers who have the responsibility of informing users and of providing a recycling service. They are assisted in this by organisations set up according to the type of battery to be processed. Companies specialised in collecting and recycling dead batteries already exist for the following types: Lead, NiCd, NiMH and Li-ion. The collection of lead batteries is done at a national level through salvage specialists, garages, at waste sorting units and at car centres. For the other types of battery, including NiCd, NiMH and Li-ion, specic organisations have been set up to process accumulators from computers, mobile phones, etc. The considerable volumes generated, and therefore to be recycled, have led to the setting up of specialised companies or services. The specialists in Belgium are: Revatech, Indaver, SNAM, Campine and Umicore. Used Zebra batteries are taken back and processed directly by the manufacturer.
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Salar de Uyuni, the largest salt desert in the world. It lies at the southern edge of the altiplano and contains several million tons of lithium. ESA - European Space Agency - Envisat - May 2008
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The technical features of electric vehicles are described in terms of electrotechnical units of measurement. These units of measurement, which are different from those used for combustion engines, may be difcult to understand. A few points need to be understood in order to decipher the technical specications of EVs.
Engine power
The power of an engine is expressed in kW. Figures given as a general rule express nominal power, for example 4 kW for light quadricycles and a range of 8 to 30 kW for EVs. In some cases manufacturers also give the engines peak power. This is a maximum value that lasts for a few seconds during starting or when going uphill. In all cases the engines power is regulated by an electronic variator which in turn is commanded by the accelerator pedal.
Battery capacity
The capacity of a battery is expressed in Ampere-hours (Ah); this is the amount of electricity the battery can supply. Depending on the voltage, the energy stored is measured by the following formula: Ah x V = Wh (or kWh). For example, a 210 Ah battery pack under 48 Volts supplies 10 kWh, whereas another 210 Ah pack under 72 Volts supplies 15 kWh. In practical terms the power loaded determines the vehicles mileage range depending on the power of the engine, the vehicles weight and the nature of the journey.
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Filling up
Electricity is available almost everywhere. This fact is a major advantage for the development of electric vehicles. Added to that is the fact that an ordinary mains socket is all that is needed. Plug in an extension lead and the car is recharged in just the same way as we already recharge everyday appliances such as mobile telep hones, laptop computers or a cordless electric drill. Recharging times vary according to the type of battery used. Lead batteries take a long time to charge (six to eight hours), whereas the most recent types of battery can be charged in ve to six hours. Rapid recharges, which take one to two hours, partial recharges, top-up charges are also possible with these technologies. Provided that one has the right sort of charger and access to industrial type mains sockets.
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charging infrastructure (in homes, in workplaces, on public roads and also rapid charging points) to serve several tens of thousands of electric vehicles by 2012. This infrastructure is fairly simple to build, as the work required to install the points is light, indeed much lighter than the work required to build lling stations selling petrol, diesel or hydrogen.
packs are interchangeable, so it will only take a few minutes to change batteries before driving off again. - A charging network in Australia exclusively using renewable energies. - The Irish government plans to have 10% of road vehicles replaced by electric ones by 2020. To this end it has invested one million dollars in an experimental project with Better Place. - In North America, Ontario in Canada and California in the USA have chosen Better Place as partner to build their recharging networks. The rapid success of Better Place can be reproduced everywhere, because it is based on a simple principle: cars remain parked on average 23 out of every 24 hours; it should be possible to recharge cars wherever they are parked.
Scooter Vectrix on an electromotive terminal Elektromotive Ltd
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It is a fact that electric and hybrid vehicles emit less CO2 into the atmosphere at the local level: zero emissions in the case of all electric cars and the lowest emission in each category for hybrid cars. These are undeniable advantages anyway, but when one adds the the consequences of global CO2 emissions from well-to-wheel for fuels derived from oil, the advantage of electric engines over combustion engines is much greater still.
to another. That for Western Europe (gure 1) shows how much more than 51% - electricity is still being produced using fossil fuels. Belgiums energy mix (gure 2) consists largely of nuclear energy. The energy that is generated using fossil fuels, represents more than 35% of the electricity production. The calculation of energy efciency in terms of well-to-wheel provided by ADEME (gure 3) show the overwhelming superiority of electrically powered vehicles over ones using other sources of energy.
