HAN4485 Manual
HAN4485 Manual
HAN4485 Manual
Assembly Manual
2 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
WARNING: Read the ENTIRE instruction manual to
become familiar with the features of the product before
operating. Failure to operate the product correctly can result
in damage to the product, personal property and cause
serious injury.
This is a sophisticated hobby product and NOT a toy. It must
be operated with caution and common sense and requires
some basic mechanical ability. Failure to operate this Product
in a safe and responsible manner could result in injury or
damage to the product or other property. This product is not
intended for use by children without direct adult supervision.
Do not attempt disassembly, use with incompatible
components or augment product in any way without the
approval of Horizon Hobby, Inc. This manual contains
instructions for safety, operation and maintenance. It is
essential to read and follow all the instructions and warnings
in the manual, prior to assembly, setup or use, in order to
operate correctly and avoid damage or serious injury.
Introduction
Few subjects are as magnificent in giant-scale as the mighty
P-47D Thunderbolt (aka The Jug). Its big, round-cowl
nose, stout airframe and wide stance landing gear make
for an imposing presence on any flight line. Now you can
experience the thrill of owning and flying a giant-scale Jug
without spending months at a workbench to do so.
The new Hangar 9
trim
scheme. It also includes a huge list of additional details like
functional flaps, wing guns, a dummy radial engine and a
painted fiberglass cowl with hidden mounting screws. Three
different sets of decals give you your choice of markings.
You even have the option of adding extra scale details like
a full-depth cockpit, Robart retracts and a retractable tail
wheel, all of which are sold separately.
Putting together a beautiful giant-scale warbird really doesnt
get much easier than this.
Product Support
For technical assistance with this product, please contact the
appropriate Horizon Product Support office. This information
is located in the back of this manual.
Specifcations
Wingspan 81.25 in (2.1m)
Wing Area 1164 sq in.(75.1 sq dm)
Fuselage Length 71 in (1.8m)
Weight Range 16.0 lb19.0 lb (7.308.60 kg)
Engine/Motor Size: 2-stroke 2640cc Gas
4-stroke 3036cc Gas
4-stroke 1.802.20 Glow
EP Power 160 with
EFLB50005S30 (2)
Radio 6+ channel with 8 servos
(7 servos for EP)
Notice
All instructions, warranties and other collateral
documents are subject to change at the sole discretion
of Horizon Hobby, Inc. For up-to-date product
literature, visit http://www.horizonhobby.com and click
on the support tab for this product.
Meaning of Special Language
The following terms are used throughout the product
literature to indicate various levels of potential harm
when operating this product:
NOTICE: Procedures, which if not properly followed,
create a possibility of physical property damage AND a
little or no possibility of injury.
CAUTION: Procedures, which if not properly followed,
create the probability of physical property damage AND a
possibility of serious injury.
WARNING: Procedures, which if not properly followed,
create the probability of property damage, collateral
damage, and serious injury OR create a high probability
of superficial injury.
Table of Contents
Using the Manual ..............................................................5
UltraCote Covering Colors .............................................5
Recommended Power Setups ...........................................5
Optional Retracts ..............................................................5
Transmitter Requirements.................................................6
Radio Equipment Requirements .......................................6
Optional Equipment ..........................................................6
Field Equipment Required .................................................6
Optional Field Equipment ..................................................6
Required Adhesives ..........................................................6
Hardware/Accessory Sizes ................................................6
Required Tools ..................................................................6
Before Starting Assembly .................................................7
Binding the Radio System ................................................7
Aileron and Flap Installation ..............................................7
Aileron and Flap Servo Linkage Installation ......................9
Fixed Main Gear Installation ............................................12
Optional Retractable Main Gear Installation ....................14
Rudder Installation ..........................................................17
