Speed Link Inverter Control Panel User Guide

Model: VST-75 / TST-FUS-1-C

Stock Code: 40-1135

WARNING!

Read these instructions FULLY before use.

Installation should only be carried out by a COMPETENT installer.

Note:- Software V3.00

X400

FE543/2

V505

V506

V507

Membrane
Keypad

X500

F204

P500

X806

V504

8,2K 1,2K

RUN

FU
STATUS

X812

P501

P502

X810

P503
KK701

FUSE

F205

T701

EMERG.
STOP

KK704

KK700

X27
C753

C747

KK702
SAFETY
EDGE

J600
KK703

Membrane Keypad
Provides Open/Close & Stop
pushbutton operation

L.E.D. Display
5X20

KK702

R942

250mA
F200
C705

Blue 1ph
230VAC/16A
BS4343 Plug

X807

100nMBV4
S200
X26

X804

C701

K200

C706

317.00

C930

ON

300.00

V701

FUS-ST

V00-XX.XXEDIBF

R703

T3

10 11 12

X805
20 21 22

X16

T2

X13

L L1 L1 N

X12

X11

T1

K800

X25
L902

40 41 42 43 44 45 46 47 48 49

X24

K802

X23

K801

5X20

X15

K902

X22

1A

L900

FUSE

X14

C702
X21
F202

K901

C700

K900

80 81 82 83

C703

30 31 32

ACHTUNG
- Vor ffnen der Schrankt r Versorgung abschalten
- Ger t fuhrt bis 5 Min nach Ausschalten Spannung
ATTENTION
- Switch off power before opening the cabinet door
- Device is live up to 5 min after removing
mains supply

M20x1.5

M20x1.5
M20x1.5

15.0

M20x1.5

Cable Glands
4xM20 + 2xM16
160.00
182.00

DISCLAIMER:
T: +44 (0)1928 579050
F: +44 (0)1928 579259
www.linkcontrols.co.uk
sales@linkcontrols.co.uk

3-Off 5.00

Link Controls Ltd. constantly strives to improve the quality of its goods
and as such reserves the right to replace/modify products without
prior notification. Any examples given are intended for guidance only.

Link Controls

Stuart Rd, Manor Park, Runcorn, Cheshire, WA7 1TS

Drawing No:- LC-2539

Page No:-

Revision No:- F

Rev Date:- 10/03/11

Drawn By:-

Date:-

S.B.P.

Checked By:- A.M.

1 of 16
03/04/09

Appr' By:- F.T.

Internal View

X400

FE543/2

V507

X806

FU
STATUS

V506

X812
X500

F204

P500

P501

P502

F205

01 X810

P503
KK701

5X20

02

R942

250mA
F200
C705

X807
V701

R703

C930

ON

S200

04

C701

C701

K200

C706

X804

100nMBV4
V701

FUS-ST

C706

Processor

V00-XX.XXEDIBF

R703

03

100nMBV4

C705

KK702

J600
KK703

EMERG.
STOP

V505

8,2K 1,2K

SAFETY
EDGE

KK704

KK700

RUN
V504

R942

250mA
F200

T701

FUSE

Fuse Ratings:
F202: 1A

X27
C753

C747

KK702

X26

05
C703

WARNING!
Ensure power to the control panel is removed &
power fully discharged, prior to maintenance.

10 11 12

08

M20x1.5
M20x1.5

Description
End-of-Line Resistor Selector (for Conductive Edge)
Connectors for Plug-in Radio Receiver, via Interface PCB
Service Mode Dip-Switch (S200) - Allows access to the user selectable parameters
Connectors for Plug-in Loop Detector
Safety Edge Terminals
Control Terminals
Motor Terminals
Traffic Light/Function Relay Terminals
Brake Relay Terminals

M20x1.5

Key
01
02
03
04
05
06
07
08
09

K800

X25

07

X805

70 71 72 73 74

20 21 22

09

X16

L1 L1

Mains Lead
230VAC/50Hz
C16A Supply

60 61

X15

50 51 52 53 54 55 56 57 58 59
T1 T2 T3

X12

X11

X13

L L1 L1 N

X12

X11

T1 T2 T3

X24

K802

5X20

40 41 42 43 44 45 46 47 48 49

X23

X14

L900

FUSE

K902
L902

X22

1A

K801

X21
F202

X13

5X20

C700

C700

FUSE

C702

K902

1A

L900

F202

K901

06

M20x1.5

C702

K900

80 81 82 83

C703

K900

30 31 32

Control System
The system has been specifically designed for high-speed doors and gates. It combines door control features and a variable
speed inverter to provide a smooth operating door. Many of the door control features can be adjusted to provide customised
operation. In addition, the panel has provision for plug-in modules for radio and loop detectors. Volt-free outputs are also
available for signalling purposes.

