IPF Troubleshooting Guide Level 2
IPF Troubleshooting Guide Level 2
IPF Troubleshooting Guide Level 2
Troubleshooting Guide
Ver. 2.0
Canon Inc.
L Printer Quality Assurance Center
Conents
Chapter 1 Using This Guide ................................................................................................ 1-1
1. Using This Guide ......................................................................................................................................... 1-1
2. Model Groups .............................................................................................................................................. 1-1
2F13AD converter external trigger output error (HW-1 fault) ............................................................... 3-1
2F1FPurge sensor error .......................................................................................................................... 3-2
2F26Carriage operation disabled ........................................................................................................... 3-4
2F2FNon-ejection detection error, 2F30Non-ejection detecting position adjustment error ................ 3-6
200CRoll paper leading edge detection error, 200DCut sheet leading edge detection error ............ 3-8
2010Skew detection error, 2017Paper right side detection error, 2018Paper left side detection
error, 2405Borderless printing disabled ................................................................................................ 3-12
7. 2E27Paper jam while feeding, ejecting or printing on paper (Jam 1) ................................................... 3-14
8. 2E25Paper jam while feeding, ejecting or printing on paper (Jam 2) ................................................... 3-15
9. 2E24Faulty roll paper unit, 2E0ERoll paper unit not available ......................................................... 3-16
10. 2015Cutting failure (Cannot cut sheet) ............................................................................................... 3-17
11. 2F24Cutter shift timeout error ............................................................................................................. 3-18
12. Cutting failures without error indications ................................................................................................. 3-20
13. 403E,403FPrinthead abnormal temperature rises .......................................................................... 3-21
14. 4027Carriage lifting error .................................................................................................................... 3-22
15. Imaging Failures Soiled print side, ink dropping, soiled reverse side, black/white dots, roller marks
.................................................................................................................................................................... 3-24
16. Imaging Failures Lines, streaks and bands ...................................................................................... 3-26
17. Imaging Failures Blurred, ghost, spread, shaken or undersharp images ........................................ 3-31
18. Imaging Failures Line and character errors ...................................................................................... 3-33
19. Imaging Failures Defective toning and color misregistration ............................................................ 3-35
20. Imaging Failures Missing lines or images ......................................................................................... 3-37
21. Imaging Failures Printing in a size different from the specification ................................................... 3-39
22. Imaging Failures No printing ............................................................................................................. 3-40
23. Operational Failures PosterArtist wont launch ................................................................................. 3-41
24. Operational Failures The main unit wont start or the power turns off automatically (without an
error occurring) .......................................................................................................................................... 3-42
25. Operational Failures Cannot install ................................................................................................... 3-43
Chapter 1
Using This Guide
STEP2: Carry out the relevant troubleshooting found in Chapter 2, Trouble Database.
If there
are
links,
follow
them.
2. Model Groups
The iPF Series is broken down into the following groups in this Guide:
Model group
iPF8000 Series
iPF800 Series
iPF700 Series
iPF5000 Series
Maximum paper
width
60 inches
44 inches
(B0 extra-sized
44 inches
(B0 extra-sized
36 inches
(A0 extra-sized
24 inches
(A1 extra-sized
17 inches
(A2 extra-sized
Five-color dye/pigment
model
-
Eight-color
pigment model
iPF9000S
iPF8000S
iPF810, iPF820
Twelve-color
pigment model
iPF9000, iPF9100
iPF8000, iPF8100
iPF8300
-
iPF6000S
iPF500, iPF510
iPF6100, iPF6200
iPF6300, iPF6350
iPF5000, iPF5100
1-1
Chapter 2
Trouble Database
Panel display
Large LCD
Sheet printing
is selected, but
a roll is loaded.
Media
Check
Please
Cancel
PaprTyp
Mismatch
Paper
Mismatch
Cannot print
as specified.
Lift the release
lever and replace
paper with A4/LTR
(vertical) or larger
Small
LCD 1
Sheet printing
is selected.
Press Load/Eject
and load sheets.
PaprSiz
Mismatch
Remedial Action
Explanation/Detection sequence
Small
LCD 2
Cas
Cannot
Feed
Please
Check
(: Reference fault
isolation procedure
or tool)
Printing on cut
sheet is not
functional with a
rewinder in use.
Check the
cassette pick-up
setting/paper
type.
Check the
cassette pick-up
setting/paper
type.
This is a warning
and allows
continued
printing.
This is a warning
and allows
continued
printing.
This is a warning
and allows
continued
printing.
Replace the
paper with
appropriate one.
2-1
Troubleshooting Guide
Panel display
Code
(last 4
digits)
Large LCD
Sheet printing
is selected.
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
Switch on the
rewinder.
*A measure for a
third-party
rewinder that is
not connected
to the main unit.
Press the
[Online] button
to set the
rewinder use
setting to force
[Use] and print.
Press the
[Stop] key to
cancel printing.
The message
clears
automatically 2
seconds later.
Check the PE
sensor (IO
mode).
Paper
Pos
Wrong
Online: Print
Stop: Stop Printing
Parts replacement
time has passed.
Call for service.
Feed
Limit..
(: Reference fault
isolation procedure
or tool)
Consuma
bles Low
Repl
Consuma
bles
2-2
Go to 2010
(P3-12).
The message
clears when the
ink tank cover is
closed.
Check the sensor
(IO mode).
Close the roll unit.
Check the parts
counter and
prepare the target
unit or Refresh
Service Kit.
Initialize the parts
counter for the
target unit after the
replacement.
Code
(last 4
digits)
1000
to
100C
Large LCD
Ink Level: Check
Small
LCD 1
Ink Lvl:
Chk XX
1010
Remedial Action
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
Replace the
tank (continued
usage
allowed).
If the problem
persists after
the tank has
been replaced,
the remaining
ink detection
system is at
fault. (Replace
the supply unit
or check
catching wire or
connection
status of
harness.)
Small
LCD 2
Problem with
Printhead L/R
Chk printing results
CheckPri
ntout:LR
Check printed
document.
Check
Printout
1012
Problem with
Printhead R
Chk printing results
CheckPri
ntout:R
1013
Problem with
Printhead L
Chk printing results
CheckPri
ntout:L
2-3
Check image
quality. (Unless
there are
problems with
the image
quality, there is
no need to
replace the
head.)
Replace the
head.
If the problem
persists, go to
2F2F (P3-6).
Troubleshooting Guide
Panel display
Code
(last 4
digits)
1015
Large LCD
This type of paper
is not compatible
with HP-GL/2.
1021
Papr Type
Mismatch
1022
Papr Type
Mismatch
Small
LCD 1
GL2:
Unsup.
papr
GL2:
Incompati
ble
paper
type
1030
GARO W1221
GARO
W1221
1031
GARO W1222
GARO
W1222
Remedial Action
Explanation/Detection sequence
Small
LCD 2
Press
Online
Starts
printing
2-4
(: Reference fault
isolation procedure
or tool)
When [Warning
Indication] is
selected
Replace with
appropriate paper.
When [Pause] is
selected
Press the
[Online] button
to force printing.
Caution) Due to
use of image
process table
(LUT) defined
for HP-GL/2
compatible
paper different
from the
specified paper,
you might have
a problem in
quality of image.
Press the [Stop]
button to cancel
printing.
Continued printing
is allowed.
Check driver
setting. Replace
with appropriate
paper.
Continued printing
is allowed.
Check driver
setting. Replace
with appropriate
paper.
Identify the
model.
If the error has
occurred with
RIP, try with the
printer driver.
Try in an
alternative
environment
(I/F, PC).
Code
(last 4
digits)
Large LCD
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
1032
GARO W1223
GARO
W1223
1034
GARO W1225
GARO
W1225
1035
GARO W1231
GARO
W1231
1036
GARO W1232
GARO
W1232
1037
GARO W1233
GARO
W1233
1038
GARO W1234
GARO
W1234
1039
GARO W1235
GARO
W1235
103A
GARO W1226
GARO
W1226
1040
GL2: W0501
The memory is full.
GL2:
W0501
1041
GL2: W0502
The parameter is
out
of range.
GL2:W05
02
1042
2-5
(: Reference fault
isolation procedure
or tool)
Retransmit.
Check with a
different
interface
choice.
Try by printing
other data.
With RIP, print
from the print
driver.
Supplement: If
this error
occurs, the print
result would
appear blank.
Reduce the size
of rendering
data.
Replace with
HP RTL data for
manipulation
with On The Fly.
Verify the data
and fix it.
Troubleshooting Guide
Panel display
Code
(last 4
digits)
1043
1044
Large LCD
GL2: W0504
This command is not
supported.
Small
LCD 1
GL2:W05
04
Remedial Action
Explanation/Detection sequence
Small
LCD 2
(: Reference fault
isolation procedure
or tool)
2-6
Code
(last 4
digits)
1049
1050
Large LCD
Before borderless
printing, move the
blue platen switch.
Blue platen switch
is dirty. Please
clean the switch.
1051
1052
Borderless printng
not possible. Check
supported paper.
1053
1053
Borderless printng
not possible. Check
pap. pos. or spacer
1054
PaprWidth Mismatch
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
2-7
(: Reference fault
isolation procedure
or tool)
Continued printing
allowed.
Check driver
settings.
Replace with
appropriate paper.
Replace with
appropriate paper.
Reload/ replace
the roll paper.
Go to 2010
(P3-12)(iPF8300
series).
Reload/ replace
the roll paper.
Check the
borderless spacer.
Go to 2010
(P3-12)(iPF6300
series)
Continued printing
allowed.
Check driver
settings.
Replace with
appropriate paper.
Troubleshooting Guide
Panel display
Code
(last 4
digits)
1056
to
1062
Large LCD
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
(: Reference fault
isolation procedure
or tool)
The following list shows the last 2 digits of error codes and the
corresponding messages.
1100
Prepare for
maint cart
replacement.
1101
1400
to
140C
No ink left.
Press OK and
replace ink tank.
Ink tank is empty.
Replace the ink
tank.
MTCart
Full Soon
Mist Full
Soon
2-8
Code
(last 4
digits)
Large LCD
1410
to
141C
No ink tank
loaded.
Check ink tank.
200A
200B
200C
Small
LCD 1
Remedial Action
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
Small
LCD 2
Go to 2010
(P3-12)
Paper
Please
Reload
Size
Undetect
ed
Press
Key
Paper
Please
Reload
Size
Undetect
ed
Press
Key
Size
Undetect
ed
Press
Key
Go to 2010
P3-12
Go to 2010
(P3-12).
Press
Online
Key
and
Reload
Paper
Please
Reload
Papr Size
Undetecte
d
2-9
Troubleshooting Guide
Panel display
Code
(last 4
digits)
Large LCD
Small
LCD 1
Remedial Action
Small
LCD 2
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
200D
Paper
Please
Reload
Size
Undetect
ed
Press
Key
Check to see if
roll paper are
not loaded in
the cut sheet
mode.
Load cut
sheet. Go to
2010
(P3-12)
200E
This paper
cannot be used.
Check supported
paper sizes.
Paper
Size
Please
Check
Paper
Too
Small
Press
Key
This paper
cannot be used.
Check supported
paper sizes.
Load/Eject: Change
Paper
Paper
Size
Please
Check
Paper
Too
Small
Press
Key
Check paper
conditions
(soiling,
tear-offs,
residual paper
chips, residual
trimming cuts,
folds)/size.
Has the paper
been fed
successfully
(without
slippage under
a load or any
influence)?
Has the LF
adjustment
value set
correctly?
Hasnt the
loaded paper
shrunk to
below its
margin in the
particular
environment?
Go to
2017/2018 (P3-12)
2-10
Code
(last 4
digits)
200F
2010
Large LCD
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
This paper
cannot be used.
Check supported
paper sizes.
Paper
Size
Please
Check
Paper
Too
Large
Press
Key
This paper
cannot be used.
Check supported
paper sizes.
Load/Eject: Change
Paper
Paper Too
Large
Please
Check
Press
Online
Key
and
Reload
Paper
Askew
Please
Reload
Paper
Skew
Press
Key
Paper
Loaded
Crooked
Press
Online
Key
and
Reload
Paper
loaded
askew.
Remove
paper
Power
On
Again
Cutter
Unit
Fuse
Blown
(: Reference fault
isolation procedure
or tool)
Check paper
conditions
(soiling,
tear-offs,
residual paper
chips, residual
trimming cuts,
folds)/size.
Has the paper
been fed
successfully
(without
slippage under
a load or any
influence)?
Has the LF
adjustment
value set
correctly?
Hasnt the
loaded paper
shrunk to
below its
margin in the
particular
environment?
Go to 2010
(P3-12).
Reload the
paper.
Go to 2010
(P3-12).
2014
Hardware error.
Turn the power off,
wait a moment, then
turn on again.
2-11
Replace the
cutter driver
PCB.
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2015
2016
Large LCD
Cannot cut paper.
Press Load/Eject
and reload the
paper.
Cannot cut paper.
Reload the paper.
Cannot cut paper.
Lift the release
lever and reload
the paper.
Paper cutting
failed. Lift the
release lever.
No sheets.
Press Load/Eject
and reload the
paper.
No sheets.
Lift the release
lever and reload the
sheets.
The paper is too
small.
Check paper size.
Sheet removed.
Lift the release
lever.
Paper jam.
Press Load/Eject and
reload the
paper.
Paper jam.
Manually rewind roll
all the way.
Remedial Action
(: Reference fault
isolation procedure
or tool)
Small
LCD 1
Small
LCD 2
Explanation/Detection sequence
Cutting
Error
Please
Cut Papr
Press
Key
to
Release
Paper
Go to 2015
(P3-17).
Go to 2F24
(P3-18).
Sheets
Please
Load
Sheet Not
Loaded
Open and
close the
release lever to
reload the
paper.
Remove the
paper once
and then
refeed it.
Go to 2E27
(P3-14)
Paper Jam
Press
Key
Paper Jam
Press
Key
Paper
Eject Err
Remove
Paper
Paper jam.
Manually rewind roll
all the way
and press OK.
Cannot feed paper
Lift the release
lever and reload
paper.
Cannot feed paper.
Reload the paper.
Cannot feed paper.
Press Load/Eject
and reload the
paper.
2-12
Code
(last 4
digits)
2017
Large LCD
Small
LCD 1
Remedial Action
Small
LCD 2
Explanation/Detection sequence
Paper (right) side detection error
Multisensor error on light quantity
adjustment
The read reference paper edge is 5 mm or
more apart from its theoretical position.
Cannot locate the edge of reference
paper.
Paper
Please
Reload
Size
Undetect
ed
Press
Key
Paper size is
undetected.
Reload paper.
Paper size not
detected.
Press Load/Eject
and reload the
paper.
Paper size not
detected. Lift the
release lever.
Could not detect
paper size. Push
release lever back,
then pull out the
cut sheet.
Could not detect
paper size.
Press OK, then
Insert roll paper
straight into feed
slot..
Papr Size
Undetecte
d
Press
Online
Key
and
Reload
2-13
(: Reference fault
isolation procedure
or tool)
Go to 2010
(P3-12).
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2018
2019
Large LCD
Paper size not
detected.
Lift the release
lever and reload
the paper.
Paper size not
detected.
Reload paper.
Paper size not
detected.
Press Load/Eject
and reload the
paper.
Paper size not
detected.
Lift release lever.
Could not detect
paper size. Push
release lever back,
then pull out the
cut sheet.
Could not detect
paper size.
Press OK, then
insert roll paper
straight into feed
slot.
Cannot cut paper.
Lift the release
lever and reload
the paper.
Cannot cut paper.
Reload the paper.
Paper cutting
failed. Lift the
release lever.
Paper cutting
failed. Remove the
paper
after cutting at the
top of feed slot. Push
the release
lever back.
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
Papr Size
Undetecte
d
Press
Online
Key
and
Reload
Paper
Please
Reload
Size
Undetect
ed
Press
Key
(: Reference fault
isolation procedure
or tool)
Go to 2010
(P3-12)
Go to 2015
(P3-17).
Go to 2F24
(P3-18).
2-14
Code
(last 4
digits)
201A
Large LCD
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
(: Reference fault
isolation procedure
or tool)
The error is
cleared by
releasing the
release lever. After
that, load paper to
the correct
position.
201C
Paper jam
Push the release
lever back.
201D
Paper jam
Remove the paper
after cutting at the
top of feed slot. Push
the release
lever back.
201E
Paper is ejected
automatically, and
by pressing the
[OK] button the
error is cleared.
After that, load
paper to the
correct position.
By releasing the
release lever,
move to the
loading sequence,
and load paper to
the correct
position.
Cut the paper
near the feed
slot, and remove
the paper.
Release the
release lever,
and load the
paper to the
correct position.
Check the
cassette pick-up
setting/paper
type.
201B
Media
Check
Please
Cancel
Cas
Cannot
Feed
Please
Check
2-15
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2405
Large LCD
Borderless printng
not possible.
Lift the release
lever and reload
the paper.
Online: Print
2406
Bordless Printing
not possible. Lift
release lever and
reload the paper.
Bordless Printing
not possible. Lift
release lever and
reload the paper
Online: Not bordrlss
Stop: Stop Printing
Paper position not
suitable for
borderless printing
Borderless printng
not possible. Check
roll position.
Online: Print
Load/Eject: Change
Paper
Borderless printng
not possible. Check
roll width and
spacers.
Online: Print
Load/Eject: Change
Paper
Borderless printng
not possible. Check
paper size setting.
Online: Print
Load/Eject: Change
Paper
Borderless printng
not possible. Check
supported paper.
