Station : NTPC - Simhadri

BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011

Sheet 1 of 1#

P$ant %rea : B& LER CHE! C%L CLE%N N' &( %)* L %R+ B& LER SL.NO. LIST OF CONTENTS

1.0 2.0 3.0 4.0 5.0 .0 !.0 ".0 #.0 10.0

PLANT DETAILS OBJECTIVE PROPOSAL SERVICES REQUIRED SAFETY PRECAUTIONS EMERGENCY PROCEDURES STATE OF THE PLANT METHOD COMPLETION CRITERIA APPENDICES A. TECHNICAL SPECIFICATIONS B. SAFETY CLEARANCE CERTIFICATE C. MECHANICAL PLANT ITEM COMPLETION LIST & ELECTRICAL PLANT AND C&I PLANT ITEM COMPLETION LIST

Station : NTPC - Simhadri

BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011

Sheet , of 1#

P$ant %rea : B& LER CHE! C%L CLE%N N' &( %)* L %R+ B& LER 1.0 PLANT DETAILS The Steam -enerator i. of nat/ra$ 0ir0/$ation. 1ater t/2e de.i-n. arran-ed for 3re../ri4ed firin-. Ba.i0a$$5 it i. a t6o dr/m 7erti0a$ 2ent t/2e arran-ement 6ith 6ater 0oo$ed f/rna0e 6a$$. 0om2ined 6ith the 0on7e0ti7e 2oi$er 2an8 ./rfa0e. The 0om3$ete .team -enerator i. of the 2ottom ./33orted de.i-n re.tin- on 0on0rete 3ede.ta$.. The /33er and $o6er dr/m. are 0onne0ted 25 the 2an8 t/2e.. The .team dr/m i. 3ro7ided 6ith effi0ient interna$. for .team .e3aration. The /nheated do6n 0omer. are $o0ated in the rear ha$f of 2oi$er .ide 6a$$ en./re. ade9/ate 0ir0/$ation in the 2oi$er. The 2oi$er 2an8 t/2e. are arran-ed in $ine for the 2e.t heat a2.or3tion. !inim/m draft $o.. and ea.5 t/2e in.3e0tion and 0$eanin-. Re9/ired a00e..i2i$it5 i. 3ro7ided at the .ide of the 2oi$er 2an8 0on7e0ti7e ./rfa0e. %de9/ate 3ee3 ho$e. are 3ro7ided to 6at0h the f$ame. (eed6ater i. fed into the /33er dr/m and 0ir0/$ation i. maintained in the 2oi$er 2an8 thro/-h the do6n0omer.. (rom the 2ottom dr/m 6ater f$o6. thro/-h the heat a2.ot2inf/rna0e t/2e. and 2a08 into the .team dr/m. %fter .e3aration of moi.t/re in the interna$.: the .at/rated .team f$o6. thro/-h ./3erheater. and to SH o/t$et .team 0o$$e0tin- header from 6here the main .team i. ta33ed off. The main f/e$. are Hea75 (/e$ &i$ and Li-ht Die.e$ &i$. The firin- .5.tem 0on.i.t. of one no oi$ 2/rner 6ith re-i.ter $o0ated in the front 6a$$ to 0arr5 !CR 0a3a0it5 6ith either of the f/e$.. The f/e$ oi$ i. .team atomi4ed: $i-ht oi$ i. air atomi4ed. Hi-h Ener-5 %r0 ;HE%< i-nitor i. /.ed for $i-htin- /3 the 2/rner. % f$ame .0annin- .5.tem i. 3ro7ided to monitor the f$ame 0ondition in the f/rna0e. Si-nat/re. NTPC BHEL STATUS