Fixed Tail Wheel Installation ............................................18
Retractable Tail Wheel Installation ..................................21
Rudder and Tail Wheel Linkage Installation ....................23
Stabilizer and Elevator Installation ..................................25
Elevator Linkage Installation ...........................................28
Optional Electric Motor Installation .................................29
Gas Engine Installation ...................................................31
Fuel Tank Installation ......................................................33
Dummy Radial, Muffler and Cowling Installation ............35
Retract Servo Installation................................................37
Receiver, Receiver Battery and
Switch Harness Installation .....................................39
Canopy Installation .........................................................41
Canopy and Basic Interior Installation ............................41
Optional Cockpit Kit Installation ......................................42
Accessory Installation .....................................................43
Wing Installation .............................................................45
Decal Installation ............................................................46
Center of Gravity .............................................................48
Control Throws ...............................................................48
Before your first flight .....................................................49
Preflight ..........................................................................50
Range Test Your Radio ...................................................50
Safety Dos and Donts for Pilots ....................................50
Daily Flight Checks ..........................................................50
Limited Warranty ............................................................50
Warranty Services ...........................................................51
Compliance Information for the European Union ............52
Academy of Model Aeronautics
National Model Aircraft Safety Code ........................52
3 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
Included Parts Listing
ITEM QTY USE
Fuselage with mounted hatch 1
Canopy 1
Wing panels with servo covers 4
Ailerons 2
Flaps 2
Stabilizer 2
Elevators 2
Rudder 1
Cowling 1
Wing tube 1
Stabilizer tube 1
Fuel tank 1
BAG 1
Landing gear cover, inner 2 Main wheel
Landing gear cover, outer 2 Main wheel
Plastic silver louver 2 Engine exhaust
Plastic silver scoop 1 Lower turbo charger exhaust
Plastic hatch cover 1 Tail wheel cover
Molded plastic silver mast 1 Top of fuselage antenna mast
8mm x 100mm silver tube 1 Wing tip pitot tube
BAG 2
67mm x 138mm plywood plate 1 Tank cover
90mm x 60mm plywood plate 1 Receiver mount
Hook and loop straps 20mm x 250mm 2 Receiver and Battery
154mm x 100mm drill guides 3 Firewall drilling guides
BAG 3
3mm tail wheel wire 1
1
3
/4-inch tail wheel 1
Nylon tail wheel support mount 1 Fixed tail wheel mount
Nylon tail wheel support bracket 1 Fixed tail wheel bracket
Metal steering arm with setscrew 1 Fixed tail wheel steering arm
M3 wheel collar with setscrew 4 Tail wheel and tail wire support
4-40 x 1/2-inch socket head screw 6 Tail wheel mount
#4 flat washer 6 Tail wheel mount
BAG 4
6mm x 80mm silver aluminum tube 2 Machine gun
6mm x 60mm silver aluminum tube 2 Machine gun
6mm x 40mm silver aluminum tube 2 Machine gun
6mm x 20mm silver aluminum tube 2 Machine gun
1/2-inch x 13-inch black aluminum tube 1 Stabilizer tube
1/4-inch x 3-inch black aluminum tube 2 Stabilizer ant rotation tube
BAG 5
Hinge point 6 Flaps
Control horn 5 Aileron (2) Elevator (2) Rudder (1)
1/4-20 x 2-inch nylon bolt 2 Wing attachment
CA hinges 17 Aileron (6) Elevator (8) Rudder (3)
Clevis keepers 14 Aileron (4) Flap (4) Elevator (4) Rudder 2)
BAG 6
M2.5 x 10 screw 24 Servo cover Aileron (12), Flap (12)
M2.5 x 10 screw 15 Control horn Aileron (6), Elevator (6) Rudder (3)
M2.5 x 10 screw 5 Tail wheel cover (5)
4-40 x 1/2-inch socket head screw 6 Receiver mount (4), cockpit tub (2)
4-40 x 5/8-inch socket head screw 6 Cowl
#4 flat washer (black) 12 Cowl (6), receiver mount(4),cockpit (2)
8-32 x 1
1
/4-inch machine screw 4 Engine to engine mount
8-32 x 1-inch machine screw 4 Engine mount to firewall
8-32 lock nut 4 Engine to engine mount
8-32 blind nut 4 Engine to firewall
#8 flat washer 8 Engine bolts
BAG 7
4-40 metal clevis 14 Aileron (4), Flap (4), Rudder (2), Elevator (4)
2mm x 2-56 ball link 1 Carburetor arm
Pushrod connector with nylon retainer 1 Throttle pushrod to servo arm
M3 x 4 setscrew 1 Throttle
4-40 nut 14 Aileron (4) Flap (4) Elevator (4) Rudder (2)
4-40 x 76mm threaded pushrod 2 Aileron (2)
