Costing CGDP

Universal Energies Ltd.
Cheenai-Banglore Pipeline Project
0.530
Total
S.#
Group A
0.470
Group B
OUTFLOW DESCRIPTION
INDIRECT MANPOWER
1,214,800
644,138
570,663
DIRECT WORKMEN SALARY
1,173,360
622,164
551,196
EQUIPMENT
720,000
381,774
338,226
EQUIPMENT DEISEL
1,627,080
862,745
764,335
CONSUMABLES
1,804,505
956,824
847,681
ACCOMODATION & FOODING (Any Rented Place , Any

expenses in Boarding & Lodging)
228,500
121,160
107,340
Work Shop Running
40,000
21,210
18,790
10
INFRASTRUCTURE CONSTRUCTION - Cost of any temporary

construction
191,000
101,276
89,724
11
COMMUNICATION
12
OFFICE AUTOMATION
13
SITE OFFICE RUNNING EXPENSES
14
#REF!
#REF!
#REF!
143,450
76,063
67,387
56,000
29,694
26,306
Transportation
175,000
92,792
82,208
15
H.O. / GENERAL TRAVEL
128,158
67,954
60,203
16
SUBCONTRACTORS Value
17
INSTRUMENTS -QC & HYDROTESTING / ENABLING WORKS
652,835
18
BUSINESS PROMOTION
213,596
19
Contigency @ 2% (1 to 18)
TOTAL AMOUNT (CONSTRUCTION) - A
20
Project Insurance - Manpower(WC)
21
Project Insurance - Third Party/Marine Cum Erection &

project equip.
22
23
#REF!
346,160
#REF!
306,675
INR
BANK GUARANTEE CHARGES Financing Charges for negative Cash Flow
TOTAL AMOUNT (Sl.# 20-23) - B

24
#REF!
Over Heads @3% of (A+B)
#REF!
#REF!
154,319
81,826
72,492
5,813,363
3,082,486
2,730,876
930,000
493,125
436,875
6,000,000
3,181,449
2,818,551
12,897,681
6,838,886
6,058,795
15,300,000
8,112,696
7,187,304
#REF!
TOTAL AMOUNT - COST PRICE
#REF!
25
Risk
10,000,000
26
Profit @ 11%
#REF!
Total cost Price (Before Tax)
#REF!
#REF!
5,302,415
#REF!
#REF!
#REF!
4,697,585
#REF!
#REF!
27
Income Tax
28
29
Service Tax @ 4.12%
30
Total Tax
#REF!
#REF!
#REF!
Cost Price After Tax
#REF!
#REF!
#REF!
WCT
2.24%
1.00%
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
Project Duration : 4 Months.
S.#
Category
Man Power At
Peak
Duration in Months
1
Total man
Months Salary /Month
Total salary
Project Manager
150,000.0
600000
Administration/Account Officer
10,000.0
40000
Liason Officer
Planning/QC Engineers
1
1
15,000.0
60000
132000
4
5
Stores In- Charge
33,000.0
12,000.0
Forman
20,000.0
80000
Supervisor
7,000.0
28000
Mob/Demob @ 3000 rs per person
9
10
PF Fund
21000
123500
Bonus.
Total (InDirect Manpower)
48000
82300
28
247,000.0
1214800
MANPOWER MOBILIZATION SCHEDULE - PIPELINE
S.#
Category
Manpower
At Peak
Duration In Months
1
2
3
4
Total
Manmonth
RATE/MO
NTH
(INR)
14
7
13
10
3
3
32
6
6
21,000
21,000
7,000
7,000
8,000
15,000
4,500
7,000
8,000
294,000
147,000
91,000
70,000
24,000
45,000
144,000
42,000
48,000
5,000
5,000
4,000
112,500
35,000
35,000
28,000
1,003,000
120,360
DIRECT MANPOWER
PRICE
Main Line welding