Well-to-wheel efciency
Global counts of well-to-wheel emissions take into account the CO2 emitted during energy production, transport (of crude oil from oil wells to storage facilities), during rening etc. as well as the CO2 emitted by the vehicle itself. In the case of electric vehicles it is necessary to quantify the CO2 emitted during the production of electricity. This varies according to the form of initial energy used. Electricity produced using renewable sources of energy (hydropower, wind turbines, solar panels, biomass fuel, etc.) has low levels of emissions. Electricity produced in power stations using gas, fuel or coal on the other hand results in high levels of emissions of CO2. Electricity produced in nuclear power stations occupies a position somewhere in between that produced by renewable energies and fossil fuel energy. Global counts therefore vary according to country and the form of energy used to produce electricity. The notion of energy mix is used to compare the CO2 emissions from one country
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Nuclear 54% Geothermal, solar, wind, 0,8% Renewable energy 4,20% Fossil 38,9% Hydraulic 0,4% Hydro-electric 1,5%
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This change in the automotive landscape is set to continue, driven by many government programmes and thanks to the advent on the market of a host of new vehicles in addition to the existing range. Major initiatives involving energy producers, government authorities, the world of research, consumers and battery and car manufacturers are emerging in many parts of the world. The quantities involved, from a few thousand to a few million units, show that we are seeing a real change of scale in the market for electric and hybrid vehicles. The impact of some state programmes on production capacity is going to open the way to new players on the international market.
In Japan, the prime ministers ofce announced that by 2020 half the vehicles marketed in the country will be powered by energy sources other than fossil fuels. Japan encourages the use of EVs by means of substantial grants and converting the eets or large corporations to electricity. The same is to be done with the Japanese post ofces 21,000 vehicles. The government supports a programme to install hundreds of recharging points involving industrial manufacturers, energy producers, builders and battery suppliers.
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Fords electrication plan centres on three new products: - an electric commercial vehicle which will be available in the US in 2010; - a small electric car for the general public designed in partnership with the Canadian equipment manufacturer Magna; - a range of new generation hybrid cars (including one plug-in) from 2012. Chrysler has come up with a new product in the US, the Chrysler ENVI. The group is to launch a new range of electric vehicles in the USA in 2010. The technology uses the internal combustion engine to recharge the batteries. Still in the USA, a new manufacturer, Fisker Automotive has raised more than $ 60 million in capital to build a top of the range sports car, the Fisker Karma. This is a high performance plug-in hybrid with a top speed of 200 km/h and an acceleration of 0 to100 km/h in under six seconds. In Europe, new players in the industry have set out to compete with the large groups who do not plan to enter the market before 2011 or 2012. PSA The PSA group presented many diesel hybrid prototypes from 2006 on, including the 307, 308 and C4, before deciding not to go ahead with them. The latest of those prototypes, the Peugeot Prologue HYmotion, should have been the basis for a 3008 Hybrid4 in 2011, but the date has been postponed to 2013. For all electric cars PSA approached Mitsubishi with a view to marketing a model derived from the iMIEV around 2010. Renault/Nissan alliance The group is planning to produce demonstration vehicles for their validation eets before the end of 2009. The rst country involved is Israel in the context of the Better Place project. Mass production of a Mgane type saloon and a model derived from the Kangoo is planned for 2011. A new mass produced all electric car is announced for 2012. It might resemble a concept car presented by Nuvu at the Paris Motor Show in Paris in 2008.
