Airprep 00 A4P006E

Air preparation units ...
ORIGA simply the rst

All rights, errors, and changes reserved
Copyright HOERBIGER 2007
A4P006E-October 2007
Information on application
The contents of this catalog are not binding and are only intended for
informational purposes and are not to be considered as an offer with legal
effect. A written conrmation of order from HOERBIGER is decisive for
the conclusion of a contract; this conrmation is given solely under the
respective currently applicable HOERBIGER General Terms of Sale and
Delivery. These are included in our price list and on the Internet at
www.hoerbiger.com.
All the products presented in this catalog are purely for commercial use.
None of the information or contents is appropriate for private consumers.
Private consumers cannot place orders based on the information in the
catalog. Please contact HOERBIGER for further information.
All the products listed in this catalog are designed for typical pneumatic
applications that are installed in higher-level machines, for example.
The recognized technical rules for safe, expert work are to be observed
for the use and installation of pneumatic products. The precondition for
the use of the products is, unless stated otherwise, correctly prepared
compressed air free from aggressive media. Furthermore, the respective
regulations of the legislator, the TV (Technical Inspection Association),
the respective professional associations or the VDE (Association of Electrical,
Electronic and Information Technologies) provisions also apply.
The technical data stated in this catalog is to be observed by the user.
The data stated may not be exceeded nor fallen short of. If such data is not
stated then it may be assumed that there are no such upper or lower limits,
or restrictions for particular applications. In the case of unusual physical or
chemical applications, consultation and clearances are to be obtained from
HOERBIGER
Unless otherwise agreed in individual cases, the customer or end
consumer is responsible for the disposal of the ORIGA products. Disposal
by HOERBIGER is not included in the price and this would have to be
taken into account in the event of any applicable return to and disposal by
HOERBIGER.
Technical data and representations
The technical data and illustrations have been compiled with great care
and to the best of our knowledge. We cannot assume any guarantee for
the up-to-dateness, correctness, and completeness of the information.
The data and information such as illustrations, drawings, descriptions,
dimensions, weights, materials, technical, and other performances, as well
as the products and services described in general product descriptions,
HOERBIGER catalogs, brochures, and price lists of any type are subject
to change and may be modied or updated at any time without prior
announcement by HOERBIGER. They are only binding in so far as the
contract or conrmation of order expressly refers to them. Slight deviations
from such product descriptions are deemed as approved and do not affect
the fulllment of contracts in so far as these are considered acceptable
to customers.
This catalog does not contain any guarantees, assured characteristics,
or agreements on condition by HOERBIGER for the products represented,
neither expressly nor implicitly, nor with regard to the availability of
the products. Advertising statements regarding quality characteristics,
properties, or applications of ORIGA products are without legal obligation.
As far as legally permissible, any liability is excluded on the part of
HOERBIGER for direct or indirect damage, consequential damage,
and claims of any type and on any legal basis arising from the use
of the information contained in this catalog.
Trademarks, copyright, and reproduction
The representation of industrial rights such as brands, logos, registered
trademarks, or patents in this catalog does not include the granting of
licenses or rights of use. The use of these is not permitted without the
express consent of HOERBIGER. The entire contents of this catalog are the
intellectual property of HOERBIGER. Within the meaning of copyright, any
unlawful use of intellectual property, even extracts, is prohibited. Reprinting,
reproduction, and translation (even extracts) are only permitted with the
prior written consent of HOERBIGER.
Importance of EU Directives
Various Directives have been issued by the EU Commission in the course
of the unication of the single European market; the following Directives
are in part of signicance for ORIGA products:
Simple pressure vessels (87/404/EEC, amended by 90/488/EEC
and 93/68/EEC)
Low-voltage electrical equipment (73/23/EEC, amended by 93/68/EEC)
Machinery Directive (89/392/EEC, amended by 91/368/EEC, 93/44/ EEC
and 98/37/EC)
Pressure Equipment Directive (97/23/EEC)
Equipment and protective systems intended for use in potentially
explosive atmospheres (ATEX Directive, 94/9/EC)
Electromagnetic Compatibility Directive (EMC Directive, 89/336/EEC,
amended by 92/31/EEC)
If a product comes within the scope of application of one of these Directives,
then an EU Declaration of Conformity with CE mark (CE for Communaut
Europenne) is required. This CE marking does not represent a quality
feature but veries that the conformity assessment procedure specied has
been concluded successfully and the protective requirements of the relevant
EU Directives have been observed.
Products that do not come under any of the above-mentioned Directives may
not bear the CE mark nor may any manufacturers declaration according to
the EU Machinery Directive or Declaration of Conformity be issued for these
products.
If a product may not be CE marked according to the Machinery Directive,
it must however be marked if it comes within the scope of application of
any other Directive.
The following harmonized standards are applied in the design of ORIGA
components and systems:
DIN EN ISO 12100 Safety of machinery
DIN EN 60204.1 Electrical equipment of machines
DIN EN 983 Safety requirements for uid power systems and their
components
The following Directives are of particular signicance to HOERBIGER:
ORIGA products in potentially explosive atmospheres, to which the above-
mentioned ATEX Directive applies, are treated according to the Directive
and CE and EX marked.
According to the Machinery Directive, ORIGA products are mainly
components for installation in machines and therefore do not require
an EU Declaration of Conformity with CE mark. HOERBIGER-ORIGA
issues a manufacturers declaration according to the Machinery Directive
for these components. This declaration corresponds to a great extent
to the Declaration of Conformity with the comment that commissioning
is only permitted if the machine or system conforms to the Directives.
This manufacturers declaration impacts neither our product liability
based on the product liability law nor warranty assurances according to
our General Terms of Sale and Delivery. Neither does the manufacturers
declaration affect our quality assurance measures according to our Quality
Management Manual nor our quality certication according to ISO 9001.
According to the Pressure Equipment Directive, ORIGA products are
components of low hazard potential, thus most of the products do not
come under this Directive. The exceptions to this are maintenance
equipment from a certain pressure/volume level onwards. These
components are treated according to the Directive, if required, and bear
the CE mark.
ORIGA products are excluded from the following EU Guidelines:
End-of-life vehicles (2000/53/EC).
Waste Electronic and Electrical equipment (WEEE, 2002/96/EC)
and Restriction on Hazardous Substances (RoHS, 2002/95/EC).
Pressure Equipment Directive (97/23/EEC) with the above-mentioned
exceptions.
1
Figure Description Page
Series
A04
M5
Series airt
light
G1/8, G1/4
Series airt
swing
G1/4, G3/8
Series airt
comfort
G3/8, G1/2
Series
A25
G3/4, G1
Series
A50
G11/2, G2
Air preparation unit
three-piece
719 2141 4367 6989
two-piece
719 2141 4367 6989
Filter-regulator 719 2141 4367 6989
Filter-water-separa-
tor, dust lter
719 2141 4367 6989 91112
Pressure regulating
valve
4, 5 719 2141 4367 6989 91112
Pressure regulating
valve pilot operated
2141 4367 6989 91112
Oil mist lubricator 719 2141 4367 6989
Submicrolter 719 2141 4367 6989 91112
Activated carbon
lter
719 2141 4367 6989 91112
Start valve 2141 4367 91112
Stop valve 2141 4367 91112
Start-stop valve 6989 91112
Shut-off valve 2141 4367 6989
Central air line
lubricator
91112
Table of contents
2
Figure Description Page
Series airt
control
G1/4-G2
Series tecno
G1/8, G1/4
Series airt dry
G1/2
Special units Series oilt
G1/4-G1
Other
Electronically
controlled pressure
regulating valves
119130 132144
Membrane dryers 145154
Special solutions for
temperature, pres-
sure, medium
155165
Injection lubrica-
tor combinations,
injection lubricator
elements
167183
Gauges
Exhaust lters
Pressure relief
valves
Special oil for
lubricators
185191
Explosion protection versions
Details of the available ATEX-compliant devices and further information about the ATEX Directives can be found
in our brochure no. A5P060 (see also www.hoerbiger.com)
Table of contents
3
Overview
Description Page
Characteristics Dimensions Order instructions
Type overview
Pressure regulating valve 4 5 5
Pressure
regulating
valve
Series A04R
with push-in
connections OD4
with push-in
connections OD6
4
Pressures quoted as gauge pressure
Characteristics Symbol Unit Description
System Piston-type pressure regulating valve
(spring loaded) with secondary pressure relief
Type A04R-Q4 A04R-Q6
Port size
(tube diameter)
mm OD 4 OD 6
Installation In any position
Medium and ambient
temperatures
T
min
T
max
C
C
0
+50
Weight (mass) kg 0.05
Pneumatic characteristics
Operating pressure
range inlet pressure
p
1 min
p
1 max
bar
bar
0
10
Operating pressure
range outlet pressure
p
2 min
p
2 max
bar
bar
0.5
8
Min. pressure difference p
1
p
2
bar 0.3
Maximum ow
1)
Q
max
l/min
m
3
/h
200
12.0
235
14.1
1)
at p
1
= 10 bar and p
2
= 6.3 bar, Dp = 1 bar
Pressure
regulating
valve
Series A04R
with push-in
connections OD4
with push-in
connections OD6
Pressure regulating valve
with push-in connections
for panel mounting
for rail mounting
to EN06175
Flow characteristics Type: A04R-Q6
5
Dimensions in mm
Inlet Outlet
gauge port
Standard rail
to EN60715
Dimensions (mm)
Order instructions
Description Symbol Port size
Tube OD/ID
Order instructions
Type Order No.
Basic model with push-in connections 4/2.3 A04R-Q4 PB64149-000
Basic model with push-in connections 6/4 A04R-Q6 PB64249-000
Accessories
Description Order No.
Gauge, 23, 010 bar, M5 KG8049-00
Y-connector for A04R-Q4 (for through p1 supply port) KT0340
Y-connector for A04R-Q6 (for through p1 supply port) KT0341
Elbow adaptor for A04R-Q4 KT0482
Elbow adaptor for A04R-Q6 KT0316
Standard rail to EN60715, length 187 mm for 7 pressure regulating valves KG5013
Standard rail to EN60715, length 287 mm for 11 pressure regulating valves KG5014
6
7
Overview
Description Page
Type overview
Air preparation unit three-piece 811 12 16, 17
Air preparation unit two-piece 811 12 16, 17
Filter-regulator 811 13 16, 17
Filter-water-separator 811 13 16, 17
Pressure regulating valve 811 14 16, 17
Oil mist lubricator 811 14 16, 17
Submicrolter 811 15 16, 17
Activated carbon lter 811 15 16, 17
Accessories 1719 1719
Air preparation
units
Series airt light
G1/8, G1/4
8
Characteristics Symbol Unit Air preparation
unit three-piece
Air preparation
unit two-piece
Filter-regulator Filter-water-
separator
Pressure regulating
valve
Oil mist lubricator Submicrolter Activated carbon
lter
System Consisting of lter-
water-separator, pressure
regulating valve, oil
mist lubricator*, gauge,
mounting ring, and
locating ring
Consisting of lter-
regulator, oil mist
lubricator*, gauge,
mounting ring, and
locating ring
Cyclone system
with lter element,
combined with
piston-type pressure
regulating valve
(spring loaded) with
secondary pressure
relief, locating ring,
handwheel lockable
With cyclone
system and lter
element
Piston-type pressure
regulating valve
secondary pressure
handwheel lockable
Oil mist lubricator
with ow
compensation*)
Type MFRLS-08 MKLS-06 MKLS-08 MKS-06 MKS-08 MFS-06 MFS-08 MRP-06 MRP-08 MLS-06 MLS-08 MF007-
1/8
MF007-
1/4
MC007-
1/8
MC007-
1/4
Material
Housing Fiber reinforced polyamide 66 Fiber reinforced polyamide 66
Plastic bowl Polycarbonate Polycarbonate Polycarbonate
Standard sealings NBR NBR NBR NBR NBR NBR NBR NBR
Port size
(NPTF version)
G1/4 G1/8 G1/4 G1/8 G1/4 G1/8 G1/4 G1/8 G1/4 G1/8 G1/4 G1/8 G1/4 G1/8 G1/4
Max. condensate
capacity
cm
3
12 12 12 12 12 12 12 12 12
Pore size of lter
element
m 30 or 5 30 or 5 30 or 5 30 or 5
Condensate drainage Manual or semi-automatic
(pressure relief)
Polycarbonate or semi-automatic
(pressure relief)
Manual
Oil/air ratio Constant oil drip rate independent of air ow Constant oil drip
rate independent of
air ow
Max. oil capacity cm
3
35 35 35
Oil relling Manual Manual Manual
Installation Vertical, bowl at the bottom Vertical, bowl at the bottom In any position Vertical, bowl at the bottom
Medium and ambient
temperatures
T
min
T
max
C
C
0
+50 at 10 bar
0
+50 at 10 bar
0
+50 at 10 bar
0
+50 at 10 bar
0
+50 at 10 bar
0
+50 at 10 bar
0
+50 at 10 bar
0
+40 at 10 bar
Weight (mass) kg 0.40 0.32 0.12 0.10 0.11 0.09 0.10 0.10
Operating pressure
p
1 min
p
1 max
bar
bar
0
10
0
10
0
10
0
10
0
10
0
10
0
10
0
10
Operating pressure
p
2 min/max
bar 0.5 to 8 0.5 to 8 0.5 to 8 0.5 to 8
Smallest pressure
difference
p
1
p
2
0.2 0.2
Hysteresis p
1
=10/p
2
=0
p
1
=10/p
2
=8
1.6
0.6
1.6
0.6
Maximum ow
1)
Q
max
l/min
m
3
/h
440
27
400
24
580
35
550
33
550
33
1085
65
1830
110
530
32
770
46
865
52
1400
84
350 at 6 bar
21
350 at 6 bar
21
Degree of moisture
separation at
recommended ow
2)
h % > 90 > 90 > 90 > 90 Over 99.99999%,
related to 0.01 m
Residual oil amount mg/m

3
< 0.01 (input conc.
3 mg/m
3
)
0.003% in
combination MF-..
1)
at p
1
=10 bar and p
2
= 6.3 bar, Dp = 1 bar
2)
at 6.3 bar and 25 m/s
*) Use only recommended oils with viscosity VG32 to ISO 3448 (32 mm
2
/s at 40C)
or HOERBIGER special oil, Order No.: KY 8766 (see page 191)
Air preparation
units
Series airt light
G1/8, G1/4
Characteristics
Special solutions
(e.g. temperature, pressure,
medium ...) on request, or see
page155166 for special units
9
unit three-piece
Air preparation
unit two-piece
Filter-regulator Filter-water-
separator
Pressure regulating
valve
Oil mist lubricator Submicrolter Activated carbon
lter
water-separator, pressure
regulating valve, oil
mist lubricator*, gauge,
mounting ring, and
locating ring
Consisting of lter-
regulator, oil mist
lubricator*, gauge,
mounting ring, and
locating ring
Cyclone system
with lter element,
combined with
piston-type pressure
regulating valve
secondary pressure
handwheel lockable
With cyclone
system and lter
element
regulating valve
secondary pressure
handwheel lockable
Oil mist lubricator
with ow
compensation*)
Type MFRLS-08 MKLS-06 MKLS-08 MKS-06 MKS-08 MFS-06 MFS-08 MRP-06 MRP-08 MLS-06 MLS-08 MF007-
1/8
MF007-
1/4
MC007-
1/8
MC007-
1/4
Material
Housing Fiber reinforced polyamide 66 Fiber reinforced polyamide 66
Standard sealings NBR NBR NBR NBR NBR NBR NBR NBR
Port size
(NPTF version)
G1/4 G1/8 G1/4 G1/8 G1/4 G1/8 G1/4 G1/8 G1/4 G1/8 G1/4 G1/8 G1/4 G1/8 G1/4
Max. condensate
capacity
cm
3
12 12 12 12 12 12 12 12 12
Pore size of lter
element
m 30 or 5 30 or 5 30 or 5 30 or 5
Condensate drainage Manual or semi-automatic
(pressure relief)
Polycarbonate or semi-automatic
(pressure relief)
Manual
Oil/air ratio Constant oil drip rate independent of air ow Constant oil drip
rate independent of
air ow
3
35 35 35
Oil relling Manual Manual Manual
Installation Vertical, bowl at the bottom Vertical, bowl at the bottom In any position Vertical, bowl at the bottom
Medium and ambient
temperatures
T
min
T
max
C
C
0
+50 at 10 bar
0
+50 at 10 bar
0
+50 at 10 bar
0
+50 at 10 bar
0
+50 at 10 bar
0
+50 at 10 bar
0
+50 at 10 bar
0
+40 at 10 bar
Weight (mass) kg 0.40 0.32 0.12 0.10 0.11 0.09 0.10 0.10
Operating pressure
p
1 min
p
1 max
bar
bar
0
10
0
10
0
10
0
10
0
10
0
10
0
10
0
10
Operating pressure
p
2 min/max
bar 0.5 to 8 0.5 to 8 0.5 to 8 0.5 to 8
Smallest pressure
difference
p
1
p
2
0.2 0.2
Hysteresis p
1
=10/p
2
=0
p
1
=10/p
2
=8
1.6
0.6
1.6
0.6
Maximum ow
1)
Q
max
l/min
m
3
/h
440
27
400
24
580
35
550
33
550
33
1085
65
1830
110
530
32
770
46
865
52
1400
84
350 at 6 bar
21
350 at 6 bar
21
Degree of moisture
separation at
recommended ow
2)
h % > 90 > 90 > 90 > 90 Over 99.99999%,
related to 0.01 m

3
< 0.01 (input conc.
3 mg/m
3
)
0.003% in
combination MF-..
1)
at p
1
=10 bar and p
2
= 6.3 bar, Dp = 1 bar
2)
at 6.3 bar and 25 m/s
2
/s at 40C)
10
Air preparation
units
Series airt light
G1/8, G1/4
Flow characteristics
Air preparation units, three-piece, two-piece
Type: MFRLS-08
Filter-regulator
Type: MKS-08

Filter-water-separator
Type: MFS-08
400 800 1200 2000
2
4
6
v
=

2
5
m
/
s
p
2
(bar)
Q
n
(l/min)
1600 2400
8
Type: MKLS-08
Outlet pressure variation with uctuation inlet
pressure
Type: MKS-08
11
For order instructions see page 16, 17, for characteristics see page 811,
for accessories see page 18, 19
Dimensions in mm
Type: MRP-08
Oil mist lubricator
Type: MLS-08

Dp at p
1
=6,3 bar

[Tr/m
3
]
[
T
r
/
m
i
n
]
10
2
p

(bar)
Q
n
(l/min)
20 30 40 50
4
6
8
10
Air preparation
units
Series airt light
G1/8, G1/4

Oil/air ratio
Type: MLS-08
Min. operating conditions
Type: MLS-08
12
Air preparation
units
Series airt light
G1/8, G1/4
Dimensions
Delivery includes:
Air preparation unit three-
piece:
Oil mist lubricator
Gauge
Mounting bracket
Mounting ring
Air preparation unit two-piece:
Filter-regulator
Oil mist lubricator
Gauge
Mounting bracket
Mounting ring
Filter-regulator:
Mounting ring included
Pressure regulating valve:
Tube Di 6 min. 30 mm
for lter
changing
Air preparation unit two-piece Type: MKLS-06, -08
* On delivery the plug screw is not assembled.
** Two opposite gauge ports G1/8
Tube Di 6
min. 30 mm
for lter
changing
Air preparation unit three-piece Type: MFRLS-08
Dimensions in mm
13
Filter-regulator Type: MKS-06, -08
Dimensions in mm
Tube Di 6
min. 30 mm
for lter
changing
Filter-water-separator Type: MFS-06, -08

Tube Di 6
min. 30 mm
for lter
changing
Air preparation
units
Series airt light
G1/8, G1/4
Dimensions
14
Air preparation
units
Series airt light
G1/8, G1/4
Dimensions
Pressure regulator Type: MRP-06, -08
Oil mist lubricator Type: MLS-06, -08

* Oil adjusting screw
Dimensions in mm
15
Air preparation
units
Series airt micro
G1/8, G1/4
Dimensions
for series airt light
Dimensions in mm
Submicrolter Type: MF-06, -08
Activated carbon lter Type: MC-06, -08

min. 45 mm
for lter changing
Tube Di 6
Installation procedure
To increase the life span of the lter elements, we recommend the following order.
MKS
with 30 or 5 m
MF MC
Flow direction
16
Standard versions
Description Symbol Port size Order instruction
Type Order No.
Air preparation unit three-piece
basic model G1/4 MFRLS-08 PB 40949-100
with lter element 5 m G1/4 MFRLS-08-5 PB 40949-110
with semi-automatic drainage G1/4 MFRLS-08-H PB 40949-104
Air preparation unit two-piece
basic model G1/8 MKLS-06 PB 40449-100
basic model G1/4 MKLS-08 PB 40549-100
with lter element 5 m G1/8 MKLS-06-5 PB 40449-109
with lter element 5 m G1/4 MKLS-08-5 PB 40549-109
with semi-automatic drainage G1/8 MKLS-06-H PB 40449-104
with semi-automatic drainage G1/4 MKLS-08-H PB 40549-104
Filter-regulator
basic model G1/8 MKS-06 PB 40049-100
basic model G1/4 MKS-08 PB 40149-100
with lter element 5 m G1/8 MKS-06-5 PB 40049-116
with lter element 5 m G1/4 MKS-08-5 PB 40149-116
with semi-automatic drainage G1/8 MKS-06-H PB 40049-101
with semi-automatic drainage G1/4 MKS-08-H PB 40149-101
basic model G1/8 MFS-06 PB 40649-100
basic model G1/4 MFS-08 PB 40749-100
with lter element 5 m G1/8 MFS-06-5 PB 40649-116
with lter element 5 m G1/4 MFS-08-5 PB 40749-116
with semi-automatic drainage G1/8 MFS-06-H PB 40649-101
with semi-automatic drainage G1/4 MFS-08-H PB 40749-101
basic model with p
1
- ow
compensation
G1/8 MRP-06 PB 21749-800
basic model with p
1
- ow
compensation
G1/4 MRP-08 PB 21649-800
Air preparation
units
Series airt light
G1/8, G1/4
Order instructions
17
Air preparation
units
Series airt light
G1/8, G1/4
Order instructions
Accessories
Description For type Order No.
Mounting bracket MKS, MRP, MRS PL15531
Mounting kit MFS, MLS PL16859
Mounting kit for DIN rail mounting MRP PL17889
Gauge
40, 010 bar, G1/8*
MKS, MRP KZ8813
Gauge with front ring,
40, 010 bar, G1/8*
KZ8822
Coupling kit PL16030
Porting block PL16031
Porting block NPTF PL17766
Bowl guard kit PL18541-00
Coupling kit for combination types MKS/MRP+MF+MC PL16755
Coupling kit for combination types MF+MC, MFS+MF, MFS+MLS PL16669
Mounting ring KG5006
* for more gauges see page 186, 187
For more information see accessories page 18, 19
Standard versions
Type Order No.
Oil mist lubricator
basic model G1/8 MLS-06 PB 40249-100
basic model G1/4 MLS-08 PB 40349-100
Submicrolter
basic model G1/8 MF 007-1/8 PB 37349-000
basic model G1/4 MF 007-1/4 PB 37449-000
Activated carbon lter
basic model G1/8 MC 007-1/8 PB 37849-000
basic model G1/4 MC 007-1/4 PB 37949-000
18
Air preparation
units
Series airt light
G1/8, G1/4
Accessories
Porting block
To provide unlubricated air,
e.g. for air gun
Delivery includes:
Porting block
2 sealing rings
2 mounting screws
Filter-water-
separator
Pressure
regulating
valve
Oil mist
lubricator
Clean
compressed air
Filter-water-
separator
Pressure
regulating
valve
Oil mist
lubricator
Clean and
regulated
compressed air
Porting block
Porting block
Characteristics Description
Installation Between two units of the airt light series
Mounting With coupling kit supplied
Material Aluminum black lacquered
Dimensions

Dimensions in mm
Installation Instructions
Order instructions Accessories
Description Order No.
Porting block kit G1/4-Standard PL16031
Porting block kit G1/4 -NPTF PL17766
19
Air preparation
units
Series airt light
G1/8, G1/4
Accessories
Coupling kits
Mounting brackets
Gauges
Coupling kit
Order No. PL16030
MKS + MF + MC MF + MC
Basic
unit
Grundaus-
fhrung
Excution
de base
Basic
unit
Grundaus-
fhrung
Excution
de base
Coupling kit
Order No. PL16755
Coupling kit
Order No. PL16669
Mounting bracket
Order No. PL15531
Gauge 40, 010 bar, G1/8
Order No. KZ8813
20
21
Overview
Description Page
Type overview
Air preparation unit three-piece 22, 23, 26 29 37, 39
Air preparation unit two-piece 22, 23, 26 29 37, 39
Filter-regulator 22, 23, 26 30 37, 39
Filter-water-separator 22, 23, 26 30 37, 39
Dust lter 22, 23, 26 30 37, 39
Pressure regulating valve 22, 23, 27 31, 32 38, 39
Pressure regulating valve,
pilot operated
22, 23, 27 33 38, 39
Oil mist lubricator 24, 25, 28 33 38, 39
Start valve 24, 25 34 38, 39
Stop valve 24, 25 34, 35 38, 39
Submicrolter 24, 25 35 39
Activated carbon lter 24, 25 35 39
3/2 Way shut-off valve 24, 25 36 39
Accessories 40, 41 3941 3941
Air preparation
units
Series airt swing
G1/4, G3/8
22
Air preparation
units
Series airt swing
G1/4, G3/8
Characteristics
Special solutions
page 155166 for special units
unit three-piece
Air preparation
unit two-piece
Filter-regulator Filter-water-separator Dust lter Pressure regulating
valve
pilot operated
water-separator,
pressure regulating
valve, oil mist
lubricator*, gauge,
mounting bracket
Consisting of lter-
regulator, oil mist
lubricator*, gauge,
mounting bracket
Cyclone system with
lter element combined
with diaphragm-type
pressure regulating
valve (spring loaded)
with secondary pres-
sure relief, handwheel
lockable
With cyclone system
and lter element
With cyclone system
and dust lter element
Diaphragm-type pres-
sure regulating valve
secondary pressure re-
lief, inlet pressure and
volume compensation,
locating ring, hand-
wheel lockable
Pilot operated piston-type
pressure regulator with
secondary pressure relief
and ow compensation
4
)
Type SFRL-1/4 SFRL-3/8 SKL-1/4 SKL-3/8 SK-1/4 SK-3/8 SF-1/4 SF-3/8 SFD-1/4 SFD-3/8 SR-1/4
(-T)
SR-3/8
(-T)
SRV-1/4
Material
Housing Diecast zinc Diecast zinc
Plastic bowl Polycarbonate Polycarbonate Polycarbonate Polycarbonate Polycarbonate
Metal bowl Diecast zinc Diecast zinc Diecast zinc Diecast zinc Diecast zinc
Diaphragm NBR NBR NBR NBR NBR
Standard sealings NBR NBR
Port size
(NPTF version)
G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4
Max. condensate
capacity
cm
3
22 22 22 22 22 22 22 22 22 22
Pore size of lter
element
m 30 or 5 30 or 5 30 or 5 30 or 5 1
Condensate drainage Manual, semi-automatic (pressure relief),
or automatic (oat type)
Manual, semi-automatic (pressure relief),
Manual
Oil/air ratio Constant oil drip rate independent of air ow
3
45 45
Oil relling Manual also during operation _ _
Installation Vertical, bowl at the
bottom
Vertical, bowl at the bot-
tom
Vertical, bowl
at the bottom
Vertical, bowl
at the bottom
Vertical, bowl
at the bottom
In any position In any position
Medium and ambient
temperatures
T
min
T
max
C
C
0
+50 at 10 bar
(further temperatures on
request)
0
+50 at 10 bar
request)
0
+50 at 10 bar
(further temperatures
on request)
0
+50 at 10 bar
on request)
0
+50 at 10 bar
on request)
0
+60 at 10 bar
on request)
0
+60 at 10 bar
on request)
Weight (mass) kg 0.95 0.75 0.35 0.25 0.25 0.30 0.40
Operating pressure
p
1 min
p
1 max
bar
bar
0
16
0
16
0
16
0
16
0
16
0
16
0
16
Operating pressure
p
2 min/max
bar 0.5 to 8
on request 0.5 to 4
3)

on request 0.5

to 15
3)