4-40 x 52mm threaded pushrod 2 Flap (2)
2-56 x 375mm threaded one end 1 Throttle
4-40 x 1135mm threaded pushrod 2 Elevator
4-40 x 1115mm threaded pushrod 1 Rudder
4-40 x 30
3
/16 threaded pushrod 1 Tail wheel mechanical retract
8-inch Pushrod housing 1 Throttle
BAG 8
Braided cable 1 Tail wheel steering
Copper tubing crimp 4 Steering cable
4-40 threaded eyelet 2 Steering cable
Wire eyelet 2 Steering cable to servo arm
4-40 metal clevis 2 Steering cable
4-40 nut 2
Pushrod connector with nylon retainer 2 Rudder cable to servo arm
M3 x 4 setscrew 1 Rudder
4 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
Contents of Kit and Parts Listing
BAG 9
6mm wire strut 2 Fixed main landing gear
Metal mounts 2 Fixed landing gear mounting
base
4mm setscrew 2 Wire strut to mounting base
6mm wheel collars with setscrew 4 Main wheel to strut
Allen wrench, 2mm 1
6/32 x 1-inch socket head screw 8 Landing gear
6mm plywood bracket 4 Landing gear door to fixed
gear
MISCELLANEOUS
22oz (650cc) fuel tank, unassembled 1
Plastic cap 1
Metal disc 1
M3 x 20 screw 1
Metal clunk 1
Copper tubing 2
Aluminum motor mount (left and right) 2
1
1
/4-inch x 29
3
/8-inch anodized tube 1 Main wing tube
5
1
/8-inch (130mm) scale wheel 2
Painted dummy engine and crankcase 1
3mm plywood assembled tray 1 Retract valve mount
3mm plywood spacer 8 Servo spacers
Plastic painted hub 1 Scale propeller hub
Plastic painted blade 4 Scale propeller blades
Decal sheet 2
ACCESSORIES
Plastic bomb 2
Plastic pylon 3 Bomb (2) center fuel tank (1)
Plastic centerline tank 1
4-40 x 4
1
/2-inch thumb bolt 2 Optional centerline tank
4-40 x 1/2-inch socket head screw 4 Bombs to pylons
4-40 x 1-inch socket head screw 4 Pylon to wing
OPTIONAL AVAILABLE PARTS
Cockpit tub
Plywood tub with seat, dash and side panels 1
Plywood headrest with plastic cushion 1
ELECTRIC POWER
EP motor mount 1
EP plywood battery tray 8
4-40 x 1/2-inch socket head cap screw 2
#4 flat washer (black) 2
1
17
18
12
14
13
2
2
3
4
7
5
6
8
7
7
7
8
8
9
10
11
15
16
Replacement Parts
1. HAN448501 Fuselage with Fin and Hatch
2. HAN448503 Stabilizer Set with Elevator
3. HAN448504 Rudder
4. HAN448505 Fiberglass Cowl
5. HAN448506 Canopy
6. HAN448507 Aluminum Wing and Stabilizer
Tube
7. HAN448510 Plastic Scale Detail Set
8. HAN448511 Scale Bomb Set and Scale Fuel
Tank with Pylons
9. HAN448512 Landing Gear Doors
10. HAN448514 Optional EP Motor Plywood
Standoff and Battery Tray
11. HAN448515 Optional Cockpit Tub with
Cockpit kit
12. HAN448516 Fuel tank 22oz
13. HAN448517 5
1
/
8
inch (130mm) Scale
8-spoke wheel
14. HAN448518 Fixed Wire Gear Struts
15. HAN448519 Tail Wheel Assembly
16. HAN2718 Scale Display Propeller
17. HAN448520 Right Wing Panel with Aileron
and Flap
18. HAN448521 Left Wing Panel with Aileron
and Flap
Items Not Shown
HAN448508 Pushrod Set
HAN448513 Decal Set
HAN448509 Hardware kit
5 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
Safety Precautions and Warnings
Read and follow all instructions and safety precautions
before use. Improper use can result in fire, serious injury
and damage to property.
Age Recommendation: Not for children under
14 years. This is not a toy.
COMPONENTS
Use only with compatible components. Should any
compatibility questions exist, please refer to the product
instructions, the component instructions or contact Horizon
Hobby, Inc.
FLIGHT
Fly only in open areas to ensure safety. It is recommended
flying be done at AMA (Academy of Model Aeronautics)
approved flying sites. Consult local ordinances before
choosing a flying location.
PROPELLER
Keep loose items that can get entangled in the propeller
away from the prop, including loose clothing or other objects
such as pencils and screwdrivers. Especially keep your
hands away from the propeller, as injury can occur.
BATTERIES
Notes on Lithium Polymer Batteries
Always follow the manufacturers instructions when using and
disposing of any batteries. Mishandling of Li-Po batteries can
result in fire causing serious injury and damage.
SMALL PARTS
This kit includes small parts and should not be left
unattended near children as choking and serious injury
could result.
Safe Operating Recommendations
Inspect your model before every flight to ensure it is
airworthy.
Be aware of any other radio frequency user who may
present an interference problem.
Always be courteous and respectful of other users in
your selected flight area.
Choose an area clear of obstacles and large enough to
safely accommodate your flying activity.
Make sure this area is clear of friends and spectators
prior to launching your aircraft.
Be aware of other activities in the vicinity of your flight
path that could cause potential conflict.
Carefully plan your flight path prior to launch.
Abide by any and all established AMA National Model
Aircraft Safety Code.