Bollor Electric cars designed by the Bollor group have been shown at European motor shows since 2005. These shows and many articles in the press generated a real interest among the general public. After working with the demonstrator, developed with the help of engineers at Espace Dveloppement (the designers of the Renault Espace), the Bollor group turned to the Italian coachbuilder Pininfarina to produce Bluecar, a ve-door ve-seater electric saloon car. FAM Automobiles This French company is a subcontractor to car manufacturers. Specialised in the mass production of LPG kits and conversions of mass produced cars to four wheel drive, FAM turned in 2008 to designing an electric urban car, the F-City. F-City was designed to be a self-service urban mobility tool that does not require a drivers licence. This compact car is only 2.5 m long and 1.6 m wide. Its top speed will be around 65 km/h, and it will have a range of 60 to 80 km depending on driving conditions. DuraCar This start-up venture based in the Netherlands is concentrating on a single model, an urban and suburban commercial vehicle called Quicc. The aim is to release a fully electric minivan by 2010. DuraCar relies for this project on the production facilities of the German group Karmann, a German sub-contractor to the automotive industry. Think In addition to the Think City, production of which began in Norway, Thinks Scandinavian engineers have designed an all electric ve door saloon car. Think Ox was designed to be produced in several different versions.
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Electric cars
Ampera C-zero Move Doblo electric Leaf Ion Kangoo iMiev 2010 December 2010 December 2010 already available 2010 December 2010 2010 December 2010
Mild hybrids
Honda Mercedes BMW Peugeot CivicHybrid Insight Hybrid S400 H Serie 7 Hybrid 3008 Hybrid already available already available already available April 2010 September 2010
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Hypothesis 2- Estimation for the end of 2010 Price per kWh Price pack 10kWh Price per km 450 4,500 0.080 1,200 12,000 0.061 1,300 13,000 0.077 1,400 14,000 0.080 1,550 15,500 0.062 1,500 15,000 0.071 1,100 11,000 0.071 n/a n/a n/a
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Philippe BRENDEL
Electric vehicles set to boost mobility Consumers and manufacturers decision makers expectations and behaviour are changing rapidly under the combined inuence of several factors, including: The rise in energy prices in 2008, which has made people realise that the worlds reserves of oil will be exhausted sooner or later, and that this form of energy will inevitably become more expensive. The rising cost of raw materials and awareness these too are not in inexhaustible supply. Growing awareness that global warming is a real threat, and that we cannot go on doing nothing about it. Urban trafc congestion and the increasing frustration of just getting around town. Awareness campaigns organised by persuasive and charismatic speakers like Al Gore and Yann Arthus Bertrand. Although we are still far from seeing 100% of decision makers wanting to convert their companies into producing less harmful forms of transport, there is already a huge groundswell of environmental issues within the public opinion and some manufacturers and public authorities are already planning changes. For example easy availability of multiple purpose vehicles for use on a shortterm basis (e.g. a van used for moving furniture or for other family needs a few weeks a year) would leave more room for smaller, less polluting cars that meet drivers daily needs. For family holidays, or for driving longer distances, drivers could resort then to short-term vehicle hire, to car sharing or to combinations of various forms of transport (e.g. train + car). Electric vehicles are well suited to meeting the needs of our now largely urban or suburban population, and considering all the other advantages attached to this type of vehicle this is likely to accelerate change. An electric vehicle means silence, no pollution, exibility and an answer to daily travel, which mostly involves journeys of less than 40 km. Naturally all this will mean changing our habits, we will have to remember to recharge our cars more often than we used to rell them with petrol, but how satisfying! It is safe to bet that in twenty years time we will be wondering how we ever managed to put up with the noise and stench of todays internal combustion powered trafc. Philippe Brendel President Observatoire du Vhicule dEntreprise France
Arval shall not be held liable for any decision made on the basis of any information contained in this booklet, nor for the use that may be made thereof by you or third parties. Some of the models described in this brochure are not available on the Belgian market.
January 2010