0.5 to 8
on request 0.5 to 4
3)

on request 0.5

to 15
3)

0.5 to 8
On request 0.5 to 4
3)

On request 0.5

to 15
3)

0.5 to 8
On request 0.5 to 4
3)

On request 0.5

to 15
3)


1
p
2
0.2 0.2 0.2
Hysteresis p
1
=10/p
2
=0
p
1
=10/p
2
=8
0.5
0.4
0.5
0.4
0.5
0.4
Maximum ow
1)
Q
max
l/min
m
3
/h
825
50
790
47
890
53
790
47
2280
137
3200
192
1440
86
1520
91
1340
80
1620
97
2850
171
3300
198
2200
132
Degree of moisture
separation at
recommended ow
h % > 95 > 90 > 95 > 90 > 95 > 90 > 95 > 90 Only solid particles
> 99% related to 1 m

1)
at p
1
=10 bar and p
2
= 6.3 bar, Dp = 1 bar
2)
at 6 bar and 25 m/s ow velocity
3)
By the use of special springs, the outlet pressure can be precisely regulated
in the specied p
2
range
4)
Recommended pilot pressure regulating valve MRP-1/8 (see page 9)
2
/s at 40C)
23
For more characteristics of air preparation units see page 2425
unit three-piece
Air preparation
unit two-piece
valve
pilot operated
water-separator,
pressure regulating
valve, oil mist
lubricator*, gauge,
mounting bracket
Consisting of lter-
regulator, oil mist
lubricator*, gauge,
mounting bracket
Cyclone system with
lter element combined
with diaphragm-type
pressure regulating
with secondary pres-
sure relief, handwheel
lockable
With cyclone system
and lter element
With cyclone system
Diaphragm-type pres-
sure regulating valve
secondary pressure re-
lief, inlet pressure and
locating ring, hand-
wheel lockable
and ow compensation
4
)
Type SFRL-1/4 SFRL-3/8 SKL-1/4 SKL-3/8 SK-1/4 SK-3/8 SF-1/4 SF-3/8 SFD-1/4 SFD-3/8 SR-1/4
(-T)
SR-3/8
(-T)
SRV-1/4
Material
Metal bowl Diecast zinc Diecast zinc Diecast zinc Diecast zinc Diecast zinc
Port size
(NPTF version)
G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4
Max. condensate
capacity
cm
3
22 22 22 22 22 22 22 22 22 22
Pore size of lter
element
m 30 or 5 30 or 5 30 or 5 30 or 5 1
Manual
3
45 45
Oil relling Manual also during operation _ _
Installation Vertical, bowl at the
bottom
Vertical, bowl at the bot-
tom
Vertical, bowl
at the bottom
Vertical, bowl
at the bottom
Vertical, bowl
at the bottom
Medium and ambient
temperatures
T
min
T
max
C
C
0
+50 at 10 bar
request)
0
+50 at 10 bar
request)
0
+50 at 10 bar
on request)
0
+50 at 10 bar
on request)
0
+50 at 10 bar
on request)
0
+60 at 10 bar
on request)
0
+60 at 10 bar
on request)
Weight (mass) kg 0.95 0.75 0.35 0.25 0.25 0.30 0.40
Operating pressure
p
1 min
p
1 max
bar
bar
0
16
0
16
0
16
0
16
0
16
0
16
0
16
Operating pressure
p
2 min/max
bar 0.5 to 8
on request 0.5 to 4
3)

on request 0.5

to 15
3)

0.5 to 8
on request 0.5 to 4
3)

on request 0.5

to 15
3)

0.5 to 8
On request 0.5 to 4
3)

On request 0.5

to 15
3)

0.5 to 8
On request 0.5 to 4
3)

On request 0.5

to 15
3)


1
p
2
0.2 0.2 0.2
Hysteresis p
1
=10/p
2
=0
p
1
=10/p
2
=8
0.5
0.4
0.5
0.4
0.5
0.4
Maximum ow
1)
Q
max
l/min
m
3
/h
825
50
790
47
890
53
790
47
2280
137
3200
192
1440
86
1520
91
1340
80
1620
97
2850
171
3300
198
2200
132
Degree of moisture
separation at
recommended ow
h % > 95 > 90 > 95 > 90 > 95 > 90 > 95 > 90 Only solid particles

1)
at p
1
=10 bar and p
2
= 6.3 bar, Dp = 1 bar
2)
3)
By the use of special springs, the outlet pressure can be precisely regulated
in the specied p
2
range
4)
Recommended pilot pressure regulating valve MRP-1/8 (see page 9)
2
/s at 40C)
24
Characteristics Symbol Unit Oil mist lubricator Start valve
Stop valve Submicrolter Activated carbon lter 3/2 Way shut-off valve
System Oil mist lubricator with
ow compensation *)
Poppet valve with
integral throttle for
slow pressure build-up
(e.g. after emergency
shutdown). At 0.5 x
operating pressure the
valve switches to full
3/2 Way poppet valve with
pneumatic (P) or electrical
(E) actuation and integrated
exhaust silencer
3/2 Way valve (spool type),
direct assembly to any unit
from the airt swing series,
with coupling kit PL16959
Type SL-1/4 SL-3/8 SDA-1/4
SDA-3/8 SDR-1/4P (E) SDR-3/8P (E) MF012-1/4 MF012-3/8 MC012-1/4 MC012-3/8 SDV-1/4-XS SDV-3/8-XS
Material
Housing Diecast zinc
Diecast zinc
Plastic bowl Polycarbonate
Polycarbonate Polycarbonate
Metal bowl Diecast zinc
Diecast zinc Diecast zinc
Diaphragm

Standard sealings NBR
NBR
Port size
(NPTF version)
G1/4 G3/8 G1/4
G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8
Max. condensate capac-
ity
cm
3
13 13
Condensate drainage
Manual Manual
Oil/air ratio Constant oil drip rate
independent of air ow

3
45

Oil relling Manual

Installation Vertical In any position direct
assembly to air prepara-
tion units series airt
swing
Follow the installation notes Vertical, bowl at the bottom Vertical, bowl at the bottom In any position
Medium and ambient
temperatures
T
min
T
max
C
C
0
+50 at 10 bar
on request)
0
+60 at 10 bar
on request)
0
+60 at 10 bar
on request)
0
+50 at 10 bar
0
+40 at 10 bar
0
+60 at 10 bar
on request)
Weight (mass) kg 0.25 0.35
0.5 (P) 0.8 (E) 0.30 0.30 0.25
Operating pressure
p
1 min
p
1 max
bar
bar
0
16
2
16
2
16 (10 E)
0
16
0
16
0
16
Maximum ow
1)
Q
max
l/min
m
3
/h
1830
110
1880
113
1500
90
1600
96
1500
90
1600
96
580 at 6 bar
35
580 at 6 bar
35
4100
246
5300
318
Best, recommended op-
erating range for the oil
mist lubricator
Q
n
m
3
/h 0.230 0.254

Degree of ltration
at recommended ow
2)
h %
Over 99.99999% related
to 0.01m
_
3

< 0.01 input conc. 3 mg/m
3
0.003 in combination MF
1)
at p
1
=10 bar and p
2
= 6.3 bar, Dp = 1 bar,
start-stop valve and 3/2 Way shut-off valve: at p
1
= 6.3 bar, Dp = 1 bar
2)
2
/s at 40C)
Air preparation
units
Series airt swing
G1/4, G3/8
Characteristics
Special solutions (e.g. tem-
perature, pressure, medium ...)
on request, or see page155166
for special units
25
Characteristics Symbol Unit Oil mist lubricator Start valve
Stop valve Submicrolter Activated carbon lter 3/2 Way shut-off valve
ow compensation *)
Poppet valve with
shutdown). At 0.5 x
operating pressure the
valve switches to full
exhaust silencer
from the airt swing series,
Type SL-1/4 SL-3/8 SDA-1/4
SDA-3/8 SDR-1/4P (E) SDR-3/8P (E) MF012-1/4 MF012-3/8 MC012-1/4 MC012-3/8 SDV-1/4-XS SDV-3/8-XS
Material
Housing Diecast zinc
Diecast zinc
Plastic bowl Polycarbonate
Polycarbonate Polycarbonate
Metal bowl Diecast zinc
Diaphragm

Standard sealings NBR
NBR
Port size
(NPTF version)
G1/4 G3/8 G1/4
G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8
Max. condensate capac-
ity
cm
3
13 13
Condensate drainage
Manual Manual

3
45

Oil relling Manual

Installation Vertical In any position direct
assembly to air prepara-
tion units series airt
swing
Follow the installation notes Vertical, bowl at the bottom Vertical, bowl at the bottom In any position
Medium and ambient
temperatures
T
min
T
max
C
C
0
+50 at 10 bar
on request)
0
+60 at 10 bar
on request)
0
+60 at 10 bar
on request)
0
+50 at 10 bar
0
+40 at 10 bar
0
+60 at 10 bar
on request)
Weight (mass) kg 0.25 0.35
0.5 (P) 0.8 (E) 0.30 0.30 0.25
Operating pressure
p
1 min
p
1 max
bar
bar
0
16
2
16
2
16 (10 E)
0
16
0
16
0
16
Maximum ow
1)
Q
max
l/min
m
3
/h
1830
110
1880
113
1500
90
1600
96
1500
90
1600
96
580 at 6 bar
35
580 at 6 bar
35
4100
246
5300
318
Best, recommended op-
erating range for the oil
mist lubricator
Q
n
m
3
/h 0.230 0.254

Degree of ltration
at recommended ow
2)
h %
to 0.01m
_
3

3
0.003 in combination MF
1)
at p
1
=10 bar and p
2
= 6.3 bar, Dp = 1 bar,
start-stop valve and 3/2 Way shut-off valve: at p
1
= 6.3 bar, Dp = 1 bar
2)
2
/s at 40C)
26
Air preparation
units
Series airt swing
G1/4, G3/8

Air preparation unit three-piece/two-piece
Type: SFRL-1/4 Type: SKL-1/4
Filter-regulator
Type: SK-1/4
Type: SF-1/4

Outlet pressure variation with uctuation
inlet pressure
Type: SK-1/4
27
Air preparation
units
Series airt swing
G1/4, G3/8
For order instructions see page 3739, for characteristics see page 2228,
Dimensions in mm
Type: SR-1/4, SR-1/4-T
pressure
Type: SRV-1/4


pressure
Type: SR-1/4, SR-1/4-T
Pressure regulating valve, pilot operated
Type: SRV-1/4
28
Oil mist lubricator
Type: SL-08
Air preparation
units
Series airt swing
G1/4, G3/8

[Tr/m
3
]
[T
r/m
in
]

v
=
2
5
m
/
s
b
e
i
6
b
a
r

Dimensions in mm
Oil/air ratio
Type: SL-08
Type: SL-08
29
Air preparation
units
Series airt swing
G1/4, G3/8
Dimensions
Features:
easily adaptable to customers
choice of color and private
labeling
quick, easy lter change with
new Quick-Snap system
Delivery includes:
piece:
Oil mist lubricator
Gauge
Mounting bracket
Mounting ring
two-piece:
Filter-regulator
Oil mist lubricator
Gauge
Mounting bracket
Filter-regulator
Pressure regulating valve:
Air preparation unit three-piece Type: SFRL-1/4, 3/8
*** 130 mm on version with automatic drainage
Dimensions in mm
Air preparation unit two-piece Type: SKL-1/4, 3/8
Version-A
min. 45 mm for
lter changing
Oil relling plug
Oil adjusting screw
tting dimension
ca. 60
*
*
*
*
*
*
min. 45 mm for
lter changing
Oil relling plug
Oil adjusting screw
tting dimension ca. 60
Version-A
Filter-
regulator Lubricator
Version-E
Version-E
Filter-
30
Filter-regulator Type: SK-1/4, 3/8

*
*
*
min. 45 mm for
lter changing
tting dimension
Dimensions in mm
Filter-water-separator Type: SF-1/4, 3/8
Dust lter Type: SFD-1/4, 3/8*
* 130 mm on version with automatic drainage
*
min. 45 mm for
lter changing
tting dimension
Version-A
Version-A
Air preparation
units
Series airt swing
G1/4, G3/8
Dimensions
* Dust lter with extra large
lter surface for long service
life; developed specically
for use with air dryers
Filter-
Version-E
Filter-
Version-E
31
Dimensions in mm
Pressure regulating valve Type: SR-1/4, 3/8
Special pressure regulating valve for high relief capacity SR-1/4SO
*** For self-tapping screw M4, DIN 7500, maximum screw depth: 10 mm

tting dimension
dimensions for
mounting holes
Installation instructions for special pressure regulating valve, for high relief capacity
Type: SR-1/4SO, PB 45449-030
e.g. 8 bar e.g. 2 bar
Example:
To regulate the pressure
in the direction of the stroke,
install the regulator as shown
in the diagram. The pressure
relief uses the full cross-
section of the valve, allowing
the cylinder to travel at full
speed.
Keylock, complete
Order No. PL17127
Air preparation
units
Series airt swing
G1/4, G3/8
Dimensions
Version-X
32
Pressure regulating valve, with through p
1
supply port Type: SR-1/4-T, 3/8-T
* Gauge ports G1/8
** With through p
1
supply port G1/4, G3/8
**** p
2
port G1/4
Dimensions in mm
Installation instructions for battery mounting
Air preparation
units
Series airt swing
G1/4, G3/8
Dimensions

dimensions for
mounting hole
tting dimension
****
**
33
Pressure regulating valve, pilot operated Type: SRV-1/4
Recommended pilot pressure regulating valve, series airt light, Type: MRP-1/8, PB21749-800
* Two opposite gauge ports G1/8 On delivery the plug screw is not assembled.
tting dimension
Dimensions in mm
Oil mist lubricator Type: SL-1/4, 3/8
tting dimension
min. 45 mm for
lter changing
Oil relling plug Oil adjusting screw
Version-E
Air preparation
units
Series airt swing
G1/4, G3/8
Dimensions
34
Dimensions in mm
Stop valve Type: SDR-1/4P, 3/8P (pneumatically actuated)
tting dimension
Installation instructions
for start-stop valve
Pilot port:
Pneumatic
G1/8
Stop
valve
Start
valve
Pilot port:
Pneumatic
G1/8
Stop
valve
Start
valve
Start valve Type: SDA-1/4, 3/8

tting dimension
throttle screw
Air preparation
units
Series airt swing
G1/4, G3/8
Dimensions
Features:
Safety valve for slow pressure
build-up in pneumatic circuits.
It prevents uncontrolled
movements of the pneumatic
components under the impact
of full operating pressure.
Pressure build-up time can
be adjusted with the throttle
screw.
Note:
System operation must not be
switched on during the starting
phase.
The stop valve is used in
conjunction with the soft
start valve for exhausting
pneumatic circuits.
Venting time (s) in relation
to volume
Pressure reduc-
tion range
Venting time (s) *
8 0.1 bar 0.7 x V (l) = t (s)
6 0.1 bar 0.65 x V (l) = t (s)
4 0.1 bar 0.55 x V (l) = t (s)
2 0.1 bar 0.45 x V (l) = 6 (s)
* Notes:
This calculation assumes
short connections with NW
8 mm tubing directly after
the SDR stop valve.
35
Dimensions in mm
tting dimension
Submicrolter Type: MF012-1/4, 3/8
Activated carbon lter Type: MC012-1/4, 3/8
tting dimension
min. 60 mm for
lter changing
Installation procedure
To increase the life span
of the lter elements, we
recommend the following
order.
SK
with 30 or 5 m
MF MC
ow direction
Stop valve Type: SDR-1/4E, 3/8E (electrically actuated) Installation instructions
Pilot port:
Electric
Stop
valve
Start
valve
Pilot port:
Electric
Stop
valve
Start
valve
Air preparation
units
Series airt swing
G1/4, G3/8
Dimensions
36

Air preparation
units
Series airt swing
G1/4, G3/8
Dimensions
Features:
Spool type valve
3-piece lockable
Color coded optical position
indicator Controlled
exhaust
Arrow symbol indicates ow
direction
3/2 Way shut-off valve
Type: SDV-1/4-XS, -3/8-XS
Dimensions in mm
37
Standard versions
Type Order No.
Basic version G1/4 SFRL-1/4 PB 48149-000
G3/8 SFRL-3/8 PB 48249-000
with semi-automatic drainage G1/4 SFRL-1/4-H PB 48149-001
G3/8 SFRL-3/8-H PB 48249-001
with automatic drainage G1/4 SFRL-1/4-A PB 48149-002
G3/8 SFRL-3/8-A PB 48249-002
Basic version G1/4 SKL-1/4 PB 48449-000
G3/8 SKL-3/8 PB 48549-000
with semi-automatic drainage G1/4 SKL-1/4-H PB 48449-001
G3/8 SKL-3/8-H PB 48549-001
with automatic drainage G1/4 SKL-1/4-A PB 48449-002
G3/8 SKL-3/8-A PB 48549-002
with metal bowl (sight glass)
1
) G1/4 SKL-1/4-E PB 48449-004
G3/8 SKL-3/8-E PB 48549-004
Filter-regulator
Basic version G1/4 SK-1/4 PB 45749-000
G3/8 SK-3/8 PB 45849-000
with lter element 5 m G1/4 SK-1/4-5 PB 45749-016
G3/8 SK-3/8-5 PB 45849-016
with semi-automatic drainage G1/4 SK-1/4-H PB 45749-001
G3/8 SK-3/8-H PB 45849-001
with automatic drainage G1/4 SK-1/4-A PB 45749-002
G3/8 SK-3/8-A PB 45849-002
1
) G1/4 SK-1/4-E PB 45749-004
G3/8 SK-3/8-E PB 45849-004
Basic version G1/4 SF-1/4 PB 45149-000
G3/8 SF-3/8 PB 45249-000
with lter element 5 m G1/4 SF-1/4-5 PB 45149-016
G3/8 SF-3/8-5 PB 45249-016
with lter element 1 m
(dust lter)
G1/4 SFD-1/4-1 PB 45149-070
G3/8 SFD-3/8-1 PB 45249-070
with semi-automatic drainage G1/4 SF-1/4-H PB 45149-001
G3/8 SF-3/8-H PB 45249-001
with automatic drainage G1/4 SF-1/4-A PB 45149-002
G3/8 SF-3/8-A PB 45249-002
1
) G1/4 SF-1/4-E PB 45149-004
G3/8 SF-3/8-E PB 45249-004
Air preparation
units
Series airt swing
G1/4, G3/8
Order instructions
1
) Versions with metal bowl
and automatic drainage
on request
38
Standard versions
Type Order No.
Basic version G1/4 SR-1/4 PB 45449-000
G3/8 SR-3/8 PB 45549-000
with adapter for keylock G1/4 SR-1/4-X PB 45449-006
G3/8 SR-3/8-X PB 45549-006
Special pressure regulating
valve for high relief capacity
G1/4 SR-1/4SO PB 45449-030
with through p
1
supply port
p
1
-G1/4,
through
p
2
-G1/4,
Output
SR-1/4-T-1/4 PB 45449-100
with through p
1
supply port
p
1
-G3/8,
through
p
2
-G1/4,
Output
SR-3/8-T-1/4 PB 45549-100
pilot operated
G1/4 SRV-1/4 PB 45449-070
Oil mist lubricator
Basic version G1/4 SL-1/4 PB 46149-000
G3/8 SL-3/8 PB 46249-000
with metal bowl
(sight glass)
G1/4 SL-1/4-E PB 46149-004
G3/8 SL-3/8-E PB 46249-004
Start valve
Start valve G1/4 SDA-1/4 PB 47149-100
G3/8 SDA-3/8 PB 47249-100
Stop valve
pneumatically actuated G1/4 SDR-1/4 P PB 47149-200
G3/8 SDR-3/8 P PB 47249-200
electrically actuated
24 V DC
G1/4 SDR-1/4 E PB 47149-201
G3/8 SDR-3/8 E PB 47249-201
230 V/50 Hz
G1/4 SDR-1/4 E PB 47149-204
G3/8 SDR-3/8 E PB 47249-204
Air preparation
units
Series airt swing
G1/4, G3/8
Order instructions
2
1
( )
2
1 3
10 12
2
1 3
10 12
39
Standard versions
Type Order No.
Submicrolter
Basic version G1/4 MF 012-1/4 PB 49149-000
G3/8 MF 012-3/8 PB 49249-000
with metal bowl
(sight glass)
G1/4 MF 012-1/4-E PB 49149-004
G3/8 MF 012-3/8-E PB 49249-004
Basic version G1/4 MC 012-1/4 PB 49449-000
G3/8 MC 012-3/8 PB 49549-000
with metal bowl
(sight glass)
G1/4 MC 012-1/4-E PB 49449-004
G3/8 MC 012-3/8-E PB 49549-004
3/2 Way shut-off valve G1/4 SDV-1/4-XS PB 46749-101
3/2 Way shut-off valve G3/8 SDV-3/8-XS PB 46849-101
Accessories
Mounting kit Standard PL16965
Mounting kit SR-..T PL18519
Gauge
40, 010 bar, G1/8*
SK, SR, SR-T KZ8813
Porting block kit 3 x G1/8, 1 x G1/4
(coupling kit included)
PL16969
Porting block kit 3 x G1/8, 1 x G1/4
for pressure switch
(mounting material included)
PL16977
Bowl guard kit PL16970-00
Keylock for pressure regulating valve SR-..X PL17127
Keylock for 3/2 Way shut-off valve SDV KG9017
Solvent resistant sight glass SL PL07233
Special oil for oil mist lubricators 1 l
(see page 191)
KY8766
Air preparation
units
Series airt swing
G1/4, G3/8
Order instructions
2
1 3
12
40
Order instructions
Description Order instruction
Type Order No.
Porting block kit standard G1/4 - G3/8 SX PL 16969
Porting block kit for pressure switch mounting SXH PL16977
Porting block kit NPTF 1/4 standard SX-US PL17826
50
35
28
4
2
4
5
1
2
2
4
G1/8
G1/4
35
G
1
/
8
*
G1/4
serienmig
G1/4
on both sides
G1/4
je na obou
G1/4
(G3/8 rear side)
Dimensions
* G1/8 thread on both sides
Installation Between 2 units of the airt swing series
Mounting Directly ange mountable with coupling kit supplied
Material Zinc diecasting, black nish
e.g. Pressure switch
or pressure relief valve
Pressure regulating
valve
Oil mist lubricator
Clean compressed air
Clean and regulated
compressed air
Porting block
Pressure
regulating valve
Porting block Oil mist lubricator
Dimensions in mm
Air preparation
units
Series airt swing
G1/4, G3/8
Accessories
Porting block kit
To provide unlubricated air
e.g. for air gun
Versions:
Standard
For pressure switch mounting
Delivery includes:
1 porting block
1 coupling kit
Plug screws
41
Air preparation
units
Series airt swing
G1/4, G3/8
Accessories
Bowl guard kit
The bowl guard protects the
plastic bowl of lter-water-
separators, oil mist lubricators,
and lter-regulators against
external damage.
Delivery includes:
1 bowl guard
(with snap mounting)
Accessories
Mounting kit
Coupling kit
Solvent resistant
sight glass
Keylock
Gauges
Order instructions
Port size Order No.
G1/4, G3/8 PL 16970-00
45
18
7
4
Bowl guard kit
Mounting With snap mounting
Material Zinc diecasting, polymer (POM)
Dimensions
Solvent resistant sight glass
Order No. PL07233
Keylock for pressure
regulator Type: SR-..-X
Order No. PL17127
Coupling kit
Order No. PL16959
Mounting kit
Order No. PL16965
Gauge 40, 010 bar, G1/8
Order No. KZ8813
Dimensions in mm
42
43
Overview
Description Page
Type overview
Air preparation unit three-piece 44, 45, 48 52 60
Air preparation unit two-piece 44, 45, 48 52 60
Filter-regulator 44, 45, 48 53 60
Filter-water-separator 44, 45, 49 53 61
Dust lter 44, 45, 49 53 61
Pressure regulating valve 44, 45, 49 5456 61
pilot operated
44, 45 ,50 57 61
Oil mist lubricator 46, 47, 50, 51 57 62
Start valve 46, 47, 51 57 62
Stop valve 46, 47 58 62
Accessories 6367 6367 6367
Air preparation
units
Series airt comfort
G3/8, G1/2
44
Characteristics Symbol Unit Air preparation unit
three-piece
two-piece
valve
pilot operated
water-separator,
pressure regulating
valve, oil mist
lubricator *), gauge,
mounting bracket
Consisting of lter-
regulator and oil mist
mounting bracket
Cyclone system with lter
element, combined with
diaphragm-type pressure
regulating valve (spring
loaded) with secondary
pressure relief, inlet
pressure and volume
compensation, locating
ring, handwheel lockable
With cyclone system
and lter element
With cyclone system
Diaphragm-type
pressure regulating
with secondary
pressure and volume
compensation,
handwheel lockable
and ow compensation
4
)
Type CFRL-3/8 CFRL-1/2 CKL-3/8 CKL-1/2 CK-3/8 CK-1/2 CF-3/8 CF-1/2 CFD-3/8 CFD-1/2 CR-3/8 CR-1/2
(-T)
CRV-3/8 CRV-1/2
Material
Metal bowl Diecast aluminum with polypropylene insert Diecast aluminum with polypropylene insert
Port size
(NPTF version)
G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2
Max. condensate
capacity
cm
3
57 57 57 57 57 57 57 57 57 57
Pore size of lter
element
m 30 or 5 30 or 5 30 or 5 30 or 5 1
Manual, semi-automatic
(pressure relief)

3
112 112
Oil relling Manual - also during operation
Installation Vertical, bowl
at the bottom
Vertical, bowl
at the bottom
Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
Medium and ambient
temperatures
T
min
T
max
C
C
0
+50 at 10 bar
on request)
0
+50 at 10 bar
on request)
0
+50 at 10 bar
on request)
0
+50 at 10 bar
on request)
0
+50 at 10 bar
on request)
0
+60 at 10 bar
on request)
0
+60 at 10 bar
request)
Weight (mass) kg 1.85 1.5 0.75 0.55 0.55 0.55 0.50
Operating pressure
p
1 min
p
1 max
bar
bar
0
16
0
16
0
16
0
16
0
16
0
16
0
16
Operating pressure
p
2 min/max
bar 0.5 to 8
On request 0.5 to 4
3)

On request 0.5

to 15
3)
0.5 to 8
On request 0.5 to 4
3)

On request 0.5

to 15
3)
0.5 to 8
On request 0.5 to 4
3)

On request 0.5

to 15
3)
0.5 to 8
On request 0.5 to 4
3)
On request 0.5

to 15
3)
0.5 to 8

1
p
2
0.2 0.2 0.2 0.2 0.2
Hysteresis p
1
=10/p
2
=0
p
1
=10/p
2
=8
0.9
0.7
0.9
0.7
0.9
0.7
0.9
0.7
0.3
0.3
Maximum ow
1)
Q
max
l/min
m
3
/h
1900
114
2000
120
1900
114
1950
117
3000
180
3300
198
4500
270
5000
300
4130
248
4820
289
4200
252
5700
342
5300
318
7200
432
Degree of moisture
separation at
recommended ow
2)
h % 95 95 95 95 95 95 Only solid particles
1)
at p
1
= 10 bar and p
2
= 6.3 bar, Dp = 1 bar
2)
3)
By the use of special springs, the outlet pressure can be precisely regulated in the specied p
2
range
4)
Recommended pilot pressure regulating valve SR-1/4 (see page 23)

*) Viscosities of 32 Cst in line with ISO 3448 (32 mm
2
/s at 40C) are recommended
to ensure optimum atomization and long oil mist paths.
HOERBIGER-Origa compressed air oil KY8766 (see page 191)
Air preparation
units
Series airt comfort
G3/8, G1/2
Characteristics
Special solutions
medium ...) on request,
or see page155166 for
special units
45
three-piece
two-piece
valve
pilot operated
water-separator,
pressure regulating
valve, oil mist
mounting bracket
Consisting of lter-
mounting bracket
Cyclone system with lter
element, combined with
diaphragm-type pressure
regulating valve (spring
loaded) with secondary
pressure and volume
compensation, locating
ring, handwheel lockable
With cyclone system
and lter element
With cyclone system
Diaphragm-type
pressure regulating
with secondary
pressure and volume
compensation,
handwheel lockable
and ow compensation
4
)
Type CFRL-3/8 CFRL-1/2 CKL-3/8 CKL-1/2 CK-3/8 CK-1/2 CF-3/8 CF-1/2 CFD-3/8 CFD-1/2 CR-3/8 CR-1/2
(-T)
CRV-3/8 CRV-1/2
Material
Metal bowl Diecast aluminum with polypropylene insert Diecast aluminum with polypropylene insert
Port size
(NPTF version)
G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2
Max. condensate
capacity
cm
3
57 57 57 57 57 57 57 57 57 57
Pore size of lter
element
m 30 or 5 30 or 5 30 or 5 30 or 5 1
(pressure relief)

