Manual Tornos C6266 (L-26)
Manual Tornos C6266 (L-26)
Manual Tornos C6266 (L-26)
MODEL: C6266A
Operation Manual of Horizontal Lath
CONTENTS
Specifications of the Lathe and its Main Data………..…………..4
1. Guideline for Safety Operation…………………………......................6
1-1 Safety Points for Attention…………………………………………………...6
1-2 Danger of Operation………………………………………………………….7
1-3 General Safe Rules for Operator of the Lathe…………………………..……8
1-4 Protection of the Chuck …………………………………………………….10
1-5 The Use of Emery Cloth in Metal Processing Can Cause Danger………….11
2. Grade of Noise……………………………………………………………...13
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8. Maintenance………………………………..……………………………….36
8-1 Accuracy of the Lathe…………………………….………………………...36
8-2 Check the Headstock…………………………………...……………….…..36
8-3 Check the Tailstock………………………………………………….….…..36
8-4 Adjustment of the Driving Belt……………………………...………….…..36
8-5 Adjust the Clutch of the Tailstock……………………..….…………….…..37
8-6 Adjustment of the Brake of the Headstock………………….………….…..37
8-7 Gib of the Rail…………………………….………………….……………..38
8-8 Adjustment of Cross Leading Screw Nut……………………………….…..39
8-9 The Change Gear…………………………………………….………….…..39
9. Lubrication………………………………………..……………………...…40
9-1 The Headstock……………………………………………….………….…..40
9-2 Feeding Box…………………………………………………………….…..40
9-3 Oil Tank…………………………………………………………...…….…..40
9-4 Carriage Apron…………………………………………………....…….…..40
9-5 Change Gear…………………………………………………..…..…….…..40
9-6 Indication of Lubrication of the Lathe………………………………….…..41
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15. As it is possible to contact with human body, especially when the material with
small diameter is used, it is not allowed in any case that the rod material cannot
extend out the end of the spindle of the headstock which has no special guard and
relative support.
16. There is the label of speed limit for the chuck and that no speed change is
allowed in operation at the lower right corner of the headstock, the electric
warning board at the electric cabinet (box) and that no touch on the workpiece
(or chuck) when it is rotating on the guard of the chuck to remind you to take
care.
1) Cutting Fluid
The cutting fluid is hazardous to human body. To contact the cutting fluid
continuously especially the original fluid, it can cause the skin allergic or ill if
seriously, even the emulsion can also cause the same. Therefore following precautions
should be taken:
a. Avoid any unnecessary contact.
b. Put on the protective clothes.
c. Adopt guard shield or plate.
d. Do not wear oily or dirt clothes.
e. Clean all parts of the body where the cutting fluid is contacted after work.
f. Do not mix different cutting fluids.
g. Replace the cutting fluid regularly.
h. Correctly treat the cutting fluid.
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When the workpiece is rotation, it may not be jigged firmly due to the role of
centrifugal force and following factors may be involved:
a. The speed is too high.
b. The weight and type of the claws are off standard.
c. The working radius of the claw is unsuitable.
d. The claw ahs bad lubrication.
e. It is unbalanced.
f. The dynamic factor is not considered in the jigging force.
g. Too large cutting force.
h. Is the workpiece jigged internally or externally?
These factors should be seriously considered as they can cause different influence
in different purposes. The manufacturer cannot provide concrete data for general use
as they are beyond the range controlled by the manufacturer of the machine.
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the screwdriver.
15. Take care that the locking screw should be tightened.
16. Do not make preparation work in a hurry.
17. Never use the substitute tool if no suitable tool is available or prepared in the
workshop.
18. Do not allow to move away the guard plate or to open the protection door when
the lathe is switched on.
19. Do not let your hands or body be within the working area of moving parts.
Take care to move parts of the lathe which could drop down.
Take care of relative position between the hand or the body and the lathe.
Take care of the tool to be grasped and other parts inserted in the chuck or the
workpiece.
Do not let your hands or body be on the place where they could be hurt by the
chuck or the workpiece.
20. Take care not to push the handle, to operate the clutch or to witch on power supply
to cause accident.
21. Master every function and all kinds of operation methods.
22. Never put your hands on the chuck or the workpiece to stop rotation of the
spindle.
23. For the lathe driven by the clutch, in case the clutch is disengaged, the spindle
should be stopped running otherwise the clutch or the brake device should be
adjusted.