Installation
Ensure that the panel is mounted adjacent to the door, on a secure structure that is unaffected by vibration & with at least 100mm
clear space around the enclosure. Consideration should be given to the fact that earth leakage currents may exceed 30mA.

Operation
The door may be opened using the Open pushbutton input, panel mounted keypad button, exit loop or radio (if fitted). The door
will smoothly accelerate to fast speed until the intermediate limit is reached, at which point the door will smoothly decelerate for
the remainder of the travel distance. The door may be closed using the Auto-Close function, the Close button input, panel
mounted keypad button or radio. The door will smoothly accelerate to full speed until the intermediate limit is reached, at which
point the door will decelerate for the remainder of the travel distance.
If a safety device is activated (i.e. safety edge or photocell) during the closing cycle the door will stop & return to the fully open
position. The door may only be closed once the obstruction has been removed.

Table 1.1:
P.991 - Door Profiles

Basic Setup Connections for

Mechanical/Standard Limits

Motor Voltage 230/400

50Hz
Motor Speed
Slow
10
Medium
11
Fast
12

Jumper Settings: Set the position of `J600' to the value of the Conductive Edge resistor
1 & 2: 8K2 Resistor
J600
2 & 3: 1K2 Resistor
1
2
3
Note:- If the motor travels in the wrong direction, swap `U`&`V`
40 42

47 48

50 51 52 53 54 55 56

60 61

30 31 L1 N T1 T2 T3

Link

Link

Photocell

Conductive
Edge

Gn/Ye

Brake
(If Fitted)
230VAC

Int.Close

8-Core 'SY'

Thermal Trip

Receiver

Int.Open

Close

White

Brown

Open

Transmitter

Green

Brown

White

Green

5-Core 'YY'

8K2/1K2

Link

70 71

Screen

72 73 74

A.C.
D.C.

(Delta)
W2

U2

V2

U1

V1

W1

3~ Motor

Optical Safety Edge

Initial System Setup Profile for Mechanical Limits

01. Ensure that the power is OFF & switch S200 to the ON position (Up position)
02. Turn the power ON
Display will read:-

03. Press the membrane keypad Stop button

Display will read:-

04. Use the membrane keypad Up/Down buttons to set P.991 - Door Profiles from Table 1.1, illustrated above
Note:- Always select a Slow Door profile, suitable to your motor & limit arrangement, before proceeding to a faster profile
A faster profile may be selected at any time
05. Press & hold the membrane keypad Stop button until the decimal points stop flashing
Display will read:The display will return to normal
06. Provided there are no Fault Codes
Display will read:Set limits as normal, after which the display will revert to operational display
Note:- Any generated Fault Codes (i.e. Display indicates 'F.XXX') MUST be investigated prior to setting limits
07. Once the limits have been set, press the membrane keypad Stop & Open buttons to enter Programming Mode
08. Select parameter P.980 and change the value from '2' to '0' (Automatic)
09. Press & hold the membrane keypad Stop button to exit Programming Mode

Table 1.2:
P.991 - Door Profiles

Basic Setup Connections for

Electronic Limits

30 31 L1 N T1 T2 T3

Pink

Grey
3

Screen

Link
White

Photocell

Conductive
Edge

Link

60 61

8-Core 'SY'
3

Feig TST-PD Encoder

Optical Safety Edge

Brake
(If Fitted)
230VAC

Thermal Trip

Blue

Black

Receiver

White

4-Core
Screened

White

Brown

Brown

Transmitter

Green

White

Brown

Kostal Encoder

Green

8K2/1K2

Link

80 81 82 83

Green

70 71

Yellow

47 48

Brown

40 42

6-Core
Screened

72 73 74

Th
erm
al

+1
2V
D
RS C
485
RS -A
485
GN -B
D

Jumper Settings: Set the position of `J600' to the value of the Conductive Edge resistor
1 & 2: 8K2 Resistor
J600
2 & 3: 1K2 Resistor
1
2
3

Motor Voltage 230/400

50Hz
Motor Speed
Slow
4
Medium
5
Fast
6

A.C.
D.C.