3
112 112
Oil relling Manual - also during operation
Installation Vertical, bowl
at the bottom
Vertical, bowl
at the bottom
Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
Medium and ambient
temperatures
T
min
T
max
C
C
0
+50 at 10 bar
on request)
0
+50 at 10 bar
on request)
0
+50 at 10 bar
on request)
0
+50 at 10 bar
on request)
0
+50 at 10 bar
on request)
0
+60 at 10 bar
on request)
0
+60 at 10 bar
request)
Weight (mass) kg 1.85 1.5 0.75 0.55 0.55 0.55 0.50
Operating pressure
p
1 min
p
1 max
bar
bar
0
16
0
16
0
16
0
16
0
16
0
16
0
16
Operating pressure
p
2 min/max
bar 0.5 to 8
On request 0.5 to 4
3)

On request 0.5

to 15
3)
0.5 to 8
On request 0.5 to 4
3)

On request 0.5

to 15
3)
0.5 to 8
On request 0.5 to 4
3)

On request 0.5

to 15
3)
0.5 to 8
On request 0.5 to 4
3)
On request 0.5

to 15
3)
0.5 to 8

1
p
2
0.2 0.2 0.2 0.2 0.2
Hysteresis p
1
=10/p
2
=0
p
1
=10/p
2
=8
0.9
0.7
0.9
0.7
0.9
0.7
0.9
0.7
0.3
0.3
Maximum ow
1)
Q
max
l/min
m
3
/h
1900
114
2000
120
1900
114
1950
117
3000
180
3300
198
4500
270
5000
300
4130
248
4820
289
4200
252
5700
342
5300
318
7200
432
Degree of moisture
separation at
recommended ow
2)
h % 95 95 95 95 95 95 Only solid particles
1)
at p
1
= 10 bar and p
2
= 6.3 bar, Dp = 1 bar
2)
3)
By the use of special springs, the outlet pressure can be precisely regulated in the specied p
2
range
4)
Recommended pilot pressure regulating valve SR-1/4 (see page 23)

2
46
Characteristics Symbol Unit Oil mist lubricator Start valve Stop valve Submicrolter Activated carbon lter 3/2 Way shut-off valve
ow compensation *)
Poppet valve with
shutdown). At 0.5 x op-
erating pressure the valve
switches to full ow.
exhaust silencer
from the airt comfort series,
Type CL-3/8 CL-1/2 CDA-3/8 CDA-1/2 CDR-3/8P (E) CDR-1/2P (E) MF036-3/8 MF036-1/2 MC036-3/8 MC036-1/2 CDV-3/8-XS CDV-1/2-XS
Material
Metal bowl Diecast aluminum
with polypropylene
Diecast aluminum with
polypropylene insert
Diaphragm
Port size
(NPTF version)
G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2
Max. condensate
capacity
cm
3
48 48
Pore size of lter
element
or automatic (pressure relief),
Manual, semi-automatic,
or automatic (pressure relief)
Condensate drainage Constant oil drip rate


Oil/air ratio cm
3
112
Max. oil capacity Manual also during
operation

Oil relling Vertical,
bowl at the bottom
In any position direct
assembly to air
preparation units series
airt comfort
See installation instructions Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
In any position
Installation T
min
T
max
C
C
0
+50 at 10 bar
on request)
0
+60
on request)
0
+60
on request)
0
+50 at 10 bar
0
+40 at 10 bar
0
+60 at 10 bar
on request)
Weight (mass) kg 0.55 0.60 0.7 (P) 0.8 (E) 0.60 0.60 0.40
Operating pressure
p
1 min
p
1 max
bar
bar
0
16
2
16
2
16
0
16
0
16
0
16
Maximum ow
1)
Q
max
l/min
m
3
/h
5000
300
5300
318
3500
210
3700
222
2500
150
2900
174
1070 at 6 bar
65
1070 at 6 bar
65
7500
450
7500
450
Recommended Q
n
l/min
m
3
/h
33833
250
332000
2120

Degree of ltration at
recommended ow
2)
h % Over 99.99999% related
to 0.01m
_
3
3
0.003
in combination MF
1)
at p
1
= 10 bar, Dp = 1 bar
2)
2
HOERBIGER Origa compressed air oil KY8766 (see page 191)
Air preparation
units
Series airt comfort
G3/8, G1/2
Characteristics
Special solutions
medium ...) on request,
or see page155166
for special units
47
Characteristics Symbol Unit Oil mist lubricator Start valve Stop valve Submicrolter Activated carbon lter 3/2 Way shut-off valve
ow compensation *)
Poppet valve with
shutdown). At 0.5 x op-
erating pressure the valve
switches to full ow.
exhaust silencer
from the airt comfort series,
Type CL-3/8 CL-1/2 CDA-3/8 CDA-1/2 CDR-3/8P (E) CDR-1/2P (E) MF036-3/8 MF036-1/2 MC036-3/8 MC036-1/2 CDV-3/8-XS CDV-1/2-XS
Material
Metal bowl Diecast aluminum
with polypropylene
Diaphragm
Port size
(NPTF version)
G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2
Max. condensate
capacity
cm
3
48 48
Pore size of lter
element
or automatic (pressure relief),
Manual, semi-automatic,
or automatic (pressure relief)
Condensate drainage Constant oil drip rate


Oil/air ratio cm
3
112
Max. oil capacity Manual also during
operation

Oil relling Vertical,
bowl at the bottom
In any position direct
assembly to air
preparation units series
airt comfort
See installation instructions Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
In any position
Installation T
min
T
max
C
C
0
+50 at 10 bar
on request)
0
+60
on request)
0
+60
on request)
0
+50 at 10 bar
0
+40 at 10 bar
0
+60 at 10 bar
on request)
Weight (mass) kg 0.55 0.60 0.7 (P) 0.8 (E) 0.60 0.60 0.40
Operating pressure
p
1 min
p
1 max
bar
bar
0
16
2
16
2
16
0
16
0
16
0
16
Maximum ow
1)
Q
max
l/min
m
3
/h
5000
300
5300
318
3500
210
3700
222
2500
150
2900
174
1070 at 6 bar
65
1070 at 6 bar
65
7500
450
7500
450
Recommended Q
n
l/min
m
3
/h
33833
250
332000
2120

Degree of ltration at
recommended ow
2)
to 0.01m
_
3
3
0.003
in combination MF
1)
at p
1
= 10 bar, Dp = 1 bar
2)
2
HOERBIGER Origa compressed air oil KY8766 (see page 191)
48
Air preparation
units
Series airt comfort
G3/8, G1/2
Type: CFRL-1/2
Type: CKL-1/2
Filter-regulator
Type: CK-1/2

Outlet pressure variation with
uctuation inlet pressure Type: CK-1/2
49
Type: CF-1/2
Air preparation
units
Series airt comfort
G3/8, G1/2
Type: CR-1/2, CR-1/2-T
Outlet pressure variation with uctuation inlet pressure
Type: CR-1/2, CR-1/2-T

50
Type: CRV-1/2
Outlet pressure variation with uctuation inlet pressure
Type: CRV-1/2
Air preparation
units
Series airt comfort
G3/8, G1/2

51
Air preparation
units
Series airt comfort
G3/8, G1/2
Oil/air ratio
Type: SL-1/2
Type: SL-08
10
1
Q
n
(l/min)
10
100
1000
100 1000 10000
5
T
r./m
in
2
T
r./m
in
Tr./m
3
5
T
r.
/m
in
2
T
r.
/m
in
p (bar)
Q
n
(l/min)
2
4
6
8
10
5 10 15 20 25

Oil mist lubricator

Type: SL-1/2
Start valve
Type: CDA-1/2
Flow time in start phase with adjustment screw fully open and 6.3 bar: 1.5 s/l

52
Air preparation unit two-piece Type: CKL-3/8, -1/2
Air preparation unit three-piece Type: CFRL-3/8, -1/2
Air preparation
units
Series airt comfort
G3/8, G1/2
Dimensions
Features:
Easy and quick installation
of mounting kit
Suitable for direct wall
mounting
Modern design
Delivery includes:
piece:
Oil mist lubricator
Gauge
Mounting bracket
two-piece:
Filter-regulator
Oil mist lubricator
Gauge
Mounting bracket
**
min. 65 mm for
lter changing
for accessories see page 6467
Dimensions in mm

Oil adjusting
screw
Oil relling
plug
Version-A
**
min. 65 mm for
lter changing
Oil adjusting
screw
Oil relling
plug
Version-A
53
Dimensions in mm
Filter-regulator Type: CK-3/8, -1/2
Filter-water-separator Type: CF-3/8, -1/2
Dust lter Type: CFD-3/8, -1/2 *)
Air preparation
units
Series airt comfort
G3/8, G1/2
Dimensions
* Dust lter with large lter
surface for long service life.
For compressed air systems
with air dryers.
**
min. 65 mm for
lter changing
min. 65 mm for
lter changing
Version-A
Version-A
54
Dimensions in mm
Pressure regulating valve Type: CR-3/8, -1/2
Special pressure regulating valve for high relief capacity CR-1/2SO
Installation instructions for special pressure regulating valve, for high relief capacity
Type: CR-1/2SO, PB 55649-023
e.g. 8 bar e.g. 2 bar
Example:
To regulate the pressure in
the direction of the stroke,
install the regulator as shown
in the diagram. The pressure
relief uses the full cross-
section of the valve, allowing
the cylinder to travel at full
speed.
**
Keylock complete
Order No. 17127
Version "-X"
Air preparation
units
Series airt comfort
G3/8, G1/2
Dimensions
55
Dimensions in mm
Pressure regulating valve, with through p
1
supply port Type: CR-3/8-T, -1/2-T
* Gauge ports G1/4
** With through p
1
supply port G1/2
*** p
2
port G3/8, G1/2
Installation instructions for battery mounting

Air preparation
units
Series airt comfort
G3/8, G1/2
Dimensions
***
*
56
Dimensions in mm
Pressure regulating valve, pilot operated Type: CRV-3/8, -1/2
Recommended pilot pressure regulating valve, series airt swing, Type: SR-1/4, PB45449-000
Air preparation
units
Series airt comfort
G3/8, G1/2
Dimensions
57
Dimensions in mm
Oil mist lubricator Type: CL -3/8, -1/2
Oil relling plug Oil adjusting screw

Start valve Type: CDA-3/8, -1/2
Air preparation
units
Series airt comfort
G3/8, G1/2
Dimensions
Features:
Valve to slow pressure build-
up in pneumatic circuits.
movements of the pneumatic
components under the impact
of full operating pressure.
Note:
During the start-phase no
components in the system
should consume any air
(build-up only).
58
Dimensions in mm
Stop valve
Type: CDR-3/8P, -1/2P (pneumatically actuated)
Type: CDR-3/8E, -1/2E (electrically actuated)
only for type

CDR-..P
only for type
CDR-..E
Pilot port:
Pneumatic
G1/8
Stop
valve
Start
valve
Pilot port:
Pneumatic
G1/8
Stop
valve
Start
valve
Air preparation
units
Series airt comfort
G3/8, G1/2
Dimensions
Features:
The stop valve is used in
conjunction with the soft start
valve for exhausting pneumatic
circuits.
Venting time (s) in relation
to volume
Pressure
reduction
from to
Venting time (s) *
8 0.1 bar 0.75 x V (l) = t (s)
6 0.1 bar 0.65 x V (l) = t (s)
4 0.1 bar 0.50 x V (l) = t (s)
* Note:
The calculation only applies to
short connections, NW 15 mm
directly downstream of the CDR
stop valve
59
Dimensions in mm
Submicrolter Type: MF036-3/8, -1/2
Activated carbon lter Type: MC036-3/8, -1/2
Note:
Activated carbon lter MC036-.. version without service life indicator
of the lter elements, we
recommend the following
order.
CK
with 30 or 5 m
MF MC
ow direction
min. 85 mm for
lter changing
3/2 Way shut-off valve Type: CDV-3/8-XS, -1/2-XS
Air preparation
units
Series airt comfort
G3/8, G1/2
Dimensions
Features:
Spool type valve
4-fold lockable
Color coded optical position
indicator
Controlled exhaust
Arrow symbol indicates ow
direction
Version-A
60
Standard versions
Type Order No.
Basic version with combined
manual and semi-automatic
drainage
G3/8 CFRL-3/8 PB 58249-000
G1/2 CFRL-1/2 PB 58349-000
with automatic drainage G3/8 CFRL-3/8-A PB 58249-002
G1/2 CFRL-1/2-A PB 58349-002
with metal bowl (sight glass) with
combined manual and semi-
automatic drainage
G3/8 CFRL-3/8-E PB 58249-004
G1/2 CFRL-1/2-E PB 58349-004
G3/8 CFRL-3/8-AE PB 58249-006
G1/2 CFRL-1/2-AE PB 58349-006
drainage
G3/8 CKL-3/8 PB 58549-000
G1/2 CKL-1/2 PB 58649-000
with automatic drainage G3/8 CKL-3/8-A PB 58549-002
G1/2 CKL-1/2-A PB 58649-002
automatic drainage
G3/8 CKL-3/8-E PB 58549-004
G1/2 CKL-1/2-E PB 58649-004
G3/8 CKL-3/8-AE PB 58549-006
G1/2 CKL-1/2-AE PB 58649-006
Filter-regulator
Basic version (30 m) with
automatic drainage
G3/8 CK-3/8 PB 55849-000
G1/2 CK-1/2 PB 55949-000
with lter element 5 m, with
automatic drainage
G3/8 CK-3/8-5 PB 55849-016
G1/2 CK-1/2-5 PB 55949-016
with automatic drainage G3/8 CK-3/8-A PB 55849-002
G1/2 CK-1/2-A PB 55949-002
with metal bowl (sight glass), with
automatic drainage
G3/8 CK-3/8-E PB 55849-004
G1/2 CK-1/2-E PB 55949-004
G3/8 CK-3/8-AE PB 55849-006
G1/2 CK-1/2-AE PB 55949-006
Air preparation
units
Series airt comfort
G3/8, G1/2
Order instructions
61
Air preparation
units
Series airt comfort
G3/8, G1/2
Order instructions
Standard versions
Type Order No.
Basic version (30 m) with
automatic drainage
G3/8 CF-3/8 PB 55249-000
G1/2 CF-1/2 PB 55349-000
with lter element 5 m with
automatic drainage
G3/8 CF-3/8-5 PB 55249-016
G1/2 CF-1/2-5 PB 55349-016
(dust lter) with combined
drainage
G3/8 CFD-3/8-1 PB 55249-070
G1/2 CFD-1/2-1 PB 55349-070
with automatic drainage G3/8 CF-3/8-A PB 55249-002
G1/2 CF-1/2-A PB 55349-002
automatic drainage
G3/8 CF-3/8-E PB 55249-004
G1/2 CF-1/2-E PB 55349-004
G3/8 CF-3/8-AE PB 55249-006
G1/2 CF-1/2-AE PB 55349-006
Basic version G3/8 CR-3/8 PB 55549-000
G1/2 CR-1/2 PB 55649-000
with adapter for keylock G3/8 CR-3/8-X PB 55549-006
G1/2 CR-1/2-X PB 55649-006
Special pressure regulating valve
for high relief capacity
G1/2 CR-1/2SO PB 55649-023
Pressure regulating valve with
through p
1
supply port
p
1
-G1/2,
through
p
2
-G3/8,
Output
CR-1/2-T 3/8 PB 55649-101
Pressure regulating valve with
through p
1
supply port
p
1
-G1/2,
through
p
2
-G1/2,
Output
CR-1/2-T 1/2 PB 55649-100
pilot operated
G3/8 CRV-3/8 PB 55549-075
G1/2 CRV-1/2 PB 55649-075
Pressure regulating valve, pilot
operated, actuation without own
air consumption for actuation
by an electronic regulator,
see page 119
G3/8 CRV-3/8-SO PB 55549-077
G1/2 CRV-1/2-SO PB 55649-077
62
Standard versions
Type Order No.
Oil mist lubricator
Basic version G3/8 CL-3/8 PB 56249-000
G1/2 CL-1/2 PB 56349-000
with metal bowl (sight glass) G3/8 CL-3/8-E PB 56249-004
G1/2 CL-1/2-E PB 56349-004
Start valve
Start valve G3/8 CDA-3/8 PB 57249-100
G1/2 CDA-1/2 PB 57349-100
Stop valve
pneumatically actuated G3/8 CDR-3/8 P PB 57249-200
G1/2 CDR-1/2 P PB 57349-200
electrically actuated 24 V DC G3/8 CDR-3/8 E PB 57249-201
G1/2 CDR-1/2 E PB 57349-201
electrically actuated 230 V/50 Hz G3/8 CDR-3/8 E PB 57249-204
G1/2 CDR-1/2 E PB 57349-204
Submicrolter
Basic version, standard with
service life indicator, with
automatic drainage
G3/8 MF 036-3/8-V PB 59249-010
G1/2 MF 036-1/2-V PB 59349-010
additionally with automatic
drainage
G3/8 MF 036-3/8-AV PB 59249-012
G1/2 MF 036-1/2-AV PB 59349-012
additionally with metal bowl
(sight glass) and automatic
drainage
G3/8 MF 036-3/8-EAV PB 59249-016
G1/2 MF 036-1/2-EAV PB 59349-016
Basic version, with combined
drainage
G3/8 MC 036-3/8 PB 59549-000
G1/2 MC 036-1/2 PB 59649-000
with metal bowl (sight glass), G3/8 MC 036-3/8-E PB 59549-004
G1/2 MC 036-1/2-E PB 59649-004
3/2 Way shut-off valve G3/8 CDV-3/8-XS PB 56849-000
G1/2 CDV-1/2-XS PB 56949-000
2
1
( )
2
1 3
10 12
2
1 3
10 12
2
1 3
12
Air preparation
units
Series airt comfort
G3/8, G1/2
Order instructions
63
Accessories
Mounting kit Standard PL17518
Gauge
50, 010 bar, G1/4*
CK, CR, CR-T KG8012
Porting block kit G1/8 G1/2
(coupling kit included)
PL17607
Porting block kit G1/8 G1/2
for pressure switch
(incl. mounting material)
PL17609
Check valve, mountable with porting block kit
PL17609
PL16596
Bowl guard kit PL17680
Keylock for pressure regulating valve CR-..X PL17127
Keylock for 3/2 Way shut-off valve CDV KG9017
Solvent resistant sight glass CL PL07233
Adapter plates-kit p
1
/ p
2
G3/4 PL17682
(see page 191)
KY8766
For more information see accessories page 6467
Air preparation
units
Series airt comfort
G3/8, G1/2
Order instructions
64
Air preparation
units
Series airt comfort
G3/8, G1/2
Accessories
Porting block kit
e.g. for air gun
Versions:
Standard
For pressure switch
mounting
Check valve, mountable
Delivery includes:
1 porting block
1 coupling kit
Plug screws
Standard version
Version for mounting pressure switch
Installation Between 2 units of the series airt comfort
Material Zinc diecasting, black nish
Dimensions in mm
G1/8
2
0
4
7
45
G1/2
62
G
1
/
2
G1/4
2
*
G1/8
2
0
4
7
45
G1/2
62
G
1
/
2
G1/4
2
20
M5
5
*
65
Dimensions in mm
Filter-water-separator Pressure regulating valve Oil mist lubricator
Porting block
Filter-water-separator Pressure regulating valve Porting block
Clean and regulated
compressed air
Oil mist lubricator
Order instructions
Type Order No.
Porting block kit standard G1/8 - G1/2 CX-1/2 PL 17607
Porting block kit for pressure switch mounting CXH PL 17609
Check valve, mountable on version for pressure switch
mounting
RVC-1/2 PL 16596
Air preparation
units
Series airt comfort
G3/8, G1/2
Accessories
Porting block kit
66
Air preparation
units
Series airt comfort
G3/8, G1/2
Accessories
Bowl guard kit
The bowl guard protects
the plastic bowl of lter-
water-separators, oil mist
lubricators, and lter-
regulators against external
damage.
Assembly instructions:
The bowl guard kit consists
of 3 parts. Please read
the assembly instructions
included with delivery.
Bowl guard kit
Mounting With snap mounting
Material Zinc diecasting, polymer (POM)
Dimensions
Order instructions
Port size Order No.
G3/8, G1/2 PL 17680
26,4
61
c
a
.

1
1
5
Dimensions in mm
67
Solvent resistant sight glass
Order No. PL07233
Keylock for pressure regulator
Type: CR-..-X
Order No. PL17127
Coupling kit
Order No. PL17608
Mounting kit
Order No. PL17518
Gauge 50, 010 bar, G1/4
Order No. KG8012
Dimensions in mm
Air preparation
units
Series airt comfort
G3/8, G1/2
Accessories
Mounting kit
Coupling kit
Solvent resistant
sight glass
Keylock
Gauges
68
69
Overview
Description Page
Type overview
Air preparation unit three-piece 70, 71, 74 78 85
Air preparation unit two-piece 70, 71, 74 78 85
Filter-regulator 70, 71, 74, 75 79 85
Dust lter 70, 71, 75 79 85
Pressure regulating valve 70, 71, 76 80 86
pilot operated
70, 71, 76 80 86
Oil mist lubricator 72, 73, 76 81 86
Start-stop valve 72, 73, 77 81-83 86
Accessories 8789 8789 8789
Air preparation
units
Series airt A25
G3/4, G1
70
three-piece
two-piece
valve
pilot operated
water-separator,
pressure regulating
valve, oil mist
mounting bracket,
locating ring
Consisting of lter-
mounting bracket,
locating ring
Cyclone system with
lter element, combined
with diaphragm-type
pressure regulating
with secondary pressure
relief, inlet pressure and
handwheel lockable
With cyclone system
and lter element
With cyclone system
Diaphragm-type
pressure regulating
with secondary
pressure and volume
compensation,
handwheel lockable
Pilot operated piston-
type pressure regulator
volume compensation
4)
Type A25FRL-
3/4-EMW
A25FRL-
1-EMW
A25KL-
3/4-EMW
A25KL-
1-EMW
A25K-3/4E A25K-1E A25F-3/4E A25F-1E A25FD-
3/4E
A25FD-1E A25R-3/4 A25R-1 A25RV-3/4 A25RV-1
Material
Metal bowl Diecast aluminum with polypropylene insert Diecast aluminium with polypropylene
Port size
(NPTF version)
G3/4 G1 G3/4 G1 G3/4 G1 G3/4 G1 G3/4 G1 G3/4 G1 G3/4 G1
Max. condensate
capacity
cm
3
130 130 130 130 130 130 130 130 130 130
Pore size of lter
element
m 30 or 5 30 or 5 30 or 5 30 or 5 1
(pressure relief)

3
500 500
Oil relling Manual also during operation
Installation Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
Medium and ambient
temperatures
T
min
T
max
C
C
-10
2)
+50 (+60 to 12.5 bar)
-10
2)
+50 (+60 to 12.5 bar)
-10
2)
+50 (+60 to 12.5 bar)
-10
2)
+50 (+60 to 12.5 bar)
-10
2)
+50 (+60 to 12.5 bar)
-10
2)
+60
-10
2)
+60
Weight (mass) kg 3.3 2.8 1.5 0.9 0.9 1.2 1.2
Operating pressure
p
1 min
p
1 max
bar
bar
0
17.5
0
17.5
0
17.5
0
17.5
0
17.5
0
17.5
0
17.5
Operating pressure
p
2 min/max
bar 0.5 to 12
On request
0.5 to 17.5
0.5 to 12
On request
0.5 to 17.5
0.5 to 12
On request
0.5 to 17.5
0.5 to 12
On request
0.5 to 17.5
0.5 to 12
On request
0.5 to 17.5
Maximum ow
1)
Q
max
l/min
m
3
/h
7900
474
12580
755
8600
528
14650
879
13200
792
19000
1140
10400
3)
624
11400
3)
684
10400
3)
624
11400
3)
684
14600
876
> 20000
> 1200
> 20000
> 1200
> 20000
> 1200
Degree of moisture
separation at
recommended ow
h % See diagram See diagram > 95 > 95 Only solid particles

1)
at p
1
= 10 bar and p
2
= 6.3 bar, Dp = 1 bar
2)
for dry compressed air, ice formation must be avoided
3)
at p
1
= 8 bar and Dp = 1 bar
4)
recommended pilot pressure regulating valve SR-1/4 (see page 23)
5)
at 6.3 bar and 25 m/s ow velocity
2
Air preparation
units
Series airt A25
G3/4, G1
Characteristics
Special solutions
page155166 for special
units
71
three-piece
two-piece
valve
pilot operated
water-separator,
pressure regulating
valve, oil mist
mounting bracket,
locating ring
Consisting of lter-
mounting bracket,
locating ring
Cyclone system with
lter element, combined
with diaphragm-type
pressure regulating
handwheel lockable
With cyclone system
and lter element
With cyclone system
Diaphragm-type
pressure regulating
with secondary
pressure and volume
compensation,
handwheel lockable
Pilot operated piston-
type pressure regulator
volume compensation
4)
Type A25FRL-
3/4-EMW
A25FRL-
1-EMW
A25KL-
3/4-EMW
A25KL-
1-EMW
A25K-3/4E A25K-1E A25F-3/4E A25F-1E A25FD-
3/4E
A25FD-1E A25R-3/4 A25R-1 A25RV-3/4 A25RV-1
Material
Metal bowl Diecast aluminum with polypropylene insert Diecast aluminium with polypropylene
Port size
(NPTF version)
G3/4 G1 G3/4 G1 G3/4 G1 G3/4 G1 G3/4 G1 G3/4 G1 G3/4 G1
Max. condensate
capacity
cm
3
130 130 130 130 130 130 130 130 130 130
Pore size of lter
element
m 30 or 5 30 or 5 30 or 5 30 or 5 1
(pressure relief)

3
500 500
bowl at the bottom
Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
Medium and ambient
temperatures
T
min
T
max
C
C
-10
2)
+50 (+60 to 12.5 bar)
-10
2)
+50 (+60 to 12.5 bar)
-10
2)
+50 (+60 to 12.5 bar)
-10
2)
+50 (+60 to 12.5 bar)
-10
2)
+50 (+60 to 12.5 bar)
-10
2)
+60
-10
2)
+60
Weight (mass) kg 3.3 2.8 1.5 0.9 0.9 1.2 1.2
Operating pressure
p
1 min
p
1 max
bar
bar
0
17.5
0
17.5
0
17.5
0
17.5
0
17.5
0
17.5
0
17.5
Operating pressure
p
2 min/max
bar 0.5 to 12
On request
0.5 to 17.5
0.5 to 12
On request
0.5 to 17.5
0.5 to 12
On request
0.5 to 17.5
0.5 to 12
On request
0.5 to 17.5
0.5 to 12
On request
0.5 to 17.5
Maximum ow
1)
Q
max
l/min
m
3
/h
7900
474
12580
755
8600
528
14650
879
13200
792
19000
1140
10400
3)
624
11400
3)
684
10400
3)
624
11400
3)
684
14600
876
> 20000
> 1200
> 20000
> 1200
> 20000
> 1200
Degree of moisture
separation at
recommended ow
h % See diagram See diagram > 95 > 95 Only solid particles

1)
at p
1
= 10 bar and p
2
= 6.3 bar, Dp = 1 bar
2)
for dry compressed air, ice formation must be avoided
3)
at p
1
4)
5)
2
72
Characteristics Symbol Unit Oil mist lubricator Start-stop valve Submicrolter Activated carbon lter 3/2 Way shut-off valve
ow compensation *)
Start-stop valve
pneumatically or
from the airt A25 series,
Type A25L-
3/4-E
A25L-
1-E
A25DS-3/4 A25DS-1 A25MF-230-
3/4-E
A25MF-230-
1-E
A25MC-230-
3/4-E
A25MC-230-
1-E
A25DV-3/4 A25DV-1
Material
Metal bowl Diecast aluminum with
Diecast zinc with
Diecast zinc with
Diaphragm NBR
Port size
(NPTF version)
G3/4 G1 G3/4 G1 G3/4 G1 G3/4 G1 G3/4 G1
Max. condensate
capacity
cm
3
130 130 130 130
Condensate drainage Manual, semi-automatic
(pressure relief), or automatic
(oat type)
(pressure relief)