24. When the lathe is not in use, ensure to switch off power supply of the lathe.
25. Stop the rotation of the chuck before replacing the new workpiece.
26. Always take care to check if driving of the chuck, the belt pulley and driving parts
are loose.
27. When the handle of the chuck is in the chuck, never start the spindle.
28. Do not operate the laths if the attention is not concentrated in order to avoid
accident.
29. When preparing to make other operation of the lathe such as the tailstock, take
care to avoid danger such as bumping or dropping.
30. Take care of guard cover of the chuck and other covers which cannot be loosened.
31. Put on the safety cap to operate the lathe if the operator has long hair to avoid
danger due to hair is wounded by rotating parts of the machine.
32. Take special care to make operation if you are closing to rotating part of the
machine.
33. Always pay attention to filing and deburring:
Take special care when the file or the deburring tool is closing to the chuck;
The file or the deburring tool could bump the chuck.
34. For the lathe driven by the clutch, take care that the clutch should be at the
position the lathe is stopped when making measurement.
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35. Take care of rotating and stopping positions of the spindle when hand is on the
handle of the clutch.
36. Ensure the spindle of the lathe should be at the stop position when measuring the
workpiece jigged on the chuck.
37. When the measuring meter is used on the lathe, ensure the motor is at the stop
status.
38. Wear protective gears met with safe standard before making operation on the
lathe;
It is not allowed if taking off protective gears in a short period of time before
making operation on the lathe;
Wear protective gears properly.
39. Take cars of cuttings flying out from the lathe.
40. Select suitable guard plate on the operation position.
41. Never leap over or go around the chuck or the workpiece to make adjustment
when they are in running status;
Never leap over or go around the chuck or the workpiece to take something;
Take care of the place the workpiece is put when making adjustment of the lathe
or the workpiece;
Never leap over or go around the chuck or the workpiece to move the tool/lathe
to other position;
Never leap over or go around the chuck or the workpiece to tighten parts on the
lathe;
Never leap over or go around the chuck or the workpiece to remove iron chips.
42. Master suitable method to load, and never apply force from unsuitable position.
43. Never mount the workpiece too large or heavy toward the lathe.
44. Never mount the workpiece too large or heavy toward the operator.
45. Use necessary tools to treat the workpiece.
46. Never apply excessive force on the attachment or the operation lever.
47. Take care to jig the workpiece firmly.
48. Tighten all claws, nuts, screws and fasteners.
49. Always take care to use correct equipment.
50. Never make cutting beyond the ability of the lathe.
51. Do not apply excessive force to polish or to deburr.
52. Always take care to adopt suitable tool to deburr. Do not deburr in a hurry and
take care of burrs on the chuck and the workpiece.
53. Switch off power supply to stop all movements of the lathe before replacing the
exchange gears.
54. Take care if the chuck/parts could drop down when the lathe is in operation.
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The lathe is equipped with the guard of the chuck (option), which is suitable for the
standard chuck.
In case the chuck guard is equipped on the lathe, it should be in a closed status
before the spindle is running.
1) When the machine is equipped with larger chuck, the chuck guard should be
replaced with one which has corresponding diameter with that of the chuck.
It is suggested that claws cannot extend out the outer diameter of the chuck in order
to avoid bump with the chuck guard. For the sake of safe operation, always take care
not to extend claws out of the outer diameter of the chuck.
2) When the face chuck is used, the chuck guard should be removed. If it is indeed
required by customer, the special chuck guard can be provided but it should be
confirmed that only the face chuck is used and any case should be responsible by
customer himself.
1-5 The Use of Emery Cloth in Metal Processing Can Cause Danger
In all accidents occurred on the lathe, most are from the use of emery cloth to cause
breakage of fingers, or even to amputate occasionally.
When workpieces with different shapes are rotating on the lathe, if using emery
cloth to deburr, to polish or to process finished sizes, it can cause the accident when
winding emery cloth on the workpiece to be ground by two hands. If winding the
emery cloth on the finger or to make rough grinding, the finger could be seized firmly
to cause serious injury.
Precautions
The operator should have certain recognition and knowledge on the necessity to
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b. The emery cloth is fixed on and jigged by the tool holder to grind.
c. The “Robust Grinder” consists of two pieces of jointed wood board and the
emery cloth to make grinding and the workpiece to be polished can go through its
hole.
d. The polish is made by the wire brush stuck with abrasive material.
