Titan Campbell Housfeld

Operating and Assembly Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and
others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for
future reference.
Airless
Paint Sprayers
For questions, parts and accessories: 1-800-626-4401
Models PS250B and PS250E

Models PS240C and PS240F
Models PS231B, PS260E, PS261C,

and PS260F
2008 Campbell Hausfeld/Scott Fetzer
For parts, product & service information
visit www.chpower.com
IN424700AV 12/08
Operating Instructions and Assembly Instructions
Airless Paint Sprayers

Description
Table of Contents
Airless paint sprayers are capable of spraying a wide variety

of latex, oil-based, and alkyd paints, as well as stains,
preservatives and other non-abrasive finishes.
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Application Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Spraying Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cleanup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Spray Gun Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Force Feeding Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
These sprayers are also powerful and versatile enough to

be used with a variety of options (roller attachment, extra
lengths of hose, etc.) to make it an even more efficient tool.
NOTE: Guns pictured in illustrations may be different than
the one included with your unit.
Application Chart
Coating
Can Use
Do Not Use
Tip Size **
Spray Pressure
Oil Base Stain
.011 - .013
800 + psi
Wood Sealer
.011 - .013
800 + psi
Concrete Sealer
.011 - .013
800 + psi
Enamel
.011 - .013
1500 + psi
Varnish
.011 - .017
1500 + psi
Non-Metal Flake Aluminum Paint
.011 - .017
1500 + psi
Vinyl Latex Paint
.013 - .017
1700 + psi
Vinyl / Acrylic Latex Paint
**.013 - .017
1700 + psi
Acrylic Latex Paint
.013 - .017
1700 + psi
Oil Base Paint
.013 - .017
1700 + psi
Oil and Water Based Primer
.013 - .017
1700 + psi
V. V/A & A Latex Stain
.013
1700 + psi
Textured Coatings
N/A
Elastomerics
N/A
Asphalt Coating
N/A
Wood Restorer
N/A
Block Filler
N/A
All Other Materials Not Listed - Call Technical Support at 1-800-626-4401.

**Refer to maximum tip size in the specifications chart (See page 17).
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Safety Guidelines
Important Safety Instructions
Save These Instructions
This manual contains information
that is very important to know
and understand. This information
is provided for SAFETY and to
PREVENTEQUIPMENTPROBLEMS.
To help recognize this information,
observe the following symbols.

Danger indicates
an imminently
hazardous situation which, if not
avoided, will result in death or serious
injury.

Warning indicates
a potentially
avoided, could result in death or
serious injury.
General Safety
1. SAVE THESE
INSTRUCTIONS - To
reduce the risks of fire
or explosion, electrical
shock, and injury to
persons, read and understand
all instructions included in this
manual. Be thoroughly familiar
with the controls and the proper
use of the equipment.
Grounding
Pin
MANUAL
2. Always wear a mask

or respirator and
eye protection when
painting. Be certain
mask or respirator
will provide necessary protection
against inhalation of harmful
vapors.
TEST
RESET
Figure 1 - Grounding
NOTE: Applies to 120V countries

only.
If the power receptacles available
will not fit this equipments power
cord, then have an appropriate
power receptacle installed by a
certified electrician.
Only qualified electricians or
service personnel should perform
maintenance on the electrical
components of this equipment.
3. Keep visitors away and NEVER

allow children or pets in the work
area.
Do not modify any of the

electrical components of
this equipment.
4. Do not smoke or eat when spraying

paint, insecticides, or other
flammable substances.
Do not use a power cord

adapter with this equipment.
Unpacking
5. Always work in a clean

environment. To avoid injury and
damage to the workpiece, do not
aim the spray gun at any dust or
debris.
Caution indicates a
potentially
avoided, MAY result in minor or
moderate injury.

Notice indicates
important
information, that if not followed, may
cause damage to equipment.
After unpacking the unit, inspect

carefully for any damage that may
have occurred during transit. Make
sure to tighten fittings, bolts, etc.,
before putting unit into service.

Do not operate
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
General Safety Information

California proposition 65

This product or its

power cord may
contain chemicals, including lead,
known to the State of California to
cause cancer and birth defects or other
reproductive harm. Wash hands after
handling.
6. When spraying and cleaning,

always follow the instructions and
safety precautions provided by the
material manufacturer (Refer to
MSDS).
If using an extension cord, use only

grounded three wire extension
cords that are in good condition.
Check with a qualified electrician
or service person if the grounding
instructions are not completely
understood or you are in doubt
as to whether the equipment is
properly grounded.
Appropriate Extension Cord
Gauge for given lengths
Length of Cord
Electrical Shock Hazard:

Follow all local electrical and safety
codes, as well as the National
Electrical Code (NEC) and in the
United States, the Occupational
Safety and Health Act (OSHA).
Gauge
25
14
25-50
12
50-100
10
This product requires a grounded

120V, 15 Amp circuit (See Figure 1).
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Skin Injection Hazard:
High pressure spray can inject toxins
into blood stream. If injection
occurs, seek emergency medical
treatment.

Use a face mask/respirator
and protective clothing
when spraying. Always
spray in a well ventilated area to
prevent health and fire hazards. Refer
to Material Safety Data Sheets (MSDS)
of spray material for details.
Never try to stop leaks with any

part of your body.
This system is capable of producing
3000 psi (20 500 kPa). Use only
Campbell Hausfeld replacement
parts rated at 3000 psi (20 500 kPa)
or higher.
To reduce the risk of

skin injection:
Do not aim the

gun at, or spray,
any person or
animal.
removing the nozzle tip, follow

the manufacturers instructions for
turning off the unit and relieving
the pressure.
Do not leave the unit energized or
under pressure while unattended.
When not in use turn off the
unit and relieve the pressure in
accordance with the manufacturers
instructions.
High pressure spray is able to inject
toxins into the body and cause
serious bodily injury. In the event
that injection occurs, seek medical
attention immediately.
Check parts for signs of damage.
Replace any damaged parts.
This spray gun is rated for 3000 psi
(20 500 kPa). Do not use on systems
designed to produce more than
3000 psi (20 500 kPa).
NOTE: If gun sprays while in the locked

position follow instructions in Spray
Gun Maintenance section for trigger
lock.
Verify that all connections are
secure before operating. Do not
use pliers to tighten or loosen high
pressure connections.
Know how to stop your unit
and bleed pressure quickly. Be
thoroughly familiar with the
controls.
Motor is equipped with an
automatic thermal overload. Motor
will restart without warning, after
cooling.