Gn/Ye

(Delta)
W2

U2

V2

U1

V1

W1

3~ Motor

Note:- If the motor travels in the wrong

direction, swap `U`&`V`

Initial System Setup Profile for Electronic Limits

01. Ensure that the power is OFF & switch S200 to the ON position (Up position)
02. Turn the power ON
Display will read:-

03. Press the membrane keypad Stop button

Display will read:-

04. Use the membrane keypad Up/Down buttons to set P.991 - Door Profiles from Table 1.2, illustrated above
Note:- Always select a Slow Door profile, suitable to your motor & limit arrangement, before proceeding to a faster profile
A faster profile may be selected at any time
05. Press & hold the membrane keypad Stop button until the decimal points stop flashing
Display will read:The display will return to normal
06. Press & hold the membrane keypad Stop & Up buttons simultaneously
Display will read:Set limits as normal, after which the display will revert to operational display
Note:- Any generated Fault Codes (i.e. Display indicates 'F.XXX') MUST be investigated prior to setting limits
07. Use the membrane keypad Down button to set P.999 - Parameterisation Mode
Display will read:-

Press the membrane keypad Stop button

Press the membrane keypad Up button to until the value = 3
08. Press & hold the membrane keypad Stop button until the decimal points stop flashing
5

Initial System Setup Profile for Electronic Limits (Continued from page 5 )
09. Select the appropriate Limit Profile for the required encoder by pressing the membrane keypad Up button
Kostal DES-B Encoder: Select P.200 (Limit Profile)
Feig TST-PD Encoder: Select P.205 (Limit Profile)
Display will read:Display will read:Press the membrane keypad Stop button
Press the membrane keypad Up button to until the value = 7
Display will read:-

Press the membrane keypad Stop button

Press the membrane keypad Up button to until the value = 8
Display will read:-

10. Press & hold the membrane keypad Stop button until the decimal points stop flashing
Momentarily press the membrane keypad Stop button again
11. Press the membrane keypad Up button to select the parameter shown below
Display will read:-

12. Firstly, press the membrane keypad Stop button and then press the Up button until the value changes to that shown
Display will read:-

13. Press & hold the membrane keypad Stop button until the decimal points stop flashing
Momentarily press the membrane keypad Stop button again to exit Value Setting option
14. Press & hold the membrane keypad Stop button until P.210 disappears
15. Press the membrane keypad Stop button
Display will read:-

16. Run the door to the Close limit position

Press & hold the membrane keypad Stop button to store the Close limit
Display will read:-

17. Run the door to the Open limit position.

Press & hold the membrane keypad Stop button to store the Open limit
18. Run the door up & down in auto
Display will read:-

After repeating the operation several times, the above display should disappear
19. Once the limits have been set, press the membrane keypad Stop & Open buttons to enter Programming Mode
20. Select parameter P.980 and change the value from '2' to '0' (Automatic)
21. Press & hold the membrane keypad Stop button to exit Programming Mode

43

42

E.Stop

Close

41

Open

Remote Pushbutton Station

40

Note:- These connections are isolated when the panel is in `Deadman` mode (i.e. During setup or under fail conditions)
:Dual Photocell Wiring

Retro-Reflective Photocell
Stock Code: 33-1005
Operating Range: 0.3-10m

Brown
Blue
White

Single Photocell Wiring:

Brown

Photocell Connections

White

3A/30 Vdc
1A/230 Vac

47

Blue

49
Common

3A/30 Vdc
1A/230 Vac
Black

N/C

Grey

N/O

Black

N/C

Grey

N/O

Brown

Common

Brown

3A/30 Vdc
1A/230 Vac

Blue

Blue

49

Black

N/C

Grey

N/O

48

Photocell

Through-Beam Photocell
Stock Code: 33-0991
Operating Range: 1-20m

Brown

47

49

White

Caution!
Observe supply polarity
It is not recommended to power more
than two photocells from this supply

48

47

Blue

Photocell

Photocell

White

Common

Common

3A/30 Vdc
1A/230 Vac
Black

N/C

Grey

N/O

48

Receiver

K301
Programmable
Relay Output
Default Slave
Open Limit

Caution!
Observe supply polarity

44 45

N/C

20 21 22

N/O

Com

N/C

Com

10 11 12

N/O

Other Connections

Transmitter

K302
Programmable
Relay Output
Default Slave
Close Limit

Pullswitch

1. Provides a volt-free output suitable for traffic lights, etc.

2. Provides a volt-free output suitable for the interlocking of two doors
3. Pullswitch input
7

Standard Parameters
Parameter
Display

Adj.
Range

Parameter
Function

Factory
Setting

Gate Functions

P.000

Cycle Counter
Counts Full Open & Close cycles

0000

P.005

Cycle Maintenance Counter

Displays number of gate cycles before maintenance is required (If set)

