Module 2: Solid Fossil Fuel (Coal) Lecture 7: Coal Classification, Composition and Basis

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Module 2: Solid Fossil Fuel (Coal)
Lecture 7: Coal classification, composition and basis

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Keywords: Coal formation, rank, fuel ratio, basis

2.1 Coal classification, composition and basis
Coal is called a fossil fuel because it was formed from the remains of vegetation that grew as
long as 400 million years ago. Most of our coal was formed about 300 million years ago, when
much of the earth was covered by steamy swamps. As plants and trees died, their remains sank to
the bottom of the swampy areas, accumulating layer upon layer and eventually forming a soggy,
dense material called peat. Over long periods of time, the earth's surface changed, and seas and
great rivers caused deposits of sand, clay and other mineral matter to accumulate, burying the
peat. Sandstone and other sedimentary rocks were formed above peat layer, and the pressure
caused by their weight squeezed out the water from the peat. Increasingly deeper burial and the
heat associated with it gradually changed the material to coal. Scientists estimate that 3 to 7 feet
of compacted plant matter was required to form 1 foot of bituminous coal. There are many
compositional differences between the coals mined from the different coal deposits worldwide.
Coal formation is a continuing process and some of our newest coal is a mere 1 million years
old. Today, in areas such as the Great Dismal Swamp of North Carolina and Virginia, the
Okefenokee Swamp of Georgia, and the Everglades in Florida, plant life decays and subsides,
eventually to be covered by silts, sands and other materials. Perhaps millions of years from now,
those areas will contain large coal beds.
For the use of coal in various purposes, there is a need of widely acceptable classification of
coal. The very old and earliest classification was based on the visual observation and the burning
characteristics of coal are as follows:
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Lignite or brown coal: Brown or Black color woody substances with high moisture contents
Bituminous coal: Black in color, easily ignites, and burns with flame and smoke.
Anthracite: Black color and lustrous, difficult to ignite and burns without flame.
In 1837, Regnault first classified the coal based on chemical composition in five categories on
the basis of total oxygen and nitrogen percentage using the ultimate analysis of coal.
In 1844, Walter R. J ohnson, divided them according to the ratio of fixed carbon to the volatile
matter which is defined as Fuel ratio. P Frazer (1887) used the fuel ratio to classify the various
coals and it was tabulated as
Coal Fuel Ratio
Dry anthracite 100-12
Semi anthracite 12-8
Sub-bituminous 8-5
Bituminous 5-0
The different types of coal are usually classified by rank which depends upon the degree of
transformation from the original source (i.e., decayed plants) and is therefore a measure of a
coals age. As the process of progressive transformation took place, the heating value and the
fixed carbon content of the coal increased and the amount of volatile matter in the coal
decreased. The method of ranking coals used in the United States and Canada was developed by
the American Society for Testing and Materials (ASTM) and is based on a number of parameters
obtained by various prescribed tests.
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The following table (Table 1) discusses about different grades of Indian coal, their characteristics
and uses.
Table 1. General Classification of Indian Coals (IS : 770-1964)
Type Name Symbol V.M. % at
90015
0
C
Unit coal
basis
Gross
Calorific
value kcal/kg
Chief uses
Anthracite Anthracite A
1
3-10 8330 - 8670 gasification,
producers,
domestic and
where intense
heating and
no smoke are
required.
Semi
anthracite
A
2
10-15 8440 - 8780 ,,
Bituminous Low volatile
(caking)
B
1
15-20 8670 - 8890 carbonization
for the
productions
of
metallurgical
coke
Medium
volatile
(caking)
B
2
20-32 8440-8780 ,,
High volatile
(caking)
B
3
over 32 8280-8610 coking coals,
gasification
High volatile
(semi caking)
B
4
over 32 8000-8440 Long-flame
heating
High volatile
(non caking)
B
5
over 32 7500-8060 Steam raising,
gasification,
long flame
heating
Sub-
bituninous
Non caking B
6
over 32 6940-7500 Steam raising,
Gasification
Lignites or
Brown coal
Normal
lignite
L
1
45-55 6110-6940 Steam raising,
briquetting
gasification
Canneloid
lignite
L
2
55-65 6940-7500 ,,
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Analysis of coal is also reported in terms of some arbitrary basis. These are,
1) Run-of-mine (ROM)
When the coal directly obtained from a mine is analysed by elemental or proximate
analysis, the data are called run-of-mine.
2) As-received
After extraction from mine, coal is transported to the receiver. The analysis data obtained
at this point is called as-received.
3) Air-dried
When analytical data are collected after air drying the coal at a standard condition of
40
0
C and 60% relative humidity, the data are called at air-dried basis.
4) Dry
When the effect of moisture content is removed from the analytical data, then that is said
as dry basis.
5) Dry and ash-free (d.a.f)
When the data are reported excluding the effect of ash content, then it is said d.a.f basis.
6) Dry and mineral matter free (d.m.m.f)
When effects of both moisture and mineral matter are removed from the analytical data,
then it is reported as d.m.m.f basis. This is the data of pure coal only.
7) Moist-mineral-matter-free
This is the basis where the effect of mineral matter is excluded, only pure coal and
moisture are taken to report the data.
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References:
1. McGraw Hill Encylopedia of Science & Technology, no. 4, 9
th
edition, McGraw Hill,
2002.
2. Fuels and combustion, S. Sarkar, 2
nd
edition, Orient Longman Ltd., 1990.
3. Fuels combustion and furnaces, J ohn Griswold, Chemical engineering series, McGraw
Hill Book Company, Inc. 1946.

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Keywords: Coal formation, rank, fuel ratio, basis

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