Never aim or
spray at yourself
or anyone else or serious injury could
occur.
Always engage the trigger lock

when not spraying. Verify the
trigger lock is functioning properly.
To lock (engage): rotate tabs on
lock to horizontal position.
To unlock (disengage) to spray:
rotate tabs on lock to vertical
position.
Keep hands and other body parts

away from the discharge. For
example, do not try to stop leaks
with any part of the body.
LOCKED
TO UNLOCK
UNLOCKED
TO LOCK
Do not clean spray tip while it is

attached to the spray gun. Remove
spray tip from gun to clean tip
guard.
Always use the nozzle tip guard. Do
not spray without nozzle tip guard
in place.
Do not remove tip while cleaning
the pump.
Only use a nozzle tip specified by
the manufacturer.
Use caution when cleaning and
changing nozzle tips. Before
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Before servicing or resting:
1. Turn the Prime/Spray Control to the

Prime position.
2. Turn the pressure control to Low
Pressure/Hydraulic Bleeding
position.
3. Turn power switch to OFF position.
4. With gun pointed in a safe direction,
pull the gun trigger, with the
trigger lock disengaged.
5. Engage trigger lock.
Simply turning off the pump motor
will not relieve pressure from
system. The above procedure must
be followed.
FIRE OR EXPLOSION HAZARD:

Do not use solvents with flash points
less than 70F (21C) to clean this
equipment (examples of acceptable
cleaning solvents are water, mineral
spirits, lacquer thinner, Xylene and
high flash napha. A partial example
list of unacceptable cleaning
solvents are low flash napha, mek,
acetone, alcohol and toluene).
Do not spray acids,

corrosive materials,
toxic chemicals, fertilizers or pesticides.
Using these materials could result in
death or serious injury.

Do not use fuels to clean this

equipment.
Keep spray area well ventilated.
Keep a good supply of fresh air
moving through the spray area.
Remove all ignition sources (i.e.
Static electricity, pilot lights,
cigarettes and electrical arcing).
Airless spraying can cause static
electricity. Always ground the pump
and spraying surface. Always use a
3-wire grounded extension cord and
power receptacle.
Do not use paints or solvents
containing halogenated
hydrocarbons such as methyl
bromine, carbon tetrachloride, and
ethyl iodine.

Keep hose away

from sharp objects.
Bursting hoses may cause injury.
Examine hoses regularly and replace if
damaged.
Use only conductive or grounded

high-pressure airless paint sprayer
hoses specified by the manufacturer.
Check hoses for weak or worn

condition before each use, making
certain that all connections are
secure.
Verify that all containers and

collection systems are grounded to
prevent static discharge.
Keep area clean and free of paint or

solvent containers, rags, and other
flammable materials.
excess of those specified by the

manufacturer.
Do not use the hose as a strength
member to pull or lift the
equipment.
Always wear appropriate gloves, eye
protection, and a respirator or mask
when painting.
Always work in a clean environment.
Do not aim the spray gun at any
dust or debris.
Do not operate or spray near
children. Keep children, pets, and
visitors away from equipment and
work area at all times.
Do not over reach or stand on an
unstable support. Keep effective
footing and balance at all times.
Stay alert and watch what you are
doing.
Do not operate the equipment when
fatigued or under the influence of
drugs or alcohol.
Failure to follow
these instructions
can result in
serious injury
including death.
Do not spray pump assembly.

Have fire extinguisher equipment
present and working.

Do not spray flammable
materials in vicinity of
open flame or near ignition
sources. Motors, electrical equipment
and controls can cause electrical arcs
that will ignite a flammable gas or
vapor. Never store flammable liquids or
gases in the vicinity of the unit.
To reduce the risk of injury:

Do not spray acids,
corrosive materials, toxic
chemicals, fertilizers, or
pesticides. Using these
materials could result in
death or serious injury.
Do not kink or over-bend the hose.
Do not expose the hose to
temperatures or to pressures in
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Assembly Instructions
Tools required:
u 3/4 in. or Adjustable Wrench
Pump Assembly
Hose
Adapter
Outlet
Valve
u 5/8 in. or Adjustable Wrench

Assembly
1. Open packaging and check contents.
Housing
Inlet
Valve
2. Remove the equipment and all parts

from the carton.
3. If sprayer is on stand, no further
frame assembly is necessary.
Prime/Spray
Valve
Suction
Assembly
Pressure
Valve
If sprayer is on a cart, install handle

in position shown on cover and
tighten knobs.
Outlet
Prime
Button
4. Attach high pressure hose to pump

and spray gun using a 3/4 inch
wrench (See Figure Below). Do not
attach suction assembly at this time.
Motor
By-pass
Hose
Suction
Bell
Assembly
FIgure - Attach hose
Preparation
Airless painting systems, unlike most
other power tools, require additional
care to ensure proper working order.
Following these instructions will
significantly increase the likelihood
of having a positive paint experience.
It is important that the painting
equipment is flush/tested EACH
time a new job is started. Each
pump is tested at the factory with a
fluid that must be flushed from the
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system prior to painting. It is also

required prior to each successive use
to flush the storage lubricant from
the system. Use the solvent which
will be used to clean the equipment.
Refer to the paint manufacturers
recommendations for cleaning fluids.