Remedial Action
(: Reference fault
isolation procedure
or tool)
Small
LCD 1
Small
LCD 2
Explanation/Detection sequence
Roll
Paper
Chk
Check
Width/Spc
r
Borderle
ss Prtng
Not
Possible
Check
Supporte
d
Paper.
No
Borderle
ss w/
This Roll
Paper
2-16
Code
(last 4
digits)
2407
Large LCD
Borderless printng
not possible. Paper
stretched or shrank.
Confirm usage cond.
of the paper.
2408
Borderless printng
not possible. Check
supported paper.
Bordless Printing
not possible. Lift
release lever and
reload the paper.
2409
240A
Borderless printng
not possible. Check
supported paper.
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
2-17
(: Reference fault
isolation procedure
or tool)
Replace with
appropriate paper.
Reload/ replace
the roll paper.
Go to 2010
(P3-12).
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2500
to
250C
Large LCD
Ink tank is empty.
Press OK and
replace ink tank.
Small
LCD 1
Remedial Action
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
Replace the
tank.
If the problem
persists after
the tank has
been replaced,
the remaining
ink detection
system is at
fault (replace
the supply unit
or check the
bundled wires).
Small
LCD 2
No Ink
Left
No ink left.
Replace ink tank.
Ink level is
unknown.
Check ink level.
Press Online to start
printing.
Online
Key
Press To
Print
Ink Lvl
Unknow
n
Press
Online
2520
to
252C
No ink tank
loaded.
Press OK and
check ink tank.
No ink tank
loaded.
Check ink tank.
Ink Tank
Check XX
No Ink
Tank
Check
Ink Tank
Remove and
then reinstall
the tank.
Replace the
tank.
Failure of
remaining ink
detection
system.
(Replace the
supply unit
/check the
bundled wires.)
2-18
Code
(last 4
digits)
Large LCD
Small
LCD 1
2540
to
254C
Ink Tank
Replace
BK
Remedial Action
Explanation/Detection sequence
Small
LCD 2
Ink Tank
Error
Repl. Ink
Tank
(: Reference fault
isolation procedure
or tool)
Replace the
tank.
Failure of
remaining ink
detection
system.
(Replace the
supply unit
/check the
bundled wires.)
2560
to
256C
Ink Tank
Replace
BK
Ink Tank
Error
Repl. Ink
Tank
Replace the
tank.
Failure of
remaining ink
detection
system.
(Replace the
supply unit
/check the
bundled wires.)
Ink insufficient.
Press OK and
replace ink tank.
Replace the
tank.
Failure of
remaining ink
detection
system.
(Replace the
supply unit
/check the
bundled wires.)
Reference)
About 5 mL to 40 mL of ink may have been left in the tank when
this warning occurs.
2580
to
258C
Ink insufficient.
Press OK and
replace ink tank.
Ink insufficient.
Replace ink tank.
Not
Enough
Ink
Replace
ink tank
orOnline
to prnt
Reference)
About 5 mL to 40 mL of ink may have been left in the tank when
this warning occurs.
2-19
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2590
to
259C
Large LCD
Ink insufficient.
Press OK and
replace ink tank.
Ink insufficient.
Replace ink tank.
Small
LCD 1
Not
Enough
Ink
Remedial Action
Small
LCD 2
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
Replace
ink tank
orOnline
to prnt
Reference)
About 5 mL to 40 mL of ink may have been left in the tank when
this warning occurs.
25B7
Unable to detect
ink level correctly
260E
Hardware error.
03130031-260E
Turn off printer,
wait, then
turn on again.
260F
Gap error.
Turn off printer.
2618
Hardware error.
03130031-2618
Power
On
Again
Gap
Detect
Err
Power On
Again
Gap
Error
Vh voltage error
2-20
Code
(last 4
digits)
Large LCD
Remedial Action
Small
LCD 1
Small
LCD 2
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
2800
No printhead
Install printhead.
Printhead
Please
Check
No
Printhea
d
Check
Printhea
d
Check the
status of the
head mounted.
Mount the long
flexible cable
and check the
status of the
cable being
locked.
X Double-head model : The R-head does not exist.
Single-head model: The head does not exit.
2801
Printhead error
Open top cover and
replace the
printhead.
Printhead
Please
Replace
Printhea
d Error
Replace
Printhd
2802
Printhead error
Open top cover and
replace the
printhead.
Printhead
Please
Replace
Printhea
d Error
Replace
Printhd
Replace with a
valid head.
(An error has
occurred but the
head itself is not
damaged, so
communication
has been
maintained
properly.)
X Double-head model: Invalid head mounted on the R-side
Single-head model: Invalid head mounted
2803
Printhead error
Open top cover and
replace the
printhead.
Printhead
Please
Replace
Printhea
d Error
Replace
Printhd
Printhead
Check
Printhead
2804
L/R
Heads
Revrsd
Check
Printhea
ds
2-21
Replace with a
valid head. (An
error has occurred
but the head itself
is not damaged,
so
communication
has been
maintained
properly.)
The L/R heads
cannot be
interchanged.
Troubleshooting Guide
Panel display
Code
(last 4
digits)
Large LCD
Remedial Action
Small
LCD 1
Small
LCD 2
Explanation/Detection sequence
2807
Printhead
Check
Printhead
L/R
Heads
Revrsd
Check
Printhea
ds
2808
No left printhead
Install left
printhead.
Printhead
Left
Chk L
Printhead
No Left
Printhd
Chk L
Printhea
d
Printhead L non-existing
2809
Left printhead
error
Open top cover and
replace the left
printhead.
Printhead
Left
Replace
Printhd
Left
Printhd
Err
Replace
Printhd
280A
Left printhead
error
Open top cover and
replace the left
printhead.
Printhead
Left
Replace
Printhd
Left
Printhd
Err
Replace
Printhd
280B
Left printhead
error
Open top cover and
replace the left
printhead.
Printhead
Left
Replace
Printhd
Left
Printhd
Err
Replace
Printhd
2-22
(: Reference fault
isolation procedure
or tool)
Replace with a
valid head. (An
error has occurred
but the head itself
is not damaged,
so
communication
has been
maintained
properly.)
The L/R heads
cannot be
interchanged.
Check the
status of the
head mounted.
Mount the long
flexible cable
and check the
status of the
cable being
locked.
Replace the
head.
Replace with a
valid head.
(An error has
occurred but the
head itself is not
damaged, so
communication
has been
maintained
properly.)
Replace the
head.
Code
(last 4
digits)
280C
280D
280E
Large LCD
PHead needs
cleaning.
Press Online to
clear error.
The printhead
requires cleaning.
The printhead
requires cleaning.
Online=Print
Stop=Stop Printing
Execute printhead
cleaning. If this
message is still
displayed, replace
the printhead.
Remedial Action
Small
LCD 1
Small
LCD 2
Printhead
(R)
Check
Nozzles
Online
Key
Press To
Print
Explanation/Detection sequence
Head R non-ejection warning (Check
printhead) Printing paused/ continued
printing allowed
The level of error is decided as shown in the
table below, based on the number of
non-ejecting nozzles per color (per chip) and
the number of nozzles unable to back up.
Depending on the firmware version, the
specifications vary as shown in the table
below.
2-23
(: Reference fault
isolation procedure
or tool)
Check image
quality. (Unless
there are
problems with
the image
quality, there is
no need to
replace the
head.)
Replace the
head.
If the problem
persists, go to
2F2F (P3-6).
Troubleshooting Guide
Initial firmware
No. of nozzles impossible to back up
200 or over
Less than 30
30 or over
----Check head
Check printout
Check head
Check head
---
320 or over
Head replacement
No. of nozzles impossible to back up
less than 30
----Replace head
30 or over
Check printout
Check head
Replace head
---
320 or over
No. of nozzles impossible to back up
Check printout
Check head
Replace head
Error code
1010
1012
1013
280C
280D
280E
2827
2828
2829
320 or over
Applicable printhead
LR or single-head model
R head
L head
LR or single-head model
R
L
LR or single-head model
R
L
2-24
less than 30
----Replace head
30 or over
Check printout
Check head
Replace head
Code
(last 4
digits)
2811
2812
Large LCD
Printhead
error
Open top cover and
replace the left
printhead.
Wrong printhead.
Open top cover and
replace the
printhead.
Right printhead
error
Open top cover and
replace the right
printhead.
Remedial Action
Explanation/Detection sequence
Small
LCD 1
Small
LCD 2
Printhea
d
Replace
Printhd
Printhd
Err
Replac
e
Printhd
Printhea
d Right
Replace
Printhd
Right
Printhd
Err
Replac
e
Printhd
2813
Left printhead
error
Open top cover and
replace the left
printhead.
Printhea
d Left
Replace
Printhd
Left
Printhd
Err
Replac
e
Printhd
2816
Maintenance
cartridge problem.
Maint
Cartridg
e
Replace
Cart
Maint
Cart
Error
Replac
e Cart
Maint
Cartridg
e
Replace
Cart
Maint
Cart
Error
Replac
e Cart
2817
Replace
the maintenance
cartridge.
Maintenance
cartridge problem.
Hold base of maint
cart firmly. Keep it
level during removal
Maintenance
cartridge problem.
Replace
the maintenance
cartridge.
Wrong maintenance
cartridge.
Hold base of maint
cart firmly. Keep it
level during removal
2-25
(: Reference fault
isolation procedure
or tool)
Replace with a
valid head.
(An error has
occurred but the
head itself is not
damaged, so
communication
has been
maintained
properly.)
Replace with a
valid head.
(An error has
occurred but the
head itself is not
damaged, so
communication
has been
maintained
properly.)
Replace with a
valid head.
(An error has
occurred but the
head itself is not
damaged, so
communication
has been
maintained
properly.)
Replace the
maintenance
cartridge.
Replace the
maintenance
cartridge.
(The
maintenance
cartridge was
capable of normal
communication
when the error
occurred.)
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2818
2819
Large LCD
No maintenance
cartridge.
Check
the maintenance
cartridge.
Insert new maint
cart and push in
fully
Maintenance
cartridge full.
Remedial Action
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
Small
LCD 1
Small
LCD 2
Maint
Cartridge
Load
Cartridge
No Maint
Cart
Load
Cartridg
e
Remove and
reinstall, or
replace the
maintenance
cartridge.
Maint
Cartridge
Replace
Cart
Maint
Cart
Error
Replace
Cart
Replace the
maintenance
cartridge.
Replace
the maintenance
cartridge.
Maintenance
cartridge full.
Reference) The absorber may appear whitish or weigh light,
Hold base of maint
depending on the usage conditions.
cart firmly. Keep it
level during removal
<Maintenance cartridge detection timings>
The presence of a maintenance cartridge is detected at the following timings:
Before printing/during printing (twice per second)/at the end of printing/ between pages
Before a recovery operation/during a recovery operation (twice per second)/before opening of the ink supply valve
When the cartridge is removed and inserted following the occurrence of an error or warning.
Panel display
Code
(last 4
digits)
Large LCD
Small
LCD 1
281A
Prepare for
maint cart
replacement.
MTCart
Full Soon
281B
No
MaintenanceCartri
dge capacity.
Replacethe
maintenancecartrid
ge.
No
MaintenanceCartrid
ge capacity.
Hold base of maint
cart firmly. Keep it
level during removal
Cannot adjust
printhead.
Maint
Cartridge
Replace
Cart
2820
Press Online to
clear the error
and readjust
printhead.
Remedial Action
Explanation/Detection sequence
Small
LCD 2
Maint
Cart
Error
Replace
Cart
(: Reference fault
isolation procedure
or tool)
Prepare a
maintenance
cartridge.
Replace the
maintenance
cartridge.
The maintenance
cartridge can be
put to reuse after
the end of
cleaning.
Printhd
Adj Err
Please
Readjust
2-26
Code
(last 4
digits)
2821
Large LCD
Cannot adjust
band.
Press Online to
clear the error
and readjust
the band.
Remedial Action
Explanation/Detection sequence
Small LCD
1
Small
LCD 2
Online
Key
and
recalibrate
Band Adj
Error
Please
Readjust
LF unadjustable
A detected value has gone out of bounds
while performing automatic band
adjustment.
OnlineKey
: Press
To Clear
Error
Eccent
Adj Error
Cannot adjust
paper feed.
Press OK to clear
the error and
readjust printhead.
2822
Cannot adjust
eccentric.
Press Online to
clear the error.
Cannot adjust
eccentric.
(: Reference fault
isolation procedure
or tool)
Adjustment is
not possible
with
transparent/se
mi-transparent
paper.
Replace with
paper having
similar
substrate and
perform
automatic band
adjustment or
manual
adjustment.
Make detailed
band
adjustment
(automatic).
Check the
nozzle check
patter and, if it
is found in error,
go to 2F2F
(P3-6).
If the nozzle
check pattern is
found normal,
check
below and go to
Flow 1 in
2010 (P3-12).
Initialize the
system
settings/paper
preferences
and then add
additional paper
and perform
automatic band
adjustment
(detailed). If the
paper
preferences are
initialized, all
the paper
setting would
be reset to their
factory defaults.
Check the
paper type:
Replace with
photo glossy
paper (UF120).
Check the
paper for
soiling, tear and
other defects.
Having run LF
tuning, update
the additional
paper.
2-27
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2823
2824
Large LCD
Hardware error.
03010000-2823
Turn off printer,
wait, then
turn on again.
Cannot adjust
optic axis.
Press Online to
clear the error.
Cannot adjust
optic axis.
Small LCD
1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
(: Reference fault
isolation procedure
or tool)
Power
On
Again
Invalid
Head
Chk
Go to 2F2F
(P3-6).
OnlineKe
y: Press
To Clear
Error
Optic
Axis Adj
Error
2825
2826
2827
2828
2829
Execute printhead
cleaning. If this
message is still
displayed, replace
Printhead.
Execute printhead
cleaning. If this
message is still
displayed, replace
Printhead.
[Stop: Stop Printing
Execute printhead
cleaning. If this
message is still
displayed, replace
Printhead .
Printing stopped.
[OK]
2-28
Code
(last 4
digits)
Large LCD
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
282A
CR MOTOR
TUNING
ERROR :PRESS
OK
282B
CR VIBRATION
ERROR
:PRESS
OK
282D
Left printhead
error.
2830
2901
2902
(: Reference fault
isolation procedure
or tool)
Check
installation of
carriage or
carriage belt.
Clean the
carriage main
rail (Do not oil
it.)
Replace the
carriage motor.
Check
installation of
carriage or
carriage belt.
Clean the
carriage main
rail (Do not oil
it.)
Replace the
carriage motor.
After restarting,
replace the
printhead L.
Replace the
printhead L.
Reorganize data.
Reorganize data.
2-29
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2905
2906
2907
2908
Large LCD
Mail box full.
Delete unwanted
data
on your computer
to resume printing.
Press Stop
to cancel printing.
The mail box
is full.
Delete unwanted
data
from your computer
to continue.
Mail box full.
Cannot save. Delete
unwanted data on
your computer to
resume printing.
Press Stop to cancel
printing.
Too many jobs for
mail box.
Delete unwanted
data
from your computer
to continue.
Mail box full.
Delete
unwanted
data
Maximum jobs
stored. Delete
unwanted data.
Hard disk error.
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
(: Reference fault
isolation procedure
or tool)
Reorganize data.
Reorganize data.
Reorganize data.
Format as
instructed by
the on-panel
message.
Replace the
HDD.
Press OK to
reformat
Hard disk error.
Press OK to format
HDD and restart the
printer (Takes 40
min). This deletes
all HDD data.
(cannot be canceled)
Hard disk error.
Will format HDD and
restart the printer
(Takes 40 min). This
deletes all HDD data
(cannot be canceled)
2-30
Code
(last 4
digits)
2909
Large LCD
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
290A
2918
291A
Hardware error.
03130031-290A
Turn off printer,
wait, then
turn on again.
Roll sensor
cannot detect.
Power On
Again
Cassette
Sensor
Detectio
n Error
Power On
Again
Roll
Sensor
Detectio
n Error
Power
On
Again
Lift
Motion
Timeout
Power
On
Again
Hardware
Err 1
0313003
1-291D
Turn on printer
again.
291B
Hardware error.
03130031-291B
Turn off printer,
wait, then
turn on again.
291D
Hardware error.
03130031-291D
Turn off printer,
wait, then
turn on again.
2-31
(: Reference fault
isolation procedure
or tool)
Restart the
printer.
(The file in error
is deleted, but
the printer will
recover normally
when it is
restarted.)
Connect the HDD/
Check the
harness.
Replace the HDD.
Check to see if
the cassette
itself is
properly
loaded.
Check and
replace sensor
(IO mode).
Check the roll
unit, and
remove, install
or replace the
roll unit.
Check IO
mode (roll unit
detection).
Switch off the
printer, then
back on.
The carriage
cannot travel
to the lift drive
position.
The lift drive
cam is not
engaged.
Faulty lift drive
sensor
Faulty lift drive
motor
Go to
4027(P3-22).
Check the spur
cam sensor in IO
mode.
If OK, check the
lifter drive
system.
If NG, replace
the sensor.
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2920
Large LCD
Small
LCD 1
Media Take-up
error.
Check the paper.
Press Online to
clear error.
Remedial Action
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
Check to see if
the rewinder is
switched on
with the lock
lever down.
Check the
connection
between the
main unit and
the media
take-up unit.
Check to see if
the wait roller
is properly set.
Check to see if
the media
take-up
detection
sensor is
shielded by
paper when it
is presented.
Faulty media
take-up
detection
sensor
Faulty Media
take-up motor
Press the [Online]
button to set the
rewinder use
setting to force
[Use] and print.