Important Information
Regarding Warranty
Please read our Warranty and Liability Limitations in the
back of this manual before building this product. If you as
the purchaser or user are not prepared to accept the liability
associated with the use of this Product, you are advised to
return this Product immediately in new and unused condition
to the place of purchase.
Using the Manual
This manual is divided into sections to help make assembly
easier to understand and to provide breaks between each
major section. In addition, check boxes have been placed
next to each step to keep track of the steps completed.
Steps with a single box () are performed once, while steps
with two or more boxes () indicate the step will require
repeating, such as for a right or left wing panel, two servos,
etc. Remember to take your time and follow the directions.
UltraCote Covering Colors
Silver HANU881
Cub Yellow HANU884
Olive Drab HANU904
Black HANU874
Deep Red HANU871
Recommended Power Setups
GAS
Evolution
40GX EVOE40GX
APC Propeller, 18 x 10 APC18010
Muffler, Inverted, Wraparound EVO30983400
Fuel Tubing, 3-foot Tygon DUB574
Chargeswitch JRPA004
Fuel Filler with T-Fitting and Overflow HAN116
1
1
/
2
-inch P-47 B-Style Hub TRUTTH1500B
Adapter Kit, 10 x 1mm TRU0100
10-32 x 3/4-inch bolt kit TRUSCF10075
1800mAh 2S 7.4V ProLite Li-Po THP18002SPLRX
4-Pin Balance Extension THP4P10E
ELECTRIC
Power 160 Brushless Outrunner, 245Kv EFLM4160A
Phoenix HV-110 High Voltage ESC CSEPHX110HV
5S, 18.5V 5000mAh Li-Po Battery (2) EFLB50005S30
12-inch (305mm) Servo Extension SPMA3003
EC5
DX6i SPM6610
Spektrum DX7s SPM7800
Spektrum DX8 SPM8800
JR
DSM2
or DSMX
Systems
Radio Equipment Requirements
The following items are recommended when installing the
8-Channel AR8000 (SPMAR8000).
AR8000 8-Channel DSMX Receiver SPMAR8000
DSMX Remote Receiver SPM9645
JR Chargeswitch (ignition) JRPA004
2700mAh Receiver Battery, 6V JRPB5008
Standard Aircrtaft Servo SPMSA6050
Digital Aircraft Servo, A6010 (4) SPMSA6010
Digital Aircraft Servo, A6020 (3) SPMSA6020
12-inch (305mm) Servo Extension (2) SPMA3003
18-inch (457mm) Servo Extension (4) SPMA3004
Heavy-Duty Arms with Screws (2) JRPA215
JR Chargeswitch JRPA004
Servo Placement and Extensions:
Aileron: A6010 Standard Digital Servo (2)
12-inch (305mm) (2) inside wing from servo
18-inch (457mm) (2) inside fuselage from
receiver to extensions
Flaps: A6020 Digital Aircraft Servo (2)
Heavy-duty servo horn (2)
18-inch (457mm) (2) inside fuselage from
receiver to extensions
Rudder: A6020 Digital Aircraft Servo
Heavy-duty servo horn
Elevator: A6010 Digital Aircraft Servo (2)
Throttle: A6050 Standard aircraft servo
(not required for EP installations)
Optional Pilot Bust for Included
Cockpit Base Floor
1/5- Scale Pilot, Civilian with Headphones and
Sunglasses (Green) HAN9120
1/5- Scale Pilot, Civilian with Headphones and
Sunglasses HAN9127
* Optional pilot used for the full depth cockpit. We used an
Elite force 1/6 scale pilot
Optional Equipment
Telemetry for the DX8 SPM9548
6V, 2700mAh Ni-MH Battery JRPB5008
Y-harness (dual receiver battery) SPMA3008
Chargeswitch
(if using dual receiver batteries) JRPA004
Field Equipment Required
Ultra Fuel Pump (gas and glow) HAN155
Evolution Oil EVOX1001Q
Optional Field Equipment
PowerPro
motor will
require a 12mm hole.
11. Use a rotary tool and cut-off wheel to reduce the
overall length of the adapter by 1/8 inch (3mm). The finished
length will be 1
1
/
8
inches (29mm).
12. The bolt included with the adapter kit will be too long
for this application. You can either purchase a 10-32 x 3/4-
inch socket head bolt, or use a rotary tool and cut-off wheel
to shorten the bolt to a length of 3/4 inch (19mm).
13. Install the propeller and spinner. Make sure the spinner
seats to the spinner backplate. You may need to adjust as
necessary by either adding washers or trimming the length of
the adapter, depending on your propeller selection.
Retract Servo Installation
Required Parts
Fuselage assembly Retract servo tray
Retract installation kit
12-inch (305mm) servo extension
1. Locate the items for this section of the manual.
2. Prepare the retract servo by installing the brass eyelets
and grommets. Position the servo in the tray and use a
pencil to mark the location for the servo mounting screws.