Preparation (Continued)
DO NOT ATTACH THE SUCTION
ASSEMBLY UNTIL INSTRUCTED TO DO
SO IN STEP 3.
1. Remove inlet valve cap and with
your smallest finger, push on inlet
valve stem to ensure it moves freely.
Starting Instructions
2. Push outlet prime button three

times to ensure outlet valve is
moving freely.
3. Attach suction assembly and bypass
tube securely and place both suction
and bypass tubes in cleaning solvent.
4. Turn pressure to High (completely
clockwise).
Push Outlet
Prime Button
Use Finger to
Check Inlet Valve
5. Turn prime/spray control to the

Prime position.
6. Turn power switch to the ON
position. In a few seconds, cleaning
solvent will begin to move up
through the tube. Allow the fluid to
circulate for one minute to ensure
all air has been exhausted from the
pump.
Attach
Suction
Assembly
7. Turn prime/spray control to Spray

position. Watch for any fluid leaks
(See Troubleshooting Chart if leaks
occur).
NOTE: If unit is building pressure
properly, the pump should produce a
knocking sound, which indicates it has
reached its hydraulic relief pressure.
9. Point spray gun into an empty waste

bucket and pull trigger. To reduce
splashing, direct the fluid stream
along the inside of the bucket wall
and well above the fluid level.
Turn Prime/ Spray

Control
to PRIME
(knob is horizontal)
8. When flushing the system with

cleansing fluid (either prior to
use with paint or during cleaning
process) the spray tip can remain in
the clean position.
Turn Pressure
to HIGH
(completely clockwise)
Power Switch
Location
Turn Prime/ Spray

Control
to SPRAY
(knob is vertical)
Tip in
Cleaning
Position
While Pulling Trigger,

Direct Fluid Stream Along
Inside of Bucket
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Preparation (Continued)
10. After completing the flush/testing
process, purge the pump of fluid.
11. Repeat the preceding steps using
paint instead of cleaning solvent.
NOTE: Strain and thin paint before
using. All paint may have particles that
will clog filter and spray tips. Remove
any skin which may have developed on
the paint due to air exposure. Follow

paint manufacturers recommendations
on thinning paint.
12. When pure paint appears from
spray tip rotate tip to the Spray
position. The system is now ready
for use.
Spraying Instructions
12
Professional looking results can be

obtained by following the spray tips
below.
1. Keep the gun perpendicular to the

surface.

Always hold the gun perpendicular

to the surface with the tip
approximately 12 inches from the
surface. If held at an angle (up
and down or side to side), paint
will build up unevenly, leave the
work splotchy, and cause excessive
overspray (See Figure to the right).
2. Move with a smooth arm stroke.

Move the gun at a steady, even

pace while keeping the gun
perpendicular to the surface (See
Figures to the right). Do not fan
the gun. Fanning the gun will cause
excessive overspray and uneven
coverage (See Figure to the right).
3. Start moving the gun before

triggering.

To get a smooth overlap and prevent

initial paint buildup, start your
stroke movement before pulling the
trigger. Release the trigger before
stopping at the end of the stroke
(See Figure to the right).
NOTE: To assure uniform paint

coverage, overlap each stroke by 20%
- 30% and use two coats with a cross
pattern (one coat horizontal, second
coat vertical).
Clean Position
Holding Spray Gun
Thin Coat
Overspray
Heavy
Coat
2
Thin Coat
Overspray
rrect
Inco
Spray Position
Result of Flexing Wrist While Spraying
Approx.
10-12
Release
Trigger
Pull
Trigger
End
Stroke
Start
Stroke
Proper Way to Trigger Spray Gun
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Water
Prevent clogged tip

Spraying Instructions
(Continued)
INTERMITTENT USE
If you are spraying and decide to stop
for several minutes, lock the spray
gun trigger and submerge the tip in
a container of water (See Figure on
page 8). This will prevent paint from
hardening in the tiny spray opening
and clogging the tip. Be sure to release
the pressure in the system and turn the
unit off.
CLEARING CLOGS
REVERSIBLE TIP: (Included)
1. Rotate the tip to the clean position
(See Figure 1 on page 8).
2. Point gun in a safe direction and
spray. This should clear tip of any
blockage.
3. Rotate the tip back to the spray
position and continue spraying (See
Figure 2 on page 8).
4. If clogging continues, replace gun
filter and consider straining the
paint prior to use.
HOW TO CHANGE SPRAY TIPS

It may be necessary to change spray tips
during a paint job. Follow these steps
for safe, easy tip changes.
1. Depressurize and turn off unit per
manufacturers instructions.
2. Engage gun trigger lock.
3. Pull red tip insert
out of spray base
and replace with
different tip, fully
inserting tip into base.
HOW TO ATTACH ROLLER ACCESSORY
1. Depressurize and turn off unit per
manufacturers instructions.
3. Remove spray base, tip, seal and
washer assembly.
4. Attach roller accessory (AL2275
shown) to airless spray gun. If
needed use thread adapter and
washer between roller and spray gun
as shown.
Equipment damage
can occur if a needle
or sharp object is used to clean the tip.
Tungsten carbide is brittle and can be
chipped.
Figure - Attach roller accessory to spray gun
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Cleanup
Temporary Cleanup
cleanup for OVERNIGHT STORAGE

NOTE: Cleaning and maintenance
of the pump are the most important
steps you can take to ensure proper
operation and a long life for your
airless paint sprayer. Please follow the
cleaning instructions carefully and . . .
1
2
WEAR ALL NECESSARY

SAFETY GEAR
Necessary Tools / Materials:
One (1) bucket
Water
Plastic wrap
To Lock
Locked
Engage Trigger Lock

Turn Prime/Spray
Control to PRIME
Position
When reusing the

sprayer with the
same paint the next day at the same
job site, it is not necessary to flush
the paint from the system. However,
it is important to keep air from
coming into contact with the
paint.
NOTE: Do NOT disconnect any hoses.