3
500
Oil relling Manual also during
operation

bowl at the bottom
In any position Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
In any position
Medium and ambient
temperatures
T
min
T
max
C
C
-10
2)
+50 (+60 to 12.5 bar)
-10
2)
+50 (+60 to 12.5 bar)
0
+50 (+60 to 12.5 bar)
0
+50 (+60 to 12.5 bar)
-10
2)
+50 (+60 to 12.5 bar)
Weight (mass) kg 0.8 1.6 1.5 1.5 1.2
Operating pressure
p
1 min
p
1 max
bar
bar
0
17.5
2
17.5 (16 to A25DS-..E)
0
17.5
0
17.5
0
17.5
Maximum ow
1)
Q
max
l/min
m
3
/h
16000
960
17700
1062
10500
630
12000
720
3850 to 6 bar
230
3850 to 6 bar
230
> 20000
> 1200
> 20000
> 1200
Degree of moisture
separation at
recommended ow
2)
h % Over 99.99999% related to
0.01m
_
3
3
0.003
in combination MF
1)
at p
1
= = 6.3 bar, Dp = 1 bar
2)
2
Air preparation
units
Series airt A25
G3/4, G1
Characteristics
Special solutions
page 155166 for special
units
73
Characteristics Symbol Unit Oil mist lubricator Start-stop valve Submicrolter Activated carbon lter 3/2 Way shut-off valve
ow compensation *)
Start-stop valve
pneumatically or
from the airt A25 series,
Type A25L-
3/4-E
A25L-
1-E
A25DS-3/4 A25DS-1 A25MF-230-
3/4-E
A25MF-230-
1-E
A25MC-230-
3/4-E
A25MC-230-
1-E
A25DV-3/4 A25DV-1
Material
Metal bowl Diecast aluminum with
Diecast zinc with
Diecast zinc with
Diaphragm NBR
Port size
(NPTF version)
G3/4 G1 G3/4 G1 G3/4 G1 G3/4 G1 G3/4 G1
Max. condensate
capacity
cm
3
130 130 130 130
Condensate drainage Manual, semi-automatic
(pressure relief), or automatic
(oat type)
(pressure relief)


3
500
Oil relling Manual also during
operation

bowl at the bottom
In any position Vertical,
bowl at the bottom
Vertical,
bowl at the bottom
In any position
Medium and ambient
temperatures
T
min
T
max
C
C
-10
2)
+50 (+60 to 12.5 bar)
-10
2)
+50 (+60 to 12.5 bar)
0
+50 (+60 to 12.5 bar)
0
+50 (+60 to 12.5 bar)
-10
2)
+50 (+60 to 12.5 bar)
Weight (mass) kg 0.8 1.6 1.5 1.5 1.2
Operating pressure
p
1 min
p
1 max
bar
bar
0
17.5
2
17.5 (16 to A25DS-..E)
0
17.5
0
17.5
0
17.5
Maximum ow
1)
Q
max
l/min
m
3
/h
16000
960
17700
1062
10500
630
12000
720
3850 to 6 bar
230
3850 to 6 bar
230
> 20000
> 1200
> 20000
> 1200
Degree of moisture
separation at
recommended ow
2)
h % Over 99.99999% related to
0.01m
_
3
3
0.003
in combination MF
1)
at p
1
= = 6.3 bar, Dp = 1 bar
2)
2
Air preparation
units
Series airt A25
G3/4, G1
Characteristics
74
Air preparation
units
Series airt A25
G3/4, G1
Type: A25FRL-3/4-EMW Type: A25FRL-1-EMW
Type: A25KL-3/4-EMW Type: A25KL-1-EMW
Filter-regulator
Type: A25K-3/4-E Type: A25K-1-E
0
Q [l/min]
p
2
[bar]
88
84
82
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
86.3
0
Q [l/min]
p
2
[bar]
88
84
82
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
86.3
0
Q [l/min]
p
2
[bar]
88
84
82
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
86.3
0
Q [l/min]
p
2
[bar]
88
84
82
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
86.3
0
Q [l/min]
p
2
[bar]
88
84
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
86.3
82
0
Q [l/min]
p
2
[bar]
88
84
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
86.3
82
Degree of ltration
Type: A25K-3/4-E Type: A25K-1-E


75
Type: A25F-3/4-E Type: A25F-1-E
Degree of ltration
Type: A25F-3/4-E Type: A25F-1-E
Air preparation
units
Series airt A25
G3/4, G1
0
Q [l/min]
p
2
[bar]
88
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
6.36.3
0
Q [l/min]
p
2
[bar]
88
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
6.36.3

76
Type: A25R-3/4 Type: A25R-1
Type: A25RV-3/4 Type: A25RV-1
Air preparation
units
Series airt A25
G3/4, G1
0
Q [l/min]
p
2
[bar]
88
84
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
86.3
82
0
Q [l/min]
p
2
[bar]
88
84
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
86.3
82

77
Air preparation
units
Series airt A25
G3/4, G1
Start-stop valve
Type: A25DS-3/4, A25DS-1
0
Q [l/min]
p
2
[bar]
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
6.36.3
0
Q [l/min]
p
2
[bar]
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
6.36.3
0
Q [l/min]
p
2
[bar]
88
84
v = 25 m/s
2000 4000 6000 8000 1000012000140001600018000
1
2
3
4
5
6
7
8
86.3
82
Oil mist lubricator
Type: A25L-3/4-E Type: A25L-1-E
78
Air preparation unit two-piece Type: A25KL-3/4, -1
* Two opposite gauge ports G1/4
** On delivery the plug screw is not assembled.
Air preparation unit three-piece Type: A25FRL-3/4, -1
Dimensions in mm
min. 80 mm for
lter changing
min. 80 mm for
lter changing
Version-A
Version-A
Air preparation
units
Series airt A25
G3/4, G1
Dimensions
Delivery includes:
piece:
Oil mist lubricator
Gauge
Mounting bracket
two-piece:
Filter-regulator
Oil mist lubricator
Gauge
Mounting bracket
79
Dimensions in mm
Filter-regulator Type: A25K-3/4, -1
Filter-water-separator Type: A25F-3/4, -1
Dust lter Type: A25FD-3/4, -1 *)
Air preparation
units
Series airt A25
G3/4, G1
Dimensions
* Dust lter with large lter
surface for long service life.
For compressed air systems
with air dryers.
min. 80 mm for
lter changing
Version-A
min. 80 mm for
lter changing
Version-A
80
Bestellangaben siehe Seite 16, 17, Kenngren siehe Seite 8-11
Dimensions in mm
Pressure regulating valve Type: A25R-3/4, -1

Air preparation
units
Series airt A25
G3/4, G1
Dimensions

Pressure regulating valve, pilot operated Type: A25RV-3/4, -1
Recommended pilot pressure regulating valve, series airt swing, Type: SR-1/4, PB45449-058
secondary venting
*
**
ow direction
81
Dimensions in mm
Oil mist lubricator Type: A25L-3/4, -1
Air preparation
units
Series airt A25
G3/4, G1
Dimensions
The start function is designed to
facilitate slow pressure build-up
and for ventilation in pneumatic
systems.
movements in the pneumatic
equipment that can occur when
starting the system at full sys-
tem pressure. A throttle screw is
used to set the pressure build-
up time. The stop function fa-
cilitates rapid ventilation.
Start-stop valve, pneumatically actuated
Type: A25DS-3/4 P, -1P
Installation instruction
Start-stop valve
Start-stop valve

stop signal
control inlet p
1
supply
oil relling plug

82
Dimensions in mm
Air preparation
units
Series airt A25
G3/4, G1
Dimensions
Start-stop valve, electrically actuated
Type: A25DS-3/4E, -1E
Start-stop valve, CNOMO connections

Type: A25DS-3/4C, -1C
CNOMO connections
3/2 Way valve normally open
CNOMO connections
3/2 Way valve normally closed
83
Dimensions in mm
Combined start/stop function
Combined start/stop function with acknowledgement
Further control types on request

Air preparation
units
Series airt A25
G3/4, G1
Control types
84
Dimensions in mm
Submicrolter Type: A25MF230-3/4, -1
Activated carbon lter Type: A25MC230-3/4, -1
Note:
Activated carbon lter A25MC230-E without contamination
indicator
of the lter elements, we rec-
ommend the following order.
min. 85 mm for
lter changing
3/2 Way shut-off valve Type: A25DV-3/4, -1
* Two opposite gauge ports G1/8 on request
Air preparation
units
Series airt A25
G3/4, G1
Dimensions
Features:
Rotary switch can be
turned 90
Can be shut off in 6 different
modes
Indication of positions
Flow open, exhaust closed
Inlet closed, outlet exhausted
Flow direction shown
by arrow
ow direction
A25K
with 30 or 5 m
A25MF A25MC

85
Air preparation
units
Series airt A25
G3/4, G1
Order instructions
Standard versions
Type Order No.
drainage
G3/4 A25FRL-3/4-EMW PB 63449-000
G1 A25FRL-1-EMW PB 63549-000
with automatic drainage G3/4 A25FRL-3/4-AEMW PB 63449-005
G1 A25FRL-1-AEMW PB 63549-005
drainage
G3/4 A25KL-3/4-EMW PB 63649-000
G1 A25KL-1-EMW PB 63749-000
with automatic drainage G3/4 A25KL-3/4-AEMW PB 63649-005
G1 A25KL-1-AEMW PB 63749-005
Filter-regulator
drainage
G3/4 A25K-3/4-E PB 62249-000
G1 A25K-1-E PB 62349-000
with lter element 5 m, with
automatic drainage
G3/4 A25K-3/4-5E PB 62249-016
G1 A25K-1-5E PB 62349-016
with automatic drainage G3/4 A25K-3/4-AE PB 62249-002
G1 A25K-1-AE PB 62349-002
with adapter for keylock G3/4 A25K-3/4-EX PB 62249-010
G1 A25K-1-EX PB 62349-010
drainage
G3/4 A25F-3/4-E PB 61649-000
G1 A25F-1-E PB 61749-000
with lter element 5 m with
automatic drainage
G3/4 A25F-3/4-5E PB 61649-016
G1 A25F-1-5E PB 61749-016
(dust lter) with combined
drainage
G3/4 A25FD-3/4-E PB 61649-070
G1 A25FD-1-E PB 61749-070
with automatic drainage G3/4 A25F-3/4-AE PB 61649-002
G1 A25F-1-AE PB 61749-002
86
Air preparation
units
Series airt A25
G3/4, G1
Order instructions
Standard versions
Type Order No.
Basic version G3/4 A25R-3/4 PB 61849-000
G1 A25R-1 PB 61949-000
with adapter for keylock G3/4 A25R-3/4-X PB 61849-006
G1 A25R-1-X PB 61949-006
pilot operated
G3/4 A25RV-3/4 PB 61849-070
G1 A25RV-1 PB 61949-070
Oil mist lubricator
Basic version G3/4 A25L-3/4-E PB 62049-000
G1 A25L-1-E PB 62149-000
Start-stop valve
pneumatically actuated
G3/4 A25DS-3/4-P PB 63049-000
G1 A25DS-1-P PB 63149-000
230 V/50 Hz
G3/4 A25DS-3/4-E PB 63049-004
G1 A25DS-1-E PB 63149-004
24 V DC
G3/4 A25DS-3/4-E PB 63049-001
G1 A25DS-1-E PB 63149-001
with CNOMO
connections
G3/4 A25DS-3/4-C PB 63049-010
G1 A25DS-1-C PB 63149-010
Submicrolter
Basic version, with com-
bined manual and semi-
automatic drainage
G3/4 A25MF230-3/4-EV PB 62549-010
G1 A25MF230-1-EV PB 62649-010
additionally with auto-
matic drainage
G3/4 A25MF230-3/4-AEV PB 62549-012
G1 A25MF230-1-AEV PB 62649-012
Basic version, with com-
bined manual and semi-
automatic drainage
G3/4 A25MC230-3/4-E PB 62849-000
G1 A25MC230-1-E PB 62949-000
3/2 Way shut-off valve G3/4 A25DV-3/4 PB 63249-000
G1 A25DV-1 PB 63349-000
2
1 3
12
87
Accessories
Mounting kit (bracket + mounting nut) PL 18990
Gauge, 50 mm, 016 bar, G1/4 KG 8013
Porting block kit PL 18986
Coupling kit PL 18987
Keylock for pressure regulating valve A25R..-X PL 17127
Solvent resistant sight glass A25L PL15717
1
/p
2
, G11/4 PL19199
1
/p
2
, G11/2 PL19200
(see page 191)
KY8766
Air preparation
units
Series airt A25
G3/4, G1
Order instructions
88
Order instructions
Type Order No.
Porting block kit A25X PL 18986
Air preparation
units
Series airt A25
G3/4, G1
Accessories
Porting block kit
e.g. for air gun. With pressure
switch connections
Delivery includes:
1 porting block
1 coupling kit
3 plug screws
Dimensions
Installation Between 2 units of the airt A25 series
Material Aluminum
Pressure regulating
valve
Oil mist lubricator
Clean compressed
air
Clean and regulated
compressed air
Porting block
Filter-water-separator Pressure regulating
valve
Porting block Oil mist lubricator
or pressure relief
valve
Dimensions in mm

89
Keylock for pressure
regulator Type: A25R-..-X
Order No. PL17127
Coupling kit
Order No. PL18987
Gauge
50, 016 bar, G1/4
Order No. KG8013
Mounting kit
Order No. PL18990
Air preparation
units
Series airt A25
G3/4, G1
Accessories
90
91
Overview
Description Page
Type overview
pilot operated
92, 93, 96 98, 99 108
Central air line lubricator 92, 93 107 110
Start valve 92, 93 100 109
2/2 Way start-stop valve 94, 95 100, 101 109
3/2 Way start-stop valve 94, 95, 97 102105, 110 109, 110
Accessories 111, 112 111, 112 111, 112
Air preparation
units
Series airt A50
G11/2, G2
92
Characteristics Symbol Unit Filter-water-separator Dust lter Pressure regulating
valve
Pressure regulating
valve, pilot operated
Central air line lubricator Start valve
System With cyclone system
and lter element and
wear indicator
Dust lter with wear
indicator
Diaphragm-type pressure
regulating valve with
integrated pilot pressure
regulating valve, second-
ary pressure relief, inlet
pressure, and volume
compensation, hand-
wheel lockable
Pilot operated dia-
phragm-type pressure
regulator
3
)
Micro-mist lubricator with pilot
operated differential pressure
regulating valve for oil-feed
adjustment *)
Seat valve for slow pressure build-
up (e.g. after emergency shutdown).
At 0.5 x operating pressure the valve
switches to full ow
Type A50F-.-ADV A50FD-.-ADV A50R-.- A50RV-.- EL-25 EL50 A50DA A50DA
Material
Housing Diecast aluminum Diecast aluminum
Metal bowl Diecast aluminum _
Diaphragm NBR NBR
Port size G11/2, G2 G11/2, G2 G11/2, G2 G11/2, G2 G1 G2 G11/2 G2
Flange connection SAE ange SAE ange SAE ange SAE ange SAE ange SAE ange
Max. condensate
capacity
cm
3
600 600
Pore size of lter
element
m 30 or 5 1
Condensate drainage Fully automatic
(oat type)
(pressure relief)

3
2500 5000
Size of micro-mist
particles
m 0.22 0.22
Installation Vertical, bowl at the bottom In any position In any position Vertical, bowl at the bottom In any position In any position
Medium and ambient
temperatures
T
min
T
max
C
C
0 Further temperatures on request 0 Further temperatures on request
+60
+5
+60
+5
+60
0 Further temperatures
+60 on request
Weight (mass) kg 6.3 6.4 3.5 3.4 10 18 3.4 3.4
Operating pressure
p
1 min
p
1 max
bar
bar
0
17.5
0
17.5
0
17.5
0
17.5

10
10
2
17.5
2
17.5
Operating pressure
p
2 min/max
bar 0.5 to 8 0.5 to 16
p
st
> 10
_ _
Differential pressure
range
p
min
p
max
bar
bar
0.2
0.8
0.2
1.0

Maximum ow Q
max
l/min
m
3
/h
> 40000
2)
> 2400
> 40000
2)
> 2400
> 40000
> 2400
> 40000
> 2400
> 20000
> 1200
> 40000
> 2400
> 40000
2)
> 2400
> 40000
2)
> 2400
Degree of moisture sep-
aration at recommended
ow
h % > 90 Only solid particles

1)
at p
1
=10 bar and p
2
= 6.3 bar, Dp = 1 bar
2)
at p
1
3)
2
/s at 40C)
Air preparation
units
Series airt A50
G11/2, G2
Characteristics
Special solutions
page155166 for special units
93
Characteristics Symbol Unit Filter-water-separator Dust lter Pressure regulating
valve
Pressure regulating
valve, pilot operated
Central air line lubricator Start valve
System With cyclone system
and lter element and
wear indicator
Dust lter with wear
indicator
Diaphragm-type pressure
regulating valve with
regulating valve, second-
ary pressure relief, inlet
pressure, and volume
compensation, hand-
wheel lockable
Pilot operated dia-
phragm-type pressure
regulator
3
)
Micro-mist lubricator with pilot
operated differential pressure
regulating valve for oil-feed
adjustment *)
Seat valve for slow pressure build-
up (e.g. after emergency shutdown).
At 0.5 x operating pressure the valve
switches to full ow
Type A50F-.-ADV A50FD-.-ADV A50R-.- A50RV-.- EL-25 EL50 A50DA A50DA
Material
Housing Diecast aluminum Diecast aluminum
Metal bowl Diecast aluminum _
Diaphragm NBR NBR
Port size G11/2, G2 G11/2, G2 G11/2, G2 G11/2, G2 G1 G2 G11/2 G2
Flange connection SAE ange SAE ange SAE ange SAE ange SAE ange SAE ange
Max. condensate
capacity
cm
3
600 600
Pore size of lter
element
m 30 or 5 1
Condensate drainage Fully automatic
(oat type)
(pressure relief)

3
2500 5000
Size of micro-mist
particles
m 0.22 0.22
Installation Vertical, bowl at the bottom In any position In any position Vertical, bowl at the bottom In any position In any position
Medium and ambient
temperatures
T
min
T
max
C
C
0 Further temperatures on request 0 Further temperatures on request
+60
+5
+60
+5
+60
0 Further temperatures
+60 on request
Weight (mass) kg 6.3 6.4 3.5 3.4 10 18 3.4 3.4
Operating pressure
p
1 min
p
1 max
bar
bar
0
17.5
0
17.5
0
17.5
0
17.5

10
10
2
17.5
2
17.5
Operating pressure
p
2 min/max
bar 0.5 to 8 0.5 to 16
p
st
> 10
_ _
Differential pressure
range
p
min
p
max
bar
bar
0.2
0.8
0.2
1.0

Maximum ow Q
max
l/min
m
3
/h
> 40000
2)
> 2400
> 40000
2)
> 2400
> 40000
> 2400
> 40000
> 2400
> 20000
> 1200
> 40000
> 2400
> 40000
2)
> 2400
> 40000
2)
> 2400
ow
h % > 90 Only solid particles

1)
at p
1
=10 bar and p
2
= 6.3 bar, Dp = 1 bar
2)
at p
1
3)
2
/s at 40C)
94
Characteristics Symbol Unit 2/2 Way start-stop valve 3/2 Way start-stop valve Submicrolter Activated carbon lter
System Start-stop valve,
electrically or pneumatically actuated
Start-stop valve, electrically or
Type A50DS-.. A50DS-.. A50MF1080-..-ADV A50MC1080-..-DV
Material
Housing Diecast aluminum Diecast aluminum Diecast aluminum Diecast aluminum
Metal bowl
Diaphragm
Port size G11/2 G2 G11/2 G2 G11/2 G2 G11/2 G2
Flange connection SAE ange SAE ange SAE ange SAE ange
Max. condensate
capacity
cm
3
600 600
Pore size of lter
element
m
Condensate drainage Automatic
(oat type)
(pressure relief)
Installation In any position In any position Vertical, bowl at the bottom Vertical, bowl at the bottom
Medium and ambient
temperatures
T
min
T
max
C
C
0 Further temperatures on request
+60
+60
Weight (mass) kg 3.4 5.0 6.4 6.4
Operating pressure
p
1 min
p
1 max
bar
bar
2
17.5
2
17.5
0
17.5
0
17.5
Maximum ow
1)
Q
max
l/min
m
3
/h
> 40000
> 2400
> 40000
> 2400
10000 (recommended
600 at 6 bar)
10000 (recommended
600 at 6 bar)
ow
to 0.01 m
to 0.01 m
3
3
0.003
in combination A50MF
1)
at p
1
Air preparation
units
Series airt A50
G11/2, G2
Characteristics
Special solutions
page 155166 for special
units
95
Characteristics Symbol Unit 2/2 Way start-stop valve 3/2 Way start-stop valve Submicrolter Activated carbon lter
System Start-stop valve,
electrically or pneumatically actuated
Start-stop valve, electrically or
Type A50DS-.. A50DS-.. A50MF1080-..-ADV A50MC1080-..-DV
Material
Housing Diecast aluminum Diecast aluminum Diecast aluminum Diecast aluminum
Metal bowl
Diaphragm
Port size G11/2 G2 G11/2 G2 G11/2 G2 G11/2 G2
Flange connection SAE ange SAE ange SAE ange SAE ange
Max. condensate
capacity
cm
3
600 600
Pore size of lter
element
m
Condensate drainage Automatic
(oat type)
(pressure relief)
Installation In any position In any position Vertical, bowl at the bottom Vertical, bowl at the bottom
Medium and ambient
temperatures
T
min
T
max
C
C
+60
+60
Weight (mass) kg 3.4 5.0 6.4 6.4
Operating pressure
p
1 min
p
1 max
bar
bar
2
17.5
2
17.5
0
17.5
0
17.5
Maximum ow
1)
Q
max
l/min
m
3
/h
> 40000
> 2400
> 40000
> 2400
10000 (recommended
600 at 6 bar)
10000 (recommended
600 at 6 bar)
ow
to 0.01 m
to 0.01 m
3
3
0.003
in combination A50MF
1)
at p
1
Air preparation
units
Series airt A50
G11/2, G2
Characteristics
Special solutions
page 155166 for special units
96
Air preparation
units
Series airt A50
G11/2, G2
Filter-water-separator, dust lter
Type: A50F-11/2, -2
Type: A50FD-11/2, -2
Pressure regulating valve pilot operated
Type: A50R-11/2, -2
Type: A50RV-11/2, -2

8 8
p
2
(bar)
Q
n
(l/min)
2
v
=
1
2
m
/
s
4
6
8
2500
5000 10000 15000
7500 12500 17500
8 6
8 4
8 2
p
1
=8bar

uctuating inlet pressure
97
Air preparation
units
Series airt A50
G11/2, G2

Central air line lubricator differential pressure in relation to the ow rate
Type: EL-25, -50
98
Pressure regulating valve, pilot operated with integrated pilot pressure regulating valve
Type: A50R-11/2, -2
On delivery the plug screw is not assembled.
Filter-water-separator Type: A50F-11/2, -2
Dust lter Type: A50FD-11/2, -2
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Dimensions

Delivery includes:
Basic version
(without thread anges)
1 product
Version with thread anges
1 product
2 thread anges
Dimensions in mm
min. 80
connection SAE ange
connection SAE ange

*
(without ange)
99
Pressure regulating valve, pilot operated Type: A50RV-11/2, -2
Recommended pilot regulating valve, series airt swing, Type: SR-1/4, PB45449-058
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Dimensions
Dimensions in mm
connection SAE ange

*
(without ange)
control inlet p
1
supply
100
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Dimensions
Start valve
The start function is designed
to provide slow pressure build-
up in pneumatic equipment.
equipment that can occur
when starting the system at full
system pressure. A throttle is
up time.
2/2 Way start-stop valve
up time. The stop function
interrupts the air supply when
the corresponding stop signal is
received but does not ventilate
the application (p2).
Dimensions in mm
Start valve Typ: A50DA-11/2, -2
* Adjusting screw for start time selection (socket head screw SW 6)
2/2 Way start-stop valve, pneumatically actuated Type: A50DS-11/2, -2
for start valve
Filter-water-
separator
A50F
Pressure regu-
lating valve
A50RV
Start valve
A50DA
*
23 Stop signal
1A
p
1
supply
12
control inlet
connection SAE ange
*
connection SAE ange

101
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Dimensions
Dimensions in mm
2/2 Way start-stop valve, electrically actuated Type: A50DS-11/2, -2
2/2 Way start-stop valve, CNOMO connections Type: A50DS-11/2, -2
Installation instruction for
Filter-water-
separator
A50F
Pressure regu-
lating valve
A50RV
Start-stop
valve
A50DS
*

CNOMO connections
CNOMO connections
connection SAE ange
M4 x 8 deep
*
connection SAE ange

102
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Dimensions
up time. The stop function
interrupts the air supply when
the corresponding stop signal
is received and the pressure in
the application (p2) is quickly
relieved.
3/2 Way start-stop valve, pneumatically actuated Type: A50DS-11/2, -2
* Adjusting screw for start time selection
(socket head screw SW 6)
Filter-water-
separator
A50F
Pressure
regulating
valve
A50RV
Start-stop
valve
A50DS
Dimensions in mm
23 Stop signal
1A
p
1
supply
12
control inlet
connection SAE ange
*
2 1
3
103
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Dimensions
3/2 Way start-stop valve, electrically actuated Type: A50DS-11/2, -2
Dimensions in mm
Filter-water-
separator
A50F
Pressure
regulating
valve
A50RV
Start-stop
valve
A50DS
connection SAE ange

2 1
3
*
104
3/2 Way start-stop valve, CNOMO connections Type: A50DS-11/2, -2
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Dimensions
Dimensions in mm
Filter-water-
separator
A50F
Pressure
regulating
valve
A50RV
Start-stop
valve
A50DS
connection SAE ange

*
CNOMO connections
CNOMO connections
M4 x 8 deep
2 1
3
105
Dimensions in mm
Combined start/stop function
Combined start/stop function with acknowledgement
Further control types on request
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Control types

106
Dimensions in mm
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Submicrolter Type : A50MF-1080-11/2, -2
Activated carbon lter Type: A50MC-1080-11/2, -
To increase the life span of the
lter elements, we recommend
the following order.
A50F
A50RV
Submicrolter
A50MF
A50MC
min. 300
for lter changing
connection
SAE ange
107
Dimensions in mm
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Dimensions
Central air line lubricator
Micro-mist lubricator with oil-
feed adjustment depending on
differential pressure.
Comprising:
lubricator unit, 2 gauges,
and mounting bracket
Differential pressure gauge:
Assembly kit with mounting kit
For Accessories see page 112
Central air line lubricator Type: EL-25, -50
In most cases it is advisable
to install air line filters in
branch pipes. When constant
oper at i ng pr essur es ar e
r equi r ed ( e. g. cyl i nder s,
pneumatic screw drivers, etc.)
pressure regulators should
be used. If small amounts of
oil-free air are needed, a lter-
water-separator followed by a
submicrolter can be installed
(see Installation diagram).
Installation diagram
1
2 3
4
5
6
7 8
Micro-mist
lubricator
Air
dryer
branch pipes
pneumatic valves
and cylinder
air tools
blow guns
(non-lubricated air)
1,7 = Filter-water-separator
2,3,5 = Solids lter (air line)
4,6 = Pressure regulator
8 = Oil removal lter
Dimension table
Type A B C D E F G H I J K L M N O P
EL-25 530 180 187 160 35 37 G1 115 180 18 304 77 3 90 110 G1/8
EL-50 608 250 225 198 46 45 G2 150 225 13 342 72 6 112.5 124.1 G1/8

oil relling screw

plug screw
108
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Order instructions
* Connection anges are not
supplied assembled
Standard versions
Type Order No.
Basic version For SAE
ange
A50F-ADV PB60949-000
Basic version with lter
element 5 m
For SAE
ange
A50F-5ADV PB 60949-016
Basic version with
connection ange*
G1 1/2 A50F-1 1/2-ADV PB 60849-050
Basic version with
connection ange*
G2 A50F-2-ADV PB 60949-050
Version with connection
ange* (with lter
element 5 m)
G1 1/2 A50F-1 1/2-5ADV PB 60849-066
ange* (with lter
element 5 m)
G2 A50F-2-5ADV PB 60949-066
Dust lter basic version
(with lter element 1 m)
For SAE
ange
A50FD-DV PB 60949-120
Dust lter with
connection ange* (with
lter element 1 m)
G1 1/2 A50FD-1 1/2-DV PB 60849-170
Dust lter with
connection ange* (with
lter element 1 )
G2 A50FD-2-DV PB 60949-170
Basic version with
regulating valve
For SAE
ange
A50R PB60649-021
Basic version pilot
operated (without pilot
regulator)
For SAE
ange
A50RV PB60649-000
ange* with integrated
pilot pressure regulating
valve
G1 1/2 A50R-1 1/2 PB60549-070
ange* with integrated
pilot pressure regulating
valve
G2 A50R-2 PB60649-070
ange* pilot operated
(without pilot regulator)
G1 1/2 A50RV-1 1/2 PB60549-050
ange* pilot operated
(without pilot regulator)
G2 A50RV-2 PB60649-050
109
Standard versions
Type Order No.
Start valve
Start valve without
connection ange
For SAE
ange
A50DA PB 60649-100
Start valve with
connection ange*
G1 1/2 A50DA-1 1/2 PB 60549-150
G2 A50DA-2 PB 60649-150
pneumatically actuated For SAE
ange
A50DS-P PB 60649-200
with connection ange*
G1 1/2 A50DS-1 1/2-P PB 60549-250
G2 A50DS-2-P PB 60649-250
electrically actuated 230V/50Hz