Check to see if
any obstacle is
placed at the
media take-up
detection
sensor
position.
Faulty media
take-up
detection
sensor
Faulty take-up
button
Faulty media
take-up motor
Load roll paper.
Small
LCD 2
Media Take-up
error.
Check the paper.
2921
Online: Print
Stop: Stop Printing
Rewinding error.
Check for jam at
indicated position.
Press Online to
clear error.
Rewinding error.
Check for jam at
indicated position.
2E00
2E01
Load Roll
Media
Roll printing
is selected.
Press Load/Eject
and load a roll.
Roll
Selected
Load Roll
Roll printing
is selected.
2-32
Code
(last 4
digits)
2E02
Large LCD
Sheet printing
is selected.
Press Load/Eject
and load sheets.
Manual printing
is selected.
Top paper feed
slot is selected.
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
(: Reference fault
isolation procedure
or tool)
Sheets
Selected
Load
Sheets
Load
Papr in
Cas
Press
Online.
Feed paper as
instructed by the
on-screen
guidance.
Load
Front Tray
Load Top
Tray
Feed paper
manually from the
front as instructed
by the on-screen
guidance.
Feed paper
manually from the
top as instructed
by the on-screen
guidance.
Load cut sheet.
Press OK and
load a sheet.
Top paper feed
slot is selected.
Press Load/Eject
and
load a sheet.
Front paper feed
slot is selected.
Press OK and
load a sheet.
Front paper feed
slot is selected.
Press Load/Eject
and
load a sheet.
2E03
2E04
2E05
Manual(Front)
(Paper type)
(Paper size)
Load Paper
Stop Printing
Manual(Top)
(Paper type)
(Paper size)
Load Paper
Stop Printing
Sheet printing
is selected.
2-33
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2E08
Large LCD
Wrong paper size.
Check paper size
setting on computer.
Online: Print
Stop: Stop Printing
Wrong paper size.
Check paper size
setting in driver.
2E09
2E0A
Online: Print
Stop: Stop Printing
PaprWidth Mismatch
Insufficient paper
for job
Roll printing is
selected, but sheets
are loaded.
Press
Load/Eject
and
remove the sheets.
Remedial Action
Small LCD
1
Small
LCD 2
PaprSiz
Mismatch
Prnt:Pres
sOnline
Loaded
Papr Diff
From
Spfd
Size
Driver:
Chk Papr
Size
Setting
Loaded
Papr Diff
From
Spfd
Size
Roll
Paper
Please
Replace
Sheets
Loaded
Press
To Eject
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
Paper
Level
Low
Replace
Paper
Roll
Selected
Load
Roll
Roll printing is
selected, but manual
paper is loaded.
Roll printing is
selected, but sheets
are loaded.
Press OK,
remove the sheets,
and load a roll.
Roll printing is
selected, but sheets
are loaded.
OK:Eject Sheets
Stop:Stop Printing
Roll printing is
selected, but sheets
are loaded.
2-34
Code
(last 4
digits)
2E0B
2E0C
2E0E
Large LCD
Cassette printing
is selected.
Press Load/Eject
and
remove manually
loaded sheets.
Manual printing
is selected, but a
roll is loaded.
Press Load/Eject
and
remove the roll.
Sheet printing
is selected, but
a roll is loaded.
Stop Printing
Sheet printing
is selected, but
a roll is loaded.
No Roll Feed Unit.
Turn printer off
and install roll
feed unit.
2E0F
2E10
2E11
2E12
2E14
Remedial Action
Small LCD
1
Small
LCD 2
Sheets
Loaded
Press
To Eject
Cassette
Selectd
Load
Papr in
Cas
Tray
Selected
Press OK
Explanation/Detection sequence
Paper mismatch (cut sheet)
Print data having a cassette print
specification has been received at the
completion of manual feed paper pickup.
(: Reference fault
isolation procedure
or tool)
Roll P
Unit
Please
Check
Power
On
Again
Top Cover
Please
Close
Top
Cover
Open
Close
Top
Cover
Ink Tank
Cover
Close
Please
Tank
Cover
Open
Close
Please
Close the
carriage cover.
Check the sensor
(IO mode).
Push down the
release lever.
Check the
sensor.
Loaded
Papr Diff
From
Spfd
Size
Driver:
Chk Papr
Size
Setting
Loaded
Papr Diff
From
Spfd
Size
2-35
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2E15
Large LCD
Wrong paper type.
Small
LCD 1
Remedial Action
Equalize the
paper types for
the first and
second sheets
with each other in
adjustment
printing.
Chk
Paper
Type
Press
Online
Press
Key
and
Reload
Paper
mismatch
Press
To Replace
(Paper
Type)
(Paper
Size)
Replace paper
in cassette.
Loaded
Paper
Check
Type
Switch
Paper
In
Cassette
Loaded
Paper
Check
Type
Press
Key
and
Reload
Driver:
Chk Papr
Type
Setting
Explanation/Detection sequence
Small
LCD 2
(: Reference fault
isolation procedure
or tool)
PaprTyp
Mismatch
Prnt:Pres
sOnline
Paper
Feed Slot
SpcfdPap
r NotFit
2-36
Code
(last 4
digits)
2E16
Large LCD
Wrong paper type.
Check paper type
setting on computer.
Online: Print
Stop: Stop Printing
Small
LCD 1
Remedial Action
Small
LCD 2
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
Paper
Mismatch
Prnt:Pres
sOnline
Check
Paper
Press
Online
Check to see if
the cassette
itself is
properly
loaded.
Check and
replace sensor
(IO mode).
Go to 2E27
(P3-14).
No cassette
detected.
Check the cassette.
Cassette
Undetecte
d
Check
Cassette
Press
Online
2E18
Cannot load.
Press Load/Eject
and reload the
paper.
Remove
paper
Cannot
Feed
Press
Key
2E19
Cannot load.
Press Load/Eject
and reload the
paper.
Remove
paper
Cannot
Feed
Press
Key
Feeding error
LF out of synchronization for cut sheet
Refeed the
paper.
Go to
2E27(P3-14).
2E1A
Cannot load.
Press Load/Eject
and reload the
paper.
Remove
paper
Cannot
Feed
Press
Key
Feeding error
LF out of synchronization for cut sheet
Refeed the
paper.
Go to
2E27(P3-14).
2E1B
Roll
Paper
Please
Replace
Paper
Not
Loaded
Press
Key
2-37
Troubleshooting Guide
Panel display
Code
(last 4
digits)
Large LCD
Small
LCD 1
2E1C
Paper jam.
Press Load/Eject
and reload the
paper.
Paper
Jam
Press
Key
2E1D
Cannot load.
Press Load/Eject
and reload the
paper.
Remove
paper
2E1F
Cannot print
as specified.
Press Load/Eject
and replace paper
with A2/16.6"x23.4"
(vertical) or larger
Paper
Mismatch
ReplcPap
:Press
Cannot print as
specified. Press
Load/Eject and
replace roll with 10
in. wide or larger
roll.
Cannot print as
specified. Lift the
release lever and
replace paper with
[ XXX ] (vertical) or
larger.
Need A3
Vertical
or Larger
Remedial Action
Explanation/Detection sequence
Small
LCD 2
Cannot
Feed
Press
Key
Feeding error
LF out of synchronization for cut sheet
Press
Key
and
Reload
Cannot print
as specified.
Lift the release
lever and replace
roll with 10 in.
wide or larger roll
Cannot print
as specified.
Replace paper with
[XXX] (vertical)
or larger.
The paper is too
small. Replace
paper
with [XXX] (vertical)
or larger.
The paper is too
small. Replace roll
with 10 in. wide or
larger roll.
Cannot print as
specified. Lift the
release lever and
replace paper with
[XXX] (vertical) or
larger.
Cannot print as
specified. Lift the
release lever and
replace roll with 10
in. wide or larger roll.
2-38
(: Reference fault
isolation procedure
or tool)
Open and
close the
release lever to
reload the
paper.
Remove the
paper once and
then refeed it.
Go to
2E27(P3-14).
Refeed the
paper.
Go to
2E27(P3-14).
Check the paper
that is actually
loaded on the
printer and the
paper size setting
of the driver.
Go to 2010
(P3-12).
Code
(last 4
digits)
2E20
2E21
2E22
Large LCD
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
(: Reference fault
isolation procedure
or tool)
Equalize the
paper types for
the first and
second sheets
with each other in
adjustment
printing.
Restart the
printer.
Remove and
reinsert the
PCB and then
restart the
printer.
Replace the
IEEE1394
PCB.
Check the
cassette pick-up
setting/paper
type.
Power
On
Again
IEEE
1394
Error
Restart
Printer
Media
Check
Please
Cancel
Cas
Cannot
Feed
Please
Check
Power
On
Again
Hardwar
e Err 1
0313003
1-2E23
2E24
Power On
Again
Roll
Feed
Unit
Error
Remove paper
slip (foreign
matter) attached
to the cutter
home position
sensor.
Check the cutter
driving circuit
and the cutter
unit.
Check the roll
cam sensor (IO
mode).
2E25
Can't
DetectPa
pr
Remove
Paper
Press
Online
Go to 2E25
(P3-15).
Remove
paper
Press
Online
After loading of roll paper or cut sheet was
loaded successfully, PE sensor detected no
paper (JAM2).
Go to 2E25
P3-15.
2E23
2-39
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2E27
Large LCD
Cannot load.
Press Load/Eject
and reload the
paper.
Cannot feed paper
Lift the release
lever and reload
paper.
Cannot feed paper.
Reload the paper.
Paper jam.
Press Load/Eject
and reload the
paper.
Paper jam. Lift
the release lever.
Paper jam.
Push the release
lever back.
Paper jam.
Manually rewind roll
all the way.
2E30
Paper jam.
Manually rewind roll
all the way
and press OK.
The paper is
too small.
2E31
Insufficient paper
for job
2E32
Insufficient paper
for job
Small
LCD 1
Remove
paper
Paper
Jam
Press
Key
Remedial Action
Explanation/Detection sequence
Small
LCD 2
Cannot
Feed
Press
Key
(: Reference fault
isolation procedure or
tool)
Go to
2E27(P3-14).
Continued printing
allowed.
Check driver setting
Replace with
appropriate paper.
2-40
Code
(last 4
digits)
2E33
2E34
Large LCD
Roll Paper
(Paper type)
(Paper size)
Load Roll Paper
Stop Printing
Roll 1(Upper)
(Paper type)
(Paper size)
Press Load/Eject
and load a roll.
Roll 2 (Lower)
(Paper type)
(Paper size)
Press Load/Eject
and load a roll.
Roll 2 (Lower)
is selected.
Press Load/Eject
and load a roll.
2E35
2E36
2E37
Roll printing
is selected.
Roll printing
is selected.
Press Load/Eject
and load a roll.
Roll printing
is selected.
Press Load/Eject
and load a roll.
Roll printing
is selected.
Roll 1 (Upper)
is selected.
2E38
2E39
Press Load/Eject
and load a roll.
Roll 2 (Lower)
is selected.
Press Load/Eject
and load a roll.
The roll (XX) is empty.
Lift the release
lever and replace
the roll.
The roll (XX) is empty.
Press OK.
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
(: Reference fault
isolation procedure
or tool)
2-41
Troubleshooting Guide
Panel display
Code
(last 4
digits)
Large LCD
2E3A
2E3B
2E3C
2E3D
2E3E
2E3F
2E40
2E42
Cannot print as
selected. Another
roll is in use.
[Stop]: Stop printing
Cannot print as
selected. Another
roll is in use.
[Stop]: Stop printing
MediaType Mismatch
2E45
MediaType Mismatch
2F11
CR error
2E41
Small
LCD 1
Remedial Action
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
Manually rewind
the paper and
reload. Go to
2E25.
Small
LCD 2
Power
On
Again
CR
Error
Manually rewind
the paper and
reload. Go to
2E25.
Reload the
paper. Go to
2E25.
Reload the
paper. Go to
2E25.
Reload the
paper. Go to
2E25.
Reload the
paper. Go to
2E25.
Remove the
printout of upper
roll, and print
again.
Remove the
printout of lower
roll, and print
again.
Continued printing
allowed.
Replace with
appropriate paper.
Continued printing
allowed.
Check the driver
settings.
Replace with
appropriate paper.
Go to 2F26
(P3-4).
2-42
Code
(last 4
digits)
2F12
Small
LCD 2
Power
On
Again
LF Error
LF error
An operation order has been received
while the LF suffered a hardware error.
The target position could not be reached
within a predicted operation time + 3
seconds during an LF operation.
The sensor could not be detected during an
LF operation involving sensor detection.
Hardware error.
03130031-2F13
Turn off printer,
wait, then
turn on again.
Hardware error.
03130031-2F14
Turn off printer,
wait, then
turn on again.
Hardware error.
03130031-2F16
Turn off printer,
wait, then
turn on again.
Power
On
Again
Hardware
Err 1
031300
31-2F13
Power
On
Again
Hardware
Err 2
Replace the
main PCB.
Power
On
Again
Mist Fan
Error
Hardware error.
03130031-2F17
Turn off printer,
wait, then
turn on again.
Power
On
Again
Platen
Fan
Lock
Power
On
Again
Platen
Fan Err
Check the
bundled wires
in the mist fan
drive circuit.
Replace the
mist fan unit.
Check the
bundled wires
in the platen
suction fan
drive circuit.
Replace the
platen suction
fan unit.
Go to
2F1F(P3-2).
Large LCD
LF error
Call for Service.
2F13
2F14
2F16
2F17
Remedial Action
Small
LCD 1
2F1F
Hardware error.
03130031-2F1F
Turn off printer,
wait, then
turn on again.
Power
On
Again
Purge
Motor
Sensor
Error
2F20
Hardware error.
03130031-2F20
Power
On
Again
Motor
Cam
Pos
Error
2F21
(: Reference fault
isolation procedure
or tool)
Explanation/Detection sequence
2-43
Replace the
LF encoder
sensor.
Replace the
LF motor.
<Supplement>
If the carriage
travels heavily
near the stop
position, a
mechanical
load error may
be suspected.
If any other
symptom is
observed, a
feeding sensor
may be at fault.
Go to 2F13
(P3-1).
Go to
2F1F(P3-2).
Troubleshooting Guide
Panel display
Code
(last 4
digits)
Large LCD
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
2F22
Hardware error.
03130031-2F22
Turn off printer,
wait, then
turn on again.
Power
On
Again
Pump
Motion
Timeout
2F23
Hardware error.
03130031-2F23
Turn off printer,
wait, then
turn on again.
Power
On
Again
Pump
Motion
Error
2F24
Cutting
Error
Please
Cut Papr
2F24
Hardware error.
03130031-2F24
Turn off printer,
wait, then
turn on again.
Power
On
Again
Press
Key
to
Release
Paper
Cutter
Timeout
2-44
(: Reference fault
isolation procedure
or tool)
<Supplement>
If the carriage
travels heavily
towards the
stop position: A
mechanical load
error may be
suspected.
Otherwise: The
sensor in the
purge unit may
be at fault.
Go to
2F1F(P3-2).
<Supplement>
If the motor
could not be run
at all or has
resulted in an
error after
moving by a
slight distance:
A. A mechanical
load error may
be suspected.
B. The motor or
drive circuit
may be at
fault.
If the carriage
has run more or
less out of
control and
resulted in an
error:
A. The encoder
sensor may be
at fault.
Go to 2F1F
(P3-2).
Go to 2015
(P3-17).
Go to 2F24
(P3-18).
Go to 2F24
(P3-18).
2F25
Panel display
Small
Large LCD
LCD 1
Power
Hardware error.
On
03130031-2F25
Again
Turn off printer,
wait, then
turn on again.
Small
LCD 2
CR
Position
Err
Restart
Printer
Remedial Action
Explanation/Detection sequence
2F26
Hardware error.
03130031-2F26
Turn off printer,
wait, then
turn on again.
Power
On
Again
Carriage
Motion
Error
2F27
Hardware error.
03130031-2F27
Turn off printer,
wait, then
turn on again.
Power
On
Again
Carriage
Timeout
Restart
Printer
2F28
Hardware error.
03130031-2F28
Turn off printer,
wait, then
turn on again.
Power
On
Again
Lift
Motion
Timeout
2-45
Troubleshooting Guide
Code
Panel display
Small
Large LCD
LCD 1
Power
Hardware error.
On
03030000-2F29
Again
Turn off printer,
wait, then
turn on again.
Small
LCD 2
LF Feed
Timeout
Restart
Printer
2F2A
Hardware error.
03130031-2F2A
Turn off printer,
wait, then
turn on again.
Power
On
Again
LF
Position
Err
Restart
Printer
2F2B
Hardware error.
03130031-2F2B
Turn off printer,
wait, then
turn on again.
Power
On
Again
LF
Motion
Error
2F2C
Hardware error.
03130031-2F2C
Turn off printer,
wait, then
turn on again.
Power
On
Again
Hardware
Err 1
031300
31-2F2
C
(last 4
digits)
2F29
Explanation/Detection
sequence
LF feeding motor timeout (cut
sheet)
The target position could not
be reached within a
predicted operation time + 3
seconds during an LF
operation.
The sensor could not be
detected during an LF
operation involving sensor
detection.
Cannot detect the LF home
position
The LF home position could
not be detected on LF homing
during initialization.
2-46
Remedial Action
(: Reference fault isolation
procedure or tool)
Code
(last 4
digits)
Large LCD
Small
LCD 1
Remedial Action
Small
LCD 2
Explanation/Detection sequence
2F2D
Cassette not
working.