1. Turn prime/spray control to PRIME
position.

High pressure
hose may still be
pressurized with prime/spray control
in the PRIME position. With the gun
pointed in a safe direction, pull the
gun trigger to relieve any pressure in
the hose.

3. Place spray gun in bucket of water.
There should be enough water to
cover spray tip. This will prevent
paint from drying or clogging tip.
4. Leave suction and bypass tubes in
bucket of paint. Make sure ends
of suction and bypass tubes are
below surface of paint in bucket.
5. Cover bucket and tubes with plastic
wrap or a damp towel to prevent
film forming on paint. Or, if using
latex paint, pour a very thin layer of
water over top of paint. Stir water
into paint the next morning.
Water
Suction and Bypass Tubes

Remain in Bucket with Ends
Below Paint Surface
Place Gun in
Water
PAINT
or
Cover Bucket
PAINT
Latex Paint: Use Thin Layer of

Water to Cover Paint
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10

Cleanup for Changing Paints
or Temporary Storage for
More Than One Night
WEAR ALL NECESSARY
SAFETY GEAR
Cleaning Pump

Pliers
Rag
Gloves
Two (2) buckets
At least one (1) gallon of cleaning
fluid
Cleaning brush
Turn power switch to ON

(shown in the OFF position)
NOTE: Do NOT disconnect any hoses.

NOTE: Refer to coating manufacturer
for recommended cleaning fluid.
Turn Prime/Spray
Control to PRIME
Position

position.
2. Turn power switch to ON.

High pressure
hose may still be
pressurized with prime/spray control
in the PRIME position. With the gun
pointed in a safe direction, pull the
gun trigger to relieve any pressure in
the hose.
3. Turn pressure to HIGH (completely

clockwise).
4. Tilt unit back, lift suction assembly
above fluid level in bucket.

While holding suction assembly

above paint level, allow pump to
run until empty.
5. Immediately place both suction

assembly and bypass tube in a
bucket containing enough cleaning
fluid to cover suction bell by two
inches. Allow pump to prime and
begin circulating fluid.
6. While fluid is circulating, soak rag
in fluid and wipe exterior of suction
assembly and bypass tube. Remove
suction filter with pliers. Wipe
inside of suction filter housing with
rag removing excess paint buildup.
Clean both sides of suction filter
with rag and reinsert filter into
suction filter housing.
Turn Pressure to HIGH

Lift Suction Assembly above

Paint Level in Bucket
Suction Assembly and

Bypass Tube in Bucket
of cleaning fluid
Wipe Exterior of Suction

Assembly and Bypass Tube
NOTE: Do NOT allow fluid to circulate

for more than 15 minutes.
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11

Cleanup for Changing Paints
or Temporary Storage for
More Than One Night (Continued)
Allow the cleaning fluid to continue
circulating for approximately 10
minutes.
Cleaning Hose and Gun
7. Turn pressure to HIGH (completely

clockwise).
8. Turn prime/spray control to SPRAY/
ROLL position.
Turn Prime/ Spray

Control to SPRAY (knob
is vertical)
9. If reversible tip is used, rotate spray

tip to CLEAN position.
If Reversible Tip is
Used, Rotate Spray Tip
to CLEAN Position.
10. Point spray gun into bucket of

paint and pull trigger.

NOTE: To reduce splashing, direct

fluid stream along inside of bucket
and above the paint level.
11. As soon as cleaning fluid is flowing

from spray gun, release trigger.

Turn Pressure to HIGH

(completely clockwise).
10
NOTE: It should take less than one

minute to clear each 25 feet of high
pressure hose.
12

position.
14. Turn pressure control to HIGH.
NOTE: Allow pump to run until

empty.
16. Repeat process (1 - 15) with

fresh cleaning fluid, to remove
contaminated cleaning fluid from
initial cleaning.
To Lock
Paint
15. Lift suction assembly above fluid

level in bucket.
Locked
Engage Gun Trigger Lock
While Pulling Trigger,

Direct Fluid Stream Along
Inside of Bucket
13
15
14
Prime Position
High Pressure Position
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12
Lift Suction
Assembly

Cleanup for Changing Paints or
Temporary Storage for More
Than One Night (Continued)
17. Make sure prime/spray control is in
SPRAYposition to reduce dribbling.
Finishing Touches/Shutdown
17
18. Turn pressure to LOW (completely

counterclockwise).
19. Turn power switch to OFF position.
20. With gun pointed in safe direction
pull trigger with lock released to
relieve any pressure in hose.
Prime/Spray is
in SPRAY/ROLL
Position

22. Clean buckets and dispose of any
waste paint and cleaning fluid in
an environmentally responsible
manner.
18
23. Clean tip guard with cleaning brush

and cleaning fluid.
NOTE: At this point, pump, hose and
spray gun are clean, but still require
further preparation for storage of more
than one day.
20
Turn Pressure to LOW

(completely counterclockwise)
Pull Gun Trigger with

Trigger Lock Released
21
To Lock
Locked
Engage Gun Trigger Lock
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13

Storage
short term
(less than one week)
Water Based Paint
WEAR ALL NECESSARY

SAFETY GEAR
Pump Protector Solution
Pump
Protector
Plastic Wrap
WASTE
BUCKET
3/4 in. or Adjustable Wrench
PUMP
PROTECTION
SOLUTION
Oil or Alkyd Based Paint