For SAE
ange
A50DS-E PB 60649-204
G1 1/2 A50DS-1 1/2-E PB 60549-254
G2 A50DS-2-E PB 60649-254
electrically actuated 24V DC

For SAE
ange
A50DS-E PB 60649-201
G1 1/2 A50DS-1 1/2-E PB 60549-251
G2 A50DS-2-E PB 60649-251
CNOMO connection

For SAE
ange
A50DS-C PB 60649-210
G1 1/2 A50DS-1 1/2-C PB 60549-260
G2 A50DS-2-C PB 60649-260
pneumatically actuated For SAE
ange
A50DS-P PB 60649-220
G1 1/2 A50DS-1 1/2-P PB 60549-270
G2 A50DS-2-P PB 60649-270
electrically actuated 230V/50Hz

For SAE
ange
A50DS-E PB 60649-224
G1 1/2 A50DS-1 1/2-E PB 60549-274
G2 A50DS-2-E PB 60649-274
For more types see page 110
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Order instructions
supplied assembled
2
1
( )
110
Standard versions
Type Order No.
3/2 Way start-stop valve continued from page 109

for SAE
ange
A50DS-E PB 60649-221
with
connection
ange*
G1 1/2 A50DS-1 1/2-E PB 60549-271
G2 A50DS-2-E PB 60649-271
CNOMO connection

For SAE
ange
A50DS-C PB 60649-230
G1 1/2 A50DS-1 1/2-C PB 60549-280
G2 A50DS-2-C PB 60649-280
Submicrolter
with automatic drainage For SAE
ange
A50MF1080-ADV PB 61249-000
with automatic drainage
G1 1/2 A50MF1080-11/2-ADV PB 61149-050
G2 A50MF1080-2-ADV PB 61249-050
Basic version For SAE
ange
A50MC1080-DV PB 61549-000
Basic version with con-
nection ange*
G1 1/2 A50MC1080-11/2-DV PB 61449-050
G2 A50MC1080-2-DV PB 61549-050
Central air line lubricator
Basic version with
aluminum tube with
electrical oil level control
G1 EL-25 PB 15749-020
G2 EL-50 PB 15549-020
G2 EL-50-E PB 15549-026
Air preparation
units
Series airt A50
G11/2, G2
with/without thread
anges
Order instructions
supplied assembled
Accessories
Mounting kit (2 brackets + 4 screws) PL18672
Gauge, 50 mm, 016 bar, G1/4 * KG8013
Connection ange (kit) G1 1/2 PL18660
Connection ange (kit) G2 PL18662
Porting block kit G1with ange for pressure
switch mounting
PL18779
Differential pressure gauge for central air line
lubricator (mounting kit, brackets included)
EL-25 PL 17653
Differential pressure gauge for central air line
lubricator (mounting kit, brackets included)
EL-50 PL 17652

111
Dimensions in mm
Order instructions
Type Order No.
Porting block kit G2 (G11/2) A50X PL 18779
Dimensions
Installation Between 2 units of the series airt A50
Material Aluminum
e.g. Pressure
switch or pressure
relief valve
Filter-water-separator Pressure
regulating valve
Central air line
lubricator
Clean and regulated
compressed air
Porting block
Pressure
regulating valve
Porting block
Central air line
lubricator
e.g. Pressure
switch or pressure
relief valve
Air preparation
units
Series airt A50
G11/2, G2
Accessories
Porting block kit
e.g. for air gun.
For pressure switch mounting
as standard
Delivery includes:
1 tube
2 anges
2 o-rings for anges
8 screws
2 o-rings
4 plug screws
112
Air preparation
units
Series airt A50
G11/2, G2
Accessories
Connection ange -kit
Order No.
PL 18660 (G2)
PL 18662 (G11/2)
Coupling kit
Order No. PL18735
Mounting kit
Order No. PL18672
Gauge
50, 010 bar, G1/4
Order No.
KG8012 (010 bar)
KG8013 (016 bar)
For more gauges
see page 186, 187
Differential pressure gauge
(mounting kit, brackets
included)
Order No.
EL-20/25 PL 17653
EL-40/50 PL 17652
113
Overview
Description Page
Type overview
Drain valve (assembly kit) 114, 115 116 118
Drain valve G1/2, DV-1/2e 114, 115 116, 117 118
Drain valve G1/2, DV-1/2e2 114, 115 117 118
Float-type drain valve,
electronically actuated, G3/4, DV-3/4e
114, 115 117 118
Air preparation
units
Condensate manage-
ment airt drain
G1/2, G3/4
114
Air preparation
units
Condensate manage-
ment airt drain
G1/2, G3/4
Characteristics
Special solutions
medium ...) on request
Characteristics Symbol Unit Drain valve
DV-1/2i (DV1/4i)
Drain valve
DV-1/2e
Drain valve
DV-1/2e2
Float controlled drain valve,
DV-3/4
System Float controlled
condensate drain valve
(automatic)
Float controlled
(automatic)
Float controlled condensate drain valve
(fully automatic)
Electronically controlled condensate drain valve
without air consumption
Port size Assembly kit G1/2 G1/2 G3/4 external thread or NPT 1/2
Material
Float controller Plastic (PP black) Stainless steel Plastic (PP black)
Housing Plastic (PA) Al Aluminum, polycarbonate bowl
Sealings Oil resistant rubber Oil resistant rubber Oil resistant rubber
Condensate drainage During operation
when reaching certain
condensate level
During pressure relief
Manual
During operation
condensate level
Manual
During operation when reaching certain
condensate level
Manual
Level sensing, electronically controlled
Installation Vertical Horizontal (see sketch) Vertical (see sketch) Vertical
Mounting In the bowl with a
circlip or mounting nut
M14x1
Double nipple Double nipple or direct Direct
Weight (mass) kg 0.06 0.65 0.3 1.0
Medium and ambient
temperatures
T
min
T
max
C
C
2
70 (120 on request)
2
100
0
50 at 10 bar
1
60
Condensate temperature T C max. 60
Operating pressure
range
p
min
p
max
bar
bar
1.5
20 (12 for DV-1/4i)
0
20
0
16
0.8
16
Performance
characteristic for
Max. compressor
capacity
m
3
/min 5
Max. dryer capacity m
3
/min 10
Short-term peak
condensate volume
l/h 30 at 7 bar
Electrical connection
self adjusting
V DC
V AC
24230
80230
Power consumption VA 5
Degree of protection IP 65
Resistance-free contact V AC/DC max. 300
Electronic relay
(opens at failure)
A 0.1
115
Characteristics Symbol Unit Drain valve
DV-1/2i (DV1/4i)
Drain valve
DV-1/2e
Drain valve
DV-1/2e2
DV-3/4
System Float controlled
(automatic)
Float controlled
(automatic)
Float controlled condensate drain valve
(fully automatic)
Electronically controlled condensate drain valve
without air consumption
Port size Assembly kit G1/2 G1/2 G3/4 external thread or NPT 1/2
Material
Float controller Plastic (PP black) Stainless steel Plastic (PP black)
Housing Plastic (PA) Al Aluminum, polycarbonate bowl
Sealings Oil resistant rubber Oil resistant rubber Oil resistant rubber
Condensate drainage During operation
condensate level
Manual
During operation
condensate level
Manual
During operation when reaching certain
condensate level
Manual
Level sensing, electronically controlled
Installation Vertical Horizontal (see sketch) Vertical (see sketch) Vertical
Mounting In the bowl with a
circlip or mounting nut
M14x1
Double nipple Double nipple or direct Direct
Weight (mass) kg 0.06 0.65 0.3 1.0
Medium and ambient
temperatures
T
min
T
max
C
C
2
70 (120 on request)
2
100
0
50 at 10 bar
1
60
Condensate temperature T C max. 60
Operating pressure
range
p
min
p
max
bar
bar
1.5
20 (12 for DV-1/4i)
0
20
0
16
0.8
16
Performance
characteristic for
Max. compressor
capacity
m
3
/min 5
Max. dryer capacity m
3
/min 10
Short-term peak
condensate volume
l/h 30 at 7 bar
Electrical connection
self adjusting
V DC
V AC
24230
80230
Power consumption VA 5
Degree of protection IP 65
Resistance-free contact V AC/DC max. 300
Electronic relay
(opens at failure)
A 0.1
Air preparation
units
Condensate manage-
ment airt drain
G1/2, G3/4
Characteristics
116
Air preparation
units
Condensate man-
agement airt drain
G1/2
Dimensions
Drain valve
DV-1/4i, DV-1/2i
Assembly kit
Float-controlled drain valve
for automatic drainage of
condensate from industrial
lters used in compressed
air technology.
For installation in all plastic
and metal reservoirs. Fitted
in the HOERBIGER A25 and
A50 series.
Delivery includes:
Drain valve, with o-ring and
locking device if required
Drain valve DV-1/2e
Float-controlled drain valve
for automatic drainage of
condensate from compressed
air lines and compressors.
Tackles highly polluted
condensate without
problems.
Installation instruction:
Generally at the lowest
point, where condensate
and oil collect.
Type:DV-1/2i
DV-1/2i
1. Lightly grease seal ring
A before assembly.
2. Insert the drain valve into
the bowl from the top.
3. Secure the drain valve
outside the bowl with
circlip B.
Type: DV-1/2e

Dimensions in mm
For order instructions see page 118, for characteristics see page 114, 115
Type: DV-1/2e
DV-1/2e
DV-1/2e
Type:DV-1/2i
for series airt A25, A50
Type:DV-1/4i
for series airt swing

Possible
o-ring seal-
ing surface
Connector for
push-in tting 8
A
B
117
Air preparation
units
Condensate manage-
ment airt drain G1/2
Dimensions
Drain valve
DV-1/2e2
Float-type drain valve for
fully automatic drainage
of condensate from
compressed air lines
for external mounting
Generally at the lowest
point, where condensate and
oil collect.
Float controlled drain
valve, electronically
actuated DV-3/4
For external application
Level dependant control
Universal voltage for
international use
Version for aggressive
media
Please note the instruction
manual. Highly polluted
condensate requires
the use of a strainer
(particle separation).
For order instructions see page 118, for characteristics see page 114, 115
Dimensions in mm
Condensate capacity Type: DV-1/2e

Operating pressure range (bar)

C
o
n
d
e
n
s
a
t
e

c
a
p
a
c
i
t
y

(
l
/
h
)
Type: DV-1/2e2
62
G1/2
c
a
.
1
4
7
Type: DV-1/2e2
Type: DV-3/4e
* Electronic connection PG9
118
Order instructions
Type Order No.
Drain valve, assembly kit, fully
automatic condensate drainage
DV-1/4i On request
Drain valve, assembly kit, fully
automatic condensate drainage
DV-1/2i PL 19560
Drain valve, fully automatic
condensate drainage
G1/2 DV-1/2e KG6099
Drain valve, fully automatic
condensate drainage
G1/2 DV-1/2e2 PL 18040
electronically actuated
G3/4 DV3/4e PBZ 5049-000
Air preparation
units
Condensate manage-
ment airt drain
G1/4, G1/2, G3/4
Order instructions
119
Overview
Description Page
Type overview
airt control
Electronically controlled proportional
pressure regulating valve G1/4, G3/8,
Type SRE-..
120125 126 128
airt control
pressure regulating valve G3/8, G1/2,
Type CRE-..
120125 126 129
airt control
pressure regulating valve G3/4, G1,
Type A25RE-..
120125 127 128
airt control
pressure regulating valve G11/2, G2,
Type A50RE-..
120125 127 129
tecno basic
pressure regulating valve NW 2.5 and G1/8,
Type PRE-.
132137 139, 140 141
tecno plus
pressure regulating valve NW 6 and G1/4,
Type PRE-.2
132137 142, 143 144
Accessories airt control 130, 131 130, 131
Accessories
tecno basic
tecno plus
140, 143 141, 144
Electronically
controlled
proportional
pressure
regulating
valves
Series airt control
G1/4 G2
Series tecno basic
NW 2.5, G1/8
Series tecno plus
NW 6, G1/4
120
Electronically
controlled
proportional
pressure
regulating
valves
Series airt control
G1/4 G2
Characteristics
Special solutions
medium ...) and customized
solutions on request
System Piston-type pressure
regulating valve,
pilot operated, with
pneumatic and electric
feedback
regulating valve,
feedback
Piston-type pressure regulating valve, pilot
operated, with pneumatic and electric
feedback
Diaphragm-type pressure regulating valve,
pilot operated, with pneumatic and electric
feedback
Type SRE-1/4 SRE-3/8 CRE-3/8 CRE-1/2 A25RE-3/4 A25RE-1 A50RE-11/2 A50RE-2
Material
Housing Diecast zinc Diecast aluminum
Diaphragm NBR NBR
Port size G1/4 G3/8 G3/8 G1/2 G3/4 G1 G11/2 G2
Installation In any position In any position In any position In any position In any position In any position
Weight (mass) kg 0.6 0.6 0.95 0.95 1.2 1.2 4.1 4.1
Medium and ambient
temperatures
T
min
T
max
C
C
0
+50
0
+50
0
+50
0
+50
0
+50
0
+50
0
+50
0
+50
Medium Filtered, lubricated, or oil-free compressed air,
inert gases
Filtered, lubricated, or oil-free compressed air, inert gases
Operating pressure
1)
p
1min
p
1max
bar
bar
0
16
0
16
0
16
0
16
0
16
0
16
0
16
0
16
Operating pressure
p
2min
p
2max
bar
bar
0
10
0
10
0
10
0
10
0
10
0
10
0
10
0
10
Maximum ow
2)
Q
N
l/min
m
3
/h
2200
132
2500
150
4500
270
6000
360
20000
1200
20000
1200
> 40000
> 2400
> 40000
> 2400
Hysteresis
3)
p
2max
% < 1 < 1 < 1 < 1 < 1 < 1 < 1 < 1
Repeatability
3)
p
2max
% < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5
Sensitivity
3)
p
2max
% < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5
Linearity
3)
p
2 max
% < 1 < 1 < 1 < 1 < 1 < 1 < 1 < 1
Electrical characteristics
Nominal voltage U
N
V DC 24 V =
10%
24 V =
10%
24 V =
10%
24 V =
10%
24 V =
10%
24 V =
10%
24 V =
10%
24 V =
10%
Residual ripple % 10 10 10 10 10 10 10 10
Power consumption I
Bmax
A 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15
Set value input U
W
I
V
mA
mA
010
020
420
010
020
420
010
020
420
010
020
420
010
020 (on request)
420 (on request)
010
020 (on request)
420 (on request)
010
020 (on request)
420 (on request)
010
020 (on request)
420 (on request)
Input resistance R
E
k 200 200 200 200 243 243 243 243
Actual value output U
X
V 010 010 010 010 010 010 010 010
Output current I
Amax
mA 20 20 20 20 10 10 10 10
Degree of protection IP 65 to DIN 40050,
EN 60529
65 to DIN 40050,
EN 60529
65 to DIN 40050,
EN 60529
65 to DIN 40050,
EN 60529
65 to DIN 40050,
EN 60529
65 to DIN 40050,
EN 60529
1)
p
1
p
2
+ 10% p
2
2)
at p
1
= 10 bar to p
2
= 6.3 bar
3)
see explanation on page 122

121
Electronically
controlled
proportional
pressure
regulating
valves
Series airt control
G1/4 G2
Characteristics
System Piston-type pressure
regulating valve,
feedback
regulating valve,
feedback
Piston-type pressure regulating valve, pilot
operated, with pneumatic and electric
feedback
Diaphragm-type pressure regulating valve,
pilot operated, with pneumatic and electric
feedback
Type SRE-1/4 SRE-3/8 CRE-3/8 CRE-1/2 A25RE-3/4 A25RE-1 A50RE-11/2 A50RE-2
Material
Housing Diecast zinc Diecast aluminum
Diaphragm NBR NBR
Port size G1/4 G3/8 G3/8 G1/2 G3/4 G1 G11/2 G2
Weight (mass) kg 0.6 0.6 0.95 0.95 1.2 1.2 4.1 4.1
Medium and ambient
temperatures
T
min
T
max
C
C
0
+50
0
+50
0
+50
0
+50
0
+50
0
+50
0
+50
0
+50
Medium Filtered, lubricated, or oil-free compressed air,
inert gases
Filtered, lubricated, or oil-free compressed air, inert gases
Operating pressure
1)
p
1min
p
1max
bar
bar
0
16
0
16
0
16
0
16
0
16
0
16
0
16
0
16
Operating pressure
p
2min
p
2max
bar
bar
0
10
0
10
0
10
0
10
0
10
0
10
0
10
0
10
Maximum ow
2)
Q
N
l/min
m
3
/h
2200
132
2500
150
4500
270
6000
360
20000
1200
20000
1200
> 40000
> 2400
> 40000
> 2400
Hysteresis
3)
p
2max
% < 1 < 1 < 1 < 1 < 1 < 1 < 1 < 1
Repeatability
3)
p
2max
% < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5
Sensitivity
3)
p
2max
% < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5
Linearity
3)
p
2 max
% < 1 < 1 < 1 < 1 < 1 < 1 < 1 < 1
Electrical characteristics
Nominal voltage U
N
V DC 24 V =
10%
24 V =
10%
24 V =
10%
24 V =
10%
24 V =
10%
24 V =
10%
24 V =
10%
24 V =
10%
Residual ripple % 10 10 10 10 10 10 10 10
Power consumption I
Bmax
A 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15
Set value input U
W
I
V
mA
mA
010
020
420
010
020
420
010
020
420
010
020
420
010
020 (on request)
420 (on request)
010
020 (on request)
420 (on request)
010
020 (on request)
420 (on request)
010
020 (on request)
420 (on request)
Input resistance R
E
k 200 200 200 200 243 243 243 243
Actual value output U
X
V 010 010 010 010 010 010 010 010
Output current I
Amax
mA 20 20 20 20 10 10 10 10
Degree of protection IP 65 to DIN 40050,
EN 60529
65 to DIN 40050,
EN 60529
65 to DIN 40050,
EN 60529
65 to DIN 40050,
EN 60529
65 to DIN 40050,
EN 60529
65 to DIN 40050,
EN 60529
1)
p
1
p
2
+ 10% p
2
2)
at p
1
= 10 bar to p
2
= 6.3 bar
3)
see explanation on page 122

122
Electronically
controlled
proportional
pressure
regulating
valves
Series airt control
G1/4 G2
Denitions
Sensitivity
The smallest deviation from set output pressure that
leads to a change in actual output pressure is referred
to as sensitivity and this is expressed as a percentage
of maximum output pressure. Sensitivity of the XRE II
valve is below 0.5%, which allows output pressure to
be set very precisely.
Linearity
The ideal curve showing output pressure in relation
to electronic signal would be a straight (linear) line
(see dotted line), to predict exactly which pressure can
be expected at a given voltage. The deviation can be
calculated from the maximal deviation from the straight
line, in relation to the highest possible pressure.
Hysteresis
The same set output pressure generates slightly differ-
ent actual output pressures, depending on whether the
previous setting was higher or lower. This difference,
known as hysteresis, is caused by friction and temporary
deformation of elastic components. The hysteresis of the
SRE valve is below 0.1 bar.
Repeatability
Control components for a given set value usually produce
repeated actual values that differ less from each other
than from the absolute set value, because the relatively
large linearity deviation is excluded. Repeatability is
improved if hysteresis is minimized.
UU
p
2
U
V
X
X
bar
V
bar
F= p (%)
2
V
bar
F= p (%)
2
V
bar
123
Electronically
controlled
proportional
pressure
regulating
valves
Series airt control
G1/4 G2
Type: SRE-1/4
Output pressure as function of input voltage
Type: SRE-1/4

Type: CRE-1/2
Type: CRE-1/2

Type: A25RE-1

124
Type: A50RE-2
Electronically
controlled
proportional
pressure
regulating
valves
Series airt control
G1/4 G2
Connection diagram
Type: SRE-.., CRE-.., A25RE-.., A50-..
Connector M12x1 Pin 1:
Power supply
Plus +24 V DC 10%
0.15 A
Residual ripple 10%
Pin 2:
Power supply 0 V
Reference and mass capacity
for set value and actual value
Pin 3:
Set value input
010 V
Pin 4:
0 V target signal
(connected on board
with pin 2 as standard)
Pin 5:
Analog actual value output
010 V
Tolerance 0.15 V


125
Electronically
controlled
proportional
pressure
regulating
valves
Series airt control
G1/4 G2
Characteristics
Connection diagrams
Control options Type: SRE-.., CRE-..
Analog voltage With a single potentiometer
PLC in connection with several potentiometers
The total resistance of the potentiometer series should not be less than 500
The resistance of the potenti-
ometer should range between
500 and 100 k