0000

P.010

[S]
0..200

Auto Close Time (Full Open)

0 :Switched Off

10

P.011

[S]
0..200

Auto Close Time (Part Open)

0 :Switched Off

10

P.100

[Hz]
30..200

Motor Frequency
Ensure this is set to same value as stated on the Operator Rating Plate (Normally 50Hz)

50

P.101

[A]
0..9,9

Motor Current
Set this to the value stated on the Operator Rating Plate for a 230VAC Delta connection

4.7

P.102

[%]
40..100

Motor Parameters

[V]

Power Factor
Ensure this is set to same value as stated on the Operator Rating Plate
Motor Rated Voltage

Caution! Check Star/Delta Configuration!

P.103 100..500 Ensure this is set to same value as stated on the Operator Rating Plate

78
230

Torque Parameters

P.140

[%]
0..30

P.142 0..15 Hz
P.145

[%]
0..30

P.147 0..15 Hz

Torque Boost when Opening

Voltage increase in the lower speed range (Set to 15 max.)
Sets the amount of I x R compensation for the Open direction

0
15

Torque Boost when Closing

Voltage increase in the lower speed range (Set to 15 max.)

Sets the amount of I x R compensation for the Close direction

Brake Parameters

P.180

[Hz]
0..20

Frequency below which the brake is de-energised when reducing speed

Parameter P.999 must be set to 3 to access this parameter

P.185

[Hz]
0..20

Frequency, which has to be exceeded, in order to energise the brake

Parameter P.999 must be set to 3 to access this parameter

P.189

[Hz]
0..50

Torque Boost that is active only below the frequency set by P.185 (Start Boost)
Parameter P.999 must be set to 3 to access this parameter

10

Limit Switch Selection

P.200

0..8

0 :Mechanical limit switches

1 :Absolute encoder TST PB-A
2 :Incremental encoders
3 :Absolute encoder DES-A using 19200 baud communication speed
4 :Absolute encoder DES-A using 9600 baud communication speed
5 :SSI encoder (Only with UL version)
6 :Reserved
7 :Absolute encoder DES-B (Kostal)
8 :TST-PD (Parameter P.205 must be set first )
Parameter P.999 must be set to 3 to access this parameter

P.205

0..8

Sets the type of limits:0 :Mechanical limit switches - End of travel limits are N/C, Intermediate limits are N/O
1 :Mechanical limit switches - All limits are processed as N/C
8 :Feig TST-PD Encoder

Programming the End Positions with Electronic Limit Switches

P.210

0..5

Selecting the position calibrated in Deadman/Jog mode operation ("Teach In"):0 :no
None/Abort
5 :Eu
Close & Fully Open limit switch positions
Note:- All limits are taught

P.221

[Inc]
125

Correction value for the Close end position

Reduce value to increase travel (Set to 0 in case of new calibration!)

P.231

[Inc]
60

Correction value for the Open end position

Reduce value to increase travel (Set to 0 in case of new calibration!)

d
d

Correcting the End Positions with Electronic Limit Switches

Standard Parameters (Continued from page 8 )

Parameter
Display

Adj.
Range

Parameter
Function

Factory
Setting

P.310

[Hz]
6..200

Frequency for automatic opening speed

Operating frequency until Open pre-limit switch position - Adjust pre-limit switch, if necessary

60

P.350

[Hz]
6..200

Frequency for automatic closing speed

Operating frequency until Close pre-limit switch position - Adjust pre-limit switch, if necessary

30

P.390

[Hz]
6..100

Frequency for Deadman/Jog mode Opening speed

Parameter P.999 must be set to 3 to access this parameter

20

P.395

[Hz]
6..100

Frequency for Deadman/Jog mode Closing speed

Parameter P.999 must be set to 3 to access this parameter

20

P.410

[s]
0..60

Opening Run Timer

0 :Switched Off
Parameter P.999 must be set to 3 to access this parameter

15

P.415

[s]
0..60

Closing Run Timer

0 :Switched Off
Parameter P.999 must be set to 3 to access this parameter

15

P.419

[s]
0..60

Deadman/Jog mode Run Timer

0 :Switched Off
Parameter P.999 must be set to 3 to access this parameter

60

Speed Parameters

Run Timer Parameters

Mechanical Limit Switch Parameters Only

P.430

[s]
0..5.0

P.440

[Inc]
-60..999

Lag error when using mechanical limit switches - Specifies the time for the motor to move off the limit

