Flanges, Gaskets, Nuts & Bolts

flanges, gaskets,
nuts & bolts

CTS COpper
14.1
flange summary
14.3
flange codes
14.4
For Copper Tube AS1432 / For Steel & Stainless Steel Pipe
flange gaskets
14.6
Compressed Fibre & Rubber / Spiral Wound
nuts, bolts & allthread
HVAC
14.8
CTS Copper Flange Adaptor

The CTS Copper Flange is an innovative, labour saving and
inexpensive method of making anti-electrolysis flange connections
whenever using copper tube. Applications include all butterfly and
flanged gate valve installations, along with pumps, boilers, chillers,
backflow devices etc. The fast and easy way to connect copper tube
to flanged valves and equipment.
FLANGE TYPES
CTS Copper Flange Adaptor Female
Table E Flanges
Table D Flanges
PN17 U/Ground Flanges
Table H Flanges
ANSI Flanges
DIN 16 Flanges
Also available for copper roll groove applications in 150lb and 300lb.
STANDARDS
WaterMarked to AS3688, Lic WMKA1344.
ANSI Flange Adapters suitable for Gas Applications up to 2MPa.
PRESSURE RATING
Flange type

Working
Pressure
Max Hydrostatic
Test Pressure
Table D
Table E
Table H
DIN 16
ANSI 150 & 300
700 kPa
1400 kPa
1400 kPa
1400 kPa
1400 kPa
1050kPa
flanges, gaskets, nuts & bolts CTS Copper Flange Adaptor
CTS Flange - Unique Electrolysis Protection
MATERIALS
CTS Copper Flange Adaptor Male
Capillary Socket fitting Copper, manufactured to AS3688

Flange Carbon Steel, powder coated
Electrolysis Insulator EPDM Rubber
ADVANTAGES
100% Electrolysis protection with copper to steel, cast
connection.
Saves time, saves money. The brazing time required to complete
a satisfactory joint between the copper companion flange and the
tube is up to 20% less than the brazing time required to attach a
bronze flange.
Time needed to align bronze flange with its opposing fitting is
eliminated totally. The fully floating CTS steel backing flange can
be freely rotated around the joint to match a fixed flanged without
using force.
The CTS flange functional efficiency is enhanced by features such
as automatic central positioning of the flange due to the unique
design of the insulator, which ensures a positive seal.
CTS flange eliminates the requirement for bolt insulation kits
needed to prevent electrolysis between other flanges.
No cracking or warping due to overheating, or cooling too rapidly.
Save money on gases and solder. No extra costs such as
dielectric insulators.
Burst pressure tested to 1000PSI. Temperature range -19C to
+134C
100% lead free.
December 2012
14.1
flanges, gaskets, nuts & bolts CTS Copper Flange Adaptor

Installation
Installation of CTS Flanges is simple, quick and effective. The failsafe
method ensures correct installation every time.
The unique CTS Electrolysis Insulator ensures long life and 100%
electrolysis protection.
The CTS Flange Range is comprehensive and together with Copper
Component Flange selection will suit all piping / joining applications.
1. Place backing flange over Cu and insert Cu adaptor.
2. Solder/Braise Cu Adaptor then allow to cool.
8
3
3. Place insulator over Cu Adaptor and between backing flange then

complete installation and tighten bolts in diagonal sequence.
5
6
4
2
7
Example of a typical finished

Flange installation
Torque Tightening
Sequence
TRADELINK industrial CTS COPPER FLANGE ADAPTOR FEMALE CODES

SIZE
TABLE E
TABLE D
TABLE H
ANSI 150
DIN 16
15
124291
124291
124296
124299
20
124292
124292
124297
124300
25
124293
124293
124298
124301
32
120608
120608
120716
120583
120593
40
120609
120609
120717
120584
120594
50
120610
120610
120718
120585
120595
120596
65
120611
120611
120719
120586
80
120612
120612
120720
120587
120597
100
120613
120603
120721
120588
120598
125
120614
120604
120722
120589
120599
150
120615
120605
120723
120590
120600
200
120616
120606
120724
120591
120601
250
120617
120607
120725
120592
120602
300
124294
350
124295
ANSI 150
DIN 16
124546
TRADELINK industrial CTS COPPER FLANGE ADAPTOR MALE SUIT PRESS FIT CODES
SIZE
14.2
TABLE E
TABLE D
TABLE H
40
124552
124552
124557
124541
50
124553
124553
124558
124542
124547
65
124554
124554
124559
124543
124548
80
124555
124555
124560
124544
124549
100
124556
124551
124561
124545
124550
The information provided in this catalogue is based on original manufacturers designs and specifications and subject to change without
notice. Crane Distribution accepts no liability for the accuracy of the information or the availability of products.
FLANGE summary
Tradelink Industrial is a supplier of flanges to the following standards:
AS2129 (Australian standards)
ANSI B16.5 (American standards)
Blind
BS4504 (British standards)