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Apply force at the both ends of the emery cloth to pull it upward. Never pull it
loosely or wind it on your finger or on the workpiece.
When the end of the workpiece is polished, only a short piece of the emery cloth
shall be used as it cannot be wound.
When polish by the emery cloth is made, never operate by wearing gloves.
2. Level of Noise
According to GB/T16769-1997 <Measurement Method of Sound-Pressure-Level of
Metal Cutting Machine>, measure the noise at six positions being one meter far from
the lathe. The maximum noise should be less than 85dB(A).
Note: The measurement should be made at the spindle with standard chuck at the
maximum speed.
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3-2 Handling
When handling the packed lathe, tie ropes as per the hoisting mark and positions on
the packing case to hoist, unload and place the machine levelly and stably without
over tilting.
3-3 Unpacking
After unpacking, first of all check appearance of the lathe and check attachments,
tools and documents as per the packing list.
3-4 Hoisting
For the lathe with central distance of 1500 mm, 2000 mm or 3000 mm, the hoisting
tools should be set at the first reinforced bar nearing the spindle box of the bed and the
furthest part of the bed. Put the wooden pad nearing the guide rail for the hoisting tool
to avoid bumping the guide rail.
Hoist the machine gently off the ground, and make further adjustment of position of
the saddle if necessary so as to make hoisting more balanced.
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slide over the edge angle or along the edge of the machine.
4. Do not drop down the object.
5. Correctly position the hoisting tool for easy removal later.
6. Adopt smooth hook with inner radius no less than 50 mm.
7. Avoid to place over one hook on the same hoisting tool.
8. Avoid acid, alkaline and other dangerous articles.
9. The hoisting tool cannot be polluted by oil dirt.
10.Take care that friction could occur between the hoisting tool and the machine
due to vibration in the course of transportation. Therefore the hoisting tool should
have protect sleeve.
The hoisting tool is made of 100% polyester materials or steel wire with enough
strength. It is suggested to put the protect sleeve on the hoisting tool to prevent its
damage caused by sharp object.
Each set of the hoisting tool should have clear mark of safe working load with the
safe coefficient of 6:1.
For the sake of safety, the hoisting tool should be coated with safe colors.
Make an overall check on the hoisting tool regularly.
3-6 Installation
The lathe should be placed on the horizontal ground with robust foundation with
enough space around it for easy processing and service. The lathe should be fixed on
the foundation by bolts so as to make its performance into full play. It can be put into
operation immediately after the level adjustment is made.
3-7 Foundation
The steel pad should be placed under the screws for level adjustment no matter the
adjustment iron is used or the lathe is fixed by screws.
The steel pad has a thickness of 15-21 mm and the
diameter of 50-80 mm.
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Adjust anchor bolts to make them be loaded evenly. Level the lathe by the precision
leveler and tighten anchor bolts, then recheck the horizontal accuracy of the bed by
the precision leveler.
3-12 Cleaning
Before operating the lathe, clean anti-rust oil on rails, leading screw, feed bar, taper
hole of the spindle and sleeve of the bed tail by kerosene.
Do not use unauthorized solvent, cellulose solvent or gasoline as they are
dangerous and can damage paintings.
After cleaning, all smooth and processed surfaces should be oiled.
3-13 Leveling
Make leveling by the precision leveler (0.05mm/m) mounted on the cross slide.
Make leveling of the lathe by adjusting relative anchor bolts from one end to the other
and from the rear part to the front part. The longitudinal and lateral leveling should be
done as per stipulations on the Item G1 in <Conformity Certificate> of the lathe so as
to avoid torsion.
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Input Voltage
The power supply is three-phase 380 V±10%, 50 Hz, and the lathe with power
supply of 220 V, 60 Hz is also available.
The recommended fuse is 25 A (380 V).
Power supply introduced to each lathe should run through an external distribution
cabinet equipped with independent fuse, from which wires shall be led into the
electrical cabinet of the machine and connected with terminals inside the cabinet. The
grounding wire should be also connected.