Turn off printer,
wait, then
turn on again.
Power
On
Again
Cassette
Motion
Error
2F2E
Hardware error.
03130031-2F2E
Turn off printer,
wait, then
turn on again.
Power
On
Again
Roll
Motion
Timeout
2F2F
Hardware error.
03800500-2F2F
Turn off printer,
wait, then
turn on again.
Power
On
Again
Eject.
Detect
Err
(: Reference fault
isolation procedure
or tool)
Check the
cassette motor
and the drive
circuit.
Check the
cassette
encoder
sensor.
Go to 200C
(P3-8).
Check whether
any foreign
matter such as
paper slip
exists on the
head
management
sensor optical
axis.
Light
interception
due to ink
accumulation.
Remove the
ink/ Replace
the unit.
Check the
head
management
sensors
connector
connection
If Service
mode nozzle
check pattern
printing is no
problem,
replace the
head
management
sensor unit.
Go to 2F2F
(P3-6.
Reference 1) As for the detection condition above, in the
iPF650/750, iPF6300/6350, and iPF8300 series or later, the error
codes are broken up into 2F40,2F41,2F42,2F43,2F44, and 2F47
depending on the non-ejection conditions.
Reference 2) Error 2F2F,2F40,2F41,2F42,2F43,2F44, and 2F47
are detected in the following order.
Determines signal level (2F47) of head management sensor
Determines complete non-ejection of all colors (2F40)
Determines multiple mismatches (2F2F)
Determines complete non-ejection of a single color (2F41)
Determines complete non-ejection of one line (2F42)
Determines complete non-ejection of 640 nozzles (2F43)
Determines non-ejection of more than 320 nozzles (2F44)
2F30
Hardware error.
xxxxxxxx-xxxx
Turn off printer,
wait, then
turn on again.
2-47
Troubleshooting Guide
Panel display
Code
(last 4
digits)
2F31
2F32
Large LCD
Hardware error.
xxxxxxxx-xxxx
Turn off printer,
wait, then
turn on again.
Multi-sensor error
Turn off printer,
wait a while, then
turn it on again.
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
Go to 2F2F
(P3-6.
Retry the
adjustment with
the effect of
outside light,
such as that of
the afternoon
sun, being
removed.
Check the
position at
which the
multisensor is
installed.
Replace the
multisensor.
Change to
appropriate
paper.
Power
On
Again
Multi-sen
sor Err
Faulty multisensor
Light quantity adjustment of multisensor
failed.
Or, outside light entered during multisensor
light quantity adjustment.
2F33
Paper
Type
Please
Change
Can't Adj
Paper
Chg
Paper
Type
2F34
Cannot calibrate.
Press OK and try
calibration again.
Press
OK
and
recalibra
te
Calibrati
on Err
Recalibr
ate
Press
OK
to cancel
Cannot calibrate.
Try calibration
again.
2F35
Calibration
There is a problem
with the
multi-sensor.
Press OK to cancel
calibration.
Calibration
There is a problem
with the
multi-sensor.
Cancel calibration.
Calibrati
on
multi-se
nsor err
2F37
ERROR
E173-2F37
Call for service.
ERROR
E173-2F
37
Call For
Service
(: Reference fault
isolation procedure
or tool)
2-48
Check to see if
the loaded
paper permit
calibration.
Check
calibrated
printed matter
for soiling and
other defects.
If the nozzle
pattern is found
in error, go to
2F2F (P3-6).
Check the parts
counter in
service mode
and replace the
multisensor
unit.
Initialize the
counter for the
replacement
unit mounted.
(It is
recommended
to estimate the
usage status of
other units
coming to the
end of their
service life and
replace them as
needed.)
Go to 2F26
(P3-4).
Code
(last 4
digits)
Large LCD
2F38
2F39
Carriage Cover is
open.
Turn off printer,
wait a while, and
turn it on again.
Hardware error.
03130031-2F3A
Turn off printer,
wait, then
turn on again.
Hardware error.
03130031-2F3B
Turn off printer,
wait, then
turn on again.
2F3A
2F3B
2F3C
Hardware error.
03130031-2F3C
Turn off printer,
wait, then
turn on again.
2F3D
Hardware error.
03130031-2F3D
Turn off printer,wait,
then turn on again.
Hardware error.
03130031-2F3E
Turn off printer,wait,
then turn on again.
Hardware error.
03130031-2F3F
Turn off printer,wait,
then turn on again.
Hardware error.
03800500-2F40
Turn off printer,wait,
then turn on again.
2F3E
2F3F
2F40
2F41
Hardware error.
03800500-2F41
Turn off printer,wait,
then turn on again.
Small
LCD 1
Ink Tank
Cover
Close
Please
Remedial Action
Explanation/Detection sequence
Small
LCD 2
Tank
Cover
Open
Close
Please
(: Reference fault
isolation procedure
or tool)
Close the
carriage cover.
Check the
carriage cover
sensor.
Replace the
purge unit.
Go to
2F1F(P3-2).
Power
On
Again
Valve
Motor
Err
Power
On
Again
Hardware
Err 1
031300
31-2F3B
CS communication error
An irrecoverable communication error has
occurred communicating between the CS
chip mounted on the ink tank and the main
unit.
Remove and
insert the ink
tank, or
replace the ink
tank.
Check bundled
wires in the ink
tank unit and
the main PCB.
Replace the
main PCB.
Check the nip
open/close
sensor (IO
mode)
Go to 2F2F/
2F30 (P3-6).
See 2F2F for the
priority of error
detection.
2-49
Go to 2F2F/
2F30 (P3-6).
See 2F2F for the
priority of error
detection.
Troubleshooting Guide
Panel display
Code
(last 4
digits)
Large LCD
2F42
Hardware error.
03800500-2F42
Turn off printer,wait,
then turn on again.
2F43
Hardware error.
03800500-2F43
Turn off printer,wait,
then turn on again.
2F44
Hardware error.
03800500-2F44
Turn off printer,wait,
then turn on again.
2F46
Hardware error.
03130031-2F46
Turn off printer,wait,
then turn on again.
2F47
Hardware error.
3800500-2F47
Turn off printer,wait,
then turn on again.
Small
LCD 1
Remedial Action
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
Go to
2F2F/2F30 (P3-6).
See 2F2F for the
priority of error
detection.
Small
LCD 2
2-50
Go to
2F2F/2F30 (P3-6).
See 2F2F for the
priority of error
detection.
Go to
2F2F/2F30 (P3-6).
See 2F2F for the
priority of error
detection.
Check the platen
shutter HP sensor
(I/O Display).
Check/ replace the
platen shutter
drive unit or
sensor
Check whether
any foreign
matter such as
paper slip
exists on the
head
management
sensor optical
axis.
Light
interception
due to ink
accumulation.
Remove the
ink/ Replace
the unit.
Check
connection of
the head
management
sensors
connector.
Main PCB
(Check the fuse/
Replace the
PCB.)
A large amount
of ink mist has
been attached
to optical
element.
Replace the
head
management
sensor.
Go to
2F2F/2F30
(P3-6).
See 2F2F for
the priority of
error detection.
Code
(last 4
digits)
Large LCD
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
2F48
Hardware error.
03130031-2F48
Turn off printer,wait,
then turn on again.
2F49
2F50
2F51
Hardware error.
03130031-
Turn off printer,wait,
then turn on again.
2F4A
Hardware error.
03130031-2F4A
Turn off printer,wait,
then turn on again.
Hardware error.
03130031-2F52
Turn off printer,wait,
then turn on again.
ERROR
E146-4001
Call for service.
2F52
4001
401A
401B
ERROR
E146-40
01
Call For
Service
ERROR
E602-401A
Call for service.
ERROR
E602-401B
Call for service.
401C
ERROR
E198-401C
Call for service.
401D
ERROR
E198-401D
Call for service.
iPF6300 series
Replace the
printhead.
Replace the
main PCB.
iPF8300 series
Replace the
printhead.
Replace the CR
relay board.
Check/ replace
the long flexible
cable.
Replace the
main PCB.
iPF6300 series
Replace the
printhead
Replace the
main PCB.
iPF8300 series
Replace the
printhead
Replace the CR
relay board
Check/ replace
the long flexible
cable.
Replace the
main PCB.
Replace the main
PCB.
Replace with an
appropriate CR
unit.
HDD failure
Failed to read and write to and from the
HDD.
Poor HDD connection
The HDD and the HDD controller are not
indefinable.
ERROR
E198-40
1C
Call For
Service
ERROR
E198-40
1D
Call For
Service
(: Reference fault
isolation procedure
or tool)
Faulty RTC
Any error other than the two errors
mentioned below has been detected while
initializing the RTC at startup.
RTC low battery error
A battery error has been detected while
initializing the RTC at startup.
2-51
Remove and
insert the
HDD.
Replace the
HDD.
Restart the
printer in
service mode.
Replace the
main PCB.
Restart the
printer in
service mode.
Check the
RTC battery.
Replace the
main PCB.
Troubleshooting Guide
Panel display
Code
(last 4
digits)
Large LCD
Small
LCD 1
ERROR
E198-40
1E
Call For
Service
Power
On
Again
401E
ERROR
E198-401E
Call for service.
4027
Hardware error.
03130031-4027
Turn off printer,
wait, then
turn on again.
4034
ERROR
E196-4034
Call for service.
4037
ERROR
E173-4037
Call for service.
403E
ERROR
E161-403E
Call for service.
403F
ERROR
E161-403F
Call for service.
ERROR
E161-40
3F
Call For
Service
4040
ERROR
E196-4040
Call for service.
ERROR
E196-40
40
Call For
Service
4041
ERROR
E196-4041
Call for service.
ERROR
E196-40
41
Call For
Service
ERROR
E196-40
34
Call For
Service
ERROR
E173-40
37
Call For
Service
ERROR
E161-40
3E
Call For
Service
Remedial Action
Explanation/Detection sequence
Small
LCD 2
(: Reference fault
isolation procedure
or tool)
Restart the
printer in
service mode.
Replace the
main PCB.
Switch off the
printer, then
back on.
The carriage
cannot travel
to the lift drive
position.
The lift drive
cam is not
engaged.
Faulty lift drive
sensor
Faulty lift drive
motor
Go to
4027(P3-22).
Replace the
multisensor
unit.
Go to 2F26
(P3-4).
Go to
403E(P3-21).
2-52
Go to
403E(P3-21).
Start in
download
mode to
upgrade the
firmware.
Restart the
printer in
service mode
to clear the
error.
Replace the
main PCB.
Start in
download
mode to
upgrade the
firmware.
Restart the
printer in
service mode
to clear the
error.
Replace the
main PCB.
Code
(last 4
digits)
Large LCD
Small
LCD 1
Remedial Action
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
Execute
Initialize
Paper Type
from the
system
settings.
(Note: All
paper
information
will be reset to
its factory
defaults and
additional
Paper
deleted.)
Upgrade the
firmware in
download
mode.
Replace the
main PCB.
Start in
download
mode to
upgrade the
firmware.
Restart the
printer in
service mode
to clear the
error.
Replace the
main PCB.
Start in
download
mode to
upgrade the
firmware.
Restart the
printer in
service mode
to clear the
error.
Replace the
main PCB.
Start in
download
mode to
upgrade the
firmware.
Restart the
printer in
service mode
to clear the
error.
Check the
firmware
transfer
environment
(IF changes,
PC).
Replace the
main PCB.
Small
LCD 2
4042
Unknown file.
Check file format.
Turn off printer,
wait a while, then
turn it on again.
4042
ERROR
E196-4042
Call for service.
ERROR
E196-404
2
Call For
Service
4043
ERROR
E196-4043
Call for service.
ERROR
E196-404
3
Call For
Service
4044
ERROR
E196-4044
Call for service.
ERROR
E196-404
4
Call For
Service
2-53
Troubleshooting Guide
Panel display
Code
(last 4
digits)
Large LCD
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
4045
ERROR
E196-4045
Call for service.
ERROR
E196-404
5
Call For
Service
4046
ERROR
E141-4046
Call for service.
ERROR
E141-404
6
Call For
Service
4047
ERROR
E144-4047
Call for service.
ERROR
E144-404
7
Call For
Service
4048
ERROR
E144-4048
Call for service.
4049
Unknown file.
Check file format.
Turn off printer,
wait a while, then
turn it on again.
ERROR
E144-404
8
Call For
Service
Cannot
update
firmware
Power
On
Again
2-54
(: Reference fault
isolation procedure
or tool)
Start in
download
mode to
upgrade the
firmware.
Restart the
printer in
service mode
to clear the
error.
Replace the
main PCB.
Check the parts
counter and
replace required
parts.
(Replacement of
the parts coming
to the end of their
useful lives is
recommended.)
Initialize the
counter for the
replacement unit
mounted.
The
iPF5000/500/600
have a counter
problem fixed.
Identify the
firmware version
and start in
download mode
to upgrade the
firmware to
Ver.1.13 or later
from any earlier
release.
Check the parts
counter and
replace the
target unit or
Refresh Service
Kit.
Initialize the parts
counter for the
target unit after
the replacement.
Go to 2F2F
(P3-6).
Restart the
printer in
service mode
to clear the
error (this
error wont
occur when
FUT is used).
Start in
download
mode to
upgrade the
firmware.
Replace the
main PCB.
Code
(last 4
digits)
Large LCD
Small
LCD 1
Remedial Action
Explanation/Detection sequence
Small
LCD 2
404A
ERROR
E194-404A
Call for service.
ERROR
E194-404
A
Call For
Service
404B
ERROR
E199-404B
Call for service.
ERROR
E199-404
B
Call For
Service
404C
ERROR
E196-404C
ERROR
E196-404
C
Call For
Service
2-55
(: Reference fault
isolation procedure
or tool)
Troubleshooting Guide
Panel display
Code
(last 4
digits)
404D
Large LCD
ERROR
E196-404D
Call for service.
404E
ERROR E196-404E
Call for service.
404F
ERROR E144-404F
Call for service.
Remedial Action
Explanation/Detection sequence
(: Reference fault
isolation procedure
or tool)
ERROR
E196-404
D
Call For
Service
ERROR
E196-404
E
Call for
service.
Check to see if
the correct
PCB is
mounted,
since a PCB of
the wrong
model may
have been
mistakenly
mounted
during
servicing.
Invoke service
mode to
implement
PCB
replacement.
Start in
download mode
to upgrade the
firmware.
Start in service
mode to clear
the error.
Replace the
main PCB.
Clear the
counter in
service mode
after having
replaced the HP
pre-ejection tray
unit.
Small
LCD 1
Small
LCD 2
2-56
A. Imaging Failures
Category
Item
Subitem
Ink dropping
Roller marks
Peeled ink
Defective toning
Color misregistration
No printing
Wrong length
Wrinkled paper
A
A
like
Change paper.
2-57
Troubleshooting Guide
B. Operational Failures
Category
Item
Subitem
C. Functional Failures
Category
C
Item
Subitem
Freezing/slow
No printing
Underpowered host PC
D. Cutting Failures
Category
Item
Subitem
side
D
printing
D
Cut automatically
E. Unusual Noises
Category
E
Item
Carriage drive
Subitem
Rasping
E
E
Chattering
Creaky
2-58
Item
Head rubbing
Subitem
Tizzy
Clattering
Chattering
E
E
Caterpillar mylar
Whistling
F. Application-Dependent
Category
F
Item
AutoCAD
Subitem
Defective toning
No printing
AutoCAD2004 specification
Word
Excel
No magnified printing
PosterArtist
Wont launch
WINSTAR CAD
Misregistration in printing on
F
F
specifications/margins.
F
2-59
Chapter 3
More Sophisticated Fault
Isolation Tasks
The carriage is unable to travel since the motor is switched off after the occurrence of some error
during printing, disabling pulse (head ejection timing signal) input from the carriage encoder.
Failure
causes
Carriage operational
failures
C2
Faulty main
C3 Faulty main controller
controller
AD Converter External Trigger: Head ejection timing signal
Cause
C2
C3
C2
Point to check
Faulty carriage idler pulley (broken spring hook, belt coming off)
If the error occurs before the start of printing, the main controller is most likely faulty.
Check carriage components other than the idle pulley for operational failures.
The problem is reported to have occurred as a result of a faulty cutter, depending on
the version of firmware.
Check to see if any other operational failure has not occurred (browse through Print
Inf for a log of error occurrences).
Idler pulley
3-1
Action
Take corrective
action.
Replace
2F26 (P3-4)
2015 (P3-17)
Take corrective
action.
Troubleshooting Guide
Carriage problem
Failure
causes
Recovery system
mechanical
problem
Recovery system
electrical problem
Cause
C1
C1
C2, C3
C1
C2
C3
Point to check
Check the carriage belt for tension (making sure that it is not loose).
Check for foreign matter.
Check the recovery system for successful operation.
Action
Fix.
Remove.
Flow 1
Flow 1
Switch off the power and
move the carriage
No click sounds
T12
Remove
the cover
Normal
2F26
Carriage inoperable
T12
Switch on
Movable
*1 Sequence of checking the purge unit for
normal operation
(1) The cap moves down.
(2) The wiper blade moves forward and
backward.
(3) The cap moves up.
Turn the gear clockwise (toward a triangular
mark) by giving it 11.25 turns to complete one
cycle of operation.
3-2
Replace the
main PCB
Abnormal
Lock pin
Wiper blade
Cap
3-3
Gear
Troubleshooting Guide
Occurrence
conditions
Failure causes
C1
Carriage motor
drive at electrical
fault
C2
Faulty carriage
encoder sensor
C3
C4
Cause
C4
C1
C3
C2
C3
C3
C4
Point to check
Check the carriage stop position. If the carriage is at the leftmost position, the purge
unit may be faulty (check the lock pin).