Station : NTPC - Simhadri

BHEL Ref No. PS-DC-186-500-0015

Sheet = of 1#

NTPC Ref No. S !"1"TS"1"011 P$ant %rea : B& LER CHE! C%L CLE%N N' &( %)* L %R+ B& LER 1.0 PLANT DETAILS The H(& .5.tem 0on.i.t. of H(& da5 tan8: , > 100? f/e$ oi$ 3re../ri4in- 3/m3. 6ith heater.: 0ontro$.: 3i3in-: 7a$7e. and fittin-.. The LD& .5.tem 0on.i.t. of LD& da5 tan8 6ith 1 > 100? LD& 3re../ri4in- 3/m3 6ith re9/ired 0ontro$. 3i3in-. @a$7e. and fittin-.. The 2oi$er i. e9/i33ed 6ith a deaerator and feed 3/m3. to ./33$5 deaerated feed 6ater at 105 De-. C to the 2oi$er. B$o6 do6n .5.tem 6ith 2$o6 do6n tan8: HP and LP 0hemi0a$ do.in- .5.tem 0om3ri.in- tan8.: 3/m3.: 3i3in- 7a$7e. and fittin-. are a$.o 3ro7ided. The 2oi$er i. e9/i33ed 6ith t6o Radia$ (D fan. ;,>60?< 6ith e$e0tri0 motor dri7e. The 2oi$er and a/>i$arie. 6i$$ 2e 0om3$ete 6ith the re9/ired a00e..orie. a..o0iated e9/i3ment: fittin-. and 7a$7e.: inte-ra$ 3i3in- .5.tem. et0. Com3$ete air and f$/e -a. d/0tin- /3to and in0$/din- .tee$ 0himne5 6i$$ 2e 3ro7ided a$on- 6ith the re9/ired e>3an.ion Aoint.: dam3er and ./33ortin- .tee$ 6or8. Refra0tor5 and therma$ in./$ation: o/ter and inner 0a.inmateria$. 6i$$ 2e 3ro7ided a. re9/ired. STATUS

Si-nat/re. NTPC Station : NTPC - Simhadri BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011 BHEL Sheet # of 1#

P$ant %rea : B& LER

CHE! C%L CLE%N N' &( %)* L %R+ B& LER 2.0 2.1 OBJECTIVE The o2Ae0ti7e of thi. 0ommi..ionin- .0hed/$e i. to 0$ean the interna$ ./rfa0e of the .team -eneratin- 3ortion and heatin./rfa0e ;E0onomi.er< /.in- .3e0ified 0hemi0a$.. STATUS

Si-nat/re. NTPC Station : NTPC - Simhadri BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011 BHEL Sheet 5 of 1#

P$ant %rea : B& LER CHE! C%L CLE%N N' &( %)* L %R+ B& LER 3.0 PROPOSAL STATUS

The o2Ae0ti7e. are a0hie7ed 25 0arr5in- o/t the fo$$o6inte.tin- 3ro3o.a$.. 3.1 B5 0arr5in- o/t an effe0ti7e 2oi$-o/t: -rea.e: oi$ and an5 3rote0ti7e 0oatin-. a33$ied are remo7ed from the interior 3re../re 3art. of the a/>i$iar5 2oi$er

Si-nat/re. NTPC Station : NTPC - Simhadri BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011 BHEL Sheet 6 of 1#

P$ant %rea : B& LER CHE! C%L CLE%N N' &( %)* L %R+ B& LER 4.01 SERVICES REQUIRED %$$ the re9/ired 9/antitie. of 0hemi0a$. a. -i7en 2e$o6 .ho/$d 2e made a7ai$a2$e 3rior to the 0ommen0ement of the 3ro0e... STATUS

SPECIFICATION OF CHEMICALS & QUANTITY NAME OF CHEMICALS 1. Tri.odi/m Pho.3hate ;Na=P&#. 1,H,&< ; S:5C="1DD,< ,.Di.odi/m Pho.3hate;Na, HP &#.1, H,&< ; S:566"1DD1< 4.02 4.03 4.04 S/33$5 of ade9/ate D! 6ater to 2e en./red #15 @ S/33$5 a7ai$a2$e ,,0 %C"D0: 110@ %C: Contro$ S/33$5 a7ai$a2$e ;1hi0h e7er i. a33$i0a2$e<. n.tr/ment " Ser7i0e %ir %7ai$a2$e ($ood Li-ht. " Te$e3hone. " 1a$8ie - Ta$8ie are a7ai$a2$e %m2/$an0e " 0ar for emer-en05 " fire tender a7ai$a2$e Dr/m $e7e$ -/a-e -$a.. .ho/$d 2e made a7ai$a2$e 6ith $i-htinarran-ement and ta$e-ta$e .6it0h 0/m $i-ht arran-ement S/ffi0ient 9/antit5 of Ra6"(ire 6ater to 2e en./red for the ne/tra$i.ation of the a$8a$i 2oi$ o/t eff$/ent in $ine 6ith %.P. 3o$$/tion 0ontro$ Board Norm. 15 B=0 B-