Electronic Limit Switch Parameters Only

Position for safety edge pre-close limit switch position
Reduce value to increase travel

[s]
P.450 0.25..3.0 Lag error when using electronic limits

P.4b1

0..4

P.4b3

0..9999

10
2

0 :No deactivation
2 :Deactivation after reaching pre-limit

Position to deactivate photocells

0
Safety Edge Parameters

P.460

P.461

P.462

0..5

Safety Edge Evaluation (SL) - Evaluation must have once recognised correct termination resistance
-1 :Automatic recognition of the safety edge
0 :OFF - Only possible when no terminating resistance is fitted
1 :ON - N/O system (e.g. Electric Edge)
2 :ON - N/C system (e.g. Pneumatic Edge)
3 :ON with self testing - N/O system (e.g. Tests edge on each closing)
4 :ON with self testing - N/C system (e.g. Tests edge on each closing)
5 :Dynamic Optical System
Parameter P.999 must be set to 3 to access this parameter

0..5

Maximum number of operations of the Safety Edge

0 :OFF - Unlimited number of operations allowed
>0 :ON - Inverter will fail into `Deadman` operation mode after a set number of operations
Parameter P.999 must be set to 3 to access this parameter

0..2

Function of the Safety Edge

0 :Stop on Safety Edge, Starting from Safety Edge Pre-Close Limit (P.440)
1 :Ignore Safety Edge, Starting from Safety Edge Pre-Close Limit (P.440)
2 :Ignore Safety Edge, Starting from Lower Limit Switch
Parameter P.999 must be set to 3 to access this parameter

-1

Relay Output Parameters

0..8

Output profile:0000 :Relay deactivated

0101 :Door is in the upper end position (Open)
0201 :Door is in the lower end position (Closed)
0401 :No failure active, automatic mode
0501 :Courtesy Light: On during every Open & Close move with 10 seconds switch off delay
0801 :On during every Open & Close move and clearance time/pre-warning time
1220 :Red traffic light on outside of door
1221 :Flasing red traffic light on outside of door
1210 :Green traffic light on outside of door

0..1

Activates the TST-RFUxE Expansion Board:0 :Board deactivated

1 :Board activated

P.701
(K301)
&

P.702
(K302)

TST-RFUxE Expansion Board

P.800

Standard Parameters (Continued from page 9)

Parameter
Display

Adj.
Range

Parameter
Function

Factory
Setting

Diagnostic Parameters
Selection of Display Mode (by Stop button whilst motor is running)
0 - Au :Control sequence (Automatic)
1 - F :[Hz] Present motor frequency
2 - i :[A] Present motor current (> 1A)
3 - u :[V] Present motor voltage
4 - i :[A] Intermediate circuit (DC bus) current
5 - U :[V] Intermediate circuit (DC bus) voltage
6 - c :[C] Temperature of output transformer
7 - C :[C] Temperature of brake resistor
8 - L :[100ms] Latest running time
Note:- Only useful for electronic limit switch
9 - P :[Ink] Present position course
10 - r :[Ink] Present reference position
11 - K1 :[dig] Present Channel 1 value of PBA absolute encoder
12 - K2 :[dig] Present Channel 2 value of PBA absolute encoder
13 - b :[dig] Present reference Voltage (2.5V)

Display of error memory/failures

- Access by pressing the Membrane Stop
- Change over by pressing Membrane Open & Close
- Closing by pressing Membrane Stop
- Exit by abortion "Eb-"
Eb1 - Eb4 :Error messages
Ebcl
:Delete the complete Error Memory
Eb:Abortion
noEr
:No errors

P.910

0..13

P.920

Eb 1
Eb 2
Eb 3
Eb 4
Ebcl
Eb -

P.940

[V]

Displays present supply voltage

0..2

Extended Service Mode

0 - Au :Fully automatic (Impulse, Opening & Closing)
1 - Hc :Deadman/Jog mode closing (Manual Closing/Automatic Opening)
2 - Hd :Deadman/Jog mode (Manual Opening & Closing)

0..1

Factory setting reset: Reset (1)/Abort (0)

!!!!! Warning - Think !!!!!
Parameter P.999 must be set to 3 to access this parameter

Operating Modes

P.980

Parameter Adjustment Modes

P.990

Door Profile Settings:-

P.991

0..12

P.999

1..3

10

Motor Voltage
Limits
Speed
Slow
Medium
Fast

133/230
TST-PBA
1
2
3

230/400
TST-PBA
4
5
6

133/230
Mechanical
7
8
9

Selection of Parameterisation Mode (Reset after switching off)