38 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
3. Remove the servo and use a pin vise with a 1/16-
inch (1.5mm) drill bit to drill the holes for the servo
mounting screws.
4. Thread a servo mounting screw in each of the holes
using a #1 Phillips screwdriver. Remove the screw, then
apply 23 drops of thin CA in each hole to harden the
surrounding wood.
5. Use the radio system to center the servo. This is done
by setting the throws to 0% in both directions. Install the
servo horn perpendicular to the servo. Use a pin vise and
5/64-inch (2mm) drill bit to enlarge a hole in the arm that
is 5/16 inch (8mm) from the center of the horn. Use side
cutters to remove any arms that may interfere with the
operation of the servo.
6. Secure the retract servo using the servo mounting
screws and a #1 Phillips screwdriver. Note that the servo
output faces away from the valve mount. Attach the retract
valve to the retract servo tray. Attach 4-inch (101mm) air
lines to the retract valve.
7. Assemble a linkage (not included) to operate the
retract valve. Adjust the linkage so the valve is centered
when the servo is centered.
8. Use the end points of the radio to set the throw of the
servo to operate the retract valve. Increase the throw from
0% (as set in step 5) in 1% increments to prevent damage
to the retract tray, servo or retract valve. Set both the up and
down throws at this time.
39 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
9. Attach the air lines as shown in the back of the
manual. Make sure to place the correct quick disconnects so
they match the ones from the retracts in the wing panels.
10. Secure an 12-inch (305mm) servo extension to the
retract servo lead using string or dental floss.
11. Attach a 6-inch (152mm) purple air line to the
retract air tank.
12. Place a drop of silicone adhesive on the air tank. Slide
the tank into the fuselage. It only takes a small amount of
adhesive to keep the tank in the fuselage.
13. Use medium CA to glue the retract servo tray in the
fuselage. Make sure to position the tray so the retract valve
will hot hit the canopy hatch when it is installed. Connect the
air lines from the tail wheel retract at this time as well.
Receiver, Receiver Battery and
Switch Harness Installation
Required Parts
Fuselage assembly Receiver battery (1 or 2)
Switch harness (1 or 2) Receiver
Plywood receiver tray Hook and loop strap (2)
Hook and loop tape (not included)
Y-harness (when using dual receiver batteries)
1/4-inch (6mm) foam rubber (not included)
Additional remote receiver (optional)
18-inch (457mm) servo extension (4)
1. Locate the items for this section of the manual.
2. Wrap the receiver battery (or batteries) in 1/4-
inch (6mm) foam. When using a single receiver battery,
secure it to the tray above the fuel tank. When using dual
batteries, secure them in the area shown on the sides
of the fuselage. An additional hook and loop strap (not
included) will be required.
40 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
The receiver battery should only be mounted
above the fuel tank ONLY when using glow engines.
3. Mount the switch harness(es) to the side of the
fuselage. Plug the receiver battery into the harness,
securing it with dental floss or string so it doesnt
disconnect accidentally. Install two switches when using
dual receiver batteries.
4. Connect the leads to the receiver, including the 18-inch
(457mm) extensions for the flaps and ailerons and the
switch harness for the receiver battery. When using dual
receiver batteries, connect the switches to a Y-harness, then
the Y-harness into the battery port of the receiver. Wrap
the receiver in 1/4-inch (6mm) foam and secure it to the
plywood receiver tray using a hook and loop strap. Use
medium CA to glue the plywood receiver tray to the servo
mounting rails.
5. Secure the remote receiver(s) in the fuselage using
hook and loop tape (not included). Note the orientation of
the antenna on the remote receivers. When mounting the
optional remote receiver, it is mounted so the antenna are
oriented differently than the main and remaining remote
receiver for best reception.
When using two receiver batteries, disconnect
them from the Y-harness before charging. Charge each
battery using a separate charger for each battery.
41 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
Canopy Installation
Required Parts
Canopy hatch Clear canopy
1. Locate the items for this section of the manual.
2. Lightly scuff the inside edge of the canopy using
medium grit sandpaper. Use a paper towel and rubbing
alcohol to remove any dirt or oils from the gluing
surfaces. Use canopy glue to secure the canopy to the
canopy hatch. Use low-tack tape to hold the canopy in
position until the glue cures. Note that the rear of the
canopy is positioned 1/4-inch (6mm) forward of the rear
edge of the canopy hatch.
Canopy and Basic Interior Installation
Required Parts
Canopy hatch assembly Cockpit floor
Instrument panel decal Pilot figure (optional)
1. Locate the items for this section of the manual.
2. Trim the instrument panel decal using a hobby knife
and #11 blade. Place the instrument panel decal into
position. A pilot figure can be installed at this time using
medium CA.