- generally equivalent to DIN standard flanges
Materials
Cast Steel
Forged Steel
Malleable Iron
Stainless Steel
Brazing Metal for Copper Tube
Welding Neck
Slip-on
Sizes
Tradelink Industrial stocks flanges in sizes up to 300mm (12) with
larger sizes available on request.
Refer to pages 1.12 to 1.23 for dimensional details of AS, ANSI, BS,
& DIN Flanges.
Socket Type Welding
Orifice
Refer to page 14.1 for CTS flange details.
flanges, gaskets, nuts & bolts FLANGE SUMMARY
Flange Standards
Range
Flange Codes for uPVC Pressure Pipe

PVC Pressure Pipe
Lap Joint
Reducing
uPVC Pressure Pipe Flanges
CAT 16 Full Face Flange

From 15mm to 195mm
CAT 16R Table 'E' metal backing ring

From 50mm to 195mm
Size
Cat 16
Full Face
Flange
15
012106
20
012107
25
012108
32
012109
40
012110
50
012111
Cat 16A
Backing
Ring Metal
012123
65
012112
80
012113
012124
100
012114
012125
125
012115
150
012116
200
012117
012126
CAT 16G Neoprene gasket

From 50mm to 195mm
December 2012
14.3
flanges, gaskets, nuts & bolts FLANGE CODES FOR COPPER TUBE AS1432
FLANGE CODES fOR copper tube AS1432

Screwed - BSP Female
Size
Blind
Brazing Metal
AS2129
Class E
Brazing Metal
Size
AS2129
Table D
15
AS2129
Table E
AS2129
Table D
15
021501
021501
20
021625
021625
20
021503
021503
25
021626
021626
25
021505
021505
32
021627
021627
32
021507
021507
40
021628
021628
40
021508
021508
50
021629
021629
50
021509
021509
65
021630
021630
65
021512
021512
80
021631
021631
80
021513
021513
100
021633
021632
100
021514
021594
125
021811
021812
125
021515
021810
150
021635
021634
150
021516
021808
200
021517
Slip-on
Size
Brazing Metal
DIN 2501
Table 16
ANSI
Class 150
AS2129
Table D
AS2129
Table E
15
021537
021537
20
021538
021538
25
32
021552
021580
AS2129
Table H
Undrilled
021539
021539
021532
021705
021540
021540
021533
021720
021541
021541
021534
021734
021542
021542
021535
021736
40
021581
50
021582
021553
65
021583
021554
021543
021543
021536
021737
80
021584
021555
021544
021544
021545
021738
021739
100
021585
021521
021556
021567
021547
125
021586
021522
021814
021546
021548
021740
150
021587
021558
021577
021549
021576
200
021589
021578
225
250
300
021523
021518
021520
021519
For CTS Flange codes see page 14.2.
14.4
FLANGE CODES for steel & stainless steel pipe

Steel Black
Slip On
Size
Blind
AS2129
Table E
AS2129
Table H
DIN 2501
Table 16
15
024519
024529
20
024520
024530
018046
024558
25
024521
024531
018047
024559
ANSI
CL 150
ANSI
CL 300
Screwed
ANSI
CL 150
AS2129
Table E
AS2129
Table E
AS2129
Table H
DIN 2501
Table 16
10
024539
018064
018032
024540
024550
024541
024551
018141
32
024522
024532
018048
024560
018066
024552
018142
40
024523
024533
018050
024561
018068
018033
018085
024543
024553
018143
024534
018052
024562
018070
018034
018086
024544
024554
018144
024555
018146
50
018084
65
024525
024535
018054
024563
018072
018035
018087
024545
80
024526
024536
018056
024564
018074
018036
018088
024546
100
024527
024537
018041
024566
018076
018037
018078
024547
018062
018042
024567
018038
018080
125
150
018043
024587
018039
018082
200
018044
024588
018040
018083
250
018058
300
018060
024589
024557
018148
018031
018030
For Steel Pipe
For Steel Pipe

Plate Black Steel
Size
018147
Slip on Weld
AS2129
Table D
AS2129
Table E
Galvanised Malleable Iron

Blind
AS2129
Table H
AS2129
Table D
Size
AS2129
Table E
Oval
Round
DR
Drilled
Undrilled
10
10
023747
15
023697
023708
023727
023748
023728
023749
15
023464
023602
023562
20
023698
023709
20
023465
023603
023563
25
023699
023710
023729
023750
25
023466
023604
023564
32
023700
023711
023730
023751
32
023467
023605
023565
40
023701
023712
023731
023752
40
023468
023606
023566
50
023702
023713
023732
023753
50
023469
023607
023567
65
023714
023733
023754
65
023470
023608
023568
80
023715
023734
023755
80
023471
023609
023569
100
026716
023735
023756
023570
125
100
023432
023524
023610
125
023433
023525
018062
150
023434
023526
023611
200
023435
023527
023612
023437
023438
023571
150
023572
200
023600
225
250
250
300
300
flanges, gaskets, nuts & bolts flange codes for steel & stainless steel pipe
For Steel Pipe
023736
For Stainless Steel Pipe