4.05 4.0 4.0! 4.0"

#.0D

Si-nat/re. NTPC Station : NTPC - Simhadri P$ant %rea : B& LER CHE! C%L CLE%N N' &( %)* L %R+ B& LER 5.0 5.1 SAFETY PRECAUTIONS SAFETY EQUIPMENTS $ ENSURE THE AVAILABILITY OF 1. ')! B&&TS ;@ario/. Si4e.< ,. R/22er '$o7e. =. R/22er or Po$5thne %3ron. 6 Pair. 6 Pair. 6 No.. STATUS BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011 BHEL Sheet C of 1#

#. He$met. 5. Safet5 'o--$e. P$ain '$a..

1, No.. 6 No..

6. (a0e !a.8 ;Tran.3arent: P$a.ti0< # No.. C. (ir.t aid 2o> ;0ontainin- di$/te ammoni/m h5dro>ide: 50? .odi/m 2i0ar2onate .o$/tion: e5e $o0tion: 2anda-e.: tin0t/re of idodine: 0otton: 2/rno$ et0. 8. Safet5 .ho6er. EMERGENCY PROVISIONS 5.2 5.2.1 ($/.hin- and 6a.hin- 6ater ./33$ie. %m3$e ./33$ie. of f$/.hin- and 6a.hin- 6ater ./33$ie. .ha$$ 2e 3ro7ided at a$$ 3o..i2$e 3oint. of di.0har-e: .3i$$a-e or e.0a3e of 0hemi0a$.. %de9/ate 3ro7i.ion. .ha$$ 2e made for emer-en05 treatment of the e5e.: 0om3ri.in- e5e 6a.h 2ott$e.: $o0ated 0on7enient$5 to 3$a0e. 6here 0har-in- of 0hemi0a$. are 3$anned. Te$e3hone fa0i$itie. .ha$$ 2e 3ro7ided 6ithin a rea.ona2$e di.tan0e of the 3$a0e 6here 0hemi0a$. are 2ein- /.ed

5.2.2

5.2.3

Si-nat/re. NTPC BHEL

Station : NTPC - Simhadri

BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011

Sheet 8 of 1#

P$ant %rea : B& LER CHE! C%L CLE%N N' &( %)* L %R+ B& LER .0 .1 EMERGENCY PROCEDURES The te.tin- team .ho/$d 2e a6are of the o3eratin3ro0ed/re. of fire e>tin-/i.her. to 2e /.ed for 9/en0hinminor or maAor fire. The te.tin- team .ho/$d 2e a6are of the 3ro0ed/re to 2e fo$$o6ed in 0a.e of a00ident in7o$7in- 3er.onne$ inA/r5. STATUS

.2

Si-nat/re. NTPC BHEL

Station : NTPC - Simhadri

BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011

Sheet D of 1#

P$ant %rea : B& LER CHE! C%L CLE%N N' &( %)* L %R+ B& LER !.0 !.1 STATE OF THE PLANT %/>i$ar5 Boi$er ere0tion m/.t ha7e 2een 0om3$eted a. 3er a33ro7ed .0heme in re.3e0t of a$$ ie. ma0hani0a$: e$e0tri0a$ and CE area. H5dra/$i0 te.t of 2oi$er .ho/$d ha7e 2een 0om3$eted to the re9/ired 3arameter. P$. .3e0if5 the H+D. Te.t Pre../re. Pre2oi$er .5.tem 0ir0/it. .ho/$d 2e a7ai$a2$e for o3eration. (or a$8a$i 2oi$o/t: minim/m e..entia$ in.tr/ment. re9/ired for 2oi$er $i-ht /3 are made a7ai$a2$e Boi$er .ho/$d 2e read5 for re-/$ar o3eration a. 3er F E ! in.tr/0tion.. Sam3$in- .5.tem .ho/$d 2e read5. En./re free a00e.. to a$$ e9/i3ment. En./re the readine.. of fire fi-htin- .5.tem a. en7i.a-ed in the de.i-n. En./re the a7ai$a2i$it5 of fire tender near the 2oi$er area. STATUS

!.2

!.3 !.4

!.5

!. !.! !."