WELDER
FITTER
GRINDER
RIGGER
ELECTRICIAN
Mechanic
Helpers
SAND BLASTER
PAINTERS/INSULATORS
XX
1
2
3
4
2
4
3
1
1
10
2
2
2
1
1
1
4
2
4
3
1
1
10
2
2
4
2
4
3
1
1
10
2
2
4
2
4
3
1
1
10
2
2
Supporting Workmen Camp
COOK
SECURITY WORKMEN
WASHERMAN/CAMPWORKMEN
Emp PF
WC Policy
7
7
7
115
50,000
1,173,360
35
10
35
35
35
10. ACCOMODATION & FOODING

S.#
Description
In Direct
Workmen
Months
Manmonth
Cost/Mon
th
Total Amount
(INR)
1
2
3
4
7
7
7
7
2000
2000
2000
2000
14,000
14,000
14,000
14,000
56,000
10
35
35
35
1500
1500
1500
1500
15,000
52,500
52,500
52,500
172,500
Direct Workmen
1
2
3
4
TOTAL - OFFICE EQUIPMENT
Total
228,500
Months
S. No.
EQUIPMENT DETAIL
Total
Eqpt Mth
Hired
Hired
Equip
Month
Rate
cost of hired
equip.
JCB
50,000
100,000.0
Hydra
45,000
90,000.0
Welding Machine 300 Amps
14
14
20,000
280,000.0
Boring Machine
External Line up Clamp - 16" & 18"
Compressor 300 cfm & Hopper assly
Tractor with trolly/ Pipe Transport
Cutting and Beveling Machine
Holiday Detector
10
Gen Set - 15 KVA
17
1
2
14
120,000.0
16
17
13
53
15,000
10,000
90,000.0
40,000.0
720,000
S. No.
EQUIPMENT DETAIL
Ave.
Hrs of Average
workin Consumtion
g/day of Diesel/Hr
Total
Equip.
Months.
Average
consumption of
diesel / day /
equip.
Total
Diesel
Consumpt RATE OF
ion
Diesel
Total Diesel
Cost
JCB
10
80
4160
35
145600
Hydra
12
96
7488
35
262080
DG WELDING MACHINES
14
10
70
25480
35
891800
Joint Coating Crew with Compressor 300 cfm &

Hopper assly
48
2496
35
87360
Pipe Transport/ Tractor with trolly
20
3120
35
109200
Gen Set - 15 KVA
12
36
3744
35
131040
0
0
Total Diesel Cost:
1627080
##
Total length : 7.6 KM

Project Duration : 4 Months.
S.#
1
2
3
4
5
Description
TCP
Radiographic Inspection
Marker
Crosing Contractor (16" & 18")
Trenching Contractor
TOTAL
Total Amount
(INR) Section - A
200,000
591,675
50,000
1,120,000
3,800,000
5,761,675
S.#
1
2
2
Description
Nos
Duration
Sumo
1
Car
1
Motercycle
1
TOTAL - Amount
4
3
4
Cost/month Total Amount

(HSD)
(INR)
25000
25000
2500
NB: 5 vehicles are considered for Automatic welding Crew and AUT work.
100,000
75,000
10,000
175,000
S.#
Description
Nos
Cost/Month
No of
Months
Total Amount
(INR)
10000
40,000
Covered Storage
Project office
Spread office
Office Rental+electric& water charges
12000
48,000
NDT Room
5000
15,000
22000
88,000
-
Store & Yard +electric& water charges