Slip on
AS2129
Table D
Size
20
25
035208
035209
S/S 304
S/S 316
December 2012
32
035199
035210
40
50
65
80
100
035200
035201
035202
035203
035204
035211
035212
035213
035214
035215
125
150
035216
035217
14.5
flanges, gaskets, nuts & bolts flange gaskets compressed fibre & rubber
flange gaskets compressed fibre & rubber

Stock Gaskets
A wide range of standard pipe flange gaskets in British Standard,
Australian Standard tables as well as ASA gaskets in both IBC
(Ring) for raised face flanges or full face for flat face flanges. Other
international standards are also available.
Gasket and Bolt Set

Size
Composite - Gas
Gaskets
Rubber - Water
DIN 16
AS2129
Table D
AS2129
Table E
AS2129
Table D
AS2129
Table E
40
026988
026977
026977
026966
026966
50
65
80
100
125
150
200
026989
026990
026991
026992
026993
026998
027024
026978
026979
026980
026981
026983
026984
026986
026978
026979
026980
026982
026983
026985
026987
026967
026968
026969
026970
026972
026973
026975
026967
026968
026969
026971
026972
026974
026976
Sizes for Bolts included in Gasket and Bolt Sets

Size
Table D
Table E
DIN 16
40
4: M12 x 50
4: M12 x 50
4: M12 x 65
50
65
80
100
125
150
200
4: M16 x 60
4: M16 x 60
4: M16 x 60
4: M16 x 60
8: M16 x 65
8: M16 x 65
8: M16 x 70
4: M16 x 60
4: M16 x 60
4: M16 x 60
8: M16 x 65
8: M16 x 65
8: M20 x 75
8: M20 x 80
4: M16 x 70
4: M16 x 70
8: M16 x 70
8: M16 x 75
8: M16 x 75
8: M20 x 90
12: M20 x 90
Natural Rubber Insert

Size
Full Face
DIN 2501
Table 16
AS2129
Table E
AS2129
Table D
AS2129
Table H
15
021911
021656
021656
023472
20
021913
021658
021658
023475
25
021915
021660
021660
023478
32
021917
021662
021662
023482
40
021923
021664
021664
023487
50
021896
021666
021666
023492
65
021897
021668
021668
023497
80
021898
021670
021670
023503
100
021925
021676
021672
023504
125
021926
021600
021678
023509
150
021927
021601
021682
023510
200
021928
021602
023631
023516
250
021929
023633
023632
300
021930
021603
023635
023517
Key - Qty: Bolt Size x Length (mm)
Tradelink Industrial Gasket Codes

Gaskets
Compression Fibre - Non Asb suit water 1.5mm
Size
15
20
25
32
40
50
65
80
100
125
150
200
250
300
14.6
Full Face
Ring
DIN 2501
Table 16
ANSI
Class 150
AS2129
Table D
AS2129
Table E
AS2129
Table H
AS2129
Table D
AS2129
Table E
021655
021657
021659
021646
021647
021648
021649
021650
021651
021652
021653
021654
021661
021663
023518
023523
023543
023544
023545
023546
023547
023548
023549
023550
023561
023594
023599
023601
021691
021692
021693
021694
021695
021696
021697
021698
021706
021700
021701
021702
023613
021704
021691
021692
021693
021694
021695
021696
021697
021698
021699
021604
021605
021606
021703
021607
023641
023642
023643
023644
023645
023646
023647
023648
023649
023650
023651
023652
023653
023654
023656
023657
023658
023659
023660
023667
023668
023669
023670
023656
023657
023658
023659
023660
023667
023668
023669
023670
flange gaskets spiral wound

