CURRICULUM of COMPETENCY UNIT (CoCU)

Sub Sector ELECTRICAL POWER

Job Area SINGLE PHASE ELECTRICAL INSTALLATION & MAINTENANCE
Competency Unt Tt!e SINGLE PHASE MOTOR & MOTOR CONTROL INSTALLATION
Competency Unt "e#crptor
Single phase motor and motor control installation is an activity that covers the competency requirements for the installation of Single
Phase motor and motor control based on installation specification and procedures in accordance with Electrical Act 1990, Electrical
egulation 199! and other related rules and regulations body and statutory requirements" #he personnel who are competent in the
single phase motor and motor control must be able to interpret installation manuals and procedures, carry out single phase motor
and motor control installation, inspect single phase motor and motor control functionality and to conduct continuity, polarity,
insulation resistance and earthing resistance testing"
Competency Unt Co$e
Competency
Type
Core Le%e! 2
Trann&
"uraton
200
Cre$t
'our#
Work Activities Related Knowledge Applied Skills
Attitude / Safety /
Environmental
Training
Hours
Delivery
ode
Assessment !riteria
1" $dentify single
phase motor %
motor control
installation
specifications
and procedures
i" #ypes of single phase
motor
Squirrel cage
induction motor
&apacitor start
&apacitor run
epulsion motor
Shaded poles
'niversal motor
Synchronous motor
ii" #ypes of single phase
motor control
(orward everse
)irect *nline +)*,-
iii" Single phase motor main
control components and
1. hours ,ecture i" $nstallation single
phase motor %
motor control
according
requirements
ii" All specification
and requirements
follow
manufacturing
manual/handboo0
41
Work Activities Related Knowledge Applied Skills
Attitude / Safety /
Environmental
Training
Hours
Delivery
ode
Assessment !riteria
accessories
iv" Single phase control circuit
components and
accessories
v" 1agnetic contactor and
overload relay
vi" Electrical Act % egulation
and Standard
Energy &ommission
Act .001
Electricity Supply Act
1990 +Act !!2-
Electrical egulation
199!
1S 19345 .004 / $E&
4034!
1S 19295 .002 +&*P-
Electrical $nstallation of
6uildings 7 &ode of
practice +&*P-
6ased on latest
instruction by
regulatory body
vii" *ccupational Safety %
8ealth Act 91! +*S8A-
199!
viii" Authorisation requirement
to access site such as5
:reen card
Safety passport
42
Work Activities Related Knowledge Applied Skills
Attitude / Safety /
Environmental
Training
Hours
Delivery
ode
Assessment !riteria
i" )etermine single phase
motor
ii" )etermine single phase
motor control
iii" )etermine single phase
motor main components
and accessories
iv" )etermine single phase
control circuit components
and accessories
i;" )etermine magnetic
contactor and overload
relay as required
Attitude:
i" Adhere to safety
regulation
Safety:
i" 'se appropriate
PPE during carry
out wiring
practical
ii" Safety tools %
equipment in
proper order
.! hours )emonstration,
*bservation %
Practical
." Prepare single
phase motor and
motor control
installation,
maintenance,
tools, equipment
i" Single line drawing
1ain circuit
&ontrol circuit
Protection devices
ii" ,ocation of motor % motor
control installation devices
14 hours ,ecture i" 1otor % motor
control installation
including devices
allocated
ii" Selection of
sensing devices
used at corrected
43
Work Activities Related Knowledge Applied Skills
Attitude / Safety /
Environmental
Training
Hours
Delivery
ode
Assessment !riteria
including
Platform structure
'nderwater
Surface
<eather proof
Protection devices
Sensing devices
o #imer
o #hermal
o ,imit
o (low
o ,atching relay
iii" Single phase motor % motor
control maintenance
Periodically chec0
Preventive
maintenance
&orrective
maintenance
iv" Single phase motor % motor
control installation tools,
equipment and materials
v" Single phase motor % motor
control testing equipment
,& meter
otation meter
1ultimeter
$nsulation tester meter
installation and materials
44
Work Activities Related Knowledge Applied Skills
Attitude / Safety /
Environmental
Training
Hours
Delivery
ode
Assessment !riteria
i" Select single line drawing
ii" Select location of motor %
motor control installation
devices
iii" )etermine single phase
motor % motor control
maintenance
iv" Select single phase motor
% motor control tools
v" Select single phase motor
% motor control testing
equipment Attitude:
i" &omply to rules
and regulation
3. hours )emonstration,
*bservation %
Practical
3" &arry out single
phase motor
installation
i" Schematic diagram
ii" Single phase motor
symbol
iii" 1ain % control circuit
iv" 1otor si=ing % rating
v" $nstallation procedure
vi" &ontrol panel accessories
vii" (unctionality of circuit
1. hours ,ecture i" Selection drawing
suitable with the
requirements and
location
ii" (ault rectified and
repaired
iii" &ircuit tested
i" ead and interpret
schematic drawing
ii" $dentify motor si=e and
rating
iii" $dentify types of motor
components and
accessories
.! hours )emonstration,
*bservation %
Practical
45
Work Activities Related Knowledge Applied Skills
Attitude / Safety /
Environmental
Training
Hours
Delivery
ode
Assessment !riteria
iv" $nstall single phase motor
and motor control
v" #esting the circuit
vi" epair the single phase
motor fault Attitude:
i" 1eticulous in
read and
interpreter
diagram
Safety:
i" 'se PPE
properly
ii" Adhere to
electrical Act %
regulation
!" &arry out single
phase motor
control
termination
i" $nstallation termination %
connection
ii" #ypes of circuit/connection
iii" #ype of load/connection
iv" Accessories connection,
fittings and function of tools
v" *peration of hand tools and
equipment
vi" &able color code/mar0ing
> hours ,ecture i" $nstallation,
termination %
circuit connection,
ensured fi;ed
ii" Platform in good
stability and fi;ed
firm
iii" (ollow chec0list
and instruction
manual according
to the
iv" 1ar0ed cable
according to code
at cable end
i" &onnect control circuit
ii" (i; components and
accessories
iii" $dentify type of
circuit/controls
.! hours )emonstration,
*bservation %
Practical
46
Work Activities Related Knowledge Applied Skills
Attitude / Safety /
Environmental
Training
Hours
Delivery
ode
Assessment !riteria
iv" &alculate electrical
load/circuit
v" $dentify correct location
vi" $dentify accessories and
fitting
vii" $dentify connection
terminal
viii" $dentify type of hand tools
and equipment
i;" $dentify cable color
code/mar0ing
;" $nspect cable termination
and installation
;i" Apply test procedures
technique Attitude:
i" 1eticulous in
read and
interpreter
diagram
Safety:
i" 'se PPE
properly
ii" &omply
electrical Act %
regulation
iii" &omply Act 91!