!.#

Si-nat/re. NTPC Station : NTPC - Simhadri BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011 BHEL Sheet 10 of 1#

P$ant %rea : B& LER CHE! C%L CLE%N N' &( %)* L %R+ B& LER ".0 METHOD AL%ALI BOIL OUT ".1 The 2oi$er ;.team -eneratin- ./rfa0e. and e0onomi.er< i. fi$$ed 6ith an a$8a$ine .o$/tion 0ontainin- 500 33m of di.odi/m 3ho.3hate dode0a h5drate: and 1000 33m of Tri .odi/m 3ho.3hate do de0a h5drate and then fired to rai.e the 3re../re to 10 8-" 0m ,: fo$$o6in- the .3e0ified o3erationa$ 3ro0ed/re.. ".2 P&'()*+&) Pre3are the 2oi$ o/t 0hemi0a$ .o$/tion in deminera$i.ed 6ater in a 0hemi0a$ mi>in- tan8. The .o$/tion i. form/$ated 25 di..o$7in- the fo$$o6in- 3ro3ortionate 9/antitie. of 0hemi0a$.: de3endin- on the 7o$/me of the .5.tem to 2e 0$eaned. 1. ,. ".3 0.05? Na, HP&# 0.1 ? Na= P&# 1, H,& 1, H,& STATUS

Ho$d the .o$/tion 3re3ared a. a2o7e in the tan8 and homo-eni.e the .ame 25 3ro3er mi>in- the .o$/tion. Start fi$$in- the %/>. 2oi$er 6ith deminera$i.ed 6ater: /nti$ the 6ater i. .een $itt$e a2o7e the 2ottom of the /33er dr/m. Po/r the 0hemi0a$ .o$/tion 6ith the dr/m thro/-h the manho$e 25 .e7era$ in0rement.. C$o.e the man ho$e 0o7er and fi$$ /3 6ith D! 6ater /3to norma$ o3eration $e7e$.

".4

".5

".

Si-nat/re. NTPC Station : NTPC - Simhadri BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011 BHEL Sheet 11 of 1#

P$ant %rea : B& LER CHE! C%L CLE%N N' &( %)* L %R+ B& LER

STATUS ".! Li-ht /3 the 2oi$er a. 3er & E ! in.tr/0tion. and -rad/a$$5 rai.e the 3re../re to 10 B-"C!, . Ho$d the 3re../re for fo/r ho/r.. Pre.0ri2e 2$o6 do6n e7er5 , Hr.. &n0e: after 8i$$in- the fireG D/ration of the 2$o6 do6n .ha$$ 2e for one min/te En./re that the dr/m $e7e$ doe. not -o o/t of -a/-e -$a.. 7i.ion. Re3eat the o3eration of rai.in- the 3re../re to 10 8-"0m, and 3re.0ri2in- 2$o6 do6n e7er5 , ho/r. ;Tota$ # B$o6 do6n.< after 8i$$in- fire. The 2oi$ o/t i. de0$ared 0om3$eted 6hen minim/m # 2$o6 do6n. are 0om3$eted. Drain the 2oi$er: 6hen it i. 0oo$ed: a. 3er & E ! in.tr/0tion.. &n0e the drainin- i. 0om3$eted: fi$$ the 2oi$er 6ith deminera$i.ed 6ater: thro/-h 2oi$er fi$$ 3/m3. Ba08 f$/.h the ./3erheater. 6ith D! 6ater 0ontainin- ,00 33m h5dra4ine and 3H 10.0 6ith NH= ti$$ it o7erf$o6. into the dr/m. Drain the 2oi$er to the 6a.te di.3o.a$ .5.tem. n.3e0t the /33er dr/m and man/a$$5 0$ean: if an5 $oo.e m/08 and .$/d-e are 3re.ent. The eff$/ent of a$8a$i 2oi$ o/t .ha$$ 2e ne/tra$i.ed and di.3o.ed in $ine 6ith %.P. 3o$$/tion 0ontro$ Board norm.. PH of the .o$/tion i. $o6ered to $e.. than D.0 25 ./ffi0ient di$/tion 6ith ra6 " fire 6ater.