You may...1:- Change customer and initiation parameters
2:- Read all parameters and change the initiation parameters only
3:- Read and change all parameters (extended parameterisation mode)

0
230/400
Mechanical
10
11
12

Display Messages & Fault Codes

General Messages

STOP
_EU_
=EU=
CLo
_ _
Eo
=Eo=
oOP
-E1=E1=
FAIL
EACH
_NA_
NORF
`HD`
PARA
SYNC
`AU`
`Hc`
FUE

Stop/Reset condition, wait for the next command

Fully closed position
Fully closed position has been locked - Opening mode impossible (e.g. air locked)
Active closing
Fully open position
Fully open position has been locked - Closing mode is impossible (e.g. safety loop)
Active opening
Part open (intermediate stop position)
Part open is locked - Closing mode is impossible (e.g. safety loop)
Failure - Only Deadman operation is possible, eventually automatic opening
Calibration - End of travel position adjustment during deadman (for TST-PD encoder) - Start operation with stop key
Emergency shutdown - Operation impossible, hardware safety chain is interrupted - check emergency stop circuits
Emergency service - Deadman operation without considering safety etc.
Manual operation - Deadman operation
Parameterization
Synchronization (incremental position transmitter/limit switch - position unknown)
Automatic - Marks change from condition "Manual Operation" to "Automatic"
Semi-automatic service - Marks change of condition from "Manual Operation" to "Semi-Automatic"
First display after switch on (Power Up & Self Test)

Status Message during Calibration (TST-PD Only)

E.i.E.u.
E.i.E.o.
E.i.E.I.

Calibration of Lower End-of-Travel is requested (in Deadman service)

S.Y.E.u.
S.Y.E.o.
S.Y.E.I.
S.Y.oP
S.Y.cL
S.Y.c=

Synchronization of Lower End-of-Travel is requested (Deadman service or wait for start conditions)

Calibration of Upper End-of-Travel is requested (in Deadman service)

Calibration of Intermediate Stop position E1 (in Deadman service)

Status Message during Synchronization

Synchronization of Upper End-of-Travel is requested (Deadman service or wait for start conditions)
Synchronization of intermediate Stop position E1 (in Deadman service)
Automatic opening up to mechanical limit stop, then auto-synchronization of Upper End-of-Travel
Automatic closing down to mechanical limit stop, observing safeties, then auto-synchronization of Lower End-of-Travel
Automatic closing is locked, cause is indicated upon request

Status Message during Deadman Service

Hd.cL
Hd.oP
Hd.Eu
Hd.Eo
Hd.Ao

Deadman closing (membrane key: Closed)

Deadman opening (membrane key: Open)
Lower End-of-Travel has been reached, no further Deadman closing possible
Upper End-of-Travel has been reached, no further Deadman opening possible
Has exceeded the permitted Eo- position (Deadman opening impossible)

Information Messages during Automatic Operation

I.100
I.150
I.160
I.199
I.200
I.201
I.205

Too much speed when Upper End-of-Travel is reached

Too much speed when Lower End-of-Travel is reached
Permanent open is still active
Door cycle counter is not plausible (Re-Initialize d parameters)
Reference position has been recognized & taken over (for the first time)
Reference position is deleted, ready for new take over
Synchronization of present End-of-Travel

Expiration of Delay Times

r.xxx
T.xxx

Expiration of clearance phase before automatic closing resp. opening

Expiration of keep open time

11

Display Messages & Fault Codes (Continued from page 11)

General Door Status

F.000
F.005
F.020
F.030
F.031
F.043

Upper door position is outside of permitted range

Lower door position is outside of permitted range
Run Timer has been exceeded (during Opening, Closing or Deadman) - see P.410, P.415, P.419
Lag Error (door has not moved off limit)
Detected rotation direction deviates from expected direction of rotation
Failure of pre-limit switch for the photocell

Safety/Emergency Stop Chain

F.201
F.211
F.212
F.360
F.361
F.362
F.363
F.364
F.365

Internal Emergency Stop "Mushroom Key" or Watchdog ( Processor safety check ) is triggered

F.410
F.420
F.425
F.430
F.440
F.510
F.515
F.519
F.520
F.521
F.524
F.525
F.530
F.540

Excess current (motor current or FU- overall current)

External Emergency Stop 1 is triggered (Terminals 60 & 61)

