Highway Engineering
Highway Engineering
Highway Engineering
What is Bitumen?
BS3690: Part 1: 1989 defines bitumen as:
Bitumen = Tar?
NO!
Bitumen is produced/ derived from crude
oil while tar is from coal.
The properties and applications are similar
but their origin and chemical constituents
are different
Lake asphalt
Rock asphalt
Tar
Bitumen
Lake Asphalt
Trinidad island, best known form of natural
asphalt.
Discovered in 1595 by Sir Walter Raleigh.
100 acres, 90m deep, 10-15 million tons.
Composition: binder (54%), mineral matter
(36%), organic matter (10%).
Very hard, pen. 2, S.P. 950C
Use in 50/50 blend with 200 pen bitumen to
produce 50 pen bitumen mixture
Rock Asphalt
Rock asphalt is formed by the impregnation of
calcareous rocks such as limestone or
sandstone with seepages of natural bitumen.
This product can be mined or quarried and
contains up to 12% by mass of bitumen. The
principal sources of this deposit are from the
Gard district in France, Neuchtel in the Val de
Travers region in Switzerland and at Ragusa in
Italy.
Tar
Tar is a generic word for the liquid obtained
when natural organic materials such as coal or
wood are carbonised or destructively distilled in
the absence of air.
It is customary to preface the word tar with the
name of the material from which it is derived: the
products of this initial carbonisation process are
referred to as crude coal tar; crude wood tar; etc.
Tar (2)
Two types of crude coal tar are produced as a
by-product of the carbonisation of coal:
Tar (3)
Bitumen
Bitumen is manufactured from crude oil.
It is generally agreed that crude oil originates
from the remains of marine organisms and
vegetable matter deposited with mud and
fragments of rock on the ocean bed.
Over millions of years, organic material and mud
accumulated into layers hundreds of meters
thick, the immense weight of the upper layers
compressing the lower layers into sedimentary
rock.
Bitumen (2)
Conversion of the organisms and vegetable
matter into the hydrocarbons of crude oil is
thought to be the result of the application of heat
from within the earths crust, pressure applied by
the upper layers of sediments, possibly aided by
the effects of bacterial action and radio-active
bombardment.
As further layers of sediment were deposited on
the sedimentary rock where the oil had formed,
the additional pressure squeezed the oil
sideways and upwards through porous rock.
Bitumen (3)
Where porous rock extended to the earths
surface, oil seeped through, resulting in the
surface seepages described earlier.
Fortunately, the majority of oil and gas was
trapped in porous rock which was overlain by
impermeable rock forming gas and oil
reservoirs.
Here the oil remained until its presence was
detected by seismic surveys and recovered by
drilling through the impermeable rock.
Bitumen Constitution,
Structure and Rheology
The rheology of a bitumen at a given temperature is
determined by both the constitution (chemical
composition) and structure (physical arrangement) of the
predominantly hydrocarbon molecular structures in the
material.
Changes to either the constitution, structure or both will
result in a change in the rheology.
Thus to understand changes in bitumen rheology, it is
essential to understand how the structure and
constitution of a bitumen interact to influence rheology.
Bitumen constitution
Bitumen is a complex chemical mixture of molecules of a
predominantly hydrocarbon nature, with a minor amount of other
groups.
Generally most bitumens contain:
Carbon
82 88%
Hydrogen
8 11%
Sulphur
0 6%
Oxygen
0 1.5%
Nitrogen
0 1%
The precise composition varies according to the source of the crude
oil, and the subsequent modification induced by blowing during
manufacture and subsequent ageing in service.
Bitumen constitution
The chemical composition of bitumen is extremely
complex.
However, it is possible to separate bitumen into 2 broad
chemical groups, namely, asphaltenes and maltenes.
The maltenes can be further subdivided into saturates,
aromatics and resins.
The 4 groups are not well defined and there is some
overlap between them.
However, it does enable bitumen rheology to be
compared with broad chemical composition.
Asphaltenes
These are n-heptane insoluble black or brown
amorphous solids.
Contains, in addition to H and C, some Nitrogen,
Sulphur and Oxygen.
Highly polar, complex aromatic material of fairly
high molecular weight (1,000 100,000)
Particle size 5nm - 30nm, H/C atomic ratio 1:1
Asphaltenes
Asphaltenes constitute 5% - 25% of bitumen
Asphaltene content has large effect on
rheological characteristics of bitumen.
Increasing the asphaltene content produces a
harder bitumen with lower penetration, higher
SP, and higher viscosity.
Resins
Resins are soluble in n-heptane, largely H
and C, some N, S, O.
Dark brown in colour, solid or semi-solid
Molecular wt: 500 50,000;
particle size: 1nm 5nm
an H/C atomic ratio: 1.3 1.4
Resins
Very polar in nature, thus make them
strongly adhesive.
They are the dispersing agents or
peptisers for the asphaltenes.
The proportion of resins to asphaltenes
governs to some degree the solution
(SOL) or gelatinous (GEL) type character
of the bitumen.