Total
TOTAL - INFRASTRUCTURE CONSTRUCTION
191,000
14.
SITE OFFICE & SITE RUNNING EXPENSES :
Sl.
No.
Particulars
Unit
No of
spreads
Average
Months
Rate
(INR)
Amount
(INR)
I.
OFFICE RUNNING EXPENSES AT SITE
Magazines & Periodicals,IS Codes etc.
LS
1,000
4,000
Medical Expenses
LS
5,000
20,000
Pantry Expenses
LS
2,000
8,000
Postage & Courier
LS
1,000
4,000
Contigency
P/M
5,000
20,000
Sub-Total : Office running expenses at site
56,000
Running Expense
S.#
Description
Workshop Running
TOTAL
No. of
Months
Expenses
/Month
2
20,000
Total Amount
(INR)
40,000
40,000
7 CONSUMABLES :
S.#
Items
Unit
Qty
Rate (INR)
Total Amount
(INR)
Welding Electrode (6010)
Kgs
175
210
36750
Welding Electrode(7010)
Kgs
534
210
112140
Electrode - 7018 -4.00 mm
Kgs
100
150
15000
Coating Material 18"
LS
395
1500
592500
LS
255
1300
331500
LS
45
600
27000
10
Casing Pipe 32" & 36"
Mtrs
70
150000
11
CS Conduite 6" Gr. B
Mtrs
70
25000
12
LPG
No
100
1200
120,000
13
O2 Cylinder
No
30
150
4,500
14
Acytiline
No
10
1260
12,600
15
Line Dori
Kgs
50
16
Lime poder
17
Wooden Packs
18
Empty Gunny Bags
19
Canvas Tarpaline (30Ft (L) X 20 Ft( W)
20
100
Kgs
100
7.5
750
Pieces
100
200
20,000
Nos.
5000
2.5
12,500
Pieces
10
1000
10,000
Grinding Wheel ( 4mm Thk)
Nos.
175
80
14,000
21
Cut off Whell (3.2mm thk)
Nos.
10
70
700
22
Crayon Temperature Stick (100C)
Nos.
25
250
6,250
23
Copper Welding Cable (400 Amp)
Mtrs
150
400
60,000
24
Three Core Cable (2.5 sq. mm)
Mtrs
150
70
10,500
25
Two Core Cable
Mtrs
150
40
6,000
26
Earthing Cable
Mtrs
75
90
6,750
27
Stringer Brush
Nos.
200
250
50,000
28
Heavy Duty Clamp for Sand-blasting hose
Nos.
10
25
250
29
Pneumatic Hose Coupling with washer (Male and Female)
Nos.
25
70
1,750
30
Hose pipe for blasting
Mtrs
50
600
30,000
31
Sand Blasting
MT
20
1500
30,000
32
Hopper 'O' Ring
Nos.
10
110
1,100
33
Hose Clamp (1/2" )
Nos.
10
34
Sand Blasting Nozzle 8mm
Nos.
10
500
5,000
35
Cotton Hand Gloves
Pair
200
15
3,000
36
Leather Hand Sleeves (Full Size)
Pair
15
125
1,875
37
Leather Hand Glooves
Pair
50
200
10,000
38
Appron (Leather)
Nos.
10
200
2,000
39
Leather Leg Guard
Pair
10
100
1,000
40
Welding Helmet
No
10
200
2,000
41
Hacksaw Blade 1"
Nos.
10
112
1,120
42
Black Glass (DIN 9)
Nos.
10
100
1,000
43
Black Glass (DIN 10)
Nos.
10
100
1,000
44
Black Glass (DIN 11)
Nos.
10
100
1,000
50
S.#
Items
Unit
Qty
Rate (INR)
Total Amount
(INR)
45
White Glass
Nos.
1000
10
10,000
46
Cable Lugs (each Size)
Nos.
50
40
2,000
47
Oxygen Hose
Mtrs
100
25
2,500
48
Acetylene Hose
Mtrs
100
25
2,500
49
LPG Hose
Mtrs
100
40
4,000
50
Asbestol hand gloves
Pair
80
400
51
Permanent Metal Marker (yellow)
Nos.
10
35
350
52
Yellow Chalk
PACKETS
10
50
500
53
White Pencil Chalk
PACKETS
20
20
54
Spanner Box
Set
3000
6,000
55
Fixed Spanner
Set
2500
2,500
56
Ring Spanner
Set
1000
1,000
57
Hammer 3Kg
No.
100
200
58
Brass Hammer 3kg
No.
400
800
59
Num Punch
Set
250
250
60
Wedges
No.
50
250
61
Screw Driver
Set
100
200
62
Multi meter
No.
2000
2,000
63
Tong Tester/ Clamp meter
No.
3000
3,000
64
Halogen Lamps
No.
10
125
1,250
65
Bulb
No.
25
12
300
66
Saftey Lamp
No.
150
750
67
Safety Helmet for staff
Nos.
10
210
2,100
68
Safety shoes
Pair
10
500
5,000
69
Safety Helmet for work force
Nos.
40
80
3,200
70
Safety shoes
Nos.
40
350
14,000
71
First aid Box
Nos.
1000
3,000
72
Drinking water
LS
73
Gum Boot
Nos.
25
150
3,750
74
Florocent jacket
Nos.
10
100
1,000
TOTAL - CONSUMABLES
15000
15,000
1,804,505
COMMUNICATION :
S.#
Description
Nos
No of
Month
Fixed
Cost
Running
Cost
1000
1500
31,000
1000
4,000
Mobiles
Broad Band
(internet)
A TOTAL - COMMUNICATION
Total Amount
(INR)
31,000
OFFICE
AUTOMATION :
S.#
Description
UNIT
QTY
No of
Spread
Cost /
head
Total Amount
(INR)
Project office:
1
Computers
Nos.
20000
40,000
Photocopy / Printer
Nos.
5000
5,000
Furniture (Desk &

