NEF SERIES

Industrial application
N67
N67 MNA - N67 MNT
N67 MSA - N67 MST
Publication edited by
Iveco Motors
Iveco SpA
PowerTrain
Mkt. Advertising & Promotion
Viale dellIndustria, 15/17
20010 Pregnana Milanese
Milano (Italy)
Print P2D32N001GB/W - 1
st
Ed. 08.2004
N67 Series 2
nd
Updating 03.2005
This publication describes the characteristics, data and correct
methods for repair operations on each component of the ve-
hicle.
If the instructions provided are followed and the specified
equipment is used, correct repair operations in the pro-
grammed time will be ensured, safeguarding against possible
accidents.
Before starting to performwhatever type of repair, ensure that
all accident prevention equipment is available and efficient.
All protections specified by safety regulations, i.e.: goggles,
helmet, gloves, boot, etc. must be checked and worn.
All machining, lifting and conveying equipment should be in-
spected before use.
The data contained in this publication was correct at the time
of going to press but due to possible modifications made by
the Manufacturer for reasons of a technical or commercial na-
ture or for adaptation to the legal requirements of the differ-
ent countries, some changes may have occurred.
No part of this publication, including the pictures, may be re-
produced in any form or by any means.
B.U. TECHNICAL PUBLISHING
Iveco Technical Publications
Lungo Stura Lazio, 15/19
10156 Turin - Italy
Produced by:
CORRESPONDENCE BETWEEN TECHNICAL CODE AND COMMERCIAL CODE
TECHNICAL PROPERTIES AND TOOLS 1 N67 SERIES ENGINES
Technical Code Commercial Code
F4GE0404A*D6.. N45 MNA - MSA
F4GE0454A*D6.. N45 MNS - MSS
F4GE0484C*D6.. N45 MNT - MST
F4GE0484G*D6.. N45 MST
F4GE0604A*D6.. N67 MNA - MSA
F4GE0684C*D6.. N67 MNT - MST
2 TECHNICAL PROPERTIES AND TOOLS N67 SERIES ENGINES
SPECIFICATIONS
Type
N45 SERIES
4 CYLINDERS Engines
N67 SERIES
6 CYLINDERS Engines
Cycle Four-stroke diesel engine
Power See properties described in Section 3
Injection Direct
Number of cylinders 4 in-line 6 in-line

Bore mm 104
Stroke mm 132
+ + +.. = Total displacement cm
3
4485 6728
TIMING
start before T.D.C. A
end after B.D.C. B
15
35
start before B.D.C. D
end after T.D.C. C
69
21
X
Checking timing
mm
X
mm
Checking operation
mm
X
mm
-
-
0.25 0.05
0.50 0.05
FUEL FEED
Type: rotary Bosch
in Bosch line
VE 4/12 F VE 6/12 F
PES 6A
Nozzle type
Injectors
DSLA 145 P
Injection sequence 1 - 3 - 4 - 2 1 - 5 - 3 - 6 - 2 - 4
bar
Injection pressure bar
-
!
Data, features and performances are valid only if the setter fully complies with all the installation prescriptions provided by
Iveco Motors.
Furthermore, the users assembled by the setter shall always be in conformance to couple, power and number of turns based
on which the engine has been designed.
TECHNICAL PROPERTIES AND TOOLS 3 N67 SERIES ENGINES
4 cyl. engines - N45 Series TECHNICAL IVECO
F4GE0404 F4GE0454 F4GE0484
Type
A*D6.. A*D6.. C*D6.. D*D6..