A major requirement of any gasket is its ability to recover under
variable loads. The effects of pressure and temperature fluctuations,
temperature differences across the flange face together with flange
rotation, bolt stress relaxation and creep, demand a gasket with
adequate flexibility and recovery to maintain a seal under variable
and uneven loading. Spiral wound gaskets meet this requirement.
Flange Insulating Gaskets
Flange Insulation Sets are designed to assist in combating the
effects of corrosion and can be used to provide electrical insulation
in flanged pipe systems, by offering precision made components from
a range of proven high quality materials.
These sets are available in three types:
Type E - Full Face,
Type F - Raised Face,
Type D - Ring Groove.
Each set comprises:
One central gasket either 1/8 thick flat section or an oval section
ring type.
One full length insulating sleeve per bolt.
Two insulating and two plated steel washers per bolt.
One 1/4 thick
plated steel washer
for each nut.
One
One full length
insulating
insulating
washer for One 1/8
sleeve for
each nut. thick plated
each bolt.
steel washer
One
1/8 thick
for each nut.
insulating
insulating
washer for
gasket.
each nut.
Tradelink Industrial
Insulating Flange Gasket Kit codes
Size
ANSI
Class 150
AS 2129
Table E
40
021872
021844
50
021874
021846
65
021875
021848
80
021876
021859
100
021878
021860
125
021879
021862
150
021960
021864
200
021964
021866
250
021965
021868
300
022498
021870
flanges, gaskets, nuts & bolts flange gaskets spiral wound
Spiral Wound Gaskets
Dimensional information required when ordering gaskets.
December 2012
14.7
flanges, gaskets, nuts & bolts nuts, bolts & allthread

Zinc Plated Bolts, Nuts & Washers
Thread

Metric

BSW
Zinc Plated Studding - Allthread Rod
Diameters Lengths
M5 to M24
20mm to 150mm
1/4" to 3/4"
3/4 to 8"
Diameters Lengths
M3 to M24
1000mm to 3000mm
1/8" to 1"
1" to 12"
Also available a selection of galvanised bolts and nuts and stainless steel bolts and nuts.
Tradelink Industrial Codes
Bolt & Nut Hex
Zinc Plated Steel
Length
(mm)
20
Metric
6mm
8mm
10mm
012314
012334
012398
12mm
16mm
20mm
24mm
M16
25
012315
012335
012399
012418
012620
021762
30
012316
012336
012400
012419
012621
021763
35
012317
012337
012401
012420
012622
40
012318
012338
012402
012421
012623
012717
M20
021764
021765
021895
45
012319
012339
012403
012422
012624
012310
50
012320
012340
012404
012423
012625
012718
55
012321
012341
012405
012424
012626
60
012322
012342
012406
012425
012627
012719
021767
021907
65
012323
012343
012407
012426
012628
012313
021768
021900
70
012324
012344
012408
012610
012629
012720
75
012325
012345
012409
012611
012630
021904
021766
021905
021906
012606
021769
021901
021770
021902
021771
021980
021773
021982
80
012326
012346
012410
012612
012631
90
012327
012347
012411
012613
012632
100
012328
012348
012412
012614
012633
021774
021983
012303
021775
021984
110
120
012329
012349
012413
012615
130
012330
012350
012414
012415
012416
140
150
14.8
Thread

Metric
BSW
012332
012352
020644
012634
012333
021776
021985
012616
012635
012359
021777
021903
012617
012636
012651
012618
012637
012657

Threaded Rod
Length
(mm)
Threaded Rod
Length
(in x ft)
Metric
Zinc/P
BSW
Zinc/P
4 x 600
3/16 x 3
029264
5 x 600
1/4 x 2
029316
6 x 600
1/4 x 3
029318
6 x 1000
1/4 x 12
029300
8 x 600
5/16 x 3
029320
029322
8 x 1000
029302
5/16 x 12
8 x 3000
029304
3/8 x 2
029324
10 x 600
029306
3/8 x 3
029326
3/8 x 12
029328
10 x 900
029310
1/2 x 3
10 x 3000
029312
1/2 x 12
029334
12 x 1000
029262
5/8 x 3
029280
12 x 3000
029314
3/4 x 3
029281
7/8 x 3
029282
1x3
029283
10 x 1000
15 x 600
16 x 1000
029242
16 x 3000
029248
20 x 1000
029244
22 x 1000
029245
24 x 1000
029246
flanges, gaskets, nuts & bolts nuts, bolts & allthread
Tradelink Industrial Codes
Bolt & Nut Hex

Zinc PLated Steel
Length
(mm)
BSW
1/4
5/16
3/8
3/4
011107
011122
011138
1/2
5/8
011108
011123
011139
011153
012087
011109
011124
011140
011154
012088
3/4
011110
011125
011141
011155
012089
011111
011126
011142
011156
012090
011112
011127
011143
011157
012091
012177
011113
011128
011144
011114
011129
011145
011159
012093
012178
012176
011115
011130
011146
011160
012094
012179
011116
011131
011147
011161
012095
012180
012096
012181
012098
012182
011117
011132
011148
011162
011118
011133
011149
011163
011119
011134
011150
011164
011151
011165
011152
011166
5
6
011120
011135
012099
012100
012101
December 2012
14.9

Flanges, Gaskets, Nuts & Bolts

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Flanges, Gaskets, Nuts & Bolts

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flanges, gaskets,

nuts & bolts

Compressed Fibre & Rubber / Spiral Wound

nuts, bolts & allthread

CTS Copper Flange Adaptor

CTS Copper Flange Adaptor Female