External Emergency Stop 2 is triggered (Terminals 70 & 71)

Internal Evaluator

Short circuit at strip input

Number of trips exceeded
Error - Safety edge is short circuit
Error - Safety edge is open circuit
Testing in end position failed
Redundancy error open circuit

General Hardware Failures/Errors

Excess voltage in DC-bus circuit
Excess line voltage (>256VAC for more than 10 secs)
Excess temperature of heatsink
Excess DC current
Over current
Motor protection has detected excess current
IGBT driver component has detected excess current
Excess voltage in intermediate circuit
Under voltage in intermediate circuit
External 24V supply is missing (possibly short circuit)
Excess line voltage (>256VAC for more than 10 secs)
Over temperature of heat sink
Over temperature of brake resistor

General Positioning

F.700
F.750
F.751
F.752
F.760
F.761
F.762

Position indication error (e.g. Upper & Lower limits switch simultaneously or intermediate limits are wired N/C)
Data transmission error
Synchronization FUE <_> Absolute encoders
Time out during data transmission - No communication with encoder
Position out of usable range
Distance channel <_> channel 2 out of allowed range
Electronic end switch positions are incorrect

Internal Systematic Errors

F.920
F.921
F.922
F.930
F.931
F.932

12

Internal 2.5V supply is defective

Internal 15V supply is defective
Incomplete Emergency Stop chain
External watchdog is defective
ROM error
RAM error

F.960
F.961
F.962
F.963
F.964
F.970

Parameter check sum

Check sum via calibration values
Converter parameter not plausible
Ramp parameter not plausible
New program version
Parameter processing is disturbed

Display Messages & Fault Codes (Continued from page 12)

General Inputs

E.000 Open key on keypad

E.050 Stop key on keypad
E.090 Close key on keypad
E.101
E.102
E.103
E.104
E.105
E.106
E.107
E.108
E.109
E.110

Standard Configuration (See also P.5xxx)

Configuration Parameter

Input 1: Open command

P.51x

Input 2: Stop command

P.52x

Input 3: Close command

P.53x

Input 4: Pulse input (single command)

P.54x

Input 5: Photocell

P.55x

Input 6: Pre-limit edge

P.56x

Input 7: Deactivation port open

P.57x

Input 8: Intermediate Stop

P.58x

Input 9: Open limit switch

P.59x

Input 10: Close limit switch

P.60x

Wireless Plug-in Module

E.401 Radio Channel 1

E.402 Radio Channel 2
Induction Loop Evaluation Device: Plug-in Module
Detector Channel 1

E.501
E.502 Detector Channel 2
Internal Inputs

E.900

Fault signal of triggering component

13

Plug-in 1/2-Channel Radio Card (Stock Code: RR.1(2)WIP(V)) Instructions

Circuit Board Layout
Learn
L.E.D.

Models Covered

Channel 1 L.E.D.
Channel 2 L.E.D.

Learn Button

Model
RR.2WIPA

Channels
2

Code
Fixed

RR.2WIVA

Rolling

Technical Data
52.00

Frequency
Antenna

Tuned

Power Supply

24VDC

No. of Tx. Codes (Fixed/Rolling)

Range
Scn

Channels
Ant

433.92 MHz

Relay Contact

16/32
30-100m
2
1A, 24VDC

Interface PCB (Stock Code: 28-0510)

Installation
To optimise reception, install the antenna far from obstacles & metal structures. Avoid positioning several receivers together.
Note:- If no antenna is used, reception will be considerably reduced.

Programming Handsets into the Receiver

Channel 1:
1. Press the 'Learn' button once. The red 'Learn' L.E.D. and red 'Channel 1' L.E.D. will light.
2. Press the transmitter button of the handset to be learnt once.
The red 'Channel 1' L.E.D. will flash 3 times to confirm that the code learning process was successful.
3. Press the transmitter button of any extra handsets with confirmation as above, or skip to Step 4.
4. Press the 'Learn' button twice to exit Programming mode.
Channel 2:
1. Press the 'Learn' button twice. The red 'Learn' L.E.D. and green 'Channel 2' L.E.D. will light.
2. Press the transmitter button of the handset to be learnt once.
The green 'Channel 2' L.E.D. will flash 3 times to confirm that the code learning process was successful.
3. Press the transmitter button of any extra handsets with confirmation as above, or skip to Step 4.
4. Press the 'Learn' button twice to exit Programming mode.
Note:- If extra handset DIP codes match those previously learnt then no further programming is required - WIPA version ONLY.

