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WPS and PQR Checklist

This document provides a checklist of variables for WPS (Welding Procedure Specification) and PQR (Procedure Qualification Record) forms. It includes over 50 variables organized by paragraph and process that must be indicated on the forms. Variables are classified as essential, supplementary essential, or nonessential based on whether a change requires requalification of the WPS. A legend at the bottom explains the classifications and how variables should be indicated on the forms.

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shabbir626
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585 views2 pages

WPS and PQR Checklist

This document provides a checklist of variables for WPS (Welding Procedure Specification) and PQR (Procedure Qualification Record) forms. It includes over 50 variables organized by paragraph and process that must be indicated on the forms. Variables are classified as essential, supplementary essential, or nonessential based on whether a change requires requalification of the WPS. A legend at the bottom explains the classifications and how variables should be indicated on the forms.

Uploaded by

shabbir626
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WPS & PQR Check List

PARAGRAPH SMAW QW-402 JOINTS .1 in groove design .4 - of backing in single sided weld .5 + of backing and chemical composition .10 in root spacing .11 nonfusing retainers QW-403 Base Metal .5 in group number QW-422 .6 T Limits impact .7 T/t Limits > 8 in. (203 mm) .8 T Qualified .9 t pass > 1/2 in. (13 mm) .10 T Limits Qualified (Short Circuit Arc) .11 P-N Qualified .13 P-N 5/9/10 QW-404 Filler Metals .3 Size .4 F-N .5 A-N .6 Diameter .7 Diameter > 1/4 in. (6 mm) .9 Flux/Wire Classification .10 Alloy flux .12 AWS classification .14 Filler .22 Consumable insert .23 Filler metal product form (Solid/metal or flux-cored) .24 Supplemental Filler Metal .25 Supplemental Powder Filler metal .26 > Supplemental Powder Filler metal .27 Alloy elements .29 Flux designation .30 t .32 t Limits (Short Circuit Arc) .33 AWS Classification .34 Flux Type .35 Flux/Wire Classification .36 Recrushed Slag .50 Flux QW-405 Positions .1 + Position .2 Position .3 Vertical Welding QW-406 Preheat .1 Decrease > 100F (56C) .2 Preheat maintenance .3 Increase > 100F (56C) (IP) N N N N SAW N N N N GMAW/ FCAW N N N N GTAW N N N N N

S S E E E E E E E E E E

S S E E E E E E

S S E E

S S

E E

N E E N S E E S S E N E E E E N E N E S E N N E N E E N E N E E E E E E S E E N E E N E E

N S N

N S

N S N

N N

E N S

E N S

E N S

E S

WPS & PQR Check List


PARAGRAPH SMAW QW-407 PWHT .1 PWHT .2 PWHT ( Time & Temperature Range) .4 T Limits QW-408 Gas .1 Trailing or composition .2 Single, mixture or % .3 Flow rate .5 or Backing flow .9 - Backing or composition .10 Shielding or trailing QW-409 Electrical Characteristics .1 > Heat input .2 Transfer Mode .3 Pulsing I .4 Current or Polarity .8 I & E Range .12 Tungsten electrode QW-410 Technique .1 String/Weave .3 Orifice cup, or nozzle size .5 Method of cleaning .6 Method of back gouge .7 Oscillation .8 Tube to Work distance .9 Multi to single pass per side .10 Single to multi electrodes .11 Closed to out of chamber welding .15 Electrode spacing .25 Manual or Automatic .26 Peening E S E E E S E SAW GMAW/ FCAW E S E E S GTAW

N E N N E E E E E

N N N

S E

S N N N N

N N

N N

N N

N N N

N N N N N N N N N N

N N N N N N N E N N N

N N N N N S S N N N N N

S S

S S

N N

LEGEND
+ Addition - Deletion > Increase/greater than < Decrease/less than Uphill Downhill Forehand Backhand Change

E = Essential Variables which must be indicated on both the WPS and recorded on the PQR. Any changes to these variables
require requalification of WPS.

S = Supplementary Essential Variables must be indicated on the WPS and Recorded on the PQR when Impact Testing is
required. Changes to these variables when Impact testing is performed require requalification of WPS.

Nonessential variables must be indicated on the WPS but when changed do not require requalification of WPS.

NOTE: WPSs are to indicate all Essential, Nonessential and Supplementary Essential variables. Do not indicate variables which are not used as NA they are applicable and should be entered on the WPS as None or Not used.

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