Aromatics
Comprise the lowest molecular wt naphthenic aromatic
compounds in the bitumen
Represent the major proportion of the dispersing
medium for the peptised asphaltenes
Constitute 40% - 65% of the total bitumen
Dark brown viscous liquid
Molecular wt: 300 2,000
Consist of non-polar carbon chains in which the
unsaturated ring system dominate
High dissolving ability for other high molecular wt
hydrocarbons
Saturates
Comprise straight and branch-chain aliphatic
hydrocarbons, together with alkyl-naphthenes
and some alkyl-aromatics.
Non-polar viscous oils, straw or white in colour
Molecular wt similar to aromatics
Components include both waxy and non-waxy
saturates
Forms 5% - 20% of the bitumen
Bitumen constitution
An elementary analysis of the 4 groups from a 100
pen bitumen is given in Table 6.1
Bitumen Structure
Bitumen is traditionally regarded as a colloidal system
consisting of high Mol. Wt. asphaltene miscelles
dispersed or dissolved in a lower Mol. Wt. oily medium
(maltenes).
The miscelles are considered to be asphaltenes together
with an absorbed sheath of high Mol. Wt. aromatic resins
which act as a stabilizing solvating layer.
Away from the center of the miscelle there is a gradual
transition to a less polar aromatic resins, extending
outwards to the less aromatic oily dispersion medium.
Bitumen Structure
In the presence of
sufficient quantities of
resins and aromatics of
adequate solvating
power, the asphaltenes
are fully peptised, and
the miscelles have good
mobility within the
bitumen.
These are known as
solution or SOL type
bitumen.
Bitumen Structure
If the aromatic/resin fraction is not
present in sufficient quantities to
peptise the miscelles, or has
insufficient solvating power, the
asphaltenes can associate further
together.
This can lead to an irregular open
packed structure of linked
miscelles, in which the internal
voids are filled with an
intermiscellar fluid of mixed
constitution.
Bitumen Structure
The colloidal behaviour of the asphaltenes in the
bitumen results from aggregation and solvation.
The degree to which they are peptised will considerably
influence the resultant viscosity of the system.
The viscosities of the saturates, aromatics and resins
depend on their Mol. Wt. distributions; the higher the
M.Wt. the higher the viscosity.
Bitumen
Structure
Air blowing of bitumen from a
given vacuum residue or
fluxed vacuum residue
considerably increases the
asphaltene content and
decreases the aromatics
content (Fig. 6.4)
Saturate and resin contents
remain substantially of the
same order as before
commencing blowing.
Bitumen Structure
In Table 6.2 a comparison of the chemical compositions is given for
bitumen derived by distillation or blowing of the same feedstock.
Bitumen
Structure
Long term full-scale road
trial studies have been
undertaken to determine if
the chemical composition
of bitumen changes with
time.
Asphaltene increases with
time
Resin & Aromatic
decreases with time
Results shown in Fig. 6.5
Bitumen Structure
Whilst chemical composition can be related to physical
properties given specific components, it should be noted
that bitumens of very different chemical compositions
can have very similar physical properties.
Bitumen Quality
The performance of asphalt mixes on the road depends
considerably on the performance of the bitumen.
Performance on the road depends on many factors,
including the design, application and the quality of the
individual components.
Although bitumen is, in terms of its volume, a relatively
minor component of a bituminous mix, it has a crucial
role acting as a durable binder and conferring viscoelastic properties to the mix.
With increasing traffic loadings and more demanding
performance requirements the need to be able to predict
long-term behaviour of bitumen is essential.
Bitumen Quality
Essentially, satisfactory performance of bitumen on
the road can be ensured if four properties are
controlled:
rheology
cohesion
adhesion
durability
Cohesion
The cohesive strength of
penetration grade bitumens
is characterised by low
temperature ductility (ASTM
test method D 113).
In this test three dumb-bells
of bitumen are immersed in
a water bath and stretched at
a constant speed of 50 mm
per minute until fracture
occurs.
The distance the specimen
is stretched before failure is
reported as the ductility.
Cohesion
The test temperature is adjusted depending on
the penetration of bitumen, eg 10C for 80 pen
to 100 pen, 13C for 60 pen to 70 pen and 17C
for 40 pen to 50 pen.
Under these conditions the test has been found
to discriminate between bitumens of different
cohesive strengths.
Adhesion
The adhesion characteristics of bitumen are assessed by
a retained Marshall test.
8 Marshall specimens are produced using a prescribed
aggregate, aggregate grading and bitumen content.
The 8 specimens are divided into 2 groups of 4 so that
the average void content of the two groups is equal.
One group of 4 is tested immediately using the standard
Marshall method and the remaining 4 specimens are
vacuum treated under water at a temperature of between
0C to 1C, to saturate as far as possible the pore
volume of the mix with water.
Subsequently, the specimens are stored in a water bath
at 60C for 48 hours.
Adhesion
The Marshall stability of these 4 specimens is then
determined.
The ratio of the Marshall stability of the treated
specimens divided by the initial Marshall stability is
termed the retained Marshall stability.
Although a relatively wide scatter in absolute stability
values and poor reproducibility are inherent in Marshall
testing, it has been found that consideration of the
percentage relative to the result from the standard
procedure reduces the differences between results from
different laboratories.