If sprayer cleaned with mineral spirits,
simply wrap suction filter housing
in plastic to keep debris out of
suction filter. No other preparation is
necessary.
Place Suction
Assembly in
Solution
Prepare Pump
Protector Solution
Water-based paint
1. Prepare Pump Protector solution in
bucket as directed on container.
2. Place suction assembly into

solution.
3. Place end of bypass tube into waste
bucket.
4. With prime/spray control in PRIME
position, turn pressure to HIGH
(completely clockwise).
5. Turn power switch ON. Circulate
Pump Protector through bypass
tube until bucket of solution is
EMPTY.
WASTE
BUCKET
WASTE
BUCKET
PUMP
PROTECTION
SOLUTION
PUMP
PROTECTION
SOLUTION
With Prime/Spray
Control in PRIME
Position, Turn
Pressure to HIGH
Place End of Bypass Tube

into Waste Bucket
6. Turn pressure to LOW (completely

counterclockwise).
7. Wrap suction filter housing in
plastic to keep debris out of suction
filter.
PLASTI
long term
(more than one weeK)
8. Remove high pressure hose and
drain. Reassemble high pressure
hose to pump.
9. With spray tip attached to spray
gun, wrap tip with plastic to
protect tip.
C WRAP
Wrap Suction Filter

Housing in Plastic
Turn Pressure to LOW
(completely counterclockwise)
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14

Spray Gun Maintenance

Pump damage may

occur if these
instructions are not followed.

Before performing
any maintenance,
make sure to relieve pressure from
system and disconnect power from
sprayer.
Do not use oil based solvents to

clean equipment after using latex
based coatings. Use only warm soapy
water.
TIP SEAL AND WASHER

Occasionally, you will need to replace
the silver seal and clear washer located
inside the tip base.
1. To replace seal and washer, first
loosen tip base with adjustable
wrench, and then remove by hand.
2. Remove spray tip.
3. With Phillips screwdriver, push seal
and washer out from front of tip
base.
Always replace clogged gun filters,

do not attempt to clean them.
4. With flat side of seal facing up, place

seal in base. Make sure it lines up
properly with base.
Carefully follow cleaning and

storage instructions for your sprayer.
5. Place washer in base. Make sure it

lines up properly with base.
Do not use metal or other hard

objects to pick dried paint material
from Spray Tip Orifice.
6. Put spray tip back in tip base.
TRIGGER LOCK
7. Reattach tip base to gun valve.

Pulling the trigger
must not open the
gun valve when
trigger lock is activated.
Make sure spray

tip and tip base fit
snugly in place. A
loose fit can lead to misdirected spray
discharge and a skin injection hazard.
You should be able to get the actuator

(#12, page 19) to wiggle slightly with
your finger while holding the trigger
against the trigger lock when it is in the
locked position. If you cannot, adjust
the trigger position by following these
instructions:
1. Place trigger in locked orientation
(tabs horizontal).
2. With one hand holding trigger
lightly against lock, use a 1/4 inch
nut driver to turn nut (#13, page 19)
in until trigger starts to come off the
lock.
3. Reverse the nut (counterclockwise)
1/2 turn.
www.chpower.com
15

Maintenance Chart
Maintenance
Item
Check Replace
Product safety
labels
Before each use
Trigger adjustment
User
Serviceable? Detail Notes
Yes
See parts listing for location of product safety

labels and related part numbers.
Before each use
Yes
See trigger lock warning under Spray Gun

Maintenance.
Airless hose
Before each use
Yes
Read information on the hang tag attached to the

high pressure hose for instructions on maintenance.
Sealing surfaces
Before each use
Yes
Make sure they are clean.
Suction tube
Before each use
As required
Yes
Check for nicks and cuts.
Bypass tube
Before each use
As required
Yes
Check for nicks and cuts.
Suction filter
Before each use

and every 5 gal.
Gun filter
Before each use
Every 25 gal.
Yes
Roller nap
Before each use
As required
Yes
Prime/spray valve
Before each use
Every 1000 gal.
Yes
3/4 Wrench, torque to 80 in/lbs.
Push button
Before each use
Every 1000 gal.
Yes
7/8 Socket or wrench, torque to 200 in/lbs.
Block bolts
Before each use
Do not require
replacement
with normal use
Yes
Block bolts are to be torqued to 275 in/lbs. in an

X pattern. These bolts should be checked periodically for correct torque. 1/4 Hex.
As required
Every 25 gal. or
more often if
required
Yes
Do not attempt to clean gun filter, only replace.
Pressure valve
Does not require *SCR

replacement
with normal use
Inlet valve
Every 250 gal.
Yes
1-1/16 Wrench, torque to 150 in/lbs.
Outlet valve
Every 250 gal.
Yes
3/4 Wrench torque to 150 in./lbs.
Every 20-75 gal.
Yes
1 Wrench torque to 135 in/lbs.
Diaphragm
assembly
Every 1000 gal.
*SCR
This part is only worn out if broken or torn.
Oil
Every 2000 gal.
Yes
H-32 Hydraulic oil CH #AL170200AV.
Block
Does not require Yes

replacement
with normal use
Spray tip
Hose connector
Before each use
Before each use
Yes
When stripped
or leaking under
pressure
* Service Center Recommended

www.chpower.com
16
5/8 Wrench, torque to 75 in/lbs.
5/8 - Torque to 350 in/lbs.

Specifications
Operating Pressure
Model A - D Power
Ratings
Model E & F Power

Ratings
Safety Features
0-3000 psi
115 Volts AC
220 - 240 Volts AC
Spray gun trigger lock
60 Hz
50 Hz
Spray gun trigger guard
8.5 Amps
4.6 Amps
Spray gun pressure diffuser

Prime/Spray valve over
pressure relief
Capacity (GPM)
Model
Weight
(lbs.)
@ 0 psi
@ 2000 psi
Maximum
Maximum
Hose Length Tip Size
PS2###B/E
49 *
.42
.26
100 ft.
.015 in.
PS2###C/F
55 *
.50
.31
150 ft.
.017 in.
PS2###D
55 *
.60
.43
200 ft.
.019 in.
* Weight does not include mounting
Model
Motor Kit
Housing Kit
Diaphragm
Kit
Eccentric /
Bearing
Pressure
Valve Kit
PS###B
MC014500SV
AL133509SV
AL125905SV
AL116200SV
AL131401SV
PS###C
MC014502SV
AL133509SV
AL125906SV
AL116201SV
AL131401SV
PS###D
MC014503SV
AL173304SV
AL173700SV
AL116204SV
AL131403SV
PS###E
MC014520SV
AL133509SV
AL125905SV
AL116200SV
AL131401SV
PS###F
MC014521SV
AL133509SV
AL125906SV
AL116201SV
AL131401SV
NOTE: All check valve components come with the diaphragm kits.
www.chpower.com
17
For Replacement Parts and Accessories,