42 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
3. Use medium CA to glue the cockpit floor into the
canopy hatch. Allow the CA to fully cure before placing the
canopy hatch on the fuselage.
Optional Cockpit Kit Installation
Required Parts
Fuselage assembly Cockpit kit
1. Install the control stick using the hole in the cockpit
floor as a reference. Use medium CA to glue the control stick
to the cockpit floor.
We drilled a small hole in the bottom of the
stick and used a #2 x 1/4-inch sheet metal screw
to secure the control stick to the cockpit floor.
2. Prepare the instrument panel. Fit the instrument panel
in the cockpit, then use medium CA to glue the instrument
panel into position.
3. Fit the side panels in the cockpit. Once fit, use medium
CA to glue the side panels into position. Glue the seat into
the cockpit using medium CA. Position the seat so it is
centered behind the control stick.
4. Prepare the headrest by trimming the excess material
around the headrest using hobby scissors. Glue a balsa
block (not included) in the headrest so it can be attached to
the headrest mount.
43 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
5. Use medium CA to glue the balsa block to the
headrest mount.
6. Use medium CA to glue the headrest mount to the
rear of the cockpit. Make sure to center the headrest mount
with the seat.
7. Mount the cockpit kit in the fuselage using two 4-40 x
1/2-inch socket head cap screws and two #4 washers. The
front of the cockpit keys into the former in the fuselage. Use
a 3/32-inch hex wrench to tighten the screws.
Accessory Installation
Required Parts
Fuselage assembly Wing assembly (left and right)
Bomb (2) Bomb pylon (2)
Centerline tank Centerline tank fairing
Exhaust details (2) Turbo charger lower scoop
Antenna mast Pitot tube
4
1
/
2
-inch thumb bolts (2)
4-40 x 1/2-inch socket head cap screw (4)
4-40 x 1-inch socket head cap screw (4)
M6 x 80 aluminum tube (2)
M6 x 60 aluminum tube (2)
M6 x 40 aluminum tube (2)
M6 x 20 aluminum tube (2)
1. Locate the items for this section of the manual.
44 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
2. Locate the pre-installed blind nut in the bottom of the
fuselage. Remove the covering so they can be accessed
using a hobby knife and #11 blade. Secure the centerline
tank using the two 4
1
/
2
-inch thumb bolts and the centerline
tank fairing.
3. Locate the pre-installed blind nut in the bottom of the
wing. Remove the covering so the blind nuts can be accessed
using a hobby knife and #11 blade. Secure the bomb pylon
using two 4-40 x 1-inch socket head cap screws. The bomb
is then attached to the pylon using two 4-40 x 1/2-inch socket
head cap screws. Make sure to use threadlock on the screws
before tightening them using a 3/32-inch hex wrench. Install
both bombs and pylons at this time.
4 Use canopy glue to attach the turbo charger lower
scoop to the fuselage. Use low-tack tape to hold the scoop
tightly against the fuselage until the glue fully cures.
Hold a sheet of sandpaper tightly against
the bottom of the fuselage, then slide the scoop
on the sandpaper to sand it to fit the contour of
the fuselage before gluing it to the fuselage.
5. Use canopy glue to secure the exhaust details to
the bottom of the fuselage. Use low-tack tape to hold the
exhaust details tightly against the fuselage until the adhesive
cures. Glue both exhausts to the fuselage at this time.
6. Use a razor saw to cut the antenna mast so it is 3
5
/
32
inches (80mm) in height.
7. Use canopy glue to glue the antenna mast to the
fuselage. The mast is positioned to the right of the dorsal fin
and near the tip of the fin as shown.
Visit www.horizonhobby.com for an alternate
method of mounting the antenna mast so it can be
removed and used to open the canopy hatch.
45 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
8. Use a piece of music wire heated with a small torch
to remove the covering from the leading edge for the
machine guns. This will leave a clean edge around the
openings. Position the inboard and outboard guns using
the measurement shown. The two guns in the center are
aligned by placing a straight edge between the inboard and
outboard guns and sliding the inner guns so they touch the
straight edges
CAUTION: Use a pair of pliers to hold the
music wire when removing covering to
avoid direct contact with the heated wire. Touching
a hot wire can lead to burns.
9. Check that the guns are also aligned with each other.
They should also be parallel as shown in the previous step.
Glue the guns into position using a small amount of thin CA
wicked into the opening for the guns.
The guns can be polished using metal polish
and a hand drill. Make sure to mount the guns
partially in the drill to avoid scratching any part
of the gun that may be visible when installed.
10. Use a piece of music wire heated with a small torch
to remove the covering from the leading edge for the pitot
tube. Glue the pitot tube in the leading edge using thin CA.