126
Dimensions in mm
Electronically
controlled
proportional
pressure
regulating
valves
Series airt control
G1/4 G2
Dimensions
Type: SRE-1/4, -3/8
* Connection for 5-pin plug M12x1
Type: CRE-3/8, -1/2
* Connection for 5-pin plug M12x1
tting dimension
*
*
127
Dimensions in mm
Electronically
controlled
proportional
pressure
regulating
valves
Series airt control
G1/4 G2
Dimensions
Type: A25RE-3/4, -1
* Two opposite gauge ports G1/4, plug screw mounted
** Connection for 5-pin plug M12x1
Type: A50RE-11/2, -2
* Two opposite gauge ports G1/4, plug screw mounted
** Connection for 5-pin plug M12x1
*
secondary pressure relief G1/8
*
**
secondary
pressure
relief
exhaust pilot air
connection SAE ange
exhaust pilot air M5
**
128
Electronically controlled proportional pressure regulating valves
Series airt control
G1/4 G2
Order instructions
airt control G1/4, G3/8
Description Max. outlet
pressure
(bar)
Symbol Port size Type Order No.
Basic version
for set value 010 V,
NC (normally closed)
10 G1/4 SRE-U-1/4 NG PB 59849-10000N-XXX
10 G3/8 SRE-U-3/8 NG PB 59949-10000N-XXX
Version
for set value 420 mA,
10 G1/4 SRE-I-1/4 NG PB 59849-10100N-XXX
10 G3/8 SRE-I-3/8 NG PB 59949-10100N-XXX
Version
10 G1/4 SRE-I-1/4 NG PB 59849-10200N-XXX
10 G3/8 SRE-I-3/8 NG PB 59949-10200N-XXX
Version
NO (normally open)
10 G1/4 SRE-U-1/4 NO PB 59849-10010N-XXX
10 G3/8 SRE-U-3/8 NO PB 59949-10010N-XXX
Version
NO (normally open)
10 G1/4 SRE-I-1/4 NO PB 59849-10110N-XXX
10 G3/8 SRE-I-3/8 NO PB 59949-10110N-XXX
Version
NO (normally open)
10 G1/4 SRE-I-1/4 NO PB 59849-10210N-XXX
10 G3/8 SRE-I-3/8 NO PB 59949-10210N-XXX
airt control G3/4, G1
pressure
(bar)
Basic version for set
value 010 V,
10 G3/4 A25RE-U-3/4-NG PB 64349-10000N-XXX
10 G1 A25RE-U-1-NG PB 64449-10000N-XXX
Versions for set value 020 mA and 420 mA G3/4, G1 On request On request
Versions for NO (normally open) functions G3/4, G1 On request On request
For congurable order code of proportional pressure regulating valves see page 130
129
Elektronisch gesteuerte Proportional-Druckregelventile
Baureihe airt control
G1/4 G2
Bestellangaben
airt control G3/8, G1/2
pressure
(bar)
Basic version
10 G3/8 CRE-U-3/8 NG PB 60149-10000N-XXX
10 G1/2 CRE-U-1/2 NG PB 60249-10000N-XXX
Version
10 G3/8 CRE-I-3/8 NG PB 60149-10100N-XXX
10 G1/2 CRE-I-1/2 NG PB 60249-10100N-XXX
Version
10 G3/8 CRE-I-3/8 NG PB 60149-10200N-XXX
10 G1/2 CRE-I-1/2 NG PB 60249-10200N-XXX
Version
NO (normally open)
10 G3/8 CRE-U-3/8 NO PB 60149-10010N-XXX
10 G1/2 CRE-U-1/2 NO PB 60249-10010N-XXX
Version
NO (normally open)
10 G3/8 CRE-I-3/8 NO PB 60149-10110N-XXX
10 G1/2 CRE-I-1/2 NO PB 60249-10110N-XXX
Version
NO (normally open)
10 G3/8 CRE-I-3/8 NO PB 60149-10210N-XXX
10 G1/2 CRE-I-1/2 NO PB 60249-10210N-XXX
airt control G11/2, G2
pressure
(bar)
Basic version
10 G11/2 A50RE-U-11/2-NG PB 60549-10000N-XXX
10 G2 A50RE-U-2-NG PB 60649-10000N-XXX
Versions for set value 020 mA and 420 mA G11/2, G2 On request On request
Versions for NO (normally open) functions G11/2, G2 On request On request
Accessories
Description For series Type Order No.
Mounting kit airt swing SRE PL16965
Coupling kit airt swing SRE PL16959
Mounting kit airt comfort CRE PL17518
Coupling kit airt comfort CRE PL17608
Mounting kit airt A25 A25RE PL18988
Coupling kit airt A25 A25RE PL16987
Mounting kit airt A50 A50RE PL18672
Coupling kit airt A50 A50RE PL18735
Connection ange G11/2 (kit) airt A50 A50RE PL18660
Connection ange G2 (kit) airt A50 A50RE PL18662
For congurable order code of proportional pressure regulating valves see page 130
130
Electronically
controlled
proportional
pressure
regulating
valves
Series airt control
G1/4 G2
Order instructions
Congurable electronically proportional pressure regulating valve airt control
Order No. PB 598 49 01 0 0 0 N XXX
3-digit special number
XXX Standard design
or as plain text
e.g. special connector,
special resistance,
special setting areas,
accessories tted etc.
Sealing material
N NBR (standard)
V
Viton
(e.g. for oxygen)
X Special material
Actual output
0 010 V
1 01 V
2 02 V
3 03 V
4 04 V
5 05 V
6 06 V
7 07 V
8 08 V
9 09 V
X Special actual output
Series
598 SRE-1/4
599 SRE-3/8
601 CRE-3/8
602 CRE-1/2
643 A25RE-3/4
644 A25RE-1
605 A50RE-11/2
606 A50RE-2
Outlet pressure range
01 01 bar
02 02 bar
03 03 bar
04 04 bar
05 05 bar
06 06 bar
07 07 bar
08 08 bar
09 09 bar
10 010 bar
XX Special pressure range
Set value input
0 010 V
1 420 mA
2 020 mA
X Special set value input
Version
0 NC (normally closed)
1 NO (normally open)
131
Electronically
controlled
proportional
pressure
regulating
valves
Series airt control
G1/4 G2
Accessories
Mounting kit
Coupling kit
Coupling kit
for Type: SRE-..
Order No. PL16959
Mounting kit
for Type: SRE-..
Order No. PL16965
Mounting kit
for Type: CRE-..
Order No. PL17518
Coupling kit
for Type: CRE-..
Order No. PL17608
Mounting kit
for Type: A25RE-..
Order No. PL18988
Coupling kit
for Type: A25RE-..
Order No. PL18987
Coupling kit
for Type: A50RE-..
Order No. PL18735
Mounting kit
for Type: A50RE-..
Order No. PL18672
132
Electronically
controlled pro-
portional pres-
sure regulating
valves
with
PIEZO control
Series tecno basic
G1/8, NW 2.5
Series tecno plus
G1/4, NW 6
Characteristics
System Piezo pilot controlled 3-way proportional pressure
regulating valve, electronic closed loop control
Piezo pilot controlled 3-way proportional pressure regulating valve,
electronic closed loop control
Type tecno basic PRE-U,
PRE-I
tecno basic PRE-U,
PRE-I
tecno basic PRE-U,
PRE-I
tecno plus PRE-U,
PRE-I
tecno plus PRE-U,
PRE-I
tecno plus PRE-U,
PRE-I
Version
1)
08 bar 02 bar 00.2 bar 010 bar 06 bar 02 bar
Port size G1/8 G1/8 G1/8 G1/4 G1/4 G1/4
Mounting Flange
8)
Flange
8)
Flange
8)
Flange
8)
Flange
8)
Flange
8)
Nominal size NW mm 2.5 2.5 2.5 6 6 6
Weight (mass) kg 0.101 without base
plate
0.155 with base plate
0.101 without base
plate
0.101 without base
plate
0.360 without base
plate
0.360 without base
plate
0.360 without base
plate
Medium and ambient
temperature range
T
min
T
max
C
C
0
+50
0
+50
0
+50
0
+50
0
+50
0
+50
Storage temperature T
min
T
max
C
C
-20
+60
-20
+60
-20
+60
-20
+60
-20
+60
-20
+60
Medium Filtered, dry, lubricated
(1
or oil-free compressed
air 30m (recommended 5 m) dried
to ISO8573-1, Kl. 3
Filtered, dry, lubricated
(1
or oil-free compressed air 30m
(recommended 5 m) dried to ISO8573-1, Kl. 3 other neutral
gases on request
Lubrication Oil-free or max. 30 mg/m
3
mineral oil
Type VG 32 to ISO 3448
Oil-free or max. 30 mg/m
3
mineral oil
Flow direction On: 1 g 2
Off: 2 g 3
On: 1 g 2
Off: 2 g 3
On: 1 g 2
Off: 2 g 3
On: 1 g 2
Off: 2 g 3
On: 1 g 2
Off: 2 g 3
On: 1 g 2
Off: 2 g 3
Material Aluminum, brass, spring steel, plastic, elastomer Aluminum, brass, spring steel, plastic, elastomer
Nominal pressure p
n
bar 6.3 6.3 6.3 6.3 6.3 6.3
Pressure range, inlet p
1min
p
1max
bar
bar
1.5
10
1.5
6
0
2.5
1.5
12
1.5
10
1.5
7
Pressure range, outlet
1)
p
2min
p
2max
bar
bar
0
8
0
2
0
0.2
0
10
0
6
0
2
Maximum ow rate
2)
Q
N
l/min
m
3
/h
350
2)
21
200
2)
12
100
2)
6
1600
2)
1600
2)
1100
2)
Hysteresis
4)
p
2max
% < 0.2 < 0.2 < 0.5 < 0.2 < 0.2 < 0.2
Repeatability
4)
p
2max
% < 0.2 < 0.2 < 0.5 < 0.2 < 0.2 < 0.2
Responsiveness
4)
p
2max
% < 0.1 < 0.1 < 0.5 < 0.2 < 0.2 < 0.2
Linearitt
4)
p
2 max
% 0.6 0.5 0.5 0.5 0.5 0.5
Own air consumption
5)
Nl/min < 0.5 < 0.5 < 1.0 < 1.5 < 1.5 < 1.5
Electrical characteristics Type PRE-U
Nominal voltage U
N
V DC 24 10% 24 10% 24 10% 24 10% 24 10% 24 10%
Nominal power P
N
W 0.4 0.4 0.4 0.8 0.8 0.8
Residual ripple U
N
% 10 10 10 10 10 10
Current consumption I
Bmax
A 15 15 15 30 30 30
Set value input U
W
V 010 010 010 10 10 10
Input resistance R
E
kW 66 66 66 > 55 > 55 > 55
Scale W/p
2
V/bar 1 5 50 1 1.667 5
for further characteristics see page 135136
1)
Other pressure ranges
on request.
2)
At p
1
= 10 bar and p
2
= 6.3 bar,
Dp=1 bar.
3)
At ambient temperature 20C.
4)
Relative to p
2max
.
5)
At p
1
max.
6)
2-wire technology, i.e. power
supply and set value via the
same cable.
7)
Higher voltage will damage
the valve.
8)
Flange plates with screw
thread, see accessories.
9)
Output is switching "ON" when
output pressure is equivalent
tolerances to set value,
and "OFF" when the output
pressure is outside this limit.
10)
With connector and exhaust
ported, booster (3) and pilot (y)
11)
During connection with
protected cable and plug.
Screen only presented
on main unit.
12)
Plus taken output current of
digital output pressure reached
133
PRE-I
tecno basic PRE-U,
PRE-I
tecno basic PRE-U,
PRE-I
tecno plus PRE-U,
PRE-I
tecno plus PRE-U,
PRE-I
tecno plus PRE-U,
PRE-I
Version
1)
08 bar 02 bar 00.2 bar 010 bar 06 bar 02 bar
Port size G1/8 G1/8 G1/8 G1/4 G1/4 G1/4
Mounting Flange
8)
Flange
8)
Flange
8)
Flange
8)
Flange
8)
Flange
8)
Nominal size NW mm 2.5 2.5 2.5 6 6 6
Weight (mass) kg 0.101 without base
plate
0.101 without base
plate
0.101 without base
plate
0.360 without base
plate
0.360 without base
plate
0.360 without base
plate
Medium and ambient
temperature range
T
min
T
max
C
C
0
+50
0
+50
0
+50
0
+50
0
+50
0
+50
Storage temperature T
min
T
max
C
C
-20
+60
-20
+60
-20
+60
-20
+60
-20
+60
-20
+60
Medium Filtered, dry, lubricated
(1
or oil-free compressed
air 30m (recommended 5 m) dried
to ISO8573-1, Kl. 3
Filtered, dry, lubricated
(1
or oil-free compressed air 30m
(recommended 5 m) dried to ISO8573-1, Kl. 3 other neutral
gases on request
Lubrication Oil-free or max. 30 mg/m
3
mineral oil
Oil-free or max. 30 mg/m
3
mineral oil
Flow direction On: 1 g 2
Off: 2 g 3
On: 1 g 2
Off: 2 g 3
On: 1 g 2
Off: 2 g 3
On: 1 g 2
Off: 2 g 3
On: 1 g 2
Off: 2 g 3
On: 1 g 2
Off: 2 g 3
Material Aluminum, brass, spring steel, plastic, elastomer Aluminum, brass, spring steel, plastic, elastomer
Nominal pressure p
n
bar 6.3 6.3 6.3 6.3 6.3 6.3
Pressure range, inlet p
1min
p
1max
bar
bar
1.5
10
1.5
6
0
2.5
1.5
12
1.5
10
1.5
7
Pressure range, outlet
1)
p
2min
p
2max
bar
bar
0
8
0
2
0
0.2
0
10
0
6
0
2
Maximum ow rate
2)
Q
N
l/min
m
3
/h
350
2)
21
200
2)
12
100
2)
6
1600
2)
1600
2)
1100
2)
Hysteresis
4)
p
2max
% < 0.2 < 0.2 < 0.5 < 0.2 < 0.2 < 0.2
Repeatability
4)
p
2max
% < 0.2 < 0.2 < 0.5 < 0.2 < 0.2 < 0.2
Responsiveness
4)
p
2max
% < 0.1 < 0.1 < 0.5 < 0.2 < 0.2 < 0.2
Linearitt
4)
p
2 max
% 0.6 0.5 0.5 0.5 0.5 0.5
Own air consumption
5)
Nl/min < 0.5 < 0.5 < 1.0 < 1.5 < 1.5 < 1.5
Electrical characteristics Type PRE-U
Nominal voltage U
N
V DC 24 10% 24 10% 24 10% 24 10% 24 10% 24 10%
Nominal power P
N
W 0.4 0.4 0.4 0.8 0.8 0.8
Residual ripple U
N
% 10 10 10 10 10 10
Current consumption I
Bmax
A 15 15 15 30 30 30
Set value input U
W
V 010 010 010 10 10 10
Input resistance R
E
kW 66 66 66 > 55 > 55 > 55
Scale W/p
2
V/bar 1 5 50 1 1.667 5
for further characteristics see page 135136
Electronically
controlled pro-
portional pres-
sure regulating
valves
with
PIEZO control
Series tecno basic
G1/8, NW 2.5
Series tecno plus
G1/4, NW 6
Characteristics
134
Electronically
controlled
proportional
pressure
regulating
valves
with
PIEZO control
Series tecno basic
G1/8, NW 2.5
Series tecno plus
G1/4, NW 6
Characteristics
PRE-I
tecno basic PRE-U,
PRE-I
tecno basic PRE-U,
PRE-I
tecno plus PRE-U,
PRE-I
tecno plus PRE-U,
PRE-I
tecno plus PRE-U,
PRE-I
Electrical characteristics Type PRE-I
Power supply
6)
I
B
mA 4 4 4
Set value input W mA 420 420 420 0 (420) 0 (420) 0 (420)
Input resistance R
E
kW 550 550 550 500 500 500
Scale W/p
2
V/bar 2 8 80 2 2667 8
Input voltage max.
7)
U
Wmax
V 12.5 12.5 12.5
General electrical characteristics
Actual value output Optional Optional Optional
Output voltage
13)
U
x
V p
2
0 bar = 0
p
2 max
= 10
p
2
0 bar = 0
p
2 max
= 10
p
2
0 bar = 0
p
2 max
= 10
010 010 010
Output current max. I
xmax
mA 1 (short circuit proof) 1 (short circuit proof) 1 (short circuit proof) 1 (short circuit proof) 1 (short circuit proof) 1 (short circuit proof)
Accuracy p
2max
% < 1 < 1 < 1
Cable connector 3 PIN connector, M8 or 4 PIN connector, M8 5 PIN connector M12x1.5
EMC (electromagnetic
compatibility)
Shielded connecting cables must be used
11)
Resistance to
interferences
To EN 61000-6-2 To EN 61000-6-2 To EN 61000-6-2 To EN 61000-6-2 To EN 61000-6-2 To EN 61000-6-2
Emissions To EN 61000-6-4 To EN 61000-6-4 To EN 61000-6-4 To EN 61000-6-4 To EN 61000-6-4 To EN 61000-6-4
Degree of protection IP 30 DIN EN 60529 30 DIN EN 60529 30 DIN EN 60529 65
10)
DIN EN 60529 65
10)
DIN EN 60529 65
10)
DIN EN 60529
Reaction to power
failure
Port 2 exhaust Port 2 exhaust Port 2 exhaust Port 2 exhaust Port 2 exhaust Port 2 exhaust
Digital output pressure
reached
9)
Output voltage U
Out
VDC OFF = 0 ON = UN 0.7V
Output current I
Out
mA 200
12)
Tolerance p
2max
% 2
1)
Other pressure ranges on request.
2)
At p
1
= 10 bar and p
2
= 6.3 bar, Dp=1 bar.
3)
4)
Relative to p
2max
.
5)
At p
1
max.
6)
2-wire technology, i.e. power supply and set value via the same cable.
7)
Higher voltage will damage the valve.
8)
Flange plates with screw thread, see accessories.
9)
Output is switching "ON" when output pressure is equivalent tolerances
to set value, and "OFF" when the output pressure is outside this limit.
10)
With connector and exhaust ported, booster (3) and pilot (y)
11)
During connection with protected cable and plug.
Screen only presented on main unit.
12)
Plus taken output current of digital output pressure reached
13)
Only type PRE-U
135
PRE-I
tecno basic PRE-U,
PRE-I
tecno basic PRE-U,
PRE-I
tecno plus PRE-U,
PRE-I
tecno plus PRE-U,
PRE-I
tecno plus PRE-U,
PRE-I
Electrical characteristics Type PRE-I
Power supply
6)
I
B
mA 4 4 4
Set value input W mA 420 420 420 0 (420) 0 (420) 0 (420)
Input resistance R
E
kW 550 550 550 500 500 500
Scale W/p
2
V/bar 2 8 80 2 2667 8
Input voltage max.
7)
U
Wmax
V 12.5 12.5 12.5
General electrical characteristics
Actual value output Optional Optional Optional
Output voltage
13)
U
x
V p
2
0 bar = 0
p
2 max
= 10
p
2
0 bar = 0
p
2 max
= 10
p
2
0 bar = 0
p
2 max
= 10
010 010 010
Output current max. I
xmax
mA 1 (short circuit proof) 1 (short circuit proof) 1 (short circuit proof) 1 (short circuit proof) 1 (short circuit proof) 1 (short circuit proof)
Accuracy p
2max
% < 1 < 1 < 1
Cable connector 3 PIN connector, M8 or 4 PIN connector, M8 5 PIN connector M12x1.5
EMC (electromagnetic
compatibility)
11)
Resistance to
interferences
To EN 61000-6-2 To EN 61000-6-2 To EN 61000-6-2 To EN 61000-6-2 To EN 61000-6-2 To EN 61000-6-2
Emissions To EN 61000-6-4 To EN 61000-6-4 To EN 61000-6-4 To EN 61000-6-4 To EN 61000-6-4 To EN 61000-6-4
Degree of protection IP 30 DIN EN 60529 30 DIN EN 60529 30 DIN EN 60529 65
10)
DIN EN 60529 65
10)
DIN EN 60529 65
10)
DIN EN 60529
Reaction to power
failure
Port 2 exhaust Port 2 exhaust Port 2 exhaust Port 2 exhaust Port 2 exhaust Port 2 exhaust
Digital output pressure
reached
9)
Output voltage U
Out
VDC OFF = 0 ON = UN 0.7V
Output current I
Out
mA 200
12)
Tolerance p
2max
% 2
1)
Other pressure ranges on request.
2)
At p
1
= 10 bar and p
2
= 6.3 bar, Dp=1 bar.
3)
4)
Relative to p
2max
.
5)
At p
1
max.
6)
2-wire technology, i.e. power supply and set value via the same cable.
7)
Higher voltage will damage the valve.
8)
Flange plates with screw thread, see accessories.
9)
Output is switching "ON" when output pressure is equivalent tolerances
to set value, and "OFF" when the output pressure is outside this limit.
10)
With connector and exhaust ported, booster (3) and pilot (y)
11)
During connection with protected cable and plug.
Screen only presented on main unit.
12)
Plus taken output current of digital output pressure reached
13)
Only type PRE-U
Electronically
controlled
proportional
pressure
regulating
valves
with
PIEZO control
Series tecno basic
G1/8, NW 2.5
Series tecno plus
G1/4, NW 6
Characteristics
136
UU
p
2
U
V
X
X
bar
V
bar
F= p (%)
2
V
bar
F= p (%)
2
V
bar
Sensitivity
The smallest change in the electronic input signal that
leads to a change in actual output pressure is referred to
as sensitivity.This is expressed as a percentage of maxi-
mum output pressure. For the tecno, this value is < 0.1%
to < 0.5% depending on the version.
Linearity
The ideal curve showing output pressure in relation to
electronic signal would be a straight line. Linearity is the
maximum deviation from the straight line, expressed as
a percentage of maximum output pressure.
Hysteresis
The same electronic signal generates slightly differ-
ent actual output pressures, depending on whether the
previous signal was higher or lower. This difference,
known as hysteresis, is caused by friction and temporary
deformation of elastic components. The hysteresis of the
electronically operated pressure regulating valve AIRFIT
tecno from HOERBIGER is between < 0.2% and < 0.5%
of the output pressure.
Repeatability
Control components for a given set value usually produce
repeated actual values that differ less from each other
than from the absolute set value, because the relatively
large linearity deviation is excluded.
Electronically
controlled pro-
portional pres-
sure regulating
valves
with
PIEZO control
Series tecno basic
G1/8, NW 2.5
Series tecno plus
G1/4, NW 6
Characteristics
137
Electronically
controlled pro-
portional pres-
sure regulating
valves
with
PIEZO control
Series tecno basic
G1/8, NW 2.5
Series tecno plus
G1/4, NW 6
Design and function
Design and Function
Proportional valves from the
tecno series are piezo-con-
trolled pressure regulating
valves with electronic pres-
sure regulation. They offer op-
timum dynamics at the lowest
possible power consumption.
The main valve ensures high
aeration and ventilation
output. The pressure sensor
measures the current output
pressure. An integrated elec-
tronic controller compares the
sensor signal with the electri-
cal setpoint and regulates the
output pressure precisely to
the predened setpoint.
Diagram
Supply
Setpoint
Actual value
"Pressure
achieved
digital output
1 Pressure supply
2 Pressure-regulated
output
3 Outlet air
Regulation
electronics
Piezo control
unit
Pneum
atic
am
plier
138
Electronically
controlled
proportional
pressure
regulating
valves
with
PIEZO control
Series tecno basic
G1/8, NW 2.5
Characteristics
Connection diagrams
Versions:
Voltage controlled
(Type PRE-U)
Current controlled
(Type PRE-I)
3 pressure ranges
With actual value output
Electronically controlled
pressure regulating valve
with PIEZO pilot control and
ACTUAL VALUE feedback.
An integrated potentiometer
ensures that the device can be
set to best meet the require-
ments of any given application.
Remote control possible.
Dimensions in mm
Connection diagram 1
Voltage controlled 0-10 V,
Type PRE-U
1 = power supply
24 V DC/15 mA
2 = set value 010 V
3 = GND set value and
power supply

Current controlled 420 mA,
Type PRE-I
(2-wire technology)
1, 2 = set value 420 mA, +
3 = set value GND
Voltage controlled 010 V,
Type PRE-U
with actual output
1 = power supply 24 V DC
2 = set value 010 V
3 = GND set value and power
supply
4 = actual value
output 0 10 V
Symbol
4 PIN version
Color code
1 = blue
2 = white
3 = brown
4 = black
Exhaust R
Air supply P Outlet A
Symbol
3 PIN version
Color code
1 = blue
2 = black
3 = brown

Exhaust R
Air supply P Outlet A

139
Dimensions in mm
Electronically
controlled
proportional
pressure
regulating
valves
with
PIEZO control
Series tecno basic
G1/8, NW 2.5
Dimensions
Versions:
Voltage controlled
(Type PRE-U)
Current controlled
(Type PRE-I)
3 pressure ranges
Electronically controlled
pressure regulating valve
with PIEZO pilot control and
ACTUAL VALUE feedback.
An integrated potentiometer
ensures that the device
can be set to best meet the
requirements of any given
application.
Remote control possible.
Dimensions
without base plate with single base plate
* Connection for 3-pin plug M8 (KC3104, KC3106)
Connection for 4-pin plug M8 (KY000575, KY000576)

Exhaust
pilot valve
*
*
140
Dimensions in mm
Electronically
controlled pro-
portional pres-
sure regulating
valves
with
PIEZO control
Series tecno basic
G1/8, NW 2.5
Base plates
Dimensions
Single base plate
2-fold base plate, for serial connection

141
Electronically
controlled
proportional
pressure
regulating
valves
with
PIEZO control
Series tecno basic
G1/8, NW 2.5
Order instructions
Congurable, electronically controlled proportional pressure regulating valve tecno basic
Order No. PS 1 2 0 0 - - 0
Version (set value type)
with 3 PIN connector
00 Voltage
01 Current 420 mA
Version
with 4 PIN connector
06 Voltage + actual
value output
Pressure range
002 0.2 bar
020 2 bar
080 8 bar
Type variation
0 Standard
Flange
0 Without ange
5 Sidewise G1/8
Connection cable
0 Without cable
1 Cable, straight 3 PIN
2 Cable, elbow 3 PIN
3 Cable, straight 4 PIN
4 Cable, elbow 4 PIN
Accessories
Description Figure Port size Order No.
Single base plate G1/8 PS11112-A-01
2-fold base plate kit, complete,
for serial connection
G1/8 PS12407-A
Mounting kit for DIN rail mounting,
35 mm, EN 60715:2001
PS12368-A
Cover plate, complete PS11160-A
Cable set, straight (5 m)
3 PIN version
KC3104
Cable set, elbow (5 m)
3 PIN version
KC3106
Cable set, straight (5 m)
4 PIN version
KY000575
Cable set, elbow (5 m)
4 PIN version
KY000576
142
Dimensions in mm
Electronically
controlled pro-
portional pres-
sure regulating
valves
with
PIEZO control
Series tecno plus
G1/4, NW 6
Dimensions
Versions:
Voltage controlled
(Type PRE-U)
Current controlled
(Type PRE-I)
3 pressure ranges
With EMC mass
Version with 5 PIN connector M12 x 1, straight

* Connection for 5-pin plug M12 x 1 (PS12315-A)
*
Pilot
exhaust
Symbol
Color code
1 = brown
2 = white
3 = blue
4 = black
5 = gray
Connection diagram
1 = power supply 24 V DC
2 = set value input
3 = mass GND
4 = analog output 010 V
5 = digital output 0/24 V
Flange side

Pilot exhaust R

Exhaust R
Air supply P
Outlet A
143
Dimensions in mm

Version with 5 PIN connector M12 x 1, elbow

* Connection for 5-pole plug M12 x 1 (PS12316-A, PS12317-A)
*
Pilot
exhaust
Single base plate Port size G1/4, straight

Single base plate Port size G1/4, sidewise
Electronically
controlled pro-
portional pres-
sure regulating
valves
with
PIEZO control
Series tecno plus
G1/4, NW 6
Dimensions
Versions:
Voltage controlled
(Type PRE-U)
Current controlled
(Type PRE-I)
3 pressure ranges
With EMC mass
Connection plates
144
Electronically
controlled
proportional
pressure
regulating
valves
with
PIEZO control
Series tecno plus
G1/4, NW 6
Order instructions
Congurable, electronically controlled proportional pressure regulating valve tecno plus
Order No. PS 1 2 0 1 - - 0
Version
00 Voltage
01 Current 420 mA
Pressure range
020 2 bar
060 6 bar
100 10 bar
Type variation
0 Standard
Flange
0 Without ange
1 Straight G1/4
3 Sidewise G1/4
Connection cable
0 Without cable
1 Cable, straight
2 Cable, elbow
Accessories
Description Figure Port size Order No.
Cable 5 m, connector M12 x 1,
straight
PS12315-A
elbow
PS12316-A
elbow, with LED
PS12317-A
Single base plate,
with through connections, straight
G1/4 PS12300-A-01
Single base plate,
with connections, sidewise
G1/4 PS12301-A-01
145
Congurable, electronically controlled proportional pressure regulating valve tecno plus
Order No. PS 1 2 0 1 - - 0
Overview
Description Page
Characteristics Dimensions Order
instructions
Type overview
Membrane dryers tting the airt comfort
series
146150 151153 154
Membrane
dryers
Series airt dry
G1/2
with/without
patented purge
air regulation
146
Characteristics Symbol Unit
Description
System Drying by highly selective, water-permeable
membrane (hollow bers) based on partial
pressure difference between inside and outside
of membrane. With pipe for return ow; with/
without patented purge air regulation
Drying by highly selective, water-permeable
pressure difference between inside and
outside of membrane. Without pipe for return
ow (= 2nd membrane level), with/without
patented purge air regulation
Type CDM10-1/2-R
CDM10-1/2-CR
CDM15-1/2-R
CDM15-1/2-CR
CDM20-1/2-R
CDM20-1/2-CR
CDM25-1/2-R
CDM25-1/2-CR
CDM35-1/2-S
CDM35-1/2-CS
CDM50-1/2-S
CDM50-1/2-CS
Material
Housing
Pipe for membrane
bundle and return ow
Aluminum Aluminum
Port size G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2
Medium and ambient
temperatures
T
min
T
max
C
C
+2
+60
+2
+60
+2
+60
+2
+60
+2
+60
+2
+60
Medium Filtered air
3)
Filtered air
3)
Filtered air
3)
Filtered air
3)
Filtered air
3)
Filtered air
3)
Weight (mass) kg 3.3 Type CR: 3.6 3.3 Type CR: 3.6 3.3 Type CR: 3.6 3.3 Type CR: 3.6 4.2 Type CS: 5.0 4.2 Type CS: 5.0
Operating pressure
range
p
min
p
max
bar
bar
5
16
5
16
5
16
5
16
5
16
5
16
Max. ow rate at com-
pressed air inlet
1)
Q
inlet/max
l/min
m
3
/h
560 Type CR: 560
33 33
840 Type CR: 840
50 50
1120 Type CR: 1100
67 66
1400 Type CR: 1400
84 84
1960 Type CR: 2000
117 120
2800 Type CR: 2800
168 168
Pressure dewpoint
reduction
1)
Dt
pd
C 20 20 20 20 20 20
Purge air consumption % ca. 10 (Type CR only by ow rate) ca. 10 Type CR/CS only by ow rate
Pressure drop Dp bar 0.020.05 Type CR: 0.15 0.020.05 Type CR: 0.15 0.06 Type CS: 0.30 0.12 Type CS: 0.40
For optimum product selection please contact our sales engineer.
1)
Inlet conditions according to DIN ISO 7183: p
1
= 7 bar, t
1
= 35C, t
pd1
= 35C.
2)
See also the ow rate diagrams on the next page.
3)
According to ISO 8573-1, quality classes 1-1, see assembly instruction below.
Membrane
dryers
Series airt dry
G1/2
with/without
patented purge
air regulation
Characteristics
Special solutions
medium ...) on request
Formula for calculation of cor-
rected inlet ow rate
Conversion factor for calculation of corrected ow rate
Operating pressure
range p [bar]
5 6 7 8 9 10 11 12 13 14 15 16
Conversion factor
f
p
0.57 0.78 1.0 1.21 1.42 1.64 1.85 2.06 2.28 2.49 2.70 2.92
Formula symbols
Q
corr.
= Corrected inlet ow rate
Q
inlet
= Inlet ow rate
f
p
= Conversion factor
Q
corr.
=
Q
inlet
f
p
Q
corr..
= = = 36.59 m
3
/h
Q
inlet
f
p
60
1.64
Example of calculation:
Flow rate: 60 m
3
/h
Pressure dewpoint reduction: 20 K
Operating pressure: 10 bar
Rough guide to choice of membrane dryers
147
Membrane
dryers
Series airt dry
G1/2
with/without
patented purge
air regulation
Characteristics
Description
System Drying by highly selective, water-permeable
pressure difference between inside and outside
of membrane. With pipe for return ow; with/
without patented purge air regulation
Drying by highly selective, water-permeable
pressure difference between inside and
outside of membrane. Without pipe for return
ow (= 2nd membrane level), with/without
patented purge air regulation
Type CDM10-1/2-R
CDM10-1/2-CR
CDM15-1/2-R
CDM15-1/2-CR
CDM20-1/2-R
CDM20-1/2-CR
CDM25-1/2-R
CDM25-1/2-CR
CDM35-1/2-S
CDM35-1/2-CS
CDM50-1/2-S
CDM50-1/2-CS
Material
Housing
Pipe for membrane
bundle and return ow
Aluminum Aluminum
Port size G 1/2 G 1/2 G 1/2 G 1/2 G 1/2 G 1/2
Medium and ambient
temperatures
T
min
T
max
C
C
+2
+60
+2
+60
+2
+60
+2
+60
+2
+60
+2
+60
Medium Filtered air
3)
Filtered air
3)
Filtered air
3)
Filtered air
3)
Filtered air
3)
Filtered air
3)
Weight (mass) kg 3.3 Type CR: 3.6 3.3 Type CR: 3.6 3.3 Type CR: 3.6 3.3 Type CR: 3.6 4.2 Type CS: 5.0 4.2 Type CS: 5.0
Operating pressure
range
p
min
p
max
bar
bar
5
16
5
16
5
16
5
16
5
16
5
16
Max. ow rate at com-
pressed air inlet
1)
Q
inlet/max
l/min
m
3
/h
560 Type CR: 560
33 33
840 Type CR: 840
50 50
1120 Type CR: 1100
67 66
1400 Type CR: 1400
84 84
1960 Type CR: 2000
117 120
2800 Type CR: 2800
168 168
Pressure dewpoint
reduction
1)
Dt
pd
C 20 20 20 20 20 20
Purge air consumption % ca. 10 (Type CR only by ow rate) ca. 10 Type CR/CS only by ow rate
Pressure drop Dp bar 0.020.05 Type CR: 0.15 0.020.05 Type CR: 0.15 0.06 Type CS: 0.30 0.12 Type CS: 0.40
For optimum product selection please contact our sales engineer.
1)
Inlet conditions according to DIN ISO 7183: p
1
= 7 bar, t
1
= 35C, t
pd1
= 35C.
2)
See also the ow rate diagrams on the next page.
3)
According to ISO 8573-1, quality classes 1-1, see assembly instruction below.
Selection diagram for ORIGA membrane dryers from HOERBIGER
tting airt comfort series
Based on the calculated ow rate, the diagram shows that a CDM35 or CDM50 Type membrane dryer
can be used. The exact choice should, however, be based on the specic data sheet.
The calculated values shown on the selection diagram are a rough guide to the choice
of membrane dryers. The exact choice should, however, be based on the specic data sheet.
Q
c
o
r
r
.