Check the carriage load (move the carriage by hand to make sure that it is not heavy
or foreign matter is not stuck in it).
Check images to see if the edges do not have stepped uneven densities in the paper
feed direction.
Restart the printer. and check the behavior of the firmware and the carriage (upgrade
the firmware if it is Ver. 1.31 or any earlier release).
Check to see if the carriage encoder is properly installed.
Check to see if the carriage encoder is not faulty.
The purge unit carriage lock pin is up but the carriage is not at the capping position.
Action
T12 (P4-18)
Flow 1
T01 (P4-1)
Flow 2
T13 (P4-19)
T01 (P4-1)
T12 (P4-18)
T14
Hits something
Noticeably heavy
iPF700 Series
iPF8000 Series
Rail cleaner
Rail cleaner
3-4
Flow 3
Totally idle
Flow 2
Operational but
momentarily/collision noise
T01
Fully operational
Fix or replace
Fix or replace
T01
Flow 3
iPF5000 Series
Blown
J3201
J3003
J3501
J3601
1
FU3100
J1801
1
J3502
J3602
J3150
J2801
A1
J3401
J2501
B1
J1101
J1102
J2601
1
J1001
J2402
J3001
1
1
J120 2
J120 1
J330 1
J300 2
J250 2
J2702
1
J2701
A1
B1
3-5
Measurement timing
Voltage
26V
32V
32V
32V
Troubleshooting Guide
The head management sensor has detected more non-discharging nozzles than preset (2F2F).
Failure causes
Non-ejection
C1
Faulty head
management sensor
C2
C3
Cause
C1
C3
C3
C2
C1
Point to check
Check the tube to see if it is filled with ink, and also check the joint.
Check to see if the carriage encoder is properly installed.
Check the carriage encoder for defects (such as soiling, flaws and incorrect setup).
Check to see if there is not any foreign matter near the head management sensor.
Check service mode nozzle patterns (upgrade to Ver.1.23 from any earlier release before
making this check)
C3
C1
Check to see if the ink is a genuine supply. (Recommend the use of the genuine ink.)
Action
T11 (P4-15)
T13 (P4-19)
T01 (P4-1)
Remove.
Flow 1
Upgrade to
the latest
version
No non-ejection
End
Non-ejection detected
Cleaning A
No non-ejection
End
Non-ejection detected
Cleaning A
Manual
Cleaning B
No non-ejection
Non-ejection detected
Cleaning B
Automatic non-ejection
Automatic detection sequence
based on dot counts
No.
Warning/error indication
End
Error 2F2F
Non-ejection status
3-6
No
T03
Real non-ejection
Flow 2
T01
iPF5000 Series
iPF700 Series
iPF800/iPF8000 Series
Head management sensor
Head
management
sensor
3-7
Troubleshooting Guide
Multisensor
detection errors
C1
Paper problems
C2
C3
Cause
Operation
C1
C2
C2
C2
Point to check
Check to see that the choice of roll or cut sheet is correct.
Check to see if the leading edge of paper cut is not left.
Check to see if suction holes are not clogged with paper dust or other foreign matter.
The end of the roll is so sticky that it wont be separated from the paper tube.
Check to see if preprinted or color paper is not used.
C2
Check to see if the leading edge of paper has been cut correctly.
C2
C2, C3
C2
Flow 1
Check to see if paper do not jams between the platen and LF roller.
Does not occur with A4 plain paper Not a multisensor fault
None of the above
Action
Explain.
Remove.
Remove.
Explain.
Explain.
Check the
cutter.
Check the
paper.
Flow 3
Flow 3
Flow 1
Illuminating
Failure causes
Occurrence
conditions
Not illuminating
Flow 2
Flow 3
Replace the multisensor after making
sure it is improperly mounted
Flow 4
iPF700 Series
3-8
iPF8000 Series
iPF5000 Series
Normal
iPF700 Series
iPF800 Series
iPF8000 Series
Flow 4
Main controller
iPF700 Series
iPF800 Series
iPF8000 Series
J1801-3
Measurement timing
While feeding paper
(multisensor illuminating)
Voltage
21.5V
IC802
IC802
IC803
IC803
BAT801
BAT801
IC701
IC601
IC3101
IC3101
J1801 pin 3
IC602
IC2
IC603
IC1
IC604
IC2801
IC2801
IC1201
IC2901
IC2901
IC3001
IC3001
Flow 3
Nipping failure
Explanatory
drawing 1
See P4-10
Flow 4
Check the carriage relay board
flat cable (short) for connection
Abnormal
3-9
Abnormal
Troubleshooting Guide
Explanatory drawing 1
iPF5000 Series
iPF700 Series
3-10
iPF800 Series
iPF8000 Series
3-11
Troubleshooting Guide
Failure causes
Multisensor detection
error
C1
Paper problem
C2
C3
Cause
C1
C2
C2
Point to check
Check to see if roll paper have hit the reference side of the spool (paper winding out
of order).
Check to see if the spool is not broken or if it is locked.
Check to see Borderless Spacer has been set for borderless printing in the A1 or A2
size.
(iPF5000 Series only)
Load cut sheet with the paper guides adjusted to the paper width.
The firmware is Ver. 1.13 or any earlier release (tracing paper compatibility/skew
control).
Check to see if the leading edge of paper cut is not left.
Check to see if suction holes are not clogged with paper dust or other foreign matter.
Check to see if preprinted or color paper is not used.
C2
Check to see if the leading edge of the paper is correctly cut (it is not cut slantwise).
C2
C1
C3
C1
C3
C1, C3
C2
C1
Adjust the optical axis of the multisensor (in service mode) to confirm the recovery
C2
Action
Explain.
Replace.
Explain.
Explain.
Upgrade to the
latest release.
Remove.
Remove.
Explain.
Check the
cutter.
Check the
paper.
Explain.
Flow 1
Adjust the
optical axis.
Nipping failure
3-12
3-13
Troubleshooting Guide
C1
LF out of synchronization
C2
C3
Action
Fix.
Check.
Check.
Flow 1
Not lifting
Lifting
Carriage inoperable
Cutter idle
2F26
Cutter driven
iPF500 Series
Jam occurring in the path of paper travel between
the LF_PE sensor and the multisensor
Feeding of roll
media fed from top
Multisensor
Cutter
LF_PE sensor
Flapper
Prefed paper
detection sensor
Release
S
Back cover
S
S
3-14
Jam between the prefed paper detection sensor and the LF_PE sensor (LF_PE sensor delay
jam)
Jam between the roll paper sensor and the LF_PE sensor (LF_PE sensor delay jam)
Failure causes
C1
Sensors
C2
Feeding
system
C3
Paper
problems
Cause
C2
C2
C2
C1
C1, C2,
C3
C2
Action
Close.
Remove the
jams.
Remove foreign
matter.
Replace the
sensor.
With the main unit back cover open, feed paper (cassette pick-up only).
If no problem is found, there is no problem along the path form the prefed paper
detection sensor to the cassette.
If roll paper are being fed, check the roll paper unit for operation (pendulum gear).
Switch to cassette or POP mode and retract the paper to the roll paper unit side
once. Then, switch to roll paper feeding. If an error occurs with the roll, the roll
paper unit is at operational fault.
Fix.
Fix.
Back cover
Pendulum gear
3-15
Troubleshooting Guide
C1
Sensors
C2
Operational
C3
Electrical
Cause
C1
Action
Replace the roll
paper sensor.
C1
C2
C3
C3
Flow 1
Flow 1
No
Phase A
Phase A
Phase B
Evaluation method
Check any one of the four terminals of the roll feed motor PCB
with the tester while the motor is running. The drive voltage is
normal if the multimeter reads 12 to 14 V.
3-16
The multisensor has detected paper that is not supposed to exist, after cutting paper.
Failure causes
C1
Cutting failure
C2
Ejection failure
Cannot rewind
paper
C3
Cause
C1
Faulty/loose cutter
Deformed/flawed lower blade of the cutter
Run over thick paper (cloth)
Lifter operational failure (iPF5000 Series)
Low suction fan suction force
Faulty cutter blade lowering mechanism of the cutter (iPF700, iPF8000 Series)
Incorrect paper choice
Residual/stuck paper
Jam
Point to check
Action
Check to see if the cutter has not loosened out of position.
Mount.
Check to see if there is not any foreign matter stuck in the cutter blade lowering
Remove.
mechanism (iPF700, iPF8000 Series).
If non-recommended paper (paper thicker than recommended, canvas paper, cloth) has
Explain.
been used, check to see if a recommended paper equivalent can be cut.
None of the above
Flow 1
If paper cannot be cut in a high-duty printing operation only, reducing the cutting speed may make the
paper is easier to cut.
Film-based paper will be made easier to cut if the Reduce Cutting Dust mode is selected, but its
execution would leave ink marks on the cut surface.
C1
C1
C1, C2, C3
Temporary
measure
Temporary
measure
Flow 1
Yes
No
No
Paper rewinding failure
iPF700 Series
iPF8000 Series
No
Yes
Are platen suction
holes clogged?
Remove clogging
No
iPF5000/iPF800 Series
Faulty cutter
No
3-17
Troubleshooting Guide
The cutter wont move to the home position or the position opposite to the home position in
time.
Failure causes
C1
C2
C3
Faulty cutter
electrical equipment
Cause
C1, C2, C3
C1, C2, C3
C1, C2, C3
Flow 1
Worn cutter
Special paper
Worn/broken drive gear (iPF5000 Series)
Faulty cutter motor (iPF5000 Series)
Carriage malfunction (iPF700, iPF8000 Series)
Bitten wires (iPF5000 Series)
Faulty sensor
Faulty cutter driver PCB (iPF5000, iPF500, iPF600 only)
Faulty main controller (iPF5000 Series)
Point to check
Check the cutter position at an error stop.
iPF5000/iPF800 Series
iPF700/iPF8000 Series
Action
Flow 1
Flow 2
iPF5000/iPF800 Series
Cutter positioned
at the left end
Remove foreign matter
from the sensor if any
Yes
No
Check for bitten
wires
Yes
Replace the motor
*See Cutter Motor Drive Voltage Check for the subsequent action to take.
Cutter positioned
at the right end
Check the
-Check for bitten wires
right-side
-Check for successful
sensor visually No foreign operation in IO mode
matter
Foreign matter
present
Cutter anywhere
other than the left
and right ends
Cutter motor
Cutter
Evaluation method
The drive voltage is normal if the voltage
appears to vary by a margin of several volts
while the cutter is driven.
3-18
Yes
Clean
Curled paper
Yes
No
No
Yes
Are there marks of
the upper blade
riding over the lower
blade?
No
3-19
Yes
2F26
Replace the cutter
upper blade
Carriage inoperable
Troubleshooting Guide
J2
J3
J1.
J2.
J3.
J4.
J5.
J6.
J7.
Cause
Caused by printing on cockled paper having a high printing
duty.
Paper gets torn off as it drops slantwise under its own weight
during cutting.
Non-recommended grades of paper are liable to this problem
(because of their heavy weighing capacity and slippery reverse
side).
With paper on which inks be difficult to dry, such as film-based
paper, blurred print images could result if the paper is cut
immediately after printing. The default setting designed to
prevent this problem is Ejection Cut (press the [Online] button
after printing to cut the paper).
Action
Change the paper or duty.
Print with borders.
Support the paper when cutting.
Use recommended paper.
J4
The driver setting is either [Do Not Cut] or [Print Cut Lines].
J5
The main unit has the [Reduce Cutting Dust] mode setting. In
this mode, a yellow line is printed at the cutting position to
prevent cutting dust from being produced on printing.
J6
J7
3-20
C1
C2
C3
C4
C5
Cause
C1
Three instances of the internal head temperature sensor reaching 120oC or higher (or -10oC or
lower) have been detected for 28 ms.
Printhead
Electrical
Ink supply
system
Main unit
electrical
equipment
The face is physically damaged from jammed paper or from foreign matter falling
onto the platen.
Electrical shorting in the head
Poor head contact
Abnormal head temperature rises caused by non-discharging
Faulty carriage (relay) PCB, head relay PCB, flexible cable, main controller
Point to check
With the cover open, check to see if jams have not occurred.
C1
C4
C1
C1
C2,C3
C5
Action
Remove.
Update to the
latest version
2F2F (P3-6)
2015 (P3-17)
Replace the head.
Replace the head.
Flow 1
Flow 1
Is the flexible cable broken?
T18
No
Yes
iPF700/iPF8000 Series
iPF5000/iPF800 Series
3-21
Troubleshooting Guide
Carriage failing to move to the lift position (lift cam sensor detection error)
Failure
causes
CR drive
problem
C1
C2
Sensor detection
problem
C3
Cause
C1
C2
C3
C1, C2
Point to check
With the HP exterior removed, check to see if there is any foreign matter, such
as paper slips.
Check the gap phase and also check to see if the sensor flag and gear are not
damaged.
Visually check the sensor mounting plate for deformation, bitten wires and
missing connectors.
Restart the printer. And check for successful operation.
Flow 1
Switch on
Action
Remove foreign
matter.
Fix.
Fix.
Flow 1, Flow 2
iPF5000 Series
Is the lift motor running?
No
Yes
Is the carriage moving up
and down?
Yes
No
Lift motor
3-22
Switch on
No
No
Carriage side
not rotating
T01
Yes
Yes
Flow 2
iPF700 Series
Lift motor
Coupling
iPF800/iPF8000 Series
Coupling
Lift motor
Carriage HP sensor
3-23
Troubleshooting Guide
C1
C2
C3
C4
C5
C6
C7
C8
C9
Cause
C3, C4, C5
C7
C1, C2, C3, C6
C1
C9
C9
C8
Action
Clean.
Reduction the
suction force.
Lower the
head.
Flow 1
Reset.
Explain.
Explain.
Clean.
Flow 1
Soiling caused by the spur
Soiling caused by
head rubbing
Wavy paper
Curled paper
3-24
Moistened paper
Replace with higher-grade
paper
(1) Clean the rubber parts of the blade and cap of the purge
unit with alcohol.
(2) Turn the gear one cycle and coat the blade with glycerin.
(1) With the head removed, clean the outer surface of the
bottom of the carriage.
* The carriage unit cannot be fully cleaned without
removing the carriage.
Perform Cleaning B
3-25
Nozzle surfaces
Troubleshooting Guide
C2, C3
C1
C2
C3
C4
Software
Printer driver settings
Main unit
Operating environment
Point to check
Check that the loaded paper, the paper type specified from the operation
panel and the paper type specified with the driver match (unmatched
paper type).
Paper is fed according to the operation panel setting of the paper type and
printed according to the driver setting of the paper type (printing method).
C3
C3
Check to see if roll paper are not skewed (reload the paper, feed paper
manually).
Check to see Nozzle Check Print performed in User mode results in an
error.
C3
C3
Occurring only with proof sheets (fine cracks formed in the ink absorbing
layer in a low-humidity environment).
C1, C2
C3, C4
C3
Action
Specify a valid paper
type.
Flow 1
Imaging Failures
(P3-35)
Color misregistration
Flow 1
Lines
(streaks)
Black
lines
(streaks)
White
lines
(streaks)
Vertical
Horizontal
Band blotches
T16
Horizontal
Band blotches
T16
Horizontal
edges
Vertical
Applications/OS
Pasted
images only
or
roller
3-26
or
Explanatory drawing 2
Explanatory drawing 4
Explanatory drawing 6
Vertical
Horizontal
Explanatory drawing 1
Head
Paper
Platen
Suction
Explanatory drawing 2
Print misregistration
Non-uniform colors
Explanatory drawing 3
Head
Paper
Platen
Suction
Explanatory drawing 4
b a
3-27
Symbol
Width
About 32 mm
About 40 mm
About 135 mm
About 40 mm
About 180 mm
About 40 mm
About 135 mm
Troubleshooting Guide
Explanatory drawing 5
Due to an Illustrator bitmap print processing problem, images delivered from Illustrator
are marked with lines
Explanatory drawing 6
Inconsistencies between the parts of an image transmitted from Windows when in ICM
mode (Windows color matching)
In the printer driver properties dialog box, choose [Layout] -> [Special
Settings] and check [Application Color Matching Priority]
Use a matching mode other than ICM
White lines appear only in a pasted image
Special Settings
Color
lines
Matching mode
Any color
Horizontal
(including black
and white)
Band blotches
T16
Horizontal edge
Elevated paper
Explanatory drawing 7
Vertical
Non-uniform carriage
scanning
Explanatory drawing 2
2F26
Faulty carriage encoder
3-28
3-29
Troubleshooting Guide
Any color
Horizontal
(including black
and white)
T16
Band blotches
In part, horizontal
Non-uniform
drying
Bands
(blotches)
Vertical
Cockling
Wavy paper caused by ink
Dented paper or disordered
impact/non-uniform drying caused by
suction
Explanatory drawing 3
Non-uniform carriage scanning
Explanatory drawing 2
Dented paper caused by the pinch roller
nip
2F26
Faulty carriage encoder
Change paper
Cut the leading end
3-30
C1
C2
C3
C5
C6
C7
Cause
C1 to C7
C3
C2, C6
Others
C5
C3
C7
C7
Others
Point to check
Check images.
Check that the paper settings are valid (an invalid paper setting result in an ink
overflow).
Check to see if any error has been indicated by running Nozzle Check Print in
User mode.
Check the firmware version (the environmental sensor settings are varied upon
recovery from sleep mode).
Application-dependent?
Paper, such as tracing paper or films, may be difficult to dry.