Contact Your Local Service Center or Call 1-800-626-4401
Please provide following information:
- Model number
- Serial number (if any)
- Part descriptions and number as shown in parts list

Address parts correspondence to:

Campbell Hausfeld
Attn: Customer Service
100 Production Drive
Harrison, OH 45030 U.S.A.
4
6
3
5
17
8
13 12
16
15
14
10
11
Replacement Parts List

Ref.
No.
Description
Part
No. Qty.
Ref.
No.
Description
Part
No. Qty.
1
2
3

4
5

6
Outlet valve assembly

Hose adapter (Includes washer)
Diaphragm kit (Check valve
kit included)
Piston kit
Eccentric and
bearing kit
Faceplate screws
AL129600SV
AL104700SV
See chart
on page 17
AL131502SV
See chart
on page 17
HP007118AV
7
8
9
10

Cast faceplate
Faceplate gasket
Pressure valve assembly
Housing kit
(Includes 20,29, & 30)
AL045102AV
AL013702AV
AL131401SV
See chart
on page 17
11
Check valve kit
12
Prime/Spray valve assembly
13
Pump block (Incl. all washers)
14
Outlet prime button kit
15
Prime button seal
16
Inlet valve assembly
17
Block bolts
*
Shaft seal (motor)
*
Motor

*
Oil, Hydraulic, 16 oz bottle
* Not shown
AL163200SV
AL132100SV
AL042413SV
AL159500SV
AL162000AV
AL165400SV
ST070819AV
AL045503AV
See chart
on page 17
AL170200AV
1
1
1
1
1
10
1
1
1
1
www.chpower.com
18
1
1
1
1
1
1
4
1
1
1

- Model number


Campbell Hausfeld
1 or 2
12
13
14 (2x)
11 (2x) 20
3
9
8
21 (4x)
7
6
5
4
22 or 23
16
15
19
17
14
18

Ref.
No.
Description
1

2

3
4

5
6
7
8
9
10
11
12
13
14
15

AL2150 - Black (Std)

AL1860 - Metal (Pro)
Part
No. Qty.
Kit, Black Gun Left Grip, Lock

and Guard
AL184401SV
Kit, Pro Gun Left Grip, Lock
and Guard
AL184400SV
Insert, Gun
AL179803AG
Kit, Pro Stem and Diffuser
(includes #7)
AL183400SV
Spring, Gun
AL048600AV
Retainer, Gun Spring
AL020201AV
Seal, Gun
AL020300AV
Washer, Seal
AL153801AV
Washer, Gun Seat Retainer
AL005404AV
Kit, Gun Seal (Includes #7, #8, #9) AL183600SV
Pin, Gun Actuator
AL024102AV
Actuator, Gun
AL182700AV
Nut, #5-40 Hex Lock
ST073804AV
Kit, Gun Trigger (Trigger, Screws) AL183100SV
Gun Filters,
100 Mesh (yellow)
AL086101AJ
50 Mesh (white)
AL086100AJ
1
1
1
1
1
1
1
1
1
1
2
1
1
1
Ref.
No.
Description
Part
No. Qty.
16
Washer, Long Filter
17
Adapter, Long Filter
18
Assembly, Pro Gun Swivel

(optional)
19
Guard, Pro Gun Trigger
20
O-Ring
21
Screw, #5-40 x 5/16 SHC
22
Grip, Right, Pro Gun
23
Grip, Right, Black Gun
Additional Items Available:

Kit, Pro Gun Valve

Includes #4 - #9, #13

Kit, Gun Actuator

Includes #11, #12, #13

Kit, Pro Gun Insert

Includes #3 - #9, #16

Kit, Pro Gun Full Grip

Includes #2, #19 - #22
MJ105402AV 1
AL072301AV 1
AL183500AJ
AL184600AV
MJ106511AV
MJ103804AV
AL184302AV
AL184301AV
1
1
1
4
1
1
AL183200SV
AL183700SV
AL184100SV
AL184500SV
2 pk
2 pk
www.chpower.com
19

- Model number


Campbell Hausfeld
1
2
3
15
16
2
3
8
4
12
11
10
13
5
14
6
7

Ref.
No.
Description
Part
No. Qty.
Ref.
No.
Description
1
2
3
4
5
6
7
8
9a
9b
AL167960AD
MJ103305AV
PM080900AV
ST090200AV
AL007001AV
AL066300AV
WA120100AV
AL167990AD
AL174300SV
AL174302SV
10
11a
11b
12
13
14
15
16
Handle (with hose rack)

Carriage Bolt
Knob
Washer
Spacer
Palnut
Wheel
Cart
By-pass Tube & Clamp
Option, Solvent Resistant
1
2
2
2
2
2
2
1
1
1
www.chpower.com
20
Part
No. Qty.
Suction Bell (with filter)

AL111000AJ
Suction Tube Assembly
AL138400SV
Option, Solvent Resistant
AL138404SV
Bucket Support (with screws)
AL168080SV
Wheel, Pneumatic (optional)
WA005620AV
Cap, Rubber (optional)
MJ110300AV
Bucket Support (w/screws & nuts) AL167953SV
Stand
AL168020AD
1
1
1
1
2
2
1
1
Troubleshooting Chart
Symptom
Possible Cause(s)
Corrective Action
Motor hums and does not run
1. Unit under pressure
1. Turn Prime/Spray Control to prime position
2. Equipment has been dropped

which caused motor to become
misaligned
2. Take to authorized service center to have motor assembly

realigned. Or, call technical support
3. Supply voltage too low
3. Do not use an extension cord, it is better to add hose length.

