API936

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The key takeaways are that the course aims to equip individuals with knowledge on installation, inspection, testing and repair of refractory linings to work as competent refractory personnel. It also provides an opportunity for professionals to get certified in refractory inspection.

The objectives of the course are to gain relevant knowledge of refractory material installation, inspection, testing and repair procedures and processes as outlined in the course outline.

Day 1 covers terms and definitions, installation methods, sampling procedures, contractor qualifications and a mock-up test panel. Day 2 covers material storage, surface preparation, layout, welding and curing. Subsequent days likely continue covering additional topics from the outline.

API 936 REFRACTORY

QUALITY CONTROL PERSONNEL


CERTIFICATION PREPARATION PROGRAM
COURSE DURATION: 5 DAYS

COURSE DESCRIPTION
The API 936 Refractory Quality Control Personnel Certification Preparation program is designed to equip
individuals with knowledge on installation, inspection, testing and repair of refractory linings. It provides the
industry with competent refractory personnel who are qualified to do the job.
Whether or not the students choose to take the exam, all the information processed during the course will
be a fundamental stepping-stone in the understanding of the refractory process, applications and
specifications covered in all industries throughout the world from the petro-chemical industry to light
industry.

REACH US Today for Greater Safety, Quality, Reliability, Productivity, Profitability


HRD Approved Class A Training Provider (since Year 2002). Registered with Ministry of Finance

API 936 Refractory Quality Control Personnel Certification Preparation Program

PREPARE YOURSELF TO BE A
CERTIFIED API 936 INSPECTOR!
COURSE OBJECTIVES
The objective of the course is to gain the relevant knowledge of the
following applications, procedures and processes relating to the uses
and installation of refractory materials:
Preparation of the unit for refractory installation
The installation of refractory and curing methods
Inspection of refractory after air drying and firing
Testing of refractory as installed
Repairs to refractory linings
Questions and answers
WHO SHOULD ATTEND?

COURSE OUTCOMES
For The Industry

Ensures that refractory personnel demonstrate competence in


content areas that are relevant to their practices.

Raises the bar of competence for qualified personnel that


demonstrates knowledge of the relevant content of refractory
installation and inspection.

For The Personnel

Provides a method to demonstrate knowledge and experience


with refractories and refractory inspection to employers and
clients.

Designed
for
refineries,
chemical
&
oleo-chemical
plants, power plants, etc with
boilers
(such
as
auxiliary
boilers), heating equipment
(such as furnaces, tubular
heaters) and other equipments
with refractory:

API inspectors and


inspectors of statuary
equipments

Asset Integrity Engineers

Inspection Engineers of
power boilers with
refractory

Maintenance Technician/
Engineers

Project Engineers

Inspectors and other professionals serving the petroleum,


petrochemical, and chemical industries are readily able to
provide evidence of proper qualification.

DOSH Officers involved in


power plant and equipment
inspection (with refractory)

QA /QC Inspectors

No required class pre-requisites.


However, if you wish to pursue
the API Certification Exam, a
minimal years of experience on
subject
matter
is
required
depending on your educational
qualifications.
Please refer to the Exam
Qualification Requirements at:
www.api.org/icp

www.facebook.com/IDCTrainingHouse
www.idc-training.com
info@idc-training.com
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

API 936 Refractory Quality Control Personnel Certification Preparation Program

COURSE OUTLINE
DAY 1
A summary of all terms and definitions that will be used during
the duration of the course.
Different installation methods used in industry today eg. casting,
guniting, ramming, and hand packing
The specification for sampling of the refractory material and the
sample preparation procedures
Procedures to determine water content prior to mixing the
refractory.
The relevant manufactures information regarding the supplied
refractory material
The contractor knowledge of the equipment to be utilized, and
the qualification process for the contractor prior to work
Testing of the contractor with a mock-up test panel procedure
The environmental control issues
The surface preparation requirements and methods
Question and answers

DAY 2
Execution of plan and detailed knowledge of the design and
specifications

BONUS !!!