Compression ratio 17.5 : 1

Max. output kW
(HP)
rpm
60
(81)
2300
74
(100)
2300
94
(128)
2300
82
(111)
2200
Max. torque Nm
(kgm)
rpm
320
(32.0)
1400
398
(39.8)
1400
500
(50.0)
1400
480
(48,0)
1400
Loadless engine
idling rpm
850 850 850 -
Loadless engine
peak rpm
2300 2300 2300 -
Bore x stroke mm
Displacement cm
3
104 x 132
4485
SUPERCHARGING
Direct injection
intake
without
intercooler
Direct injection
with intercooler
Turbocharger type
-
HOLSET
HX25W
HOLSET
HX25W
HOLSET
HX27W
bar
LUBRICATION
Oil pressure (warm en-
gine)
- idling bar
- peak rpm bar
Forced by gear pump, relief valve single action
oil filter
0.70
3.50
COOLING
Water pump control
Thermostat
- start of opening C
By liquid
Through belt
81 2
15W40 ACEA E3
FILLING
engine sump* liters
engine sump + filter*liters
* First filling operation
13
14
-
-
!
Data, features and performances are valid only if the setter fully complies with all the installation prescriptions provided by
Iveco Motors.
Furthermore, the users assembled by the setter shall always be in conformance tocouple, power and number of turns based
on which the engine has been designed.
4 TECHNICAL PROPERTIES AND TOOLS N67 SERIES ENGINES
6 cyl. engines - N67 Series TECHNICAL IVECO
F4GE0604 F4GE0684
Type
A*D6.. C*D6..

Compression ratio 17.5 : 1

Max. output kW
(HP)
rpm
81
(110)
2500
129
(175)
2300
Max. torque Nm
(kgm)
rpm
440
(44.0)
1400
700
(70.0)
1400
Loadless engine
idling rpm
- 850
Loadless engine
peak rpm
- 2500
Bore x stroke mm
Displacement cm
3
104 x 132
6728
SUPERCHARGING
Direct injection intake
without
intercooler
Direct injection
Turbocharger type
. HOLSET HX35W
bar
LUBRICATION
Oil pressure (warm engine)
- idling bar
- peak rpm bar
Forced by gear pump, relief
valve single action
oil filter
1.2
3.8
Forced by gear pump, relief
valve single action
oil filter
0.70
3.50
COOLING
Water pump control
Thermostat
- start of opening C
By liquid
Through belt
81 2
15W40 ACEA E3
FILLING
engine sump liters
engine sump + filter liters
-
-
15
16
TECHNICAL PROPERTIES AND TOOLS 5 N67 SERIES ENGINES
CLEARANCE DATA
Type
N45 SERIES
4 CYLINDERS Engines
N67 SERIES
6 CYLINDERS Engines
CYLINDER UNIT AND CRANKSHAFT COMPONENTS mm
1
XCylinder barrels 1
104.000 to 104.024
1
X
2
Spare pistons
type:
Size X
Outside diameter 1
Pin housing 2
55.9
103.730 to 103.748
38.010 to 38.016
Piston cylinder barrels 0.252 to 0.294
Piston diameter 1 0.4; 0.5, 0.8
X
Piston protrusion X 0.28 to 0.52
3
Piston pin 3 37.994 to 38.000
Piston pin pin housing 0.010 to 0.022
6 TECHNICAL PROPERTIES AND TOOLS N67 SERIES ENGINES
Type
N45 SERIES
4 CYLINDERS Engines
N67 SERIES
6 CYLINDERS Engines
CYLINDER UNIT AND CRANKSHAFT COMPONENTS mm
X
1
3
2
X
X
X1
Split ring slots X 2
X 3
* measured on a of
98.75 99.00 mm
2,705 to 2,735
2,440 to 2,460
4,030 to 4,050
1
3
2
S
S
S
S 1
Split rings S 2
S 3
2.560 to 2.605
2.350 to 2.380
3.970 to 3.990
1
Split rings - slots 2
3
0.100 to 0.175
0.060 to 0.110
0.040 to 0.080
Split rings 0.4; 0.8
X 1
3
2 X
X
Split ring end opening
in cylinder barrel:
X 1
X 2
X 3
0.30 to 0.40
0.60 to 0.80
0.30 to 0.55
1
2
Small end bush
housing 1
Big end bearing
housing 2
40.987 to 41.013
72.987 to 73.013