Use portable generator with a 2400 VA minimum rating
4. Power Switch is in OFF position
4. Flip Power Switch to ON position
5. Bad power connection
5. Check power connections at power receptacle, along extension

cord and at equipment for looseness or damage
6. Circuit breaker or fuse is tripped
6. Correct cause of circuit overload. (Possible causes: Supply

voltage too low, extension cord too long for available supply
voltage, equipment was under pressure while trying to start
motor or motor has been damaged.)
7. Thermal overload protection

activated
7. Allow motor to cool for approximately 30 minutes, determine

cause and restart motor. (Possible causes: Supply voltage too
low, extension cord too long for available supply voltage,
equipment was under pressure while trying to start motor or
motor has been damaged.)
8. Check valves stuck
8. Pop Inlet Valve and Outlet Valves. See Preparation

Instructions
9. Suction Assembly loose and/or

sealing surfaces are dirty at Inlet
Valve
9. Remove Suction Assembly, clean sealing surfaces and

reassemble
10. Suction Head not immersed in

paint
10. Add more paint to bucket and/or adjust position of Suction

Assembly
11. Prime/Spray Control is in the

spray position and/or the
Pressure Control is in the Low
Pressure/Hydraulic Bleeding
position
11. Turn the Prime/Spray Control to the Prime position and Pressure
Control fully clockwise
12. Hydraulic system contains air
12. Turn Pressure Control to Low Pressure/Hydraulic Bleeding

position for 1 minute while motor is running
13. Hydraulic oil level low
13. Add oil so level is within 1/4 of housing edge. (See notes in
Maintenance Section on oil leaks.) Turn Pressure Control to Low
Pressure/Hydraulic Bleeding position for 1 minute
Motor runs, but pump does

not prime even though it was
working just fine a little while
ago. (Usually occurs after
moving or adding more paint
to the paint bucket.)
14 See Possible Causes 9,10,11,13
14. See Corrective Actions 9,10,11,13
15. Clogged suction filter
15. Remove suction filter and clean. Also, refer to Maintenance

section
16. Trash caught in valves
16. See Force Feeding figure on page 23
17. Paint sediments settled to

bottom of bucket
17. Strain and mix paint thoroughly
Pump primes, but does not

build pressure
18. Prime/Spray Control not in Spray

position
18. Turn Prime/Spray Control to Spray position
19. Pressure Control not set to high

enough pressure
19. Turn Pressure Control clockwise to desired pressure. Fully

clockwise is maximum pressure
20. Even though Prime/Spray

Control is in Spray position, fluid
still flows from By-Pass Tube.
Prime/Spray Control is worn or
damaged
20. Replace with service kit (See replacement parts list) or take
equipment to authorized service center
Motor does not run or hum
Motor runs, but pump does

not prime after being cleaned
after last use. (This problem
can usually be prevented by
following the recommended
cleaning and storage
procedure)
Continued on next page
www.chpower.com
21
Troubleshooting Chart (Continued)

Symptom
Possible Cause(s)
Corrective Action
Pump primes and builds

pressure, however, the
equipment does not spray or
produce a quality spray pattern
21. Clogged gun filter
21. Replace with new filter. Do not attempt to clean gun filters.
Also, refer to Maintenance section
22 Clogged Spray Tip
22. See Clearing Clogs section
23 A. Tip is damaged or worn
23. A. Replace tip. Also, refer to Maintenance section
Pump primes and builds

pressure, but does not maintain
pressure once trigger is pulled
B. Paint requires thinning
B. Follow paint manufacturers thinning recommendations.

Paint should not typically need to be thinned more than 8
oz. of solvent per gallon
C. Reversible Spray Tip in

cleaning position
C. Turn Spray Tip to Spray position. See Cleaning section for

details
24. Clogged Suction Filter
24. Remove Suction Filter and clean. Also, refer to Maintenance

section
25. Suction Assembly loose and/or

sealing surfaces are dirty at Inlet
Valve
25. Remove Suction Assembly, clean sealing surfaces and

reassemble hand tight
26. Paint thick due to cold weather.

This problem usually occurs with
Latex based coatings
26. Do not paint Latex coatings in temperatures less than 50F

(10C). Refer to paint manufactures minimum painting
temperature recommendations
27. Inlet Valve and/or Outlet Valve

are worn
27. Replace valves. Also, refer to Maintenance section
28. Trash caught in Gun Valve
28. Clean or replace Gun valve. Also, refer to Gun Maintenance

section. This is a very rare occurrence, and will not occur if filters
are properly maintained
29. Worn Gun Valve
29. Replace Gun valve. Also, refer to Gun Maintenance section
30. Dried paint under gun actuator
30. Remove 1/4 nut and gun actuator at rear of gun. Remove
dried paint from around needle and back of actuator. Replace
actuator and 1/4 nut. Set gun trigger position with trigger
lock in locked orientation (tabs horizontal) by the following
instructions: With one hand holding trigger softly against
lock, use a 1/4 nut driver to turn nut in until trigger starts to
come off the lock, then back off the nut (counterclockwise) 1/2
turn. Pulling the trigger must not open the gun valve when
trigger lock is activated. You should be able to get the actuator
to wiggle slightly with your finger while holding the trigger
against the locked trigger lock.
After moving equipment or

adding paint to bucket, unit
will not prime or spray
31. Suction assembly loose or

damaged
31. Tighten suction assembly onto inlet valve. Re-prime sprayer. If

problem is not remedied, consult Technical Support
Oil in Paint
32. Oil is leaking from between

Block and Hydraulic Housing
32. Check hydraulic oil level. Add hydraulic oil if necessary (it is
recommended that this be done by a qualified technician).
Check block bolt torque
33. Diaphragm is damaged
33. New diaphragm assembly is needed. (It is recommended that

this be done by a qualified technician.) Refer to Maintenance
Chart concerning torque settings and type of tools required
to reassemble block onto housing. Refill piston with hydraulic
oil. Correct assembly of internal check valve under diaphragm
assembly is critical to proper operation of the pump refer to
Parts List or contact technical Support
34. Loose connection
34. Clean sealing surface and reassemble per assembly instructions
35. Contaminated sealing surface
35. Consult technical support
36. Damaged component
36. Consult technical support
37. Possible product quality issue.