The correct rotation direction of the main motor can be defined as follows: set the
left/right screw handle on the headstock at the position of the right screw and lift up
the start bar (10) (see the operation system drawing), the spindle should rotate towards
normal positive direction. If the rotation direction of the spindle is wrong, it should
switch off the main power supply, exchange any wires from two phases in three-phase
wires introduced into the electric cabinet. The electric schematic drawing,
components arrangement drawing, list of components and wiring diagram are all in
the Service Atlas of the Lathe.
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Warning
When adopting the four-jaw chuck and the surface plate, be sure to take care of the
limit of the speed of the spindle. For the four-jaw chuck with φ315 mm, the speed of
the spindle should be no larger then 850 r/min;for the surface plate with φ350mm,
the speed of the spindle should be no larger then 550 r/min.
For the surface plate with φ450mm used by the saddle lathe, the speed of the
spindle should be no larger then 500 r/min.
(Subject to the data specified on the signboard of the lathe).
When the steel-made three-jaw chuck is used, the speed of the spindle of new
three-jaw chuck with φ250 mm should be no larger then 2500 r/min, and that of old
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7. Operation System
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Button
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Metric Thread
Module Thread
Inch Thread
Pitch Thread
Turning Thread
Tool Feeding
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Warning: When the spindle is rotating at high speed, no extension pitch can be
selected, and the change gear shall be equipped as per the schematic drawing on the
signboard.
For those threads not listed on the signboard and our manual, please contact with
the technical department of our company.
When the double feed handle on the feeding box is at positions V-VIII, the thread
function can be achieved.
When the double feed handle on the feeding box is at positions I-IV, the tool
feeding function can be achieved.
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pitch thread.
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7-14 Cooling
The operation of the cooling pump is controlled by means of the switch of the
cooling pump on the feed box.
The cooling fluid flows out from the vertical pipe and the hose.
The cooling liquid box is located at the middle leg of the lathe with the volume of
32 liters. Any kind of industrial cooling liquid can be used.
7-15 Tailstock
The lock handle (19) can make the tailstock be locked on the rail of the bed rapidly
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and is used on finish turning and semi-finish turning to prevent the tailstock to move
along the direction of the bed. When making rough turning or other large load cutting,
the lock screw of the tailstock (24) should be also locked. The lock handle of the tail
sleeve (18) is used to lock the tail sleeve. When using the tailstock to process taper
part, both screws (C) at both sides of the tailstock should be also adjusted to make the
tailstock move laterally to the required distance, then lock the handle (19) and screws
(C).
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8. Maintenance
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speed to stop is over 8 seconds, the brake is required to make adjustment as follows:
1. First of all, switch off the main power supply of the lathe, then set the high/low
speed handle of the spindle to the neutral position and set the start bar at the middle
position;
2. Open the cover of the spindle box;
3. Adjust pressure of the brake belt N by means of the adjusting nut M to the
suitable position where other axles shall not rotate when turning the axle of the pulley;
4. Close and reset the cover of the box.
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9. Lubrication
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Fill L-FC15 bearing oil of 13.5 liters into the oil tank once every three months.
Fill L-HM68 hydraulic oil about 1.5 liter into the carriage apron and the cross slide
once every three months.
Fill L-HM68 hydraulic oil on all rails, leading screw, tail and tool holder once
every shift.
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1. The brand of
lubricating oil is not
Higher temperature 1. Fill suitable lubricating oil
right.;
rising of the spindle in the spindle bearings;
2. Lubrication oil is
bearings. The max. 2. Replace with lubricating oil
1 not suitable (much or
temperature over of right brand;
less);
70°C or temperature 3. Readjust clearance of the
3. Clearance of the
rising over 40°C. spindle bearings.
spindle bearing is too
small.
1. Bad lubrication or
oil couldn’t be
1. Check oil supply of the oil
supplied;
pipe in the headstock;
2. Too small clearance
The clutch in the 2. Adjust clearance of the
of the clutch;
headstock is heating clutch in the headstock;
2 3. Large clearance at
and temperature is 3. Check all pin rolls of the
the pin roll of the pull
higher. pull rod of the clutch, and
rod of the clutch and
replace them if worn out or
the actual operation
deformed largely.
stroke of the friction
disc is affected.
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The lock position of The positioning part of Fill lubrication oil in the
6 small tool holder is the small tool holder is positioning part of the small
not fixed. blocked. tool holder.
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Headstock
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Gearbox
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Saddle
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Apron
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Tailstock
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Bed Assembly
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Steady Rest
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Follow Rest
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