Visit www.horizonhobby.com for an alternate
method of mounting the pitot tube so it can be
removed during transportation of the model.
Wing Installation
Required Parts
Fuselage assembly Wing assembly
1/4-20 x 2-inch nylon wing bolt (2)
1
1
/
4
-inch x 29
3
/
8
-inch anodized tube
1. Slide the wing tube into one of the wing panels. Only
slide the tube in as far as it will easily slide. Forcing the tube
could possibly damage the wing.
2. Slide the wing panel and tube into position on the
fuselage. Make sure to guide the aileron and flap servo leads
into the fuselage. Also connect the air lines for the retracts if
retracts have been installed.
46 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
3. Secure the wing using a 1/4-20 x 2-inch nylon
wing bolt.
We used a razor saw to cut the nylon wing bolts to
a length of 1
1
/
4
inches to make them easier to install.
4. Repeat steps 2 and 3 to install the remaining wing
panel. Once the panels are installed, the canopy hatch can be
installed to complete your model.
Decal Installation
Required Parts
Fuselage assembly Wing assembly
Decal sheet (Wicked Wabbit, Hun Hunter or Lil Abner)
1. Apply the decals to your model using the photos
located in this section of the manual and the box art from
your model. Use a spray bottle and a drop of dish washing
liquid sprayed onto the model in the location of the decal
to allow repositioning. Use a paper towel as a squeegee to
remove excess water from under the decal. Allow the model
to rest overnight so the remaining water can evaporate.
Use the following photos as a reference when installing the
decals. Three different trim schemes have been provided.
DECAL INSTALLATION: WICKED WABBIT
47 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
DECAL INSTALLATION: HUN HUNTER
DECAL INSTALLATION: LIL ABNER
48 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
Center of Gravity
Required Parts
Fuselage assembly
An important part of preparing the aircraft for flight is
properly balancing the model.
CAUTION: Do not inadvertently skip this step!
1. Attach the wing panels to the fuselage. Make sure to
connect all the leads from the wing to the appropriate leads
from the receiver.
2. The recommended Center of Gravity (CG) location
for your model is 5
1
/
8
inches (130mm) back from
the leading edge of the top wing at the center. This
measurement is to be used with retracts, and the gear in
the UP position. When flying with fixed gear, balance your
model at 5 inches (127mm) back from the leading edge
of the wing. Mark the location of the CG on the top of the
wing with a felt-tipped pen.
The same 5
1
/
8
inches (130mm) balance
point can be measured at the wing tip by
measuring forward 3
1
/
2
inches (89mm) from
the inside corner of the aileron hinge line.
3. When balancing your model, make sure it is assembled
and ready for flight. Support the plane inverted at the marks
made on the wing with your fingers, or use a commercially
available balancing stand. This is the correct balance point
for your model.
4. You should find the CG to be very close with the
components installed as shown in this manual. If the nose
of your aircraft hangs low, add weight to the rear of the
aircraft. If the tail hangs low, add weight to the nose of the
aircraft. Self-stick weights (HAN3626) are available at your
local hobby store and work well for this purpose.
After the first flights, the CG position can be adjusted for your
personal preference. Use a balance point between 55
1
/
2
inches
(127mm140mm) to maintain great flying characteristics.
Control Throws
1. Turn on the transmitter and receiver of your model.
Check the movement of the rudder using the transmitter.
When the stick is moved to the right, the rudder should
also move right. Reverse the direction of the servo at the
transmitter if necessary.
2. Check the movement of the elevator with the radio
system. Moving the elevator stick toward the bottom of the
transmitter will make the airplane elevator move up.
3. Check the movement of the ailerons with the radio
system. Moving the aileron stick to the right will make the
right aileron move up and the left aileron move down.
4. Use a ruler to adjust the throw of the elevator, ailerons
and rudder.
Aileron:
High Rate: (30% Exponential)
Up: 3/4 inches 19mm 17 degrees
Down: 9/16 inches 14mm 14 degrees
Low Rate: (20% Exponential)
Up: 9/16 inches 14mm 13 degrees
Down: 7/16 inches 11mm 10 degrees
Elevator:
High Rate: (40% Exponential)
Up: 1
1
/
8
inches 29mm 18 degrees
Down: 1
1
/
8
inches 29mm 18 degrees
Low Rate: (20% Exponential)
Up: 3/4 inches 19mm 12 degrees
Down: 3/4 inches 19mm 12 degrees
Rudder:
High Rate: (25% Exponential)
Right: 1
1
/
8
inches 29mm 18 degrees
Left: 1
1
/
8
inches 29mm 18 degrees
Low Rate: (20% Exponential)
Right: 3/4 inches 19mm 12 degrees
Left: 3/4 inches 19mm 12 degrees
49 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
Flap:
Mid 1
1
/
2
inches 38mm 20 degrees
Elevator compensation:
1/16 inch (1.5mm) down elevator
Full 3
3
/
8
inches 86mm 40 degrees
Elevator compensation:
1/8 inch (3mm) down elevator
The flap servo speed can be reduced at
the transmitter to help reduce the ballooning
effect when applying the flaps.