chairs)
LS
8500
25,500
Office Stationary
Months
1000
4,000
Fax
LS
250
1,000
TOTAL - OFFICE EQUIPMENT
75,500
Total Amount
(INR)
S.#
Description
BUSINESS PROMOTION
100,000
TOTAL -BUSINESS PROMOTION
100,000
Fringe Benefit
Fringe Benefit Tax
Total
20,000
6,798
106,798
17.
INSTRUMENTS : (QC & HYDRO TESTING)
S.#
Description
Spread
Unit
Quantity
Rate
Total Amount
(INR)
Measuring Tape 50 mtrs
No.
400
400
No.
200
200
No.
45
45
No.
40
40
Ranging Rods (Length -2.5 mtrs)
No.
2,200
2,200
Sling 1" x 8m length
No.
1,500
3,000
Sling 1 1/2" x 8m length
No.
1,500
6,000
Manila Rope 1/2"
Mtr
25
50
1,250
12
D Shackle(3 & 5MT)
No.
10
1,000
10,000
13
Chocker Belt ( 1.5mx4", 3mx6", 6mx6")
No.
12
5,000
60,000
14
Angle Grinding Machine
No.
5,000
30,000
18
Cable for Grinding M/c
Mtr
200
200
40,000
19
Weld Gauge (Universal)
No.
1,000
20
Filler Gauge
No.
200
200
21
Telescopic Inspection Mirror
No.
50
200
22
Stop Watch
No.
50
50
23
Ultrasonic thickness Gauge
No.
1,500
24
Chisel
No.
100
25
Sandblasting Hoper
No.
5,500
5,500
26
Digital Thermometer
No.
1,000
2,000
27
Hygrometer
No.
500
28
Elko Meter
No.
15,000
29
PVC sheet
Pieces
10
50
30
Sandblasting Helmet
No.
500
2,000
31
Press 'o' Film
Box
1,500
3,000
32
Batching Pigs
No.
10,000
40,000
33
Spare disc sets
Set
5,000
20,000
34
Spare brush sets
No.
4,000
16,000
35
Cleaning Pig
No.
1,000
4,000
36
Dish End 18" / 16"
No.
30,000
120,000
Comperator Pad
No.
10,000
10,000
Waight Gauge Film
No.
2,000
2,000
Header 16" & 18"
7.2
12,000
86,400
37
1,000
1,500
500
500
15,000
500
S.#
Description
Spread
Unit
Quantity
Rate
Total Amount
(INR)
38
18" x 16" Reducer
8,000
32,000
39
Slip on- Flanges
4,000
8,000
40
Blind Flanges
6,000
12,000
41
Gaskets
1,000
4,000
42
Nuts and Bolts
25,000
25,000
43
Foam Pig LD
1,500
7,500
44
Foam Pig HD
2,000
10,000
45
LPG Regulator
No.
800
46
Brass T- Connector
No.
10
70
47
Pressure Gauge/Fitting
No.
1,500
48
Half Round File rough
No.
70
350
49
Flat File Rough
No.
70
350
50
Grinding Face Shield
No.
50
100
5,000
51
Hand Cutting Torch
No.
2,400
9,600
52
Oxygen Regulator
No.
1,200
4,800
53
Flow Meter
15,000
30,000
54
Acetylene Regulator
No.
1,200
4,800
55
Right Angle
No.
1,100
2,200
56
Garden Umberla
No.
110
550
57
Adjustable Wrinch (12")
No.
200
1,000
TOTAL - INSTRUMENTS : (QC & OTHERS)
4,000
700
7,500
652,835
Other Expense
S.#
Description
Permission(NHAI,PWD,Fore
st & Railway
Local Authorities
Underground Utility Damage
TOTAL
No. of
Months
Expenses
/Month
Total Amount
(INR)
200,000
200,000
50,000
50,000
100,000
100,000
350,000