Correct adjustments may not have been achieved due to particular
environmental conditions during head adjustment work.
The carriage inclination adjustment lever is not set at the correct position (iPF700
Series).
If this failure has occurred concurrently with a phenomenon of too slow printing,
there may be a data error in Media Configuration Tool (MCT).
Action
Flow 1
Explain.
T03 (P4-3)
Upgrade.
Flow 2
Explain.
T15 (P4-20)
T15 (P4-20)
Update MCT.
(P5-11)
Flow 1
Is the carriage belt tension
normal?
Yes
T01
No
Replace
No
Yes
Normal image
Vertical line
Horizontal line
3-31
Troubleshooting Guide
Misregistration in
two-way impact
on carriage travel
Satellite effect
T15
Perform automatic
head adjustment
T15
Flow 2
Illustrator specification
RIP problem
Jaggy
3-32
C1
Application problem
C2
C3
Main unit
Cause
C3
C1, C2, C3
C3
Point to check
Check to see if an error has not been detected by running Nozzle Check Print in
User mode.
Check the direction and conditions of lines.
Color misregistration
Action
T03 (P4-3)
Flow 1
T15 (P4-20)
Flow 1
Normal image
Vertical line
Horizontal line
Rotary printing
Affected areas move
Print a throw-away image (lines)
outside the print area in the
same color
Darker prints
Perform Cleaning A
Print in an upper mode
Rotary printing
3-33
Troubleshooting Guide
Misregistration in two-way
impact on carriage travel
Satellite effect
T15
Perform automatic
head adjustment
T15
3-34
Failure
causes
Cause
C3
C2
C3
C4
Point to check
Check to see if any error has been detected by running Nozzle Check Print in
User mode.
AutoCAD
C1, C2,
C3, C4
Check to see if any error has been detected by running Nozzle Check Print in
User mode.
Application
problems
2F2F (P3-6
Imaging Failures
(P3-37)
C1, C2
Flow 1
Action
Flow 1
Tinting failures
Print in PDF
Application settings
Driver settings
Paper
problems
T08
Paper chromogenicity
Cases (back print, backlight film, plain paper, tracing paper), gamut problems
Paper-specific problems and cases (know-how), evaluation problems/isolation
Main unit
problems
Firmware version
Color calibration
Switch off and check and then rerun with RC base paper.
Maladjusted registration
Head problems
T15
Color calibration
Maladjusted registration
Switch off and check and then rerun with RC base paper.
T15
3-35
Troubleshooting Guide
Color
management
problems
Fading and
discoloration
problems
Use Kyuanos
3-36
C1
C2
Adobe Illustrator
C3
Other applications
C4
Main unit
Point to check
Check to see if an error has been detected by running Nozzle Check Print in
User mode.
Check to see if the latest release of the service pack is installed.
AutoCAD general problems
Adobe Illustrator problem
Underpowered HP-GL/2, HP RTL
Other general application problems
Postscript data (Adobe Acrobat, Illustrator, etc.)
Action
T03 (P4-3)
Install.
Flow 1
Flow 2
Flow 3
Flow 4
Recommend the use of
RIP.
Explanatory drawings
Normal
Defective
Missing objects
Flow 1
In the printer driver properties dialog box, choose [Layout] [Special Settings] and change
[Set FineZoom]
*The default setting is [Auto]. Seek confirmation from the customer because the new setting
could worsen image quality.
Driver used
Too high print quality setting
In the printer driver properties dialog box, choose [Main] [Advanced Settings] and
change [Print Quality] to [Draft]
Reduce the image resolution using an application, such as Photoshop, to hold the number
of pixels to 2,000,000 or below
Expand PC memory
*In addition to missing image, phenomena, such as Dimmed print, Print failure and Abnormal tinting (fewer colors) might be observed.
3-37
Troubleshooting Guide
Flow 2
Due to an Illustrator bitmap print processing
problem, images are delivered from Illustrator, with
some parts missing.
Flow 3
Appearing on the panel
- GL2:W0903
- GL2:W0501
Flow 4
Where a large image is pasted, for example, the problem can be avoided by cutting down the workload
Expand PC memory
Add to PC memory
Images transmitted from Windows found defective when in ICM mode (Windows color matching)
Check [Application Color
Matching Priority].
Missing parts in some data if high-speed rendering (high-speed rendering engine) is used
Uncheck [Fast Graphic
Process]
Some application may suffer degraded print quality if FineZoom is turned on.
In the printer driver properties dialog box, choose [Layout] [Special Settings]
and change [Set FineZoom] to [No]
And uncheck [Open Preview When Print Job Starts], [Page Layout], and
[Watermark].
In [Advanced Settings] tab in the printer driver properties dialog box, select
[Spool all pages of data and transmit the print data to the printer] to spool the
print document to speed up the time the program takes processing
3-38
C1
C2
C3
Flow 1
Word problem: Failure to acquire driver settings under specific conditions
Case: If an A4-size document is printed, enlarged to A0, in Word, it prints out in A4 the first time and in A0 the
second time and thereafter.
Flow 2
AutoCAD LT2008s failure to acquire relevant information from the printer driver has resulted in a mismatch in
processing from the driver.
<Workarounds>
Method 1 (Do not change settings in the printer properties dialog box in the [Control Panel])
Select a printer in the AutoCAD print dialog box and change to 1200 dpi in the custom properties dialog box. This
procedure will enable AutoCAD to acquire relevant information from the print driver, assuring successful
processing.
Method 2
Create a PC3 file for each unique set of printer settings.
Flow 3
Printing data in a non-standard size (60x150cm) in Adobe Illustrator CS halts after about 90 cm.
<Cause>
Adobe Illustrator CS and CS2 bug.
http://support.adobe.co.jp/faq/faq/qadoc.sv?225277+002
It appears that the data size mentioned above has been mapped by Illustrator to the standard size closest to the
width of the paper size selected, resulting in a width of ARCH D (609.6 mm). As a result, 150 cm long data can only
be printed as far as 91.44 cm.
<Workaround>
This problem occurs if you choose in the sequence of [Paper Settings...] and then [Print] when printing in Illustrator.
To prevent it, reverse this sequence by choosing [Print] and then [Paper Settings...].
3-39
Troubleshooting Guide
Failure
causes
C2
C3
Cause
C3
C1/C2
C3
Software
Printer driver
HDI driver
RIP
Plug-In
Main unit
Point to check
Check Nozzle Check Print.
Print using other software, other drivers and other PCs.
Action
T03 (P4-3
Flow 3 in Imaging Failures
(P3-37)
AutoCAD
AutoCAD2007 (LT)
AutoCAD2007 problems
<Workaround>
In the AutoCAD print properties dialog box, choose [Print Options]
and check [Print background] to print
Other applications
See Imaging Failures
3-40
C1
PosterArtist2007/2008
C2
PC problem
Cause
Point to check
C1
C2
PosterArtist bug
Action
Correct the PC
date and time.
Upgrade.
*AHCI mode: Short for Advanced Host Controller Interface, AHCI refers to a serial ATA native interface specification first
implemented in serial ATA2.
Serial ATA 1.0a used to emulate IDE by software but AHCI mode helps to demonstrate the original serial ATA
access speed.
3-41
Troubleshooting Guide
Electrical faults
C1
Faulty printhead
C2
Faulty printhead
Cause
Point to check
The main unit wont turn on, or the main unit starts but the power turns off
automatically.
Start the main unit with the head being removed.
C1
C2
Action
Flow 1
Replace the head.
Flow 1
Check for cable contact between the operation panel PCB
and the main controller
iPF5000 Series
Off
Normal
Check 5 V appear on pin 12 of
main controller J1801
On
Normal
Abnormal
Replace the main controller
Replace the operation
panel cable
Replace the power PCB
Measurement point
iPF5000 Series
J1 pin 11
J101 pin 11
Voltage
5V
3-42
Abnormal
C1
C2
Flow 1
Cannot install from the integrated installer
sometimes due to a QuickTime Ver. 7.0.2 bug
Flow 2
The HDI driver installer installs only the latest
version of the AutoCAD HDI driver
3-43
Action
Flow 1
Flow 2
Chapter 4
Fault Isolation Tool Collection
Can print
Yes
T18
No
Position-dependent
uneven lines in
paper feed direction
T18
P4-28 Explanatory
drawings2
Yes
Normal operation is
restored by wiping the
carriage encoder film
1279
A line
B line
0
32
64
0
1
1
33
34
6
3
35
5
7
64
65
66
66
67
65
67
Printing in user mode
(one horizontal line per two nozzles)
4-1
Troubleshooting Guide
C
A line
M
A line
Y
A line
C
B line
M
B line
Y
B line
MBk
A line
MBk
A line
Bk
A line
MBk
B line
MBk
B line
Bk
B line
(L)
(L)
Y
A line
PC
A line
C
A line
PC
A line
C
A line
PM
A line
Y
B line
PC
B
C
B line
PC
B line
C
B
PM
B line
PGy
A line
Gy
A line
MBk
A line
G
A line
Bk
A line
G
A line
PGy
B line
Gy
B line
MBk
B line
G
B line
BK
B line
G
B line
Left head
(R)
(R)
PM
A line
M
A line
Bk
A line
Y
A line
MBk
A line
M
A line
PM
B line
M
B line
Bk
B line
Y
B line
MBk
B line
M
B line
R
A line
G
A line
B
A line
PM
A line
C
A line
PC
A line
R
B line
G
B line
B
B line
PM
B line
C
B line
PC
B line
Right head
4-2
Mixed colors
Blurring
Irregular non-ejection
T17
T11
T17
Possibly electrical
non-ejection in any part
other than the head
No
4-3
Troubleshooting Guide
Is there a history of occurrences
of Vh monitor error 2618?
Total non-ejection of
two adjacent colors
No
T11
T17
Possibly electrical
non-ejection in any part
other than the head
Yes
Faulty head/replace.
Regularly ordered
non-ejection
Perform Cleaning B
Changing or diminishing
positions (non-ejection
corrected)
T17
Electrical non-ejection most
likely in any part other than
the head
T17
Positions unchanged or increased (*)
(non-ejection persisting)
T17
T17
Non-ejection of all
colors in one or two
heads
T11
iPF5000 Series
iPF8000 Series
iPF5000 Series
Total non-ejection of the single
head on a single-head model
T17
Check the carriage relay
PCB/flat cable (short) for
installation (contact)
iPF700 Series
iPF800 Series
T17
Normal
* See P5-22 Electrical System
Block Diagram about the flat
cable (short) a
iPF8000 Series
T11
iPF5000 Series
4-4
Abnormal
Electrical non-ejection
most likely in any part
other than the head
Electrical non-ejection
most likely in any part
other than the head
T11
4-5
Troubleshooting Guide
1. Application information
Application name and version
Occurrence data
Data should be approved by the customer. And it should be decreased to the minimum volume with which the
problem can still be confirmed.
Problem handling procedures
List individual procedure performed.
Explanation of user complaints (if defects are found in the print results)
NG Print result (attach sheets showing the specific location of the problems and other relevant information)
OK Print result (results expected by customer)
2. PC information
Detailed PC information (-> T06)
This information helps build an environment in which to reproduce the reported problems.
3. Driver information
Driver and other settings in effect at the time of failure occurrence (-> T07).
This information is needed to reproduce the problems in question.
For information about anything other than the driver, collect screen shots (-> T10).
PRN file (-> T05)
The PRN file stores data that is transmitted from the PC (driver) to the printer. It can be analyzed to facilitate fault
isolation.
4-6
HDI driver
In the AutoCAD print dialog box, check [Plot to file]
and print
Macintosh
Macintosh does not provide a means of collecting a PRN file
4-7
Troubleshooting Guide
Windows
Choose [Start] [Run...], type msinfo32 and
click [OK]
4-8
4-9
Troubleshooting Guide
4-10
4-11
Troubleshooting Guide
Macintosh
Support screen
Click [Settings] in the Support screen or [Details] in
the Version Information screen
4-12
Windows
Click [Status Saving] on the [Information] tab in
the status monitor
Macintosh
Click [Settings] in the printer driver utility panel,
and then click [Status Display/Saving] in the
[Information] tab
4-13
Troubleshooting Guide
Current window
Macintosh
Specified area
After pressing the [Apple] + [Shift] + [4] keys, specify a range with the mouse
Current window
After pressing the [Apple] + [Shift] +[4 ] keys, press the [Space] key
4-14
T02
Flow 1
Purge fault isolation
Flow 2
Else
T14
Check to see if the head ink supply
joint is properly connected
A gap of about 8 mm
(Photo 1)
2F26
Flow 1
Flow 2
Flow 1
Purge fault isolation
Flow 2
Air leak isolation
Photo 1
iPF5000 Series
Photo 2
About 8 mm
About 8 mm
Photo 3
About 2 mm
4-15
Troubleshooting Guide
Turn the gear by hand to check the cap
moves up and down and that the wiper
blade moves forward and backward (*1)
Flow 1
Not movable
Movable
Check the lip of the cap
Flawed
Not flawed
Flow 2
Yes
Flow 2
Wiper blade
Cap
Lip
Absorber
Flow 2
Gear
Normal
No ink drops
Flow 3
Head lever
Joint unit
Tube lever
Flow 3
Fill the tube with air to check the behavior of the ink.
T14
4-16
Flow 4
Isolate faults from the behavior the ink (air) in the tube.
T14
Moving
iPF700 Series
iPF800/iPF8000 Series
4-17
Still
Faulty purge
Air leak
Troubleshooting Guide
Switch on
Movable
*1 Sequence of checking the purge unit for
normal operation
The cap moves down.
The wiper blade moves forward and
backward.
The cap moves up.
Turn the gear clockwise (toward a triangular
mark) by giving it 11.25 turns to complete one
cycle of operation.
Abnormal
Lock pin
Wiper blade
Cap
4-18
Replace the
main PCB
Gear
Fix
Fix
iPF700/iPF800/iPF8000 Series
T14 How to unlock the carriage (without having to remove the cover)
iPF5000 Series
iPF800 Series
iPF700 Series
iPF8000 Series
4-19
Troubleshooting Guide
iPF700 Series
iPF5000 Series
iPF800 Series
V1.23 or later (CR_REG factory-executed)
iPF8000 Series
* Choose [Service Mode] [Adjust] [CR_REG] [EXECUTE] [YES] and click [OK].
2F2F
Abnormal
Non-Ejection Error
Normal
Perform Band Fine Adjustment
Abnormal
For the iPF700/iPF800 Series, perform Head Inclination
Adjustment
Abnormal
Set the type and size of the paper to be used for adjustment to equal those of the paper used for actual printing.
To apply the result of paper feed adjustment to printing, it is necessary to set [Paper Feed Adjustment] to [Prioritize Band Joint]
beforehand.
With [Paper Feed Adjustment] set to [Automatic], the result of adjustment would be applied to printing only if [Prioritized Image
Quality] is set to [Photographs and Illustrations] or [Office Documents] in the printer driver.
4-20
Abnormal
Normal
iPF5000 Series
Continuity check
Check for a disconnection between
flat cable a and contact pin
Abnormal
T18
iPF700 Series
Normal
Flow 1
The iPF700 does not allow continuity checking between a and (because such checking
requires the intervention of the IC on the carriage relay PCB)
Flow 2
iPF800/iPF8000 Series
Flow 1
Flow 2
Continuity check
Check for a disconnection between
a and b of flat cable (long)
T18
Normal
Continuity check
Check for a disconnection between
flat cable a and contact pin
T18
Disconnected
Abnormal
Normal
Flow 1
*1 It takes a long time to replace the flexible cable (long) and the head relay PCB individually. (Its
better to replace the whole unit.)
*2 It takes a long time to replace the flexible cable (short) and the head relay PCB individually. (Its
better to replace the whole unit.)
4-21
Troubleshooting Guide
Carriage PCB
Contact pin
Main controller
Printhead
Power PCB
Contact pin
Main controller
Printhead
4-22
Main
controller
Power
PCB
Carriage
PCB
Operation
panel PCB
Power
PCB
HDD
HDD
Main controller
Operation
panel PCB
Head
relay PCB
Maintenance
cartridge relay PCB
4-23
Troubleshooting Guide
Power
PCB
Main controller
HDD
HDD
Power
PCB
Main controller
Head
relay PCB
Carriage
relay PCB
HDD
HDD
Take-up
relay PCB
Take-up
PCB
4-24
Operation
panel PCB
CR2032
1. Connect flat cables 3a and 3b under test to connectors J02 and J01
of the flat cable checker, respectively.
2. Load a battery into the flat cable checker for the flat cable connected
to connector J01.
3. Slide SW1 to ON to switch on the PCB. If the green LED turns on at
this time, go to 4.
If the red LED turns on, there is a full disconnection.
4. Touching the flat cable under test by hand, check to see if the LED
turns from green to red.
If a disconnection occurs momentarily, the LED will turn red, which
means a partial disconnection.
J01
J02
J03
J1001
J1002
Sample connection
Flat cable checker
Button battery
CR2032
J01
J02
b
Flat cable (long)
Main controller
Supplement information
The example above explains how the tool works on occurrence of a micro crack in the flat cable. If a complete
disconnection occurs, the LED will light red from the beginning or it will turn red after SW2 is pressed.
4-25
Troubleshooting Guide
Identify the color (chip) that has been found to have an imaging failure in a Nozzle Check Print operation.
Connect flat cable a under test to connector J02 of the flat cable checker.
Connect the terminal of the tester to any grounding terminal (GND as shown below).
Chips (A through F) have a specific color to control each and also have six contacts each. Check all these contacts for
continuity.