Adhesion
From both laboratory tests and observation of
performance in practice, key links have been
identified between functional properties and the
constitution of the bitumen.
If the molecular weight distribution and chemical
constitution of the bitumen is unbalanced it can
exhibit non-homogeneity which may adversely
affect both the cohesive and adhesive properties
of the bitumen.
Durability
Durability can be defined as the ability to
maintain satisfactory rheology, cohesion and
adhesion in long-term service.
As a part of the quality criteria for bitumen the
following have been identified as the prime
durability factors:
oxidative hardening
evaporative hardening
exudative hardening
Exudative Hardening
If the constitution of a bitumen is unbalanced it may,
when in contact with a porous aggregate, exude an oily
component into the surface pores of the aggregate,
resulting in a hardening of the bitumen film remaining on
the aggregate surface.
Exudation is primarily a function of the amount of low
molecular weight paraffinic components present in the
bitumen relative to the amount and type of asphaltenes.
To measure quantitatively the exudation tendency of
bitumen, Shell Research Limited developed the
exudation droplet test.
Penetration test
(ASTM D5, BS
2000: Part 49, IP
49)
Softening
Point test
(ASTM D36,
BS 2000: Part
58, IP 58)
Viscosity
Fundamental characteristics of bitumen; it determines
how the material behaves at a given temperature and
over a temperature range.
The absolute or dynamic viscosity of bitumen in Pa.s is
the shear stress (Pa) applied divided by the shear rate
(per sec.)
Measured using a sliding plate viscometer which
comprise a loading system which applies a uniform
shear stress (Pa) to a film of bitumen (5 50 micron
thick) sandwiched between two flat plates and measures
the resulting rate of strain (per sec.)
1 Pa.s = 10 Poise
Viscosity
Viscosity can also be determined by measuring the time
required for a fixed quantity of material to flow through a
standard orifice in a capillary tube viscometer at a given
temperature => kinematic viscosity
Flow time x viscometer calibration factor = kinematic
viscosity
Unit: mm2/s, 1 mm2/s = 1 centistoke (cSt)
Kinematic viscosity = (dynamic viscosity) / (mass
density)
Viscosity
Temperature susceptibility
Penetration Index (PI)
All bitumens display thermoplastic properties, i.e.
become softer when heated and harder when cooled.
One of the expressions to define the way viscosity (or
consistency) changes with temperature is developed by
Pfeiffer an Van Doormaal.
If the log of penetration, P, is plotted against
temperature, T, a straight line is obtained such that:
Log P = AT + K
Where, A is the temperature susceptibility of the log of
penetration, and K is a constant
Temperature susceptibility
Penetration Index (PI)
The value of A varies from about 0.015 to 0.06 showing
that there may be a considerable difference in
temperature susceptibility.
Pfeiffer and Van Doormaal developed an expression
for the temperature susceptibility which would assume
a value of about zero for all road bitumens.
For this reason they defined penetration index (PI) as:
20 PI
= 50 A
10 + PI
Temperature susceptibility
Penetration Index (PI)
Or explicitly,
20(1 25 A)
PI =
1 + 50 A
Temperature susceptibility
Penetration Index (PI)
The values of A and PI can be derived from
penetration measurements at two
temperatures, T1 and T2 using the equation:
Temperature susceptibility
Penetration Index (PI)
The consistency at the softening point can be
expressed in terms of penetration, both by linear
extrapolation of the log of pen vs temperature,
and by direct measurement with an extra long
penetration needle at the ASTM softening point
temperature.
Pfeiffer and Van Doormaal found that at the
ASTM softening point temperature most
bitumens had a penetration of about 800.
Temperature susceptibility
Penetration Index (PI)
Replacing T2 in the equation above by the
ASTM softening point temperature and
the penetration at T2 by 800 they
obtained the equation:
Temperature susceptibility
Penetration Index (PI)
Substituting this equation in the
above PI equation and assuming a
penetration test temperature of 250C,
we have:
Temperature susceptibility
Penetration Index (PI)
The assumption of a penetration of 800 at
the softening point temperature is not valid
for all bitumens.
It is advisable to calculate the temperature
susceptibility using penetration at two
temperatures, T1 and T2
Temperature susceptibility
Penetration Index (PI)
The nomographs shown in Fig 5.6 and 5.7
enable the PI to be deduced approx from either
the penetration and SP, or the penetration at two
different temperatures.
Due to the spread of the actual value of
penetration at the SP temperature, the value of
PI calculated from one penetration and one SP
may vary from the precise value calculated from
two penetrations.
Temperature susceptibility
Penetration Index (PI)
One drawback of the PI system is that it uses
the change in bitumen properties over a
relatively small range of temperatures to
characterize bitumen.
Extrapolations to extremes of temperature can
sometimes be misleading.
PI can be used to give a good approx of the
behaviour to be expected but confirmation by
stiffness or viscosity measurements is desirable.
Temperature Susceptibility
Penetration Index (PI)
S t ,T
=
t ,T
The stiffness
concept
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