S
4
3
Small end bush diameter
Outside 4
Inside 3
Spare big end half
bearings S
40.987 to 41.013
38.019 to 38.033
1.955 to 1.968
Small end bush housing -
Piston pin bush 0.019 to 0.039
Big end half bearings 0.250 to 0.500
TECHNICAL PROPERTIES AND TOOLS 7 N67 SERIES ENGINES
Type
N45 SERIES
4 CYLINDERS Engines
N67 SERIES
6 CYLINDERS Engines
CYLINDER UNIT AND CRANKSHAFT COMPONENTS mm
X
Size X
Max. tolerance
on connecting rod
axis alignment
-
-
Journals 1
Crankpins 2
82.99 to 83.01
68.987 to 69.013
1 2
S 1 S 2
p
Main half bearings S 1
Big end half bearings S 2
2.456 to 2.464
1.955 to 1.968
3
Main bearings
No. 1 5 3
No. 2 3 4 3
87.982 to 88.008
87.977 to 88.013
Half bearings Journals
No. 15 / 1-7
No. 234 / 2-3-4-5-6
0.064 to 0.095
0.059 to 0.100
Half bearings - Crankpins 0.064 to 0.090
Main half bearings
Big end half bearings
+ 0.250 to + 0.500
1 X
Shoulder journal X 1 37.350 to 37.650 37.475 to 37.545
X 2
Shoulder main bearing X 2 31.730 to 32.280
X 3
Shoulder half-rings X 3 37.28 to 37.38
Output shaft shoulder 0.095 to 0.270
8 TECHNICAL PROPERTIES AND TOOLS N67 SERIES ENGINES
Type
N45 SERIES
4 CYLINDERS Engines
N67 SERIES
6 CYLINDERS Engines
CYLINDER HEAD TIMING SYSTEM mm
1
Valve guide seats on
cylinder head 1 8.019 to 8.039

4 Valves:
4

7.943 to 7.963
60
7.943 to 7.963
45
Valve stem and guide 0.056 to 0.096
1
Housing on head for
valve seat:
1
1
46.987 to 47.013
43.637 to 43.663

2
Valve seat outside diameter;
valve seat angle on cylinder
head:
2

47.063 to 47.089
60
43.713 to 43.739
45
X
X
Sinking X
0.356 to 1.102
0.104 to 0.840
Between valve seat
and head
0.050 to 0.102
0.050 to 0.102
Valve seats -
TECHNICAL PROPERTIES AND TOOLS 9 N67 SERIES ENGINES
Type
N45 SERIES
4 CYLINDERS Engines
N67 SERIES
6 CYLINDERS Engines
CYLINDER HEAD TIMING SYSTEM mm
H
H 1
H 2
Valve spring height:
free spring H
under a load equal to:
329 N H1
641 N H2
63.50
49.02
38.20
X
Injector protrusion X -

1 2 3 4 5
Camshaft bush
housings No. 1-5
Camshaft housings
No. 2-3-4
59.222 to 59.248
54.089 to 54.139

1
2
3
Camshaft journals:
1 5
1 7
53.995 to 54.045

Camshaft bush outside

diameter: 59.222 to 59.248

Bush inside
diameter 54.083 to 54.147
Bushes and housings
on block
-
Bushes and journals 0.038 to 0.162
H
Cam lift:
H
H
11.02
10.74
10 TECHNICAL PROPERTIES AND TOOLS N67 SERIES ENGINES
Type
N45 SERIES
4 CYLINDERS Engines
N67 SERIES
6 CYLINDERS Engines
CYLINDER HEAD TIMING SYSTEM mm
1
Tappet cap housing
on block 1 -
2
3