5. With the E-chip, for example, apply the + terminal of the tester to the contact at position E shown below to check for
continuity. (An example of making a continuity check on E-chip signals is shown below.)
Left
head
Right
head
A
B
B
A
B
GND
GND
B
GND
GND
GND
F
C
B
A
D
D
E
E
F
E
E
F
F
E
GND
D
GND
GND
GND
GND
4-26
Tester
Switch on the printer while pressing the [Load] button and the [Navigate] button
simultaneously.
To exit service mode, switch off the printer, then back on.
The printer, when started in service mode, comes up with the startup error check disabled. When the repairs
are complete, be sure to start the printer in normal mode to check its operations.
4-27
Troubleshooting Guide
[DISPLAY]
[PRINT INF]
[YES]
[ADJUST]
[PRINT PATTERN]
[NOZZLE 1]
[I/O DISPLAY]
[I/O DISPLAY 1]
[SERVICE MODE]
[I/O DISPLAY]
[I/O DISPLAY 2]
[SERVICE MODE]
[I/O DISPLAY]
Display
Explanation
I/O DISPLAY 1
I/O DISPLAY 2
I/O DISPLAY 3
I/O DISPLAY 1
Display
position
Explanation
Pump cam sensor
Ink valve open/close sensor R
Ink valve cam sensor L
Ink valve cam sensor R
Spur cam sensor
Lift cam sensor
LF roller HP sensor
Top cover sensor
Carriage cover sensor
Tank cover sensor R
Tank cover sensor L
LF_PE sensor
Cassette paper detection sensor
Cassette detection sensor
Prefed paper detection sensor
Cassette cam sensor
4-28
Target series
Common
Common
8000
800/8000
5000
5000/650/750/800/8000
Common
Common
700/800/8000
Common
650/750/8000
5000
5000
5000
5000
5000
I/O DISPLAY 2
Display
position
Explanation
Roll path sensor
Roll cam sensor
Cutter lift sensor
Cutter right edge sensor
Cutter left edge sensor
Carriage HP sensor/Lift cam sensor
Pressure release sensor
Paper sensor
Roll Paper rotation detection sensor
I/O DISPLAY 3
Display
position
Explanation
Target series
5000
5000
5000
5000/650/750/800
5000/650/750/800
700/650/750/800/8000
700/800/8000
700/650/750/800/8000
8000
5000
5000
800/8000
800/8000
700/650/750/800/8000
650/750/800
650/750/800
Target series
Not used
Common
Not used
Common
650/750
650/750
650/750
Common
Common
Common
Common
Common
0: Conduction, 1: Broken
650/750
0: Conduction, 1: Broken
650/750
0: Conduction, 1: Broken
650/750
0: Conduction, 1: Broken
650/750
8300 only
Common
4-29
Troubleshooting Guide
Switch on the printer while pressing the [Load] button and the [Navigate] button
simultaneously.
To exit Replacement Mode, switch off the printer, then back on.
4-30
Select the board you want to replace with the [<] and [ >] buttons and press the [OK] button.
CPU BOARD:
MC BOARD:
When the message Turn off printer. appears to signify the completion of restore, switch off the printer to exit PCB
Replacement Mode.
3.Download Mode
Use Download Mode to transfer (download) firmware from the PC to the printer when the printer does not start normally or
when it is necessary to replace the main controller.
The procedure to invoke download mode varies depends on whether the model is with or without [Navigate] button.
Model without [Navigate] button: Switch on the printer while pressing the [Stop] button and the [Information] button
simultaneously.
Model with [Navigate] button:
Switch on the printer while pressing the [Stop] button and the [Navigate] button
simultaneously.
To exit service mode, switch off the printer, then back on.
To exit Download Mode, switch off the printer, then back on.
Use the service tool L Printer Service Tool to upgrade the firmware. For the latest release of the firmware see Technical
Information.
4-31
Troubleshooting Guide
2. Automatic Cleaning
2-1. Initial Filling
The ink tube and head are filled with ink at installation. Initial filling is similar in the principle of cleaning
operation to Cleaning B.
The longer the tube is, the more ink is consumed.
About 15 to 25 g of ink is consumed for each color per head. (17- and 24-inch model), when compared
with about 45 to 55 g (36-, 44- and 60-inch models).
2-2. Timed Suction 1 (Turned on automatically 168 to 720 hours after capping; normal suction)
Timed Suction 1 is similar in the principle of cleaning operation to Cleaning B.
About, 5 to 7 g of ink is consumed for each color per head.
2-3. Timed Suction 2 (Turned on automatically 960 hours after capping: liquid level adjustment)
Timed Suction 2 is similar in the principle of cleaning operation to two iterative cycles of Cleaning B.
About 10 to 14 g of ink is consumed for each color per head.
2-4. Head Replacement (Draining the head you want to replace and filling the new head with ink)
About 17 g of ink is consumed for each color per head.
4-32
Chapter 5
Miscellaneous Information
05:01061000-1021
10:01810102-1002
15:01800500-1010
20:01810106-1006
05:03810206-2586
10:03063000-2E08
15:03063000-2E08
20:03010000-200D
Remaining ink detection OFF execution history
COUNTER
PRINTER
LIFE TTL:22505 LIFE ROLL:22502 LIFE CUTSHEET:3
LIFE A:11440 B:9815 C:992 D:258 E:0 F:0
CARRIAGE
PRINT:261 DRIVE:44 CR COUNT:119067 CR DIST.:494227 PRINT COUNT:3102
PURGE
CLN-A : 1:45 2:1 3:1 6:15 7:1 10:0 11:10 15:0 16:124 17:0 TTL:197
CLN-M : 1:8 4:2 5:0 6:10 TTL:20
CLEAR
INK CONSUME:0 CUTTER EXC.:0 MTC EXC.:0 HEAD EXC.:0
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0
UNIT M EXC.:0
FACTORY CNT.:1
EXCHANGE
CUTTER EXC.:9 MTC EXC.:4 HEAD EXC.:6 BOARD EXC.(M/B):0
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0
UNIT M EXC.:0
DETAIL-CNT
MOVE PRINTER : 0 MEDIACONFIG-CNT : 5
N-INKCHK :
C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0
5-1
Troubleshooting Guide
INK-USE1
INK
C
TTL
NINK
C
TTL
INK-USE2
INK
C
TTL
NINK
C
TTL
INK-EXC
INK
C
TTL
NINK
C
TTL
MEDIA 1
NAME
TTL
ROLL
CUTSHEET
MEDIA 3
NAME
TTL
ROLL
CUTSHEET
MEDIA 5
NAME
TTL
ROLL
CUTSHEET
MEDIA 7
NAME
TTL
ROLL
CUTSHEET
:651.4ml
M :639.1ml Y :657.1ml MBK :780.1ml MBK2:780.3ml BK :538.6ml
:4046.6ml
:0.0ml M :0.0ml
Y :0.0ml MBK :0.0ml MBK2:0.0ml BK :0.0ml
:0.0ml
Ink interval usage (INK: genuine ink, NINK: refill ink)
:651.4ml
M :639.1ml Y :657.1ml MBK :780.1ml MBK2:780.3ml BK :538.6ml
:4046.6ml
:0.0ml M :0.0ml
Y :0.0ml MBK :0.0ml MBK2:0.0ml BK :0.0ml
:0.0ml
Ink replacement count (INK: genuine ink, NINK: refill ink)
:27 M :25
Y :19 MBK :31 MBK2:25 BK :22
:149
:0
M :0 Y :0 MBK :0 MBK2:0 BK :0
:0
:Plain Paper
:
669.0 m2
:
668.9 m2
:
0.1 m2
:Coated Paper
:
22.8 m2
:
22.8 m2
:
0.0 m2
7201.5
7200.1
1.3
245.7
245.7
0.0
44.3
44.3
0.0
:Semi-Gl Photo
:
1.5 m2
:
1.5 m2
:
0.0 m2
16.7
16.7
0.0
MEDIA 2
NAME
:HW Coated
sq.f TTL
:
55.6 m2
sq.f ROLL
:
55.6 m2
sq.f CUTSHEET :
0.0 m2
MEDIA 4
NAME
:Syn. Paper
sq.f TTL
:
7.7 m2
sq.f ROLL
:
7.7 m2
sq.f CUTSHEET :
0.0 m2
MEDIA 6
NAME
:Glossy Photo
sq.f TTL
:
1.6 m2
sq.f ROLL
:
1.5 m2
sq.f CUTSHEET :
0.0 m2
MEDIA OTHER
NAME
:OTHER
sq.f TTL
:
4.0 m2
sq.f ROLL
:
4.0 m2
sq.f CUTSHEET :
0.0 m2
m2
m2
m2
m2
13061.0
1207.0
838.5
0.0
sq.f
sq.f
sq.f
sq.f
19455
1798
1249
0
m2
m2
m2
m2
13248.9
1423.2
917.7
0.0
sq.f
sq.f
sq.f
sq.f
19735
2120
1367
0
m2
m2
m2
m2
0.0
0.0
0.0
2.0
sq.f
sq.f
sq.f
sq.f
0
0
0
3
m2
m2
m2
m2
0.0
0.0
0.0
2.0
sq.f
sq.f
sq.f
sq.f
0
0
0
3
5-2
599.5 sq.f
599.5 sq.f
0.0 sq.f
83.9 sq.f
83.9 sq.f
0.0 sq.f
17.4 sq.f
16.7 sq.f
0.6 sq.f
43.6 sq.f
43.6 sq.f
0.0 sq.f
Print areas by physical size (roll
paper)
A4 sheet equivalents
Print areas by data size (roll paper)
*Not functional at present.
C
:26747
M :28070
Y
MBK
:33077
MBK2:33090
BK
iPF700
TTL:171152
HEAD DOT CNT.2
C :68870
M :67817
Y
MBK :87470
MBK2:87533
BK
TTL:429867
PARTS COUNTER
COUNTER A : OK
PARTS A1 :
PARTS A2 :
COUNTER D : OK
PARTS D1 :
PARTS D2 :
PARTS D3 :
COUNTER F : OK
PARTS F1 :
COUNTER H : OK
PARTS H1 :
COUNTER K : OK
PARTS K1 :
COUNTER M : OK
PARTS M1 :
:35399
:14766
:78644
:39530
703
66.5
3.0
703
494227
429867
390
703
119067
703
3507
703
155
703
44
428.6
233.3
15%
1%
66.5
3.0
11333333
14100000
4550
4%
3%
8%
494227
429867
390
3740000
3%
119067
50000
7%
3507
6000
2%
155
1500
2%
44
682
9.7
26.8
1.5
0.4
65.9
682
1068174
800422
3242
247999
682
4691
682
178
682
91
682
19869
682
9.6
3028.6
890.5
890.5
651.4
666.7
0%
3%
0%
0%
9%
9.7
26.8
1.5
0.4
65.9
33333333
48000000
60000
7360000
3%
1%
5%
3%
1068174
800422
3242
247999
50000
9%
4691
50000
0%
178
3400
2%
91
285714
6%
19869
2706.7
0%
9.6
5-3
Troubleshooting Guide
796
0.0
36.1
0%
0.0
0.0
48.3
0%
0.0
13028571
6700000
16500000
60000
1%
1%
0%
7%
179143
97344
158057
4733
4000000
2%
97344
50000
5%
2586
12500
0%
111
750
0%
27500
5%
1572
27500
6%
1697
15.2
0%
0.0
796
179143
97344
158057
4733
796
97344
796
2586
796
111
796
6
796
1572
796
1697
796
0.0
Calibration history
(iPF9100/9000S/8100/8000S/6200/6100/6000S/5100 only)
Up to 20 cycles printed (or as many as there are histories if
less than 20 cycles)
Date/Action/Media/Temp/Humid
Temp[C]/Humid[%]
25/ 57
(iPF9100/9000S/8100/8000S/6200/6100/6000S/5100 only)
If the multisensor has been replaced, the new unit version
prints in the Media field (00/01).
The contents of the first 32 bytes of EEPROM also print.
Unit Ver/DATA
Multi Sensor
Unit Ver : 01
DATA :
02 55 20 07 05 08 16 25 01 00 00 00 00 00 00 00
20 81 dc 01 02 81 a8 01 02 81 7c 01 02 01 03 00
CR REG
C2
15
8
3
BK
12
8
5
C
-6
-3
-2
796
9
9
1
5
10
0
2
11
-2
1
12
-4
-1
12
-4
-2
12
-4
-3
11
-3
-2
10
-1
-2
9
2
0
8
0
2
7
4
6
5
5
7
5
7
4
9
9
4
7
10
2
5
11
1
4
11
-1
3
12
-2
2
11
-2
1
11
-1
1
10
0
2
9
3
3
8
0
4
7
5
7
6
6
7
6
7
5
-5
-3
-2
-4
-3
-2
-4
-4
-1
-4
-4
-1
-3
-4
-1
-2
-4
-1
-2
-4
0
-1
-4
0
-1
-4
0
-1
-4
0
-2
-3
-2
-3
-3
-3
-3
-3
-3
-2
5-4
Case of iPF650/750
Header
SYSTEM
S/N:AAAG0001 TYPE:36 -LF:0 TMP:-1 RH:-1 SIZE-LF:0.0 -CR:610.8 AFTER INST:148
HEAD
INK
S/N:20750000 LOT:169G04D1 C:17 M:48 Y:31 MBK:48 MBK2:48 BK:35
Head serial number and lot number
WARNING
Number of days elapsed since ink
tanks were mounted
01:03/10 14:49 1041 00000CB2 02:03/10 12:34 1047 00000CA1
03:02/17 15:52 1041 000009C6 04:02/17 15:03 1041 000009C4
05:02/16 21:28 1003 00000734 06:02/09 15:46 1402 000006A7
07:02/09 15:43 1002 000006A7 08:02/09 12:14 1002 00000697
09:02/09 12:11 1002 00000697 10:02/09 12:08 1002 00000697
11:02/08 16:18 1002 00000656 12:01/22 13:52 1041 00000601
13:01/22 13:51 1041 000005FC 14:01/22 10:28 1041 000005F7
Warning and error histories (latest 20
15:01/21 12:00 1041 000005F2 16:01/06 07:33 1007 000004DA
occurrences)
17:01/06 07:33 1006 000004DA 18:01/06 07:33 1000 000004DA
Error occurrence date (mm/dm/hh/ss)
19:01/05 17:47 1007 000004CA 20:01/05 17:47 1006 000004CA
/print at occurrence/Error history (last 4digits)/
ERROR
01:03/16 16:27 2010 00000D04 02:03/08 09:56 2E33 00000C39
No. of printed sheet (A4 sheet equivalent)
03:03/05 16:53 2E05 00000C36 04:03/05 16:49 2E05 00000C33
(Lowest number is the most recent)
05:03/05 16:48 2010 00000C33 06:03/05 16:48 2E05 00000C33
07:03/05 16:47 201A 00000C33 08:03/05 16:47 2E05 00000C33
09:03/05 16:46 2E0C 00000C33 10:03/01 16:52 2F38 00000B4D
11:03/01 13:42 2010 00000B09 12:02/26 14:17 2010 00000B09
13:02/26 10:09 2F21 00000AFA 14:02/17 12:04 2E37 000008F7
15:02/17 11:58 2E1B 000008F7 16:02/16 21:34 2E37 00000734
17:02/16 21:32 2E1B 00000734 18:02/12 11:59 2520 000006AB
19:02/12 11:51 2527 000006AB 20:02/12 11:51 2526 000006AB
JAM
01:02/03 16:06 200C
01:3 02:1 03:* 04:1 05:2 06:* 07:* 08:2
09:* 10:* 11:* 12:PremPlainPpr 80
02:12/28 13:59 200C
01:3 02:1 03:3 04:1 05:2 06:* 07:3 08:2
09:1 10:636 11:* 12:Plain Paper HQ
**:**/** **:** ****
01:* 02:* 03:* 04:* 05:* 06:* 07:* 08:*
09:* 10:* 11:* 12:*
**:**/** **:** ****
01:* 02:* 03:* 04:* 05:* 06:* 07:* 08:*
09:* 10:* 11:* 12:*
**:**/** **:** ****
01:* 02:* 03:* 04:* 05:* 06:* 07:* 08:*
09:* 10:* 11:* 12:*
5-5
Troubleshooting Guide
INK CHK
C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0
Disable remaining ink detection set history(1.disable set log, 2.no disable
set log
Printer history No. of printed sheet(Total/Roll media/Cut sheet/Each environment) (A4 sheet
equivalent), Cum. power-on time(h)/Cum. sleep -on time(h), Cum. cutting operations
time/Cum. wiping operations time/Remaining capacity of the MTC(%)/No. of printed sheet
by each language (GARO,HP-GL/2) sheets
COUNTER
PRINTER
LIFE-TTL:3504 LIFE-ROLL:3459 LIFE-CUTSHEET:45
LIFE A:1808 B:189 C:1507 D:0 E:0 F:0
POWER-ON:78 SLEEP-ON:1906 CUTTER:867 WIPE:401 W-INK:72
PDL: GARO:3455 HP-GL/2:49
CARRIAGE
PRINT:29 DRIVE:21 CR-COUNT:83773 CR-DIST.:278173 PRINT-COUNT:776
CLEAR
Times/No. of each unit replacement times
INK CONSUME:0 MTC EXC.:0 HEAD EXC.:0
PARTS CR1 EXC.:0 PARTS CR2 EXC.:0 PARTS CR3 EXC.:0 PARTS CR4 EXC.:0 PARTS CR5 EXC.:0
PARTS SP1 EXC.:0 PARTS PG1 EXC.:0 PARTS HMa1 EXC.:0 PARTS MT1 EXC.:0 PARTS PL1 EXC.:0
PARTS Mi1 EXC.:0 PARTS CT1 EXC.:0 PARTS WF1 EXC.:0 PARTS WF2 EXC.:0
FACTORY CNT.:1
No. of replacement times
EXCHANGE
MTC EXC.:0 HEAD EXC.:1 BOARD EXC.(M/B):0
PARTS CR1 EXC.:0 PARTS CR2 EXC.:0 PARTS CR3 EXC.:0 PARTS CR4 EXC.:0 PARTS CR5 EXC.:0
PARTS SP1 EXC.:0 PARTS PG1 EXC.:0 PARTS HMa1 EXC.:0 PARTS MT1 EXC.:0 PARTS PL1 EXC.:0
PARTS Mi1 EXC.:0 PARTS CT1 EXC.:0 PARTS WF1 EXC.:0 PARTS WF2 EXC.:0
Detail count
DETAIL-CNT
MOVE PRINTER:0 MEDIACONFIG-CNT:2
N-INKCHK: C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0
5-6
MEDIA 1
MEDIA 2
NAME
TTL
: Prem80forBrdrlss
:
ROLL
61.0 m2
:
61.0 m2
CUTSHEET :
NAME
657.2 sq.f
657.2 sq.f
0.0 m2
0.0 sq.f
MEDIA 3
: Plain Paper HG
:
ROLL
32.7 m2
:
32.7 m2
CUTSHEET :
352.4 sq.f
352.4 sq.f
0.0 m2
0.0 sq.f
: PremPlainPpr 80
:
ROLL
CUTSHEET :
642.4 sq.f
0.0 m2
0.0 sq.f
TTL
: Prem.SemiGl 200
:
ROLL
30.9 m2
:
333.6 sq.f
30.9 m2
CUTSHEET :
19.0 m2
:
19.0 m2
CUTSHEET :
NAME
204.7 sq.f
204.7 sq.f
0.0 m2
0.0 sq.f
MEDIA 7
333.6 sq.f
0.0 m2
0.0 sq.f
TTL
: Plain Paper HQ
:
ROLL
6.9 m2
:
74.5 sq.f
5.6 m2
CUTSHEET :
60.4 sq.f
1.3 m2
14.0 sq.f
MEDIA OTHER
NAME
ROLL
642.4 sq.f
59.6 m2
MEDIA 6
NAME
TTL
59.6 m2
:
NAME
MEDIA 5
TTL
ROLL
MEDIA 4
NAME
TTL
TTL
: Plain Paper
: Prem.SemiGl 280
:
4.1 m2
:
CUTSHEET :
NAME
44.3 sq.f
4.1 m2
44.3 sq.f
0.0 m2
0.0 sq.f
TTL
: OTHER
:
ROLL
3.9 m2
:
CUTSHEET :
42.9 sq.f
2.4 m2
26.8 sq.f
1.4 m2
16.1 sq.f
79.5 m2
856.6 sq.f
1276
24-36:
36.5 m2
393.4 sq.f
586
17-24:
39.1 m2
421.6 sq.f
628
0-17:
60.4 m2
650.5 sq.f
969
119.3 m2
1284.9 sq.f
1914
24-36:
39.0 m2
420.2 sq.f
626
17-24:
41.4 m2
446.4 sq.f
665
0-17:
67.2 m2
723.7 sq.f
1078
0.0 sq.f
0.0 m2
24-36:
0.0 m2
0.0 sq.f
17-24:
2.8 m2
30.2 sq.f
45
0-17:
0.0 m2
0.0 sq.f
0.0 sq.f
0.0 m2
24-36:
0.0 m2
0.0 sq.f
17-24:
0-17:
1.4 m2
0.0 m2
16.1 sq.f
0.0 sq.f
24
0
5-7
A4 sheet equivalents
Troubleshooting Guide
TTL: 119432
TTL: 119394
HEAD INF.1
1:10/02/08 **/**/** **/**/** 09/11/05 2:10/02/08 **/**/** **/**/**
3:AAA70119 AAA70119 00000000
4:1 5:7
14:3496
9:1 10:0
11:0 12:1
13:0
20:1
15:01:10/03/16 2010
02:10/03/05 2010
03:10/03/01 2010
04:10/02/26 2010
05:10/02/17 2E1B
06:10/02/16 2E1B
07:10/02/03 200C
08:10/01/16 2010
09:10/01/16 2E25
10:10/01/15 2E1B
11:10/01/14 2010
12:09/12/28 2010
13:09/12/28 200C
14:09/12/28 2E1B
15:09/12/28 2010
16:09/12/26 2010
17:09/12/26 2010
19:09/12/02 2E25
20:09/11/11 2010
18:09/12/14 2010
HEAD INF.2
1:**/**/** **/**/** **/**/** **/**/**
13.Recovery suction
4:* 5:*
9:* 10:*
11:*
12:* 13:*
20:*
15:**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
**:**/**/** ****
5-8
Parts counter
CR1: CR bushing
(CR scan distance
PARTS CNT.