(We would greatly appreciate
your assistance in continuous
product quality improvement)
37. Call technical support at 1-800-626-4401
Gun will not shut-off
Fluid leaks other than oil
Symptoms not listed
www.chpower.com
22

Force Feeding Pump
To remove trash that has been caught
in the valves, the unit can be force fed.
With pump on and prime/spray knob
turned to prime position, pour the
appropriate solvent into the suction
tube and then fold hose as shown
opposite. While firmly squeezing the
suction tube, slide hand down toward
the pump and repeat until pump
primes.
Notes:
Weather conditions can cause unsatisfactory results when spraying some coatings.
High humidity prolongs set, and cure times.
High temperatures decrease set, and cure times.
Cold temperatures extend set, and cure times.
Variations in temperature, and humidity can cause variations in finish quality.
Coating manufacturers can recommend additives to resolve some of these problems, and should be contacted for assistance
with particular problem resolutions.
www.chpower.com
23

Limited Warranty
1. Duration: From the date of purchase by the original purchaser as follows: Paint Application Systems - 3 years. All Paint Spray Guns and
Paint Application Accessories - 1 year.
2. Who Gives This Warranty (Warrantor): Campbell Hausfeld/A Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030,
Telephone: 1-800-626-4401.
3. Who Receives This Warranty (Purchaser): The original purchaser (other than for purposes of resale or rental) of the Campbell
Hausfeld Product.
4. What Products Are Covered By This Warranty: All non-compressor driven paint application systems, HVLP spraying systems, and
paint application accessories supplied or manufactured by the Warrantor.
5. What Is Covered Under This Warranty: Defects in material and workmanship which occur within the duration of the warranty
period. Warrantor will also cover normal wear items for a period of thirty days from the date of original purchase against defects in
material and workmanship. These wear items are: HVLP-filters, motor brushes, gun packing, gun canister seal, gun check valve and gun air
flow ring; Airless-inlet valve, outlet valve, gun valve, filters, tips, all seals and o-rings.
6. What Is Not Covered Under This Warranty:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE
OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If standard duty product is used for commercial or industrial purposes, the
warranty will apply for ninety (90) days from the date of original purchase. If product is used for rental purposes, the warranty will
apply for ninety (90) days from the date of original purchase. Some states do not allow limitation on how long an implied warranty
lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE , OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE,
OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchasers abuse, neglect or failure to operate products in accordance with instructions
provided in the owners manual(s) supplied with product. Accident, purchasers abuse, neglect or failure to operate products in
accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or
altered, this warranty is void.
D. Normal adjustments which are explained in the owners manual(s) provided with the product.
E. Items or services that are normally required to maintain the product: HVLP-filters, motor brushes, gun packing, gun canister seal, gun
check valve and gun air flow ring; Airless-inlet valve, outlet valve, gun valve, filters, tips, all seals and o-rings., or any other expendable
part not specifically listed, will only be covered for thirty days from date of original purchase.
7. Responsibilities of Warrantor Under This Warranty: Repair or replace, at Warrantors option, products or components which are
defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. Responsibilities of Purchaser Under This Warranty:
A. Provide dated proof of purchase and maintenance records.
B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight
costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owners manual(s).
9. When Warrantor Will Perform Repair or Replacement Under This Warranty: Repair or replacement will be scheduled and
serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.
This Limited Warranty applies in the U.S. and Canada only and gives you specific legal rights. You may also have other rights which vary from
state to state, or country to country.
www.chpower.com
24

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Operating and Assembly Instructions

Models PS250B and PS250E

Models PS231B, PS260E, PS261C,

2008 Campbell Hausfeld/Scott Fetzer

For parts, product & service information

Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Airless paint sprayers are capable of spraying a wide variety

These sprayers are also powerful and versatile enough to

Oil Base Stain

Non-Metal Flake Aluminum Paint

Vinyl Latex Paint

Vinyl / Acrylic Latex Paint

Acrylic Latex Paint

Oil Base Paint

Oil and Water Based Primer

V. V/A & A Latex Stain

All Other Materials Not Listed - Call Technical Support at 1-800-626-4401.

Operating Instructions and Assembly Instructions

Airless Paint Sprayers

2. Always wear a mask

NOTE: Applies to 120V countries

3. Keep visitors away and NEVER

Do not modify any of the

4. Do not smoke or eat when spraying

Do not use a power cord

5. Always work in a clean

After unpacking the unit, inspect

General Safety Information

This product or its

6. When spraying and cleaning,

If using an extension cord, use only

Electrical Shock Hazard:

This product requires a grounded

Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Never try to stop leaks with any

To reduce the risk of

Do not aim the

removing the nozzle tip, follow

NOTE: If gun sprays while in the locked

Always engage the trigger lock

Keep hands and other body parts

Do not clean spray tip while it is

Operating Instructions and Assembly Instructions

Airless Paint Sprayers

1. Turn the Prime/Spray Control to the

FIRE OR EXPLOSION HAZARD:

Do not spray acids,

Do not use fuels to clean this

Keep hose away

Use only conductive or grounded

Check hoses for weak or worn

Verify that all containers and

Keep area clean and free of paint or

excess of those specified by the

Do not spray pump assembly.

To reduce the risk of injury:

Operating Instructions and Assembly Instructions

Airless Paint Sprayers