We have provided a flap throw gauge at
the back of the manual. Use the template to
cut a piece of cardstock. Placing it under the
wing to set the amount of flap throw.
These are general guidelines measured from our own flight
tests. You can experiment with higher rates to match your
preferred style of flying.
Travel Adjust and Sub-Trims are not listed and
should be adjusted according to each individual
model and preference. Always install the control
horns 90 degrees to the servo centerline. Use
sub-trim as a last resort to center the servos.
We highly recommend re-binding the radio
system once all the control throws are set. This will
keep the servos from moving to their endpoints
until the transmitter and receiver connect.
Before your frst fight
Prior to your first flight, we recommend that you do some
low speed taxi tests. Use these tests to center the tail wheel
steering by adjusting the pull/pull cables to allow for a
takeoff straight down the runway. Once you have finished, be
sure and take a minute to refuel the fuel tank ,fill the Retract
air tank, and take one last look at the airframe to be sure all
screws and control linkages are secure.
Until you have the model trimmed and have adjusted
the elevator compensation mix during the first flights, it
is recommend that you do not use the flaps for the first
takeoff. Once you have the model trimmed for straight and
level flight, you then can proceed to adjust the elevator
compensation mix.
Start with the recommended settings in this manual to begin
the process of adjusting the elevator compensation. Take
off and adjust the elevator trim for level flight with the gear
retracted. Next, slow the model to approximately half throttle
and lower the landing gear. Once the landing gear has been
lowered, move the flaps to the MID/ takeoff position and
observe how the model maintains altitude, making note of
any adjustments needed to keep the model level or of any
tendencies of the model to roll. Next, lower the flaps to
the FULL/landing position and then reduce the throttle to
what would be considered a slow landing approach speed.
Observe how the model maintains altitude and make note of
any adjustments needed to the keep the model level, noting
any tendencies of the model to roll.
TAKEOFF
For subsequent flights with the P-47D-40 Thunderbolt using
MID flaps for take off, maintain a shallow rate of climb and
allow the model to gain speed prior to making the first turn.
The flaps should be retracted at this point and you should
be entering into the normal traffic pattern. If you are using
retracts, we suggest that you retract the landing gear prior to
retracting the flaps.
LANDING
To set up for a landing, enter an upwind leg to the runway
at a comfortable altitude. As soon as you establish yourself
on approach, reduce power, extend the landing gear, and
extend the flaps to MID/takeoff to allow plenty of time for
them to cycle fully and the airspeed to stabilize. This gives
you the added benefit of verifying that you have all three
wheels down and locked prior to entering the downwind
leg. Make a gentle turn to align yourself parallel with the
runway at a comfortable distance out. Once you are nearing
the approach end of the runway on your downwind leg,
fully extend the flaps to the FULL/landing position and
allow the airspeed to stabilize prior to turning base and
final. Once you are on final, use the elevator to control
airspeed and the throttle to control your altitude. Once
you pass over the runway threshold, reduce the power
completely and begin to flatten out your descent to flare
for landing. Should you overshoot the runway, gradually
increase power to full and use the rudder to keep the
airplane tracking straight for a second attempt.
50 Hangar 9 P-47D-40 Thunderbolt 30cc ARF
Prefight
Check Your Radio
Before going to the field, ensure your batteries are fully
charged per your radios instructions. Charge the transmitter
and motor battery for your airplane. Use the recommended
charger supplied with your radio system, following the
instructions provided. In most cases, the radio should be
charged the night before going out flying.
Prior to each flying session, make sure to range check
your radio. See your radio manual for the recommended
range and instructions for your radio system. Each radio
manufacturer specifies different procedures for their radio
systems. Next, run the motor. With the model securely
anchored, check the range again. The range test should not
be significantly affected. If it is, dont attempt to fly! Have
your radio equipment checked out by the manufacturer.
Double-check that all controls (aileron, elevator, rudder and
throttle) move in the correct direction.
Check the radio installation and make sure all control
surfaces are moving correctly (i.e., the correct direction and
with the recommended throws).
Check all the control horns, servo horns and clevises to
make sure they are secure and in good condition.
Range Test Your Radio
Before each flying session, and especially with a new model,
it is important to perform a range check. It is helpful to have
another person available to assist during the range check. If
you are using a Spektrum