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Universal Energies Ltd.

Cheenai-Banglore Pipeline Project

DIRECT WORKMEN SALARY

ACCOMODATION & FOODING (Any Rented Place , Any

Work Shop Running

INFRASTRUCTURE CONSTRUCTION - Cost of any temporary

SITE OFFICE RUNNING EXPENSES

H.O. / GENERAL TRAVEL

INSTRUMENTS -QC & HYDROTESTING / ENABLING WORKS

Project Insurance - Manpower(WC)

Project Insurance - Third Party/Marine Cum Erection &

BANK GUARANTEE CHARGES Financing Charges for negative Cash Flow

TOTAL AMOUNT (Sl.# 20-23) - B

Over Heads @3% of (A+B)

TOTAL AMOUNT - COST PRICE

Total cost Price (Before Tax)

Service Tax @ 4.12%

Cost Price After Tax

Project Duration : 4 Months.

Stores In- Charge

Mob/Demob @ 3000 rs per person

Total (InDirect Manpower)

MANPOWER MOBILIZATION SCHEDULE - PIPELINE

Main Line welding

Supporting Workmen Camp

10. ACCOMODATION & FOODING

Welding Machine 300 Amps

External Line up Clamp - 16" & 18"

Compressor 300 cfm & Hopper assly

Tractor with trolly/ Pipe Transport

Cutting and Beveling Machine

Gen Set - 15 KVA

Joint Coating Crew with Compressor 300 cfm &

Pipe Transport/ Tractor with trolly

Gen Set - 15 KVA

Total Diesel Cost:

Total length : 7.6 KM

Cost/month Total Amount

Office Rental+electric& water charges

Store & Yard +electric& water charges

SITE OFFICE & SITE RUNNING EXPENSES :

OFFICE RUNNING EXPENSES AT SITE

Magazines & Periodicals,IS Codes etc.

Postage & Courier

Sub-Total : Office running expenses at site

Universal Energies Ltd.

Welding Electrode (6010)

Electrode - 7018 -4.00 mm

Coating Material 18"

Coating Material 16"

Coating Material 14"

Casing Pipe 32" & 36"

CS Conduite 6" Gr. B

Empty Gunny Bags

Canvas Tarpaline (30Ft (L) X 20 Ft( W)

Grinding Wheel ( 4mm Thk)

Cut off Whell (3.2mm thk)

Crayon Temperature Stick (100C)

Copper Welding Cable (400 Amp)