Programming Sequence

Press the Learn button to enter

Channel 1 learning (Red L.E.D.)

Press the Learn button to enter

Channel 2 learning (Green L.E.D.)

Press the Learn button to

exit programming

Erasing The Memory

1. Remove power to the receiver.
2. Re-apply the power whilst simultaneously depressing the Learn button.
3. Continue to hold the 'Learn' button for 10 seconds. The memory is erased and the Learn L.E.D. will light.
Note:- For full details of the 2-Channel Radio Receiver Card, please request Drawing No. LC-2753.
14

Declaration of Incorporation
Product:

Motor Controller

Type:

VST-75 / TST FUS

Version:

Declaration is in compliance with:

Machinery Directive 98/37/EC, meeting the Essential Health & Safety Requirements relating
to the Design and Construction of Machinery and also the Supply of Machinery (Safety)
Regulations, as implemented in the United Kingdom.
Declaration: The equipment supplied by Link Controls Ltd. when installed and maintained according to all
the Manufacturer's instructions, in combination with the completed machinery or system that
has also been installed and maintained according to all the Manufacturer's instructions, meets
the requirements of the Machinery Directive 98/37/EC.

I, the undersigned, hereby declare that the equipment specified above and any accessory listed
in the manual conforms to the above Directives and Standards.
Name:

Andy Molloy

Signature:
Position:

Technical Director

The machinery to which this Declaration of Incorporation relates must not be put into service until the
relevant machinery into which it is to be incorporated has been declared in conformity with the provisions of
the Machinery Directive 98/37/EC, as amended, and the national legislation related to its implementation.

www.linkcontrols.co.uk

sales@linkcontrols.co.uk

Registered Office: Link Controls Limited, Stuart Road, Manor Park, Runcorn, Cheshire. WA7 1TS.
Registered in England & Wales No. 2525292
Incorporating DSMA & ABHM

Terminal Connections

X25

Brown

GND

Link

Grey

White

Brown

Feig TST-PD Encoder

Pink

Absolute Limits

X26

80 81 82 83

+12V

Conductive

8K2 /1K2

Safety Interlock

Thermal Trip

+24V

+24V

Permanent Open

+24V

Manual/Auto

GND
Locking EU

Cross Traffic

Deactivate OH

GND
+24V

Photocell

GND
+24V

+24V

Pullswitch

Stop

Close

Open

+24V

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 70 71 72 73 74

Blue

White

Green

X24

+1
2V
D
RS C
485
RS -A
485
GN -B
D

X23

1.2K
1

Black

X22

Yellow

X21

J600
8.2K

Kostal Encoder

White

Green

Brown

Alternative
72 73 74
Safety Edge

+24V

+24V

Safety Limit

+24V

Int.Close Limit

GND
Int.Open Limit

Close Limit

Open Limit

+24V

Mechanical
50 51 52 53 54 55 56 57 58 59
Limits

Transmitter

Receiver

Optical Safety Edge

X11

X12
N

T1 T2 T3

X14
Ferrite
Ring

X15

30 31 32

K301 Relay
Output

N/C

Com

N/O

N/C

Com

Note:If the motor travels in the

wrong direction, swap `U`&`V`

N/O
L

X16

20 21 22

Green/Yellow

Blue

Brown

10 11 12

BS4343
(IEC/EN 60309-2)
16A Blue
Straight Plug

Screen

Link

K302 Relay
Output

U
W2

U2

V2

3~ Motor
U1

V1

W1

Brake
(If Fitted)
D.C.
A.C.

230VAC

L L1 L1 N

X13

(Delta)
230VAC@50Hz
C16A Supply

Programmable - See User

Changeable Parameters

Power Connections
`X16' Brake: Connect a 230VAC Brake to terminals `30' & `N'. Note:- Link Terminals `31' & `L1'
`X13' Motor: Connect a 3ph Motor to terminals `T1`(U), `T2` (V) & `T3` (W)
Ensure motor windings are connected in `Delta'; unless motor is 100Hz, which can be run in either 'Star' or 'Delta'
Mains Supply: Connect 230VAC/1ph/Neutral/Earth supply, protected by a 16A single pole MCB type 'C/D', via integral blue plug
Cabling Requirements ( Note:- The following cable specification is for runs of 12m or less)
Terminals `T1`(U), `T2` (V) & `T3` (W) require screened 1.5mm cable.
Terminals `10`-`22` & `40`-`71` are 24VDC control and may be connected in multicore.
IMPORTANT: The motor cables & control cables MUST be in separate multicores.
16