Storage and packaging of the refractory material


The surface requirements and the procedures prior to casting

Color tabs, checklists &


Technical Training
Passes will be provided

The lay-out of the anchors and the marking of areas


Welding of the anchors as per specifications
The frequency and methods of the sampling for guniting, casting
and hand packing
The water content, quality and temperature of the water and the
mixing procedure
The addition
specifications

of

fibre

and

the

percentages

as

per

the

The responsibility of the contractor and the documentation


requirements
Terms and definitions
Environmental control of the temperatures eg. heat and cold
Questions and answers

DAY 3
Terms and definitions relating to the following
The responsibility of the
documentation requirements

personnel

and

the

specific

Becoming familiar with the dry-out requirements

www.facebook.com/IDCTrainingHouse
www.idc-training.com
info@idc-training.com
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

API 936 Refractory Quality Control Personnel Certification Preparation Program

Refractory sealing requirements


Application methods for applying the curing membrane
The required environmental conditions for the curing of the
refractory
The heating equipment and required procedures
The placement of the temperature thermocouples
Knowing the manufacturers heat up & cool down schedules and
requirements
The applicable heating curve requirements for different classes of
refractory
Assessing the lining integrity and the techniques for refractory
lining inspection
Questions and answers

DAY 4
Terms and definitions
The job specifications and application standards
The inspection and information collection procedure
The refractory lining design and the installation requirements
The visual and non-destructive
qualification of the refractory lining

methods

for

testing

and

The traceability and verification of the refractory material


The acceptable refractory repair procedures
Acceptable refractory lining and reject refractory criteria
The dry-out procedures and curing methods
The responsibility of the inspection personal and the contractor
The responsibility of record keeping by the inspection and
contractor personal
Question and answers

COURSE DURATION

5 Days Training

DAILY SCHEDULE

8:30am - 5:30pm (Workshop)

ITEMS TO BRING

Calculator

Lots of Questions

Terms and definitions

A CAN-DO Attitude

The different test requirements and the methods to carry out the
required testing

Codes/Standards (in hardcopy)

DAY 5

Testing for the material qualifications


The necessary testing equipment required
Dimensions and technique requirements for test specimens
The dry-out procedure requirements for the test samples
The acceptance and the grounds for rejection of test samples as
per the specifications

* Please refer to 936


Publications Effectivity Sheet at
http://www.api.org/certificationprograms/individual-certificationprograms-icp/icp-certifications/api
-936

Stationeries such as pen and


highlighter will be provided.

Documentation requirements
Questions and answers

www.facebook.com/IDCTrainingHouse
www.idc-training.com
info@idc-training.com
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

TRAINERS PROFILE

JOHN NESBITT
John Nesbitt has more than 22 years experience and
involvement in the refractory industry and the petro
chemical industry.
His earlier experience is based on the hands-on
installation and maintenance of all refractory lined and
refractory related unites in the refinery and petrochemical
industry.
He later on went on to become Quality control manager in 1998,
which led to his present position in inspection. John Nesbitt has
worked in the refractory inspection field since 2003 where he has
gained extensive experience in inspection of refractory &
recommendation using the API standards as the backbone of his
inspections.

TECHNICAL
QUALIFICATIONS
API registered and API 936 tested
Member of the Refractory Institute
of Refractory Engineers
Refractory Engineering level 1 & 2
Refractory inspection for HPI &
Petrochemical Industries
Refractory for Industrial users
Fundamentals & Advanced
Advanced
IRE

refractory

Technology-

John Nesbitt has carried out refractory inspections worldwide,


spanning from Africa, Europe & to the Far East where preturnaround off-site refractory inspections were carried out and on
-site pre-inspection of units for scope of works to be carried out.
In addition,
he also carries out inspection throughout the
duration of TA to ensure all the completed works are within the
API specifications.

www.facebook.com/IDCTrainingHouse
www.idc-training.com
info@idc-training.com
+603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

REGISTRATION FORM

API 936 REFRACTORY QUALITY CONTROL PERSONNEL


CERTIFICATION PREPARATION PROGRAM
DATE: 22 - 26 JUN 2015
TIME: 8:30AM - 5:30PM

VENUE: IDC Training House, No. 7, Unit 8, Jalan Industri PBP 3,


Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

FEE (Please tick your preferred option)


FEE PER PAX

[ ] COURSE ONLY

[ ] COURSE & EXAM

2015 EXAM WINDOW

EXAM DEADLINE

COURSE FEE

RM 5,460 / USD 1,820

RM 5,460 / USD 2,133

[ ] Apr 17 - May 01

Feb 06, 2015

500

[ ] Aug 14 - 28

Jun 05, 2015

67

[ ] Dec 09 - 23

Sep 30, 2015

EXAMINATION FEE

RM 1,750 / USD

ADMIN FEE

RM

TOTAL

SAVE MORE
with Group Rate!
(3 Pax or More)

RM 6,400 / USD 2,133

200 / USD

RM 7,410 / USD 2,700

[ ] RM 5,145 / USD 1,715 per pax


* Prices include lunches, refreshments and course materials.
* Photocopy this form to register multiple delegates.