+*S8A-
iv" 'sed a proper
hand tools
47
Work Activities Related Knowledge Applied Skills
Attitude / Safety /
Environmental
Training
Hours
Delivery
ode
Assessment !riteria
9" $nspect single
phase motor and
motor control
functionality
i" #ypes and application of
protection devices
ii" #ypes of testing
$nsulation
&ontinuity
Polarity
Earthing
iii" Specification technical data
iv" *peration manual
1. hours ,ecture i" &ontinuity,
polarity, insulation
resistance and
earthing
resistance tested
i" )etermine testing and
measurement instruments
ii" &hec0 Protection devices
iii" &onduct insulation test
iv" &onduct continuity test
v" &onduct polarity test
vi" &onduct earthing test
vii" &onduct motor test run
+on load and off load-
viii" &ollect and record the
data
i;" &arry out house0eeping
activities
Attitude:
i" 1eticulous in
read and record
data
Safety:
i" 'se PPE
properly
ii" &omply
electrical Act %
regulation
.! hours )emonstration,
*bservation %
Practical
48
Work Activities Related Knowledge Applied Skills
Attitude / Safety /
Environmental
Training
Hours
Delivery
ode
Assessment !riteria
iii" &omply Act 91!
+*S8A-
iv" 'sed a proper
hand tools
v" Adhere
maintenance
procedure
vi" &ode of ethics
4" ecord single
phase motor and
motor control
installation"
i" ecording procedure
ii" #est record format/form
iii" eport writing s0ills
! hours ,ecture i" &hec0list, logboo0
and schedule
maintenance
report submitted
i" &ompile single phase
motor and motor control
maintenance data
ii" Prepare single phase
motor and motor control
installation report Attitude:
i" ?eatness
ii" 1eticulous in
writing report
> hours )emonstration,
*bservation %
Practical
49
Employa"ility Skills
!ore A"ilities Social Skills
01"01 $dentify and gather information
01"0. )ocument information, procedures or processes
0."01 $nterpret and follow manuals, instructions and S*P@s
0."0! Prepare brief reports and chec0list using standard form
03"01 Apply cultural requirements to the wor0place
03"09 )emonstrate safety s0ills
0!"0. Set and revise own obAectives and goals
0!"03 *rgani=e and maintain own wor0place
04"0. &omply with and follow chain of command
04"01 'nderstand system
04"03 $dentify and highlight problems
1" &ommunication s0ills
." &onceptual s0ills
3" $nterpersonal s0ills
!" 1ultitas0ing and prioriti=ing
9" SelfBdiscipline
4" #eamwor0
2" ,earning s0ills
>" ,eadership s0ills
Tools# E$uipment and aterials %TE&
'TES RAT'( %TE ) Trainees&
1" Schematic diagram
." 6loc0 )iagram
3" 1easuring and #est $nstruments
!" &omponents/Parts Specification
9" )istribution 6oards
4" #run0ing #ools
2" Equipment )ata 6oo0
>" Electrical Equipment
9" Electrical hand tools
1 5 1
1 5 1
1 5 1
1 5 1
1 5 .
1 5 1
1 5 1
1 5 1
1 5 1
50
10" Electrical 1echanical tools
11" Electrical power tools
1." Electrical Accessories
13" Electrical (ittings
1!" Electrical #esting $nstrument
19" )ouble $nsulated cable
14" <iring lead
12" <iring neil
1>" &ables
19" PC& #ape
.0" Standard *perating Procedure
1 5 1
1 5 1
1 5 1
1 5 1
1 5 1
1 5 1
1 5 1
1 5 1
1 5 1
1 5 1
1 5 1
1 5 1
References
RE*ERE+!ES
1" Stephen ahman" +.000-" $ndustrial 1otor &ontrol" &engage ,earning
." 'ndangB'ndang 1alaysia, .009, Akta Bekalan Elektrik 1990 dan Peraturan-Peraturan Elektrik 1994, Pindaan sehingga 2005, 1)& Publisher Sdn 6hd 1alaysia"
3. SuruhanAaya #enaga 1alaysia. Standard Pendaaian !alaysia "Ele#tri#al $nstallati%ns &f Buildings - !S $E' (0)(4* Dabatan Standard 1alaysia
!" #he $nstitution of Electrical Engineers, 199>, Peraturan-Peraturan +agi Pe,asangan Elektrik, Edisi 1(" :olden 6oo0s &entre Sdn 6hd
9" 6S 24215 .001 equirements for Electrical $nstallations +$EE <iring egulations, Si;teenth Edition- $nstitution of Electrical Engineers
51