=

c
o
r
r
e
c
t
e
d

i
n
l
e
t

o
w

r
a
t
e

[
m
3
/
h
]
Q
c
o
r
r
.

=

c
o
r
r
e
c
t
e
d

i
n
l
e
t

o
w

r
a
t
e

[
m
3
/
h
]
Q
corr.
= corrected inlet ow rate [m
3
/h]
148
Membrane
dryers
Series airt dry
G1/2
with/without
patented purge
air regulation
Flow rate in relation
to pressure dewpoint
reduction and inlet
pressure
Type: CDM15-1/2-R, CDM15-1/2-CR
F
l
o
w

r
a
t
e

a
t

c
o
m
p
r
e
s
s
e
d

a
i
r

i
n
l
e
t
Pressure dewpoint reduction
F
l
o
w

r
a
t
e

a
t

c
o
m
p
r
e
s
s
e
d

a
i
r

i
n
l
e
t

149
Membrane
dryers
Series airt dry
G1/2
with/without
patented purge
air regulation
reduction and inlet
pressure
F
l
o
w

r
a
t
e

a
t

c
o
m
p
r
e
s
s
e
d

a
i
r

i
n
l
e
t
F
l
o
w

r
a
t
e

a
t

c
o
m
p
r
e
s
s
e
d

a
i
r

i
n
l
e
t
150
Membrane
dryers
Series airt dry
G1/2
with/without
patented purge
air regulation
reduction and inlet
pressure
F
l
o
w

r
a
t
e

a
t

c
o
m
p
r
e
s
s
e
d

a
i
r

i
n
l
e
t
F
l
o
w

r
a
t
e

a
t

c
o
m
p
r
e
s
s
e
d

a
i
r

i
n
l
e
t
(recommended assembly
order)
Type: CDM..-1/2-R/CR
Type: CDM..-1/2-S/CS
CF MF CDM CR
ow direction

151
1 = P-inlet
2 = P-outlet
tting dimension

Type: CDM10/15/20/25-1/2-R Type: CDM35/50-1/2-S
2 1 2 1
For order instructions see page 154, for characteristics see page 146150
Dimensions in mm
Membrane
dryers
Series airt dry
G1/2
Dimensions
Versions:
Fitting the airt comfort
series
With/without patented purge
air regulation
Compact
Immediate dry air delivery
No electric power supply
required
Minimal purge air
consumption
Low pressure drop
No change in air composition
tting dimension
152
Dimensions in mm
Type: CDM10/15/20/25-1/2-CR
1 2
Membrane
dryers
Series airt dry
G1/2
Dimensions
1 = P-inlet
2 = P-outlet
153
Dimensions in mm
Membrane
dryers
Series airt dry
G1/2
Dimensions
Type: CDM35/50-1/2-CS
1
2
1 = P-inlet
2 = P-outlet
154
Membrane
dryers
Series airt dry
G1/2
Order instructions
Standard versions
Type Order No.
Membrane dryer G1/2 CDM10-1/2-R PB 54349-020
G1/2 CDM15-1/2-R PB 54349-021
G1/2 CDM20-1/2-R PB 54349-022
G1/2 CDM25-1/2-R PB 54349-023
G1/2 CDM35-1/2-S PB 54349-030
G1/2 CDM50-1/2-S PB 54349-033
Membrane dryer with patented
purge air regulation
G1/2 CDM10-1/2-CR PB 54349-040
G1/2 CDM15-1/2-CR PB 54349-041
G1/2 CDM20-1/2-CR PB 54349-042
G1/2 CDM25-1/2-CR PB 54349-043
G1/2 CDM35-1/2-CS PB 54349-050
G1/2 CDM50-1/2-CS PB 54349-053
Accessories
Description For Type Order No.
Mounting kit * Standard PL17518
* 2 kits per mounting recommended
For more information see page 67
155
Overview
Description Page
instructions
Type overview
Pressure range up to max. 30 bar
156159 160 155, 156
Pressure range up to max. 40 bar
156159 161 155, 156
Low-pressure regulating valve 156159 162 155, 156
-40 to +80C
156159 161 155, 156
-40 to +80C
156159 161 155, 156
Filter-regulator
-40 to +80C
156159 160 155, 156
Brass version
For panel mounting
156159 163 155, 156
(water regulator)
156159 163 155, 156
Pressure regulating valve for weight
compensation
156159 162 155, 156
Precision pressure regulating valve 156159 164 155, 156
Filter-regulator for small capacity compres-
sors (for direct mounting onto compressors
receiver)
156159 164 155, 156
Special units
For high pressure
ranges
For special
temperature ranges
For special media
Overview
Description Page
instructions
Type overview
Membrane dryers
tting the airt comfort series
146150 151153 154
156
Special units
For high pressure
ranges
For special tempera-
ture ranges
For special media
Characteristics
Characteristics Symbol Unit Filter-
regulator
for
-40 to +80C
Pressure
regulating
valve for
-40 to +80C
Pressure
regulating
valve for
-40 to +80C
Filter-
water-
separator
p
max.
= 30 bar
Pressure
regulating
valve
p
max.
= 40 bar
Pressure
regulating
valve for panel
mounting
Pressure
regulating
valve for water
applications
Low-pressure
regulating valve
Pressure
regulating
valve for weight
compensation
Filter-regulator
for small
capacity
compressors
Precision pressure
regulating valve for three
different pressure ranges
For series airt swing airt swing airt
comfort
airt swing airt swing airt light
(with brass
housing)
airt light airt light airt swing
Type SK-1/4-5D SR-1/4-SO CR-1/2-SO SF-1/4-D-
SO
SR-1/4-SO MRS-
06
MRS-
08
WRP-
06
WRP-
08
MRP-
1/8-SO
MRP-
1/4-SO
SR-1/4
-PE-MW
SR-1/4
-PE-MW
MFRS-08 XRP-
08-8
XRP-
08-4
XRP-
08-08
2)
Port size G1/4 G1/4 G1/2 G1/4 G1/4 G1/8 G1/4 G1/8 G1/4 G1/8 G1/4 G1/4 G3/8 p
1
= G3/8 A
p
2
= G1/4I
G1/4 G1/4 G1/4
Max. condensate
capacity
cm
3
22 22
Pore size
of lter element
m 5 30 30
Condensate drainage Manual,
semi-au-
tomatic
(pressure
relief)
Manual,
semi-au-
tomatic
(pressure
relief)
Permanent
bowl at the
bottom
In any
position
In any
position
Vertical,
bowl at
the bottom
In any
position
In-line
mounting,
panel
mounting
to DIN 43696
(30.3
+0.2
mm)
In-line
mounting, wall
mounting with
bracket, panel
mounting
to DIN 43696
(30.3
+0.2
mm)
In any position In any position Vertical, bowl
at the bottom
In any position
Medium and ambient
temperatures
T
min
T
max
C
C
-40
+80
-40
+80
-40
+80
0
+50 at 10 bar
0
+60
0
+60
0
+60
0
+60
0
+60
0
+50
0
+50
0
+60
0
+60
0
+60 at 10 bar
-5
+60
-5
+60
-5
+60
Weight (mass) kg 0.35 0.3 0.55 0.25 0.3 0.18 0.18 0.11 0.11 0.11 0.11 0.5 0.7 0.7 0.7
Operating pressure
p
1 min
p
1 max
bar
bar
0
16
0
16
0
16
0
30
0
40
0
16
0
16
0
10
0
10
0
10
0
10
0
16
0
16
0
10
1
10
1
7
1
7
Operating pressure
p
2 min
p
2 max
bar 0.5
8
0.5
8
0.5
8
0.5
16
0.5
8
0.5
8
1
4
1
4
0.1
0.25
0.1
0.25
0.2
2
0.2
2
0.5
8
0.5
8
0.1
4
0.02
0.8
1
p
2
bar 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.1 0.1 0.3 0.3 0.2
Hysteresis p
1
=10/p
2
=0
p
1
=10/p
2
=8
bar
bar
0.5
0.4
0.5
0.4
0.9
0.7
0.5
0.4
1.6
0.6
1.6
0.6
1.6
0.6
Max. 0.1 bar
Maximum ow
1)
Q
max
l/min
m
3
/h
2280
137
2850
171
5700
342
1440
3)
86
2850
171
550
33
585
35
11
5)
0.66
11
5)
0.66
650
39
650
39
560
34
550
33
675
4)
41
375
4)
23
135
4)
8
ow
h % 95
Own air usage Q l/min Max. 10
at full airow
1)
At p
1
=10 bar and p
2
= 6.3 bar, Dp = 1 bar
3)
At p
1
= 6.3 bar, Dp = 1 bar
2)
The precision pressure regulator should not be used for "static" applications, i.e.
with zero airow. In such cases a small "articial" airow should be created on the
secondary side using a 0.3 0.6 mm jet.
4)
Corresponds to 25 m/s with NW8 mm bore.
5)
At p
1
= 5 bar and p
2
= 2 bar
157
Characteristics Symbol Unit Filter-
regulator
for
-40 to +80C
Pressure
regulating
valve for
-40 to +80C
Pressure
regulating
valve for
-40 to +80C
Filter-
water-
separator
p
max.
= 30 bar
Pressure
regulating
valve
p
max.
= 40 bar
Pressure
regulating
valve for panel
mounting
Pressure
regulating
valve for water
applications
Low-pressure
regulating valve
Pressure
regulating
valve for weight
compensation
Filter-regulator
for small
capacity
compressors
Precision pressure
regulating valve for three
different pressure ranges
For series airt swing airt swing airt
comfort
airt swing airt swing airt light
(with brass
housing)
airt light airt light airt swing
Type SK-1/4-5D SR-1/4-SO CR-1/2-SO SF-1/4-D-
SO
SR-1/4-SO MRS-
06
MRS-
08
WRP-
06
WRP-
08
MRP-
1/8-SO
MRP-
1/4-SO
SR-1/4
-PE-MW
SR-1/4
-PE-MW
MFRS-08 XRP-
08-8
XRP-
08-4
XRP-
08-08
2)
Port size G1/4 G1/4 G1/2 G1/4 G1/4 G1/8 G1/4 G1/8 G1/4 G1/8 G1/4 G1/4 G3/8 p
1
= G3/8 A
p
2
= G1/4I
G1/4 G1/4 G1/4
Max. condensate
capacity
cm
3
22 22
Pore size
of lter element
m 5 30 30
Condensate drainage Manual,
semi-au-
tomatic
(pressure
relief)
Manual,
semi-au-
tomatic
(pressure
relief)
Permanent
bowl at the
bottom
In any
position
In any
position
Vertical,
bowl at
the bottom
In any
position
In-line
mounting,
panel
mounting
to DIN 43696
(30.3
+0.2
mm)
In-line
mounting, wall
mounting with
bracket, panel
mounting
to DIN 43696
(30.3
+0.2
mm)
In any position In any position Vertical, bowl
at the bottom
In any position
Medium and ambient
temperatures
T
min
T
max
C
C
-40
+80
-40
+80
-40
+80
0
+50 at 10 bar
0
+60
0
+60
0
+60
0
+60
0
+60
0
+50
0
+50
0
+60
0
+60
0
+60 at 10 bar
-5
+60
-5
+60
-5
+60
Weight (mass) kg 0.35 0.3 0.55 0.25 0.3 0.18 0.18 0.11 0.11 0.11 0.11 0.5 0.7 0.7 0.7
Operating pressure
p
1 min
p
1 max
bar
bar
0
16
0
16
0
16
0
30
0
40
0
16
0
16
0
10
0
10
0
10
0
10
0
16
0
16
0
10
1
10
1
7
1
7
Operating pressure
p
2 min
p
2 max
bar 0.5
8
0.5
8
0.5
8
0.5
16
0.5
8
0.5
8
1
4
1
4
0.1
0.25
0.1
0.25
0.2
2
0.2
2
0.5
8
0.5
8
0.1
4
0.02
0.8
1
p
2
bar 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.1 0.1 0.3 0.3 0.2
Hysteresis p
1
=10/p
2
=0
p
1
=10/p
2
=8
bar
bar
0.5
0.4
0.5
0.4
0.9
0.7
0.5
0.4
1.6
0.6
1.6
0.6
1.6
0.6
Max. 0.1 bar
Maximum ow
1)
Q
max
l/min
m
3
/h
2280
137
2850
171
5700
342
1440
3)
86
2850
171
550
33
585
35
11
5)
0.66
11
5)
0.66
650
39
650
39
560
34
550
33
675
4)
41
375
4)
23
135
4)
8
ow
h % 95
Own air usage Q l/min Max. 10
at full airow
1)
At p
1
=10 bar and p
2
= 6.3 bar, Dp = 1 bar
3)
At p
1
= 6.3 bar, Dp = 1 bar
2)
The precision pressure regulator should not be used for "static" applications, i.e.
with zero airow. In such cases a small "articial" airow should be created on the
secondary side using a 0.3 0.6 mm jet.
4)
Corresponds to 25 m/s with NW8 mm bore.
5)
At p
1
= 5 bar and p
2
= 2 bar
158
Special units

Filter-water-separator Type: SF-1/4-D-SO
(0 to 30 bar)

Type: SR-1/4 -SO (-40C to +80C)
Type: SR-1/4 -SO (0 to 40 bar)

Pressure regulating valve Type: CR-1/2 -SO
(-40C bis +80C)

Filter-regulator Type: SK-1/4-5D
(-40C to +80C)
159
Special units

Low-pressure regulating valve
Type: MRP-06-SO, MRP-08-SO

Pressure regulating valve Type: SR-1/4-PE-MW, SR-1/4-PE-MW
Pressure regulating valve Type: MRS-08
Pressure regulating valve for use with water

Type: WRP-06, WRP-08

Exhaust ow (from 23)
Precision pressure regulating valve
Type: XRP-08-8
p
2
= 0.58 bar
Type: XRP-08-4
p
2
= 0.14 bar
Type: XRP-08-08
p
2
= 0.020.8 bar
160
Special units
Dimensions
Filter-regulator
Series airt swing
G1/4
Quick, easy lter change
with Quick-Snap system
Pressure regulating
valve
Series airt swing
G1/4
Filter-regulator Type: SK-1/4-5D (-40C to +80C)
Dimensions in mm
min. 45 mm for
lter changing
tting dimension

Type: SR-1/4-SO (-40C to +80C)
Type: SR-1/4-SO (0 to 40 bar)
tting dimension
dimensions for
mounting hole
161
Special units
Dimensions
Pressure regulating
valve
Series airt comfort
G1/2
Series airt swing
G1/4
Quick, easy lter change
with Quick-Snap system
Filter-water-separator Type: SF-1/4-5D (0 to 30 bar)

min. 45 mm for
lter changing
tting dimension
Dimensions in mm
Pressure regulating valve Type: CR-1/2-SO (-40C to +80C)
Two opposite
gauge ports G1/4
162
Special units
Dimensions
Pressure regulating
valve
Series airt light
G1/8, G1/4
Pressure regulating
valve
Series airt light
G1/8, G1/4
For use with water
and drinking water
Material:
External parts PA66
Internal parts Brass/POM
Seals EPDM
Bracket can be tted
immediately
Direct wall-mounting
preparation provided
Pressure regulating valve, for panel mounting to DIN 43696 Type: MRS-06, MRS-08
Pressure regulating valve for use with water Type: WRP-06, WRP-08
* On delivery the two plug screws are not assembled.
Dimensions in mm

*
163
Dimensions in mm
Special units
Dimensions
Pressure regulating
valve
Series airt light
G1/8, G1/4
Pressure regulating
valve
Series airt swing
G1/4, G3/8
Low-pressure regulating valve Type: MRP-06-SO, MRP-08-SO
Pressure regulating valve for weight compensation Type: SR-1/4-PE-MW, SR-3/8-PE-MW

tting dimension
164
Special units
Dimensions
Filter-regulator
Series airt
G3/8 external thread
G1/4 internal thread
Robust lter-regulator
for direct mounting onto
compressors receiver.
Precision pressure
regulating valve
G1/4
Dimensions in mm
Filter-regulator Type: MFRS-08
* Gauge port G1/8
p
2
p
1
Precision pressure regulating valve Type: XRP-08-8, -4, -08

p
2
p
1
165
Special units
Order instructions
Special units
Type Order No.
Filter-regulator for
T
min/max
= -40 to +80 C
G1/4 SK-1/4-5D PB 45749-065
Pressure regulating valve for
T
min/max
= -40 to +80 C
G1/4 SR-1/4-SO PB 45449-080
T
min/max
= -40 to +80 C
G1/2 CR-1/2-SO PB 55649-080
p
min/max
= 0 to 40 bar
G1/4 SR-1/4-SO PB 45449-208
p
min/max
= 0 to 30 bar
G1/4 SF-1/4-SO PB 45149-049
panel mounting to DIN 43696
G1/8 MRS-06 PB 21749-010
G1/4 MRS-08 PB 21649-010
use with water
G1/8 WRP-06 PB 21749-554
G1/4 WRP-08 PB 21649-554
Low-pressure regulating valve G1/8 MRP-06-SO PB 21749-850
G1/4 MRP-08-SO PB 21649-850
for weight compensation
G1/4 SR-1/4-PE-MW PB 45449-252
G3/8 SR-3/8-PE-MW PB 45549-252
Filter-regulator for direct
mounting onto compressors
receiver.
G3/8 external
G1/4 internal
MFRS-08 PB 40199-029
Precision pressure regulating
valve p
2
= 0 to 8 bar
G1/4 XRP-08-8 PB 03249-000
valve p
2
= 0.1 to 4 bar
G1/4 XRP-08-4 PB 03249-001
valve p
2
= 0.02 to 0.8 bar
G1/4 XRP-08-8 PB 03249-002
Accessories
The order data for the accessories can be found under the respective series
airt light see page 1719
airt swing see page 3941
airt comfort see page 6367
166
167
Overview
Description Page
instructions
Type overview
Single-point injection lubricator combina-
tion, type LUBI, with an internal pressurized
oil supply to the integrated ow sensor for
ease of installation in pipelines.
168, 169, 172 173 177
tion, type LUBE, with compressed oil inlet
at lubricator element; for direct installation
in pipelines
168, 169, 172 173 177
tion, type LB, with oil feed via external
pneumatic signal
168, 169 174 177
Three-point injection lubricator com-
bination, type LB, oil feed via external
pneumatic signal
168, 169 174 177
Three-point injection lubricator combina-
tion, type LB, with separate oil feed via
three external pneumatic signals
168, 169, 174 177
Single-point injection lubricator element, type
L10i, Single-point injection lubricator element,
type L10i, with internal pressurized oil supply
to the integrated ow sensor; without reservoir
170, 171 175 177
Single-point injection lubricator element,
type L10e, with external compressed oil out-
let; without reservoir
170, 171 175 177
type L, with air inlet at the top and bottom;
without reservoir
170, 171 176 177
Three-point injection lubricator element,
type L, with air inlet at the top and bottom
for group activation (all three compressed
oil outlets feed simultaneously when an air
pulse is generated)
170, 171 176 177
Three-point injection lubricator element,
type L, with three lateral air supply points
(only the appropriate compressed oil outlet
feeds when an air pulse is generated)
170, 171 176 177
type LUI, with internal compressed oil outlet
in tted converter; for direct installation in
pipelines; without reservoir
168, 169 175 177
Accessories, converter, oil reservoir, in-
tersection elements, injection inlets, oil
reservoir, atomizer
172, 178182 178182 183
Injection
lubricator
system
Series oilt
G1/4 to G1
Injection lubricator
elements and combi-
nations for individual
and group activation
168
Injection
lubricator
system
Series oilt
G1/4 to G1
elements and combi-
Characteristics
Injection lubricator combinations
System Single-point injection lubricator. Automatic
oil feed when connected pneumatic tool is
switched on.
Single-point injection lubricator.
Automatic oil feed when connected
pneumatic tool is switched on.
Single-point
lubricator with
1 control air
inlet, oil feed
actuated by
external pneu-
matic signal.
Three-point
lubricator with
1 control air
inlet (combined
actuation), oil
feed actuated
by external
pneumatic
signal.
Three-point
lubricator with
3 separate
control air inlets
(individual
actuation), oil
feed actuated
by three external
pneumatic
signals.
Single-point injection lubricator with
integrated ow sensor, automatic
oil feed when connected pneumatic
tool is switched on.
Type LUBI LUBE LB11 LB31 LB33 LUI
Material
Housing
Diecast aluminum Diecast aluminum Diecast zinc Diecast aluminum
Reservoir Polyester resin (PETP) Polyester resin (PETP) Polyester resin (PETP) Polyester resin (PETP)
Actuating plunger Polyamide transparent Polyamide, transparent Polyamide, transparent Polyamide, transparent
Oil connection Brass Brass Brass Brass
Sealings NBR NBR NBR NBR
Port size G1/4 G3/8 G1/2 G3/4 G1 G1/4 G3/8 G1/2 G3/4 G1 G1/4 G3/8 G1/2 G3/4 G1
Port size control air G1/8 G1/8 G1/8
Port size lubricant
Inlet (Oil reservoir) (Oil reservoir) (Oil reservoir) (Oil reservoir) (Oil reservoir) G1/8
Outlet Coupling for tube 2.5/1.5,
coaxially in airline
M6 x 0.75 M6 x 0.75 M6 x 0.75 M6 x 0.75 Coupling for tube 2 .5/1.5,
Mounting 2 M6 screws are included in delivery In-line mounting (2 M6 screws
are included in delivery)
In-line mounting
(2 M6 screws are included in delivery)
In-line mounting (2 M6 screws
Installation Horizontal, reservoir on top Horizontal, reservoir on top Horizontal, reservoir on top Horizontal
(ow direction of air ow sensor)
Medium and ambient
temperatures
T
min
T
max
C
C
-20
+50
-20
+50
-20
+50
-20
+50
Control medium Filtered compressed air Filtered compressed air Filtered compressed air Filtered compressed air
Lubricant Mineral oil to DIN 1524 and DIN 51525 Mineral oil to DIN 1524
and DIN 51525
Mineral oil to DIN 1524
and DIN 51525
and DIN 51525
Viscosity mm
2
/s 20765 20765 20765 20765
Weight (mass) kg 0.65 0.65 0.65 0.75 0.80 0.65 0.65 0.65 0.75 0.80 0.45 0.65 0.65 0.45 0.45 0.45 0.50 0.50
Operating pressure range
of air
p
min
p
max
bar
bar
3
10
3
10
3
10
3
10
of lubricant
Inlet: without pressure from tted reservoir
(gravity feed)
Outlet: 0250 bar depending on operating
pressure and oil injection conditions
Inlet: without pressure from tted
reservoir (gravity feed)
Outlet: 0250 bar depending on
operating pressure and oil injection
conditions
(gravity feed)
Outlet: 0250 bar depending on operating pressure
and oil injection conditions
conditions
Recommended ow
1)
Q
n
l/min
m
3
/h
550
33
850
51
1900
114
3500
210
5000
300
550
33
850
51
1900
114
3500
210
5000
300
550
33
850
51
1900
114
3500
210
5000
300
Own air usage
2)
Q
n
m
3
/h 0.36 0.36 0.36
Minimum ow at 6 bar Q
min
m
3
/h 9 9 9
Reservoir capacity cm
3
250 250 250 250
Oil feed per stroke mm
3
330 adjustable,
factory adjustment 30 mm
3
/stroke
330 adjustable, factory adjustment
30 mm
3
/stroke
330 adjustable, factory adjustment 30 mm
3
/stroke 330 adjustable, factory adjustment
30 mm
3
/stroke
Optional extension kits Up to max. 10 lubrication points by tting
of elements L11, L31, or L33
Up to max. 10 lubrication points
by tting of elements L11, L31, or
L33
Up to max. 10 lubrication points by tting
Up to max. 10 lubrication points by
tting of elements L11, L31, or L33
1)
at 6 bar and 25 m/s
2)
at 6 bar and 0.3 mm and Q
n
> Q
min
(i.e. only when there is ow)
169
Injection lubricator combinations
System Single-point injection lubricator. Automatic
oil feed when connected pneumatic tool is
switched on.
Single-point injection lubricator.
Automatic oil feed when connected
pneumatic tool is switched on.
Single-point
lubricator with
1 control air
inlet, oil feed
actuated by
external pneu-
matic signal.
Three-point
lubricator with
1 control air
inlet (combined
actuation), oil
feed actuated
by external
pneumatic
signal.
Three-point
lubricator with
3 separate
control air inlets
(individual
actuation), oil
feed actuated
by three external
pneumatic
signals.
Single-point injection lubricator with
integrated ow sensor, automatic
oil feed when connected pneumatic
tool is switched on.
Type LUBI LUBE LB11 LB31 LB33 LUI
Material
Housing
Diecast aluminum Diecast aluminum Diecast zinc Diecast aluminum
Reservoir Polyester resin (PETP) Polyester resin (PETP) Polyester resin (PETP) Polyester resin (PETP)
Actuating plunger Polyamide transparent Polyamide, transparent Polyamide, transparent Polyamide, transparent
Oil connection Brass Brass Brass Brass
Sealings NBR NBR NBR NBR
Port size G1/4 G3/8 G1/2 G3/4 G1 G1/4 G3/8 G1/2 G3/4 G1 G1/4 G3/8 G1/2 G3/4 G1
Port size control air G1/8 G1/8 G1/8
Port size lubricant
Inlet (Oil reservoir) (Oil reservoir) (Oil reservoir) (Oil reservoir) (Oil reservoir) G1/8
Outlet Coupling for tube 2.5/1.5,
M6 x 0.75 M6 x 0.75 M6 x 0.75 M6 x 0.75 Coupling for tube 2 .5/1.5,
Mounting 2 M6 screws are included in delivery In-line mounting (2 M6 screws
In-line mounting
(2 M6 screws are included in delivery)
In-line mounting (2 M6 screws
Installation Horizontal, reservoir on top Horizontal, reservoir on top Horizontal, reservoir on top Horizontal
(ow direction of air ow sensor)
Medium and ambient
temperatures
T
min
T
max
C
C
-20
+50
-20
+50
-20
+50
-20
+50
Control medium Filtered compressed air Filtered compressed air Filtered compressed air Filtered compressed air
Lubricant Mineral oil to DIN 1524 and DIN 51525 Mineral oil to DIN 1524
and DIN 51525
and DIN 51525
and DIN 51525
Viscosity mm
2
/s 20765 20765 20765 20765
Weight (mass) kg 0.65 0.65 0.65 0.75 0.80 0.65 0.65 0.65 0.75 0.80 0.45 0.65 0.65 0.45 0.45 0.45 0.50 0.50
of air
p
min
p
max
bar
bar
3
10
3
10
3
10
3
10
of lubricant
(gravity feed)
Outlet: 0250 bar depending on operating
pressure and oil injection conditions
conditions
(gravity feed)
Outlet: 0250 bar depending on operating pressure
and oil injection conditions
conditions
Recommended ow
1)
Q
n
l/min
m
3
/h
550
33
850
51
1900
114
3500
210
5000
300
550
33
850
51
1900
114
3500
210
5000
300
550
33
850
51
1900
114
3500
210
5000
300
Own air usage
2)
Q
n
m
3
/h 0.36 0.36 0.36
min
m
3
/h 9 9 9
3
250 250 250 250
3
330 adjustable,
3
/stroke
330 adjustable, factory adjustment
30 mm
3
/stroke
330 adjustable, factory adjustment 30 mm
3
/stroke 330 adjustable, factory adjustment
30 mm
3
/stroke
Optional extension kits Up to max. 10 lubrication points by tting
Up to max. 10 lubrication points
by tting of elements L11, L31, or
L33
Up to max. 10 lubrication points by tting
Up to max. 10 lubrication points by
tting of elements L11, L31, or L33
1)
at 6 bar and 25 m/s
2)
n
> Q
min
170
Injection lubricator elements
System Single-point injec-
tion lubricator ele-
ment with internal
pressure oil outlet
into the ow sensor
Single-point injection
lubricator element
with external pressure
supply, oil feed actu-
ated by ow sensor
signal, for installation
with a ow sensor
Single-point injection lu-
bricator element with air
connection on top and bot-
tom side. Oil feed through
external pneumatic signal
Three-point injection lubrica-
tor element with air connec-
tion on top and bottom side for
combined actuation (air sig-
nal simultaneously actuates
all three pressure oil outlets)
tor element with air connection
on top and bottom side for
combined actuation, with three
lateral air connections (each
air signal actuates only its cor-
responding pressure oil outlet)
Flow sensor for converting air ow
into a digital air signal
to injection lubricator elements
L10i and L10e
Type L10 i L10 e L11 L31 L33 U-08 U-10 U-15 U-20 U-25
Material
Housing
Diecast aluminum Diecast aluminum
Reservoir Polyester resin (PETP) Polyester resin (PETP)
Actuating plunger Polyamide, transparent Polyamide, transparent
Oil connection Brass Brass
Sealings NBR NBR
Port size
Port size control air G1/8 G1/8 G1/8 G1/4 G3/8 G1/2 G3/4 G1
Port size lubricant
Inlet G1/8 G1/8 G1/8 G1/8 G1/8
Outlet Into the ow sensor M6 x 0.75 M6 x 0.75 M6 x 0.75 M6 x 0.75 Tube nipple for tube 2.5/1.5,
Mounting 2 M6 screws, with coupling kit either
directly on oil reservoir or on other lubricator
elements
2 M6 screws, with coupling
kit either directly on oil res-
ervoir or on other lubricator
elements
elements
elements
In-line mounting, to element L10i
and L10e (2 M6 screws included
in delivery)
Installation Horizontal (oil channel S S)
see drawing
Horizontal (oil channel S S)
see drawing
see drawing
see drawing
Horizontal
Medium and ambient
temperatures
T
min
T
max
C
C
-20
+80
-20
+80
-20
+80
-20
+80
-20
+80
-20
+80
Control medium Filtered compressed
air
Filtered compressed
air
Filtered compressed air Filtered compressed air Filtered compressed air Filtered compressed air
Lubricant Mineral oil to DIN 1524 and DIN 51525 Mineral oil to DIN 1524 and
DIN 51525
Mineral oil to DIN 1524 and
DIN 51525
DIN 51525
Viscosity mm
2
/s 20765 20765 20765 20765 20765
Weight (mass) kg 0.25 0.25 0.40 0.40 0.40 0.20 0.20 0.20 0.25 0.30
of air
p
min
p
max
bar
bar
3
10
3
10
3
10
3
10
3
10
3
10
of lubricant
Inlet: gravity feed or pressure feed (max. 3 bar)
Outlet: 0250 bar depending on operating pres-
sure and oil injection conditions
Outlet: 0250 bar depending on operating pressure and oil injection conditions
Recommended ow
1)
Q
n
l/min
m
3
/h
550
33
850
51
1900
114
3500
210
5000
300
Own air usage
2)
Q
n
m
3
/h 0.36
min
m
3
/h 9
3