PARTICIPANT DETAILS
Full Name (as per IC/Passport):
________________________________________
Email:
________________________________________
Job Title:
________________________________________

AUTHORIZATION
Salutation:
______________________
Mobile No.:
______________________
[ ] Self Sponsored
[ ] Sponsored by Company

INVOICE DETAILS *Compulsory if sponsored by company


Attention Invoice to (HR/Training Dept.):
________________________________________
Organization Name:
________________________________________
Mailing Address (Postcode Compulsory):
________________________________________
________________________________________
________________________________________

Salutation :
______________________
Direct Line:
______________________
Fax :
______________________
Email :
______________________

Signatory must be authorized to sign on behalf


Name
: _____________________________
Job Title : _____________________________
Signature : _____________________________
Date
: _____________________________
Company Stamp:

_______________________________________
* This registration is invalid without signature &
company stamp.

FINANCE DEPARTMENT CONTACT DETAILS

DISCLAIMER

Name : ________________________________ Direct Line:


Email
: ________________________________ ______________________
Job Title : ________________________________

1) IDC Training House Sdn Bhd reserves the


right to cancel or make alternative
arrangements to the course content, date,
trainer, venue & course fee if the needs arise
due to unforeseen circumstances.
2) Fee does not include any taxes (withholding
or otherwise). In case of any taxes applicable,
the client has to ensure that the taxes are
paid on top of the investment fee paid for the
course. Compliance with the local tax laws is
the responsibility of the client.

METHOD OF PAYMENT (Please tick your preferred option)


[ ] BY CASH
* 50% down payment is required in order to secure the seat.
[ ] BY CREDIT CARD
* 50% down payment is required in order to secure the seat.
* Visa/Master card only. 2% surcharge based on total invoice value.
[ ] BY CHEQUE
* Made payable to IDC Training House Sdn Bhd.
* Cheque payment will only be accepted if received NOT LESS than 7
working days before training date. Full prepayment via cheque will only
be acknowledged upon clearance by the bank.
[ ] BY BANK TRANSFER
* Seat is confirmed only upon payment received with remittance slip
(quoted with invoice number).
* All bank charges to be borne by payer. Please ensure that IDC Training
House Sdn Bhd receives the full invoiced amount.

CURRENCY

BANK ACCOUNT DETAILS


Account holder: I DC TRAI NI N G HOUSE SDN BHD

[ ] MYR
(Malaysian Ringgit)

Bank
: Ambank (M) Berhad
Account No : 091-201-200378-6
Swift No
: ARBK MYKLXXX

[ ] USD
(United States
Dollar)

Bank
: OCBC Bank (M) Berhad
Account No : 786-113201-4
Swift No
: OCBCMYKLXXX

To REGISTER, please EMAIL this form to info@idc-training.com


or FAX to +603-80687720
For more INFO, please call +603-8061 5126 / 8061 8720

REGISTRATION & CANCELLATION POLICY


1) Seat is confirmed only upon receiving
Registration Form with Proof of Payment.
Verbal or written request to reserve seat will
not be entertained.
2) Any cancellation/amendment must be
received in writing. Otherwise, full course fee
will be charged accordingly. Verbal notice
alone will not be entertained.
3) For any cancellation received in writing less
than seven (7) working days prior to the
course date, or no-show, client is liable to pay
the full course fee and NO REFUND will be
granted. Replacement of delegate to same
training session is allowed at no extra charges.
4) For any cancellation received in writing NOT
less than seven (7) working days prior to the
course date, full refund will be granted, with
less RM 150 administrative fee and any
related bank or credit card charges.
5) For any postponement received in writing less
than seven (7) working days of the training
course, client is liable to pay 50% of course
fee as a penalty on late notice.

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