(4)
(3)
(2)
(1)
(6)
PARTS CR1 : OK
244 278173
PARTS CR2 : OK
244
PARTS CR3 : OK
244 119394
16500000
0%
119394
PARTS CR4 : OK
244
1084
60000
1%
1084
PARTS CR5 : OK
244 119394
16500000
0%
119394
PARTS SP1 : OK
244
83773
4400000 1%
83773
PARTS PG1 : OK
244
922
PARTS HMa1: OK
12476190
(5)
83773
244
2%
278173
6700000 1%
83773
50000
1%
0.0
29.8
0%
PARTS MT1 : OK
244
21
15000
0%
PARTS PL1 : OK
244
778
PARTS Mi1 : OK
244
0.1
PARTS CT1 : OK
244
896
37.0
0%
0.1
0%
896
244
0.0
169.0
0%
244
0.3
45.0
0%
unit:1,000,000 dots)
21
100000
unit:1,000,000 dots)
cam
0.0
4
PARTS WF1 : OK
(Dot count
922
0%
PARTS WF2 : OK
unit: 210mm)
ml)
0.0
h)
0.3
h)
ml)
Cogging adjustment
Result: (0: DIsabled/1:Enabled/2. Check
required /3: Adjust required) and value when
adjusting.
COGFF
CONDITION : 1
PARAM0-F : REF:
5740
AMP:
PARAM0-B : REF:
AMP:
3245
0
52477
40
54033
49
PHASE:
0 176
RATE:
69
PHASE:
0 301
RATE:
79
CUT
SMALLER: -36.3421
LF-A
LARGE: -36.3421
LF-B
ROLL LARGE: -28.3421
SMALLER: -20.3421
CUT
SMALLER: -36.3421
LARGE: -36.3421
SCALE-A
ROLL LARGE: -26 MIDDLE: -22 SMALL: -19 SMALLER: -19
CUT
SCALE-B
ROLL LARGE: -26 MIDDLE: -22 SMALL: -19 SMALLER: -19
CUT
5-9
Troubleshooting Guide
CRREG
CRREG HRZ A
1
CRREG HRZ B
1
CRREG HRZ C
1
-2
0
0
-1
0
CRREG VRT a
-1
-1
-1
-1
0
0
-1
-1
-2
0
-2
0
-2
0
1
0
CRREG VRT b
CRREG VRT c
A1-5
Dot count ml
COUNTER D
D1
CR bushing
D2
Encoder sensor
Dot count
D3
D4
COUNTER H
Tube unit
unit:1,000,000 dots
CR scan count
D5
Dot count
H1
Purge unit
unit:1,000,000 dots
H2
COUNTER K
K1
COUNTER M
M1
CR motor
CR driving time
ml
COUNTER P
P1
LF adjustment
COUNTER S
S1
COUNTER T
T1
COUNTER V
V1
Dot count
COUNTER Y
Y1
Cut count
5-10
unit: ml
2. Upgrading Firmware
(1) Upgrading method
In most situations, the firmware can be upgraded by using imagePROGRAF Firmware Update Tool
(hereinafter FUT).
FUT is a firmware and installer package, allowing you to only upgrade the preinstalled version of
firmware in the FUT.
The firmware can also be upgraded using L Printer Service tool. With this tool, it can be downgraded as
well.
Upgrading by FUT wont work if the printer has an error, in which case use L Printer Service Tool to
upgrade the firmware.
5-11
Troubleshooting Guide
Log on to the tooling PC as an administrator and copy the L Printer Service Tool installer.
Run setup.exe in the installer.
When a dialog box appears, press the [Next] button.
In the license agreement window, check the [I agree to all terms of the license agreement] radio button
and press the [Next] button.
When the destination folder selection dialog box appears, select a destination folder and press the [Next]
button.
When the installation preparation complete dialog box appears, press the [Install] button.
When the Windows firewall block setting window appears, check the [Unblock] radio button and press
the [Next] button. (This window may not appear depending on the version of your OS.)
When the installation has completed, press the [Finish] button.
Add a printer.
To use this tool with one of these printers, perform Add a printer:
ExampleiPF510, iPF610, iPF700, iPF710, iPF5100, iPF6100, iPF8000, iPF9000, iPF8000S, iPF9000S
On the Service menu, choose [Add a printer].
When the printer addition dialog box appears, press the [Add] button.
Enter the product name and firmware identification information with single-byte characters according
to the table below and press the [OK] button.
Model
Product Name
imagePROGRAF iPF510
imagePROGRAF iPF610
imagePROGRAF iPF700
imagePROGRAF iPF710
imagePROGRAF iPF5100
imagePROGRAF iPF6100
imagePROGRAF iPF8000
imagePROGRAF iPF9000
imagePROGRAF iPF8000S
imagePROGRAF iPF9000S
iPF510
iPF610
iPF700
iPF710
iPF5100
iPF6100
iPF8000
iPF9000
iPF8000S
iPF9000S
5-12
Firmware Identification
Information
iPF510
iPF610
iPF700
iPF710
iPF5100
iPF6100
iPF8000
iPF9000
iPF8000S
iPF9000S
(3) Viewing and saving Print Inf and status information (Download
to the PC as data)
Service Print Display
Collects Print Inf information from the printer and displays it as text in a text editor.
The textual information collected is automatically saved to a log and can be reviewed in a log window.
Firmware specifications
Optional directory specification (default)
Firmware that can be updated is selected automatically. (The firmware can only be updated.)
Optional file specification
The optional file (firmware) specification allows the firmware to be upgraded and downgraded.
5-13
Troubleshooting Guide
Having replaced the main controller PCB and the maintenance cartridge relay PCB, check that the
firmware used is the latest release.
4) Making sure that the message Initializing or the product appears on the display, release the buttons.
(When the printer enters PCB Replacement mode, the message lamp lights.)
5) Wait until the message REPLACE MODE appears on the display.
6) Choose [MC BOARD] and press the [OK] button.
7) Making sure that the message Turn off printer. appears on the display, switch off the printer.
8) Switch on the printer.
9) Identify the firmware version and, if it is not the latest release, upgrade it.
4) Making sure that the message Initializing or the product appears on the display, release the buttons.
(When the printer enters PCB Replacement mode, the message lamp lights.)
5) Wait until the message REPLACE MODE appears on the display.
6) Choose [CPU BOARD] and press the [OK] button.
7) Making sure that the message Turn off printer. appears on the display, switch off the printer.
8) Switch on the printer.
9) Identify the firmware version and, if it is not the latest release, upgrade it.
5. Greasing
Using a flat brush or the like, spread the dedicated part grease evenly to form a thin coat.
Be careful not to apply the grease to any part other than specified parts. Grease adhering to the wiper, cap
and linear scale, in particular, could result in defective print.
The main rail does not require greasing. Be careful not to grease it directly. Problems, such as unusual
noises, imaging failures and shorter head lives, might result.
If the carriage is overloaded because it is stained by ink or as a result of any other condition, clean the rail
and then move the carriage fully in both directions about 10 times. This action will allow the lubricant to
transfer from the carriage shaft cleaning part to the rail.
iPF610 example
Eject roller bearing/Eject roller middle bearing
Joint base
Molycote
PG-641
PG-641
About
12 mg
12mg
PG-641
Molycote
PG-641
About
12 mg
12mg
PG-641
PG-641
Molycote
12mg
About
12 mg
Molycote PG-641
PG-641
About 6 mg
6mg
A2171A1172
One
position on the A2 (17) model and two on the
A1 (24) model
Molycote
PG-641
PG-641
About 12 mg
12mg
5-15
Troubleshooting Guide
Spur cam
Molycote PG-641
About 20 mg
Molycote
PG-641
PG-641
About
20 mg
20mg
Feeding cam
Molycote PG-641
About 20 mg
Release lever
Molycote PG-641
About 20 mg
5-16
Molycote PG-641
About 20 mg
Molycote PG-641
About 12 mg
5-17
Troubleshooting Guide
iPF720 example
Carriage assembly
Leaf spring:
Permalub G2, about 12 g
Bearing
Permalub
about 24 mg
G2,
G224mg
Cam:
Permalub G2,
about 12 g
LF
LF
roller
LF
LF roller
Permalub
G2,G2
24mg
about
24 mg
Lock pin:
G212g
Permalub
G2,
about 12 g
Joints:
Molycote PG-641, about 24 g
LF roller
LF
PermalubG224mg
G2, about 24 mg
G2 24mg
Permalub
G2, about
24 mg
5-18
iPF9100 example
Joint base rails and ribs
Rib:
Molycote Pg-641,
about 12 mg
LF
LF roller bearing:
Permalub
G2, about 12 mg
G212mg
LF LF2
roller backup (two positions):
Permalub
G2, G212mg
about 12 mg
Bushing:
Permalub G2
G2,12mg
about 12 mg
Troubleshooting Guide
Maintenance
Advantage:
Low ink consumption
Disadvantage: Unpredictable head reusability
Replace Heads
Advantage:
Assures head reusability (allowing faults in the heads to be analyzed)
Disadvantage: Increased ink and MT cartridge consumption (about three times
larger than normal)
T14
Take out the head and close the head cover and the top cover
Ink filling will not occur if you mount a new head now.
Restart the printer in service mode and check the nozzle check pattern
Advantage:
Low ink consumption
(unless the printer has been drained of ink)
T14
5-20
Chapter 6
Main Unit Configuration
Diagrams
Carriage M
LF motor
Cutter unit
Carriage encoder
Spur unit
Power PCB
Flat cable
Tube
Maintenance cartridge
Non-ejection sensor
LF roller
Platen fan
Multisensor
Printhead
Printhead
Platen
Valve
Main controller
Purge unit
Subbuffer
Ink tank
Glycerin
Wiper
6-1
Troubleshooting Guide
Function Description
Component name
Main controller
Carriage relay PCB
Carriage encoder
Ink tank
Subbuffer
(Ink supply) Valve
Lift motor
Multisensor
Platen fan
Head management sensor
LF motor
Printhead
Spur
Purge unit
Maintenance cartridge
Function
A PCB that controls the printer as a whole.
A relay PCB used to connect the carriage and the main controller with
each other by a flat cable. With the iPF5000 Series, it is combined into a
single assembly together with the head relay PCB described below.
A PCB that relays head signals and that performs preprocessing on the
multisensor signals.
On the iPF5000 Series, the head relay PCB is expressed as carriage
PCB.
A film on which slits are printed to generate an encoder pulse signal to
calculate the head position. The sensor is attached to the carriage unit.
A color-specific replaceable cartridge ink tank (consumable part)
Functions as an air passage to fill the ink tank with air and also as a
reservoir for the reflux ink in the tube.
A valve that is opened and closed to augment the internal pressure in the
path of ink supply (by generating a negative pressure). In cleaning B, in
which a negative pressure is produced, the valve vents accumulated air
from the head.
The drive motor that automatically regulates the distance between the
head and paper. The iPF5000 Series uses the eccentric cam of the
carriage rail to move the carriage (head) up and down together with the
rail. Others rotate the cam in the carriage by way of a coupling on the
main unit side to move the head up and down.
A sensor that measures the head and paper distance, detects the leading
edge, width and other aspects of paper, measures the density of
adjustment print patterns and so on.
Sucks paper to keep it from elevated.
A sensor that detects non-discharging nozzles for non-discharging nozzle
backup.
Feeds out paper precisely (in the micron order) according to the number
of print passes for each scan of the carriage.
Single six-color 1-inch head (consumable part)
A roller used to feed the trailing edge of cut sheet. Serrated to avoid
catching ink. Mounted on the iPF5000 Series only.
A head recovering unit that sucks the head to restore clogged nozzles and
to release the air, and that wipes the face with a wiper. It also contains a
lock mechanism that clamps the carriage to the purge.
A cartridge tank (consumable) that stores waste ink ejected from the
purge unit.
6-2
Cutter
Manual feed from
front (POP board)
Multisensor
S
S
LF_PE sensor
Cassette pick-up
Flapper
Release
Back cover
6-3
Troubleshooting Guide
Cutter
Multisensor
LF_PE sensor
6-4
Cutter
Multisensor
Roll paper
feeding
LF_PE sensor
6-5
Troubleshooting Guide
Multisensor
Cutter
S
S
LF_PE sensor
S
S
Roll paper detection
sensor
Flapper
Feeding roller
S
S
6-6
Cutter
Multi sensor
Manual feeding
6-7
The following notice does not apply if this Guide and the product fail to comply with the laws and local regulations of
the country in which they are used.
Trademark Notice
All product names or company names used in this Guide are the trademarks or registered trademarks of their
respective owners.
Canon Inc.
Ver.2.0
2010.7