3
330 adjustable
3
/stroke
330 adjustable
3
/stroke
330 adjustable
3
/stroke
330 adjustable
3
/stroke
1)
at 6 bar and 25 m/s
2)
n
> Q
min
Injection
lubricator
system
Series oilt
G1/4 to G1
elements and combi-
Characteristics
171
System Single-point injec-
tion lubricator ele-
ment with internal
pressure oil outlet
into the ow sensor
Single-point injection
lubricator element
with external pressure
supply, oil feed actu-
ated by ow sensor
signal, for installation
with a ow sensor
Single-point injection lu-
bricator element with air
connection on top and bot-
tom side. Oil feed through
external pneumatic signal
tor element with air connec-
tion on top and bottom side for
combined actuation (air sig-
nal simultaneously actuates
all three pressure oil outlets)
tor element with air connection
on top and bottom side for
combined actuation, with three
lateral air connections (each
air signal actuates only its cor-
responding pressure oil outlet)
Flow sensor for converting air ow
into a digital air signal
to injection lubricator elements
L10i and L10e
Type L10 i L10 e L11 L31 L33 U-08 U-10 U-15 U-20 U-25
Material
Housing
Diecast aluminum Diecast aluminum
Reservoir Polyester resin (PETP) Polyester resin (PETP)
Actuating plunger Polyamide, transparent Polyamide, transparent
Oil connection Brass Brass
Sealings NBR NBR
Port size
Port size control air G1/8 G1/8 G1/8 G1/4 G3/8 G1/2 G3/4 G1
Port size lubricant
Inlet G1/8 G1/8 G1/8 G1/8 G1/8
Outlet Into the ow sensor M6 x 0.75 M6 x 0.75 M6 x 0.75 M6 x 0.75 Tube nipple for tube 2.5/1.5,
Mounting 2 M6 screws, with coupling kit either
directly on oil reservoir or on other lubricator
elements
elements
elements
elements
In-line mounting, to element L10i
and L10e (2 M6 screws included
in delivery)
Installation Horizontal (oil channel S S)
see drawing
see drawing
see drawing
see drawing
Horizontal
Medium and ambient
temperatures
T
min
T
max
C
C
-20
+80
-20
+80
-20
+80
-20
+80
-20
+80
-20
+80
Control medium Filtered compressed
air
Filtered compressed
air
Filtered compressed air Filtered compressed air Filtered compressed air Filtered compressed air
Lubricant Mineral oil to DIN 1524 and DIN 51525 Mineral oil to DIN 1524 and
DIN 51525
DIN 51525
DIN 51525
Viscosity mm
2
/s 20765 20765 20765 20765 20765
Weight (mass) kg 0.25 0.25 0.40 0.40 0.40 0.20 0.20 0.20 0.25 0.30
of air
p
min
p
max
bar
bar
3
10
3
10
3
10
3
10
3
10
3
10
of lubricant
Outlet: 0250 bar depending on operating pres-
sure and oil injection conditions
Outlet: 0250 bar depending on operating pressure and oil injection conditions
Recommended ow
1)
Q
n
l/min
m
3
/h
550
33
850
51
1900
114
3500
210
5000
300
Own air usage
2)
Q
n
m
3
/h 0.36
min
m
3
/h 9
3

3
330 adjustable
3
/stroke
330 adjustable
3
/stroke
330 adjustable
3
/stroke
330 adjustable
3
/stroke
1)
at 6 bar and 25 m/s
2)
n
> Q
min
172
Injection
lubricator
system
Series oilt
Air ow sensor and injection lubricator combination with air ow sensor
Type: LUBI, LUBE, LUI- U
Port size G1/4 Port size G3/8
Port size G1/2, G3/4, G1
Minimum ow Adjustment of oil feed
1000 2000 3000 5000
2
4
6
v
=

2
5
m
/
s
p
2
(bar)
Q
n
(l/min)
4000
8
2000 4000 6000 10000
2
4
6
v
=

2
5
m
/
s
p
2
(bar)
Q
n
(l/min)
8000
8
4000 8000 12000 20000
2
4
6
v= 25m/s
p
2
(bar)
Q
n
(l/min)
16000
8
G
1
/
2
G
3
/
4
G1
50
2
p (bar)
Q
n
(l/min)
4
6
8
10
12
100 150 200 250 300

max. feed
(factory adjustment)
o
i
l

f
e
e
d

m
m
3

o
i
l
/
s
t
r
o
k
e
counterclockwise rotations of knob
rotations
snap positions
173
Injection
lubricator
system
Series oilt
Dimensions
combination
Type: LUBI-..
This combination, comprising
an oil reservoir, ow sensor
and single-point lubricator
element, is used to lubricate
individually operated
compressed air tools.
The pressure oil connection
is inside the air outlet port
of the air ow sensor.
combination
Type: LUBE-..
an oil reservoir, ow sensor
and single-point lubricator
element, is used to lubricate
individually operated
compressed air tools.
The pressure oil connection
is outside of the ow sensor,
directly on the outlet of the
lubricator element.
Type: LUBI-08, 10, 15, 20, 25
* Only for LUBI-20 SW=36
LUBI-25 SW=41
Type: LUBE-08, 10, 15, 20, 25

* Only for LUBE-20 SW=36
LUBE-25 SW=41
Dimensions in mm
174
Dimensions in mm
Type: LB11
Type: LB31, LB33
* 3 lateral connections G1/8 only with type LB33
Injection
lubricator
system
Series oilt
Dimensions
combination
Type: LB11
an oil reservoir and single-
point lubricator element, is
used to lubricate compressed
air cylinders, synchronized
feed devices or compressed
air tools.
combination
Type: LB31, LB33
an oil reservoir and three-
point lubricator element
(LB 31 for group activation
and LB33 for individual ac-
tivation), is used to lubricate
compressed air cylinders,
synchronized feed devices
or compressed air tools.

175
Dimensions in mm
Injection
lubricator
system
Series oilt
Dimensions
combination type: LUI
This combination, compris-
ing a single-point lubricator
element and ow sensor,
without oil reservoir, is used
to lubricate compressed air
cylinders, synchronized feed
devices or compressed air
tools. The pressurized oil sup-
ply is located within the air
outlet of the ow sensor.
Injection lubricator element
Type: L10i, L10e
The lubricator elements have
a plain lateral air inlet and
can only be used for ange-
mounting to the ow sensor.
Type: LUI-08, 10, 15, 20, 25
* Only for LUI-20 SW=36
LUI-25 SW=41
Type: L10i, L10e

D = pressure oil line
S = suction line (from oil reservoir)
P = pilot air (from air ow sensor)
* Only for L10e
*
176
Injection
lubricator
system
Series oilt
Dimensions
Type: L11, L31, L33
Lubricator elements for
anging to the reservoir
or for extending a lubricator
combination
Type: L11
Type: L31, L33
Dimensions in mm
P = pilot air
S = suction line
(from oil reservoir)
P
G
= air supply for L31
(P
E
is closed)
P
E
= air supply for L33
(P
G
is closed)
* Oil return line may
be required
*
*
S = suction line
(from oil reservoir)
P = pilot air
177
Standard versions
Description Port size Order instruction
Type Order No.
Injection lubricator combinations with oil res-
ervoir
G1/4 LUBI-08 PB 13449-005
G3/8 LUBI-10 PB 13549-005
G1/2 LUBI-15 PB 13649-005
G3/4 LUBI-20 PB 13749-005
G1 LUBI-25 PB 13849-005
G1/4 LUBE-08 PB 13449-007
G3/8 LUBE-10 PB 13549-007
G1/2 LUBE-15 PB 13649-007
G3/4 LUBE-20 PB 13749-007
G1 LUBE-25 PB 13849-007
LB11 PB 13049-000
LB31 PB 13149-000
LB33 PB 13249-000
G1/4 LUI-08 PB 13449-001
G3/8 LUI-10 PB 13549-001
G1/2 LUI-15 PB 13649-001
G3/4 LUI-20 PB 13749-001
G1 LUI-25 PB 13849-001
L10i KY 2030
L10e KY 2031
L11 KY 2033
L31 KY 2032
L33 KY 2034
For accessories see page 178183
Injection
lubricator
system
Series oilt
Order instructions
178
Air ow sensor Type: U-08, 10, 15, 20, 25
For injection lubricator elements Type L10i and L10e
131
100
G1/4, G3/8, G1/2
G3/4, G1
50
4
5
S
W
NW G3/4 ... 36
NW G1 ... 41
Oil reservoir Type: Bi
103 73
9
7
8
8
Characteristics Oil reservoir
Type Bi
Port size Without thread, Directly ange mountable to lubricator element
Installation Vertical, lling plug on top (see drawing)
Mounting With coupling kit to lubricator element
Oil capacity 250 cm
3
Oil supply Without pressure (gravity feed)
Material Polyester resin (PETP)
Dimensions in mm
Injection
lubricator
system
Series oilt
Accessories
Dimensions
Air ow sensor
The airow sensor converts air
ow into a digital air signal.
Oil reservoir
The reservoir provides oil sup-
ply for one or more lubricator
elements.
179
Injection
lubricator
system
Series oilt
Accessories
Dimensions

Connection kit 12 parts
The connection kit consisting
of 12 parts (for 3 pressure oil
lines) is used for connecting
pressure oil tubes with the
lubricator element and the
discharge element.
Oil tube
Connects the lubricator
element with the oil discharge
element on the unit to be lubri-
cated (tool, cylinder). Material:
polyamide (PA) supplied in
lengths of 10 m, prelled with
oil and ends plugged.
Coupling kit
The coupling kit is used for
assembling all the components
of the system.
Dimensions in mm
Connection kit, 12 parts Type: A
oil tube 2.5/1.5

Oil tube Type: S
Coupling kit Type: K

Special oil for lubricators, VG32 to ISO 3448
Order No. KY8786
For more information see page 191
180
Injection
lubricator
system
Series oilt
Accessories
Dimensions
Air connection with oil injector
The air connection with oil
injector connects the pressure
oil line to the air line of a pneu-
matic unit (e.g. screws directly
into a cylinder port).
Oil injector, single
Oil injector with check valve
for pressure oil line.
Air connection with oil injector Type: E-06, E-08
Dimension table
Type A B C D SW
E-06 G1/8 8 35 17 22
E-08 G1/4 12 45 22 22
Oil injector, single Type: E
O
Dimensions in mm
O-ring 8 x 2
181
Dimensions in mm
Injection
lubricator
system
Series oilt
Accessories
Dimensions
Atomizer
Adjustable atomizer for all
kinds of spraying operations
(continuous jet).
Versions:
Flexible atomizer
Rigid atomizer
Characteristics Atomizer
Adjustment of oil feed With setting screw in the back of the housing
Oil connection G1/8 for discharge element E
0
Air connection G1/8
Spray angle Conical
G1/8 (air connection)

5/16-24NF
*)
(oil connection)
Flexible atomizer Type: B-101
* ) Adapter 5/16-24 NF to G1/8 Type: B-6056 (see order instructions)
Rigid atomizer Type: B-102
* ) Adapter 5/16-24 NF to G1/8 Type: B-6056 (see order instructions)
Oil injector, single
Oil injector with check valve for pressure oil line.
G1/8 (air connection)

5/16-24NF
*)
(oil connection)
182
Injection
lubricator
system
Series oilt
Accessories
Dimensions
Oil reservoir with sight glass
Capacity: 4 l
The oil reservoir supplies one
or more injection lubricators.
Type B-04
System Oil reservoir for gravity feed of one or more injec-
tion lubricators
Connection Thread
Port size Inlet: M16 x 1.5
Outlet: G3/8
Installation Vertical (see drawing)
Mounting 4 M8 screw, mounting brackets are included
in delivery
Oil capacity cm
3
4000
Oil supply Unpressurized
Weight (mass) kg 4.50
Oil reservoir, unpressurized - Type: B-04

Dimensions in mm
V
e
n
t
i
n
g

s
c
r
e
w
O
i
l

r
e
l
l
i
n
g

p
l
u
g
O
i
l

c
o
n
n
e
c
t
i
o
n
183
Accessories
Description Port size Order instructions
Type Order No.
Converter G1/4 U-08 PL 08144
G3/8 U-10 PL 08109
G1/2 U-15 PL 08110
G3/4 U-20 PL 08111
G1 U-25 PL 08112
Coupling kit (9-part) K PL08066
Connection kit (12-part) A PL08185
Oil tube, prelled with oil, length 10 m S PL08187-10
Air connection with oil injector G1/8 E-06 PL08100
Air connection with oil injector G1/4 E-08 PL08101
Oil reservoir, angeable to lubricator element Bi PL08108
Special oil for oil mist lubricators see page 191 KY8786
Oil injector G1/8 E
O
PL08091
Flexible atomizer G1/8 B-101 KY9919
Rigid atomizer G1/8 B-102 KY8783
Oil reservoir, 4l B-04 PL15534
Adapter 5/16-24NF G1/8 B-6056 KX6026
Injection
lubricator
system
Series oilt
Order instructions
Accessories
184
185
Overview
Description Page
instructions
Type overview
Gauges 186, 187 186, 187
Exhaust lter-silencer 188 189 189
Pressure relief valves 190 190 190
Special oil for oil mist lubricators 191 191
Air preparation
accessories
Gauges
Exhaust lter-
silencer
Pressure relief
valves
Special oil
186
Air preparation
accessories
Gauges
40, 50, 63 mm

to DIN 16005
Class 1.6
with center rear
connection
(standard)
Dimensions,
Order instructions
Material:
Housing black polymer
Face acrylic glass
Scale:
Double scale in bar/psi
Delivery includes:
1 gauge
1 sealing ring
E
SW
D
B
A
Gauge, center rear connection
Dimensions in mm
Order instructions, dial range and dimension table
Order instruction Dial range (bar) Dimensions
Type Order No. A B D E SW
111.12.40.1.6 KZ 8894 01.6 41 G1/8 44 26 14
111.12.40.2.5 KZ 8810 02.5 41 G1/8 44 26 14
111.12.40.04 KZ 8811 04 41 G1/8 44 26 14
111.12.40.06 KZ 8812 06 41 G1/8 44 26 14
111.12.40.10 KZ 8813 010 41 G1/8 44 26 14
111.12.40.16 KZ 8814 016 41 G1/8 44 26 14
111.12.50.10 KZ 8815 010 49 G1/8 48 27 14
111.12.50.16 KZ 8816 016 49 G1/8 48 27 14
111.12.50.10 KG 8012 010 49 G1/4 48 27 14
111.12.50.16 KG 8013 016 49 G1/4 48 27 14
Version for use in EX areas (metal housing, glass face)
111.12.40.10 KZ 8454 010 41 G1/8 44 26 14
111.12.50.10 KG 8025 010 49 G1/4 48 27 14
187
Air preparation
accessories
Gauges
40, 50, 63 mm

to DIN 16005
Class 2.5
with center rear
connection
front ring for panel
mounting
Dimensions,
Order instructions
Material:
Housing black polymer
Face acrylic glass
Scale:
Double scale in bar/psi
Delivery includes:
1 gauge with front ring
1 Sealing ring
Gauge with front ring for panel mounting, center rear connection
G
LK
1
2
0
E
F
A
D
B
Order instructions, dial range and dimension table
Order instruction Dial
range
(bar)
Dimensions
Type Order No. A B D E F
max.
G H LK SW
111.16.40.10 KZ 8822 010 40 G1/8 45 27 7 3.6 61 51 14
111.16.50.10 KZ 8823 010 50 G1/8 48 27 7 3.6 71 60 14
Dimensions in mm
188
Air preparation
accessories
Exhaust lter
(silencer)
Series AF
G1/4 G2
Characteristics
Dimensions in mm
System 3-stage coalescence lter
Type AF-08 AF-10 AF-15 AF-20 AF-25 AF-32 AF-50
Port size G1/4 G3/8 G1/2 G3/4 G1 G11/4 G2
Installation Vertical, bowl at the bottom
Medium and ambient
temperatures
T
min
T
max
C
C
+1.5
+60
Condensate drainage Manual
Weight (mass) kg 0.3 0.3 0.6 0.6 1.1 1.1 1.17
Operating pressure
range
p
min
p
max
bar
bar
0
10
Pressure drop Dp bar See diagram
Degree of ltration h % 99.999 solid particles and vapors (oil, water)
>0.1 micron
Residual oil content mg/m
3
0.01
Silencing compared
with open exhaust
dB 20 20 20 25 35 35 35
Exhaust capacity l/s See diagram

0
0
20
40
60
80
100
120
100 200 300 400 500 600
AF-08
AF-10
AF-15
AF-20
AF-25
AF-50
Pressure drop Exhaust capacity
Volume exhausted (I)
(Pressure falling from 7 to 0.7 bar)
E
x
h
a
u
s
t

t
i
m
e

(
s
)
189
Exhaust lter Type: AF-..
F
E
G
C
SW
H
K
J
L
A
B
D
Dimension table
Type A B C D E F G H J K L SW
AF-08 6 130 77 G1/4 64 45 5.8 50 2.5 11 3 26
AF-10 6 130 77 G3/8 64 45 5.8 50 2.5 11 3 26
AF-15 12 180 90 G1/2 81 56.5 5.5 52 1.5 25 13 41
AF-20 12 180 90 G3/4 81 56.5 5.5 52 1.5 25 13 41
AF-25 15 254 110 G1 93 70 5.5 62 1.5 25 13 50
AF-32 30 270 110 G11/4 93 70 5.5 62 1.5 25 13 55
AF-50 73 311 110 G2 93 70 5.5 62 1.5 25 13 55
Order instructions
Description Symbol Port size Order instructions
Type Order No.
Exhaust lter G1/4 AF-08 PB 35149-000
G3/8 AF-10 PB 35249-000
G1/2 AF-15 PB 35349-000
G3/4 AF-20 PB 35449-000
G1 AF-25 PB 35549-000
G11/4 AF-32 PB 36949-000
G2 AF-50 PB 35049-000
Mounting kit
(bracket and
screws)
To G1/4, G3/8 AF-08/10 KG6045
To G1/2, G3/4 AF-15/20 KX9132
To G1 G2 AF-25/32/50 KX9133
Air preparation
accessories
Exhaust lter
(silencer)
Series AF
G1/4 G2
Dimensions
Order instructions
Exhaust lter
Exhaust lter-silencers clean
the exhaust air of pneumatic
equipment and reduce the
exhaust noise created by
sudden expansion.
Very high oil ltration
High exhaust capacity
Low pressure drop
Very good silencing
190
Air preparation
accessories
Pressure relief valve
Series USV
G1/8, G1/4
With adjustable opening
pressure.
Opening pressure range:
14 bar
37 bar
System Spring loaded poppet valve with adjustable
opening pressure
Type USV-1/8 USV-1/4
Port size G1/8 G1/4
Installation In any position
Temperature T
min
T
max
C
C
0
+90
Medium Compressed air
Opening pressure Bar 14 or 37 (adjustable)
Material Brass, NBR
Pressure relief valve Type: USV-..
SW 16
3
G 1/8
G 1/4
7
2
7
Order instructions
Description Port size Order instructions
Type Order No.
Opening pressure 14 bar
G1/8 USV-1/8 KY 4093
G1/8 USV-1/8 KY 4065
G1/4 USV-1/4 KY 4094
G1/4 USV-1/4 KY 4066
Dimensions in mm
191
Air preparation
accessories
Special oil for oil
mist lubricator
Viscosity VG32
Use For all HOERBIGER lubricator systems
Specially tried and tested for compatibility with valve and cylinder
seals as well as polycarbonate plastic bowls.
Viscosity Viscosity class VG 32 in line with ISO 3448
5C 250 mm
2
/s (cst)
20C 100 mm
2
/s (cst)
40C 32 mm
2
/s (cst)
When using below freezing point (0C) it is necessary to consult us.
Contents 1 liter
Order No: KY8766
192
Your competent partner with a worldwide
service and sales network.
HOERBIGER-Origa GmbH
Industriestr. 8
70794 Filderstadt, Germany
Tel +49 7158 17030
Fax +49 7158 64870
info-hode-sales@hoerbiger.com
Hotline DE:
01805 432 666
www.hoerbiger.com
A4P006EX61CBAI30X
AT
AU
CH
CN
FR
GB
IT
NL
NO
MY
SE
US
HOERBIGER-Origa Pneumatik GmbH Dr. Alexander-Schrf-Strae 12 AT-2700 Wiener Neustadt
Tel +43 2622 26071-269 Fax +43 2622 26071-266 info-hoat-sales.pn@hoerbiger.com
HOERBIGER Australia Pty. Ltd. 17-19 David Street AU-3175 Dandenong, Victoria
Tel +61 3 9793 9488 Fax +61 3 9706 8152 info-hoau-sales@hoerbiger.com
HOERBIGER-Origa AG Industriestr. 30 CH-8112 Otelngen (Zurich)
Tel +41 44 846 6860 Fax +41 44 846 6870 info-hoch-sales@hoerbiger.com
HOERBIGER (Wuxi) Automation Technology CO., Ltd Science & Technology Business Incubator, Anzhen Xidong Park, Xishan EDZ Wuxi 214105, P.R.China
Tel +86 510 8520 3468 Fax +86 510 8520 3498 info-wuxi@hoerbiger.com
HOERBIGER Origa SAS 9 Avenue du Qubec FR-91978 Courtaboeuf Cedex
Tel +33 1 69 29 22 00 Fax +33 1 69 29 22 10 info-hofr-sales@hoerbiger.com
HOERBIGER-Origa Ltd. Unit 12 Brunel Court Waterwells Business Park Gloucester GL2 2AL, UK
Tel +44 8700 600655 Fax +44 8700 600656 info-hogb-sales@hoerbiger.com
HOERBIGER Origa SRL S.P. 14 Rivoltana, 35 int. 4 IT-20096 Pioltello Mi
Tel +39 02 92 16 65 53 Fax +39 02 92 16 67 77 info-hoit-sales@hoerbiger.com
HOERBIGER-Origa B.V. Plaza 11C NL-4782 SL Moerdijk
Tel +31 168 356 600 Fax +31 168 356 601 info-honl-sales@hoerbiger.com
HOERBIGER Origa AS Postboks 2173 Str ms NO-3003 Drammen
Tel +47 3 288 08 40 Fax +47 3 282 83 20 info-hose-sales@hoerbiger.com
HOERBIGER-Origa Sdn Bhd No. 10 & 12 Lorong IKS Juru 3 MY-14100 Juru, Simpang Ampat, Penang
Tel +60 4 508 10 11 Fax +60 4 508 21 22 info-hosg-sales@hoerbiger.com
HOERBIGER-Origa AB Kungsgatan 14, Box 67 SE-73622 Kungsr
Tel +46 227 411 00 Fax +46 227 411 29 info-hose-sales@hoerbiger.com
HOERBIGER-Origa Corporation 100 West Lake Drive IL-60139 Glendale Heights, Illinois, USA
Tel +1 630 871 830-0 Fax +1 630 871 1515 info-hous-sales@hoerbiger.com

Airprep 00 A4P006E

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Airprep 00 A4P006E

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Air preparation units ...

ORIGA simply the rst

Residual oil amount mg/m

Residual oil amount mg/m

Oil mist lubricator Type: MLS-06, -08

Min. pressure difference p

Min. pressure difference p

Outlet pressure variation with uctuation inlet

Filter-regulator Type: SK-1/4, 3/8

Condensate drainage Constant oil drip rate

Condensate drainage Constant oil drip rate

Oil mist lubricator

All rights, errors, and changes reserved

Oil relling plug Oil adjusting screw

only for type

Oil/air ratio Constant oil drip rate

Oil/air ratio Constant oil drip rate

All rights, errors, and changes reserved

oil relling plug

Start-stop valve, CNOMO connections

All rights, errors, and changes reserved

All rights, errors, and changes reserved

Outlet pressure variation with

connection SAE ange

connection SAE ange

All rights, errors, and changes reserved

connection SAE ange

connection SAE ange

connection SAE ange

oil relling screw

All rights, errors, and changes reserved

Operating pressure range (bar)

All rights, errors, and changes reserved

All rights, errors, and changes reserved

All rights, errors, and changes reserved

Version with 5 PIN connector M12 x 1, straight

Version with 5 PIN connector M12 x 1, elbow

Single base plate Port size G1/4, straight

All rights, errors, and changes reserved

All rights, errors, and changes reserved

Pressure regulating valve Type: MRS-08

Pressure regulating valve for use with water

Pressure regulating valve

Filter-water-separator Type: SF-1/4-5D (0 to 30 bar)

Pressure regulating valve for weight compensation Type: SR-1/4-PE-MW, SR-3/8-PE-MW

Precision pressure regulating valve Type: XRP-08-8, -4, -08

Type: LUBE-08, 10, 15, 20, 25

All rights, errors, and changes reserved

Type: L10i, L10e

oil tube 2.5/1.5

Coupling kit Type: K

G1/8 (air connection)

G1/8 (air connection)

Oil reservoir, unpressurized - Type: B-04

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