2
Tappet cap outside
diameter: 2
3
15.924 to 15.954
15.965 to 15.980
Between tappets and housings -
Tappets -
1
Rocker shaft 1 18.963 to 18.975
2
Rockers 2 19.000 to 19.026
Between rockers and shaft 0.025 to 0.063
TECHNICAL PROPERTIES AND TOOLS 11 N67 SERIES ENGINES
TOOLS
TOOL NO. DESCRIPTION
99305019 Kit for valve seat regrinding
99305047 Spring load tester
99322205
Revolving stand for overhauling units (700 daN/m capacity, 120
daN/m torque)
99340035 Injection pump gear extractor.
99340055 Tool to remove output shaft front gasket
99340056 Tool to remove output shaft rear gasket
12 TECHNICAL PROPERTIES AND TOOLS N67 SERIES ENGINES
TOOLS
TOOL NO. DESCRIPTION
99340205 Tool to remove injectors
99346252 Tool for fitting output shaft front gasket
99346253 Tool for fitting output shaft rear gasket
99360076 Tool to remove oil filter (engine)
99360183 Pliers for removing/refitting piston rings (65 110 mm)
99360268 Tool for removing/refitting engine valves
TECHNICAL PROPERTIES AND TOOLS 13 N67 SERIES ENGINES
TOOLS
TOOL NO. DESCRIPTION
99360330 Flywheel crank handle (*)
99360339 Tool for stopping the engine flywheel (**)
99360344 Adapter, cylinder compression test (use with 99395682)
99360351 Tool for flywheel holding (***)
99360362
Beater for removing/refitting camshaft bushes (to be used with
993700069)
99360500 Tool for lifting the output shaft
14 TECHNICAL PROPERTIES AND TOOLS N67 SERIES ENGINES
TOOLS
TOOL NO. DESCRIPTION
99360595 Lifting rig for engine removal/refitting
99360605 Band for fitting piston into cylinder barrel (60 125 mm)
99361037 Brackets for fastening engine to revolving stand 99322205
99363204 Tool to remove gaskets
99365195
Comparator holder tool for injection pump timing
(to be used with 99395604)
99367121 Tool to remove gaskets
TECHNICAL PROPERTIES AND TOOLS 15 N67 SERIES ENGINES
TOOLS
TOOL NO. DESCRIPTION
99370006 Interchangeable willow handgrip
99370415 Gauge base for different measurements (to be used with 99395603)
99395097 Tool to check top dead centre (use with 99395604)
99395100
Dial gauge holder for rotary injection pump timing (use with
99395603)
99395216 Pair of gauges with and square head for angle tightening
99395220 All-purpose goniometer/Inclinometer
16 TECHNICAL PROPERTIES AND TOOLS N67 SERIES ENGINES
TOOLS
TOOL NO. DESCRIPTION
99395363 Complete bush testing square
99395603 Dial gauge (0 5 mm)
99395604 Dial gauge (0 10 mm)
99395682 Diesel fuel engine cylinder compression control device
(*) for engines F4GE0404B*D650
F4GE0404H*D651
F4GE0454G*D651
F4GE0454G*D666
F4GE0454H*D651
F4GE0484G*D660
F4GE0484G*D666
F4GE0654A*D651
F4GE0684Q*D650
F4GE0404B*D651
F4GE0454B*D651
F4GE0454E*D651
(**) for engines F4GE0404A*D600
F4GE0454A*D606
F4GE0684F*D601
F4GE0684G*D600
F4GE0454A*D610
F4GE0454A*D605
(***) for engines F4GE0454A*D610
F4GE0484C*D650
F4GE0484G*D666
F4GE0684A*D601
F4GE0684C*D651
F4GE0684F*D601
F4GE0684G*D600
(****) for engines F4GE0404B*D650
F4GE0454A*D606
F4GE0484C*D650
F4GE0484G*D660
F4GE0484G*D666
F4GE0604A*D601
F4GE0684F*D601
F4GE0684G*D600
F4GE0684Q*D650
F4GE0454A*D610
F4GE0454A*D605
F4GE0454B*D651
TECHNICAL PROPERTIES AND TOOLS 17 N67 SERIES ENGINES
INJECTION PUMP PUMPING ELEMENT PRE-LIFT TABLE
INJECTION PUMP CALIBRATION
Overhaul and calibration interventions are up to BOSCH assistance network.
The contract technical specification containing the data tocalibrate the pump at the bench is identified by the code shown
on injection pump body and is available at BOSCH technical assistance network.
Otherwise, refer to IVECO MOTORS Technical Assistance Service.
NOTE
18 TECHNICAL PROPERTIES AND TOOLS N67 SERIES ENGINES
Technical
Code
Commercial
Code
Pre--lift
(mm)
F4GE0404A*D6.. N45 MNA - MSA 1.15 0.05
4--CYLINDER
F4GE0454A*D6.. N45 MNS - MSS 1 0.05
4 CYLINDER
ENGINES
F4GE0484C*D6.. N45 MNT - MST 1 0.05
F4GE0484G*D6.. N45 MST 1 0.05
6--CYLINDER
F4GE0604A*D6.. N67 MNA - MSA 1.15 0.05
6 CYLINDER
ENGINES
F4GE0684C*D6.. N67 MNT - MST 1 0.05