"."

".#

".10

".10

Si-nat/re. NTPC BHEL

Station : NTPC - Simhadri

BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011

Sheet 1, of 1#

P$ant %rea : B& LER CHE! C%L CLE%N N' &( %)* L %R+ B& LER

#.0

COMPLETION CRITERIA The 0om3$etion 0riteria i. time 2a.ed 2oi$ o/t at 10 83er.-.0m for 10 hr. 6ith intermittent 2$o6do6n at on0e in , ho/r. 6ith ea0h 2$o6do6n for 1 min/te D/ration. Dr/m i. in.3e0ted and a$$ the $oo.e m/08 and other dirt. are 0$eaned ; )33er Dr/m <

STATUS

Si-nat/re. NTPC BHEL

Station : NTPC - Simhadri P$ant %rea : B& LER

BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011

Sheet 1= of 1#

CHE! C%L CLE%N N' &( %)* L %R+ B& LER 10.0 APPENDICES ,. 1. ,. TECHNICAL SPECIFICATION Boi$er : Nat/ra$ 0ir0/$ation 6ater t/2e de.i-n: 2ottom ./33orted Boi$er Dr/m Dr/m D She$$ Len-th !ateria$ =. (/rna0e 1idth De3th Hei-ht #. S/3er Heater T/2e &.D No.of %..em2$ie. Heatin- S/rfa0e 5. 51.0 mm 15 1=.C5m, ,8DC mm 8,58 mm #,#, mm 1,1D;S< C6,;1< 8810 8610 S%515 'r C0

Predi0ted Performan0e 1. ,. =. 1. ,. =. F-'. SH Steam Com2/.tion %ir ($/e 'a. P&)00+&) Dr/m &3eratinDr/m De.i-n Steam Pre../re at SH& o/t$et T'///)0 55.0 61.0 65.0 %12C32 415 ,1.# ,5.0 18.0

5.

Tem3erat/re 1. %t SH& ,150 C

Si-nat/re. NTPC BHEL

Station : NTPC - Simhadri P$ant %rea : B& LER

BHEL Ref No. PS-DC-186-500-0015 NTPC Ref No. S !"1"TS"1"011

Sheet 1# of 1#

CHE! C%L CLE%N N' &( %)* L %R+ B& LER STATUS . SAFETY VALVES

S-. N' 1< ,< =<

LOCATION DR)! DR)! SH

VALVE TAG NO S@1 S@, S@=

VALVE SET PRESSURE %SC OPEN CLOSE ,5.0 ,5.8 ,0.5 ,#.0 ,#.C 1D.6

6 BLO7 DO7N #.0 #.= #.#

REMAR%6

N&TE: Per0enta-e 2$o6 do6n to 2e 6ithin =? -5? of 7a$/e $iftin- 3re../re

C. 1ater @a$/me in m= 1.)33er dr/m /3to norma$ 6ater $e7e$ )33er dr/m f$ooded ,.Lo6er dr/m =.6ater 6a$$. in0$/din- Boi$er 2an8 t/2e. #.SH .5.tem /3to !.S.Sto3 7a$7e 8. SAFETY CLEARANCE CERTIFICATE Li.t of .i-natorie. re9/ired 2efore r/nnin- the .5.tem 6i$$ 2e m/t/a$$5 de0ided at .ite. (. MECHANICAL 2ELECTRICAL2C & I PLANT ITEM COMPLETION LIST The 3$ant item 0om3$etion $i.t for the a2o7e area. 6i$$ 2e m/t/a$$5 3re3ared at .ite 25 BHEL and NTPC. Si-nat/re. NTPC BHEL =.D 11.= #., 18.C ,.0

CHEMICAL CLEANING OF AU9ILIARY BOILER

PROGRESS REPORT : SG 16 JULY 2001