Kursus Welding Inspector

3/4/2010

What is Welding
Inspector ?
Ir. Winarto, M.Sc., PhD.

Departemen Metalurgi & Material

Fakultas Teknik Universitas Indonesia

Welding Inspector Course

Definisi

Dr. Ir. Winarto, M.Sc.

The welding inspector is a composite person

a specialist, highly qualified in the field of
welding.
The functions of welding inspector is as the
quality representative of an organization,
which may be manufacturer, the purchaser, an
insurance company, or a government agency.
As an inspector, it is responsibility to judge the
quality of the product in relation to some form of
written specification and also must be able to
interpret this specification both as to its
limitation and intent.

Kursus Welding Inspector

3/4/2010

Welding Inspector Course

WI dapat bekerja di berbagai sektor:

Governing Agency Inspector

Purchasers, Customers or Owners Inspector
Fabricators, Manufacturers or Contractors
Inspector
Engineers Inspector

Welding Inspector Course

Lapangan Kerja

Dr. Ir. Winarto, M.Sc.

Kursus Welding Inspector

3/4/2010

Welding Inspector Course

QUALIFICATIONS FOR
BECOMING
A WELDING INSPECTOR
1. Knowledge of drawings and
specializations
2. Knowledge of welding terms
3. Knowledge of welding
processes
4. Knowledge of testing methods
5. Ability to maintain records
6. Good physical condition
7. Good vision
8. Professional attitude
9. Training in engineering and
metallurgy
10.Inspection experience
11.Welding experience

Welding Inspector Course

QUALIFICATIONS FOR BECOMING

A WELDING INSPECTOR
1. Good physical condition be active & in good physical
condition . WI requires examination before, during & after
fabrication : Climbing around large fixtures and assemblies may
be a job requirement.
2. Good vision Ability to examine weld surface condition and
judge their acceptability according to written quality
requirements are the primary function of WI. According to AWS,
as CWI, it is required to have 20/40 vision and Jaeger J-2, at 12
inch near vision acuity, with or without corrective lenses.
3. Professional Attitude WI must maintain a professional
attitude. Attitude determines the degree of success or failure.
Success will be dependent upon the cooperation of associates
in all department.

Dr. Ir. Winarto, M.Sc.

Kursus Welding Inspector

3/4/2010

Welding Inspector Course

QUALIFICATIONS FOR BECOMING

A WELDING INSPECTOR
4. Knowledge of welding & Inspection Terminology WI must
know and correctly communicate the language of welding (such
as terminology type of joints & welds, part of weld, DT, NDT,
Weld Defects, and welding process.
5. Knowledge of Drawings and Specifications WI must be
able to read and understand blueprints and drawing especially
welding & NDT Symbols.
6. Knowledge of Testing Methods WI must be aware of Test
Basics such as DT & NDT including technique, obtainable
information, and advantages & limitation the testing method .
7. Ability to Produce & Maintain Records WI must be able to
develop and maintain the records & write concise, accurate
report. The report must be simple and understandable to anyone
familiar with the project.

Welding Inspector Course

QUALIFICATIONS FOR BECOMING

A WELDING INSPECTOR
8. Knowledge of Welding Process WI must understand the
knowledge of welding process and familiar with the advantages
& limitation of welding process.
9. Ability to be Trained WI are expected to posses expertise in
a number of different areas and ability to be trained in areas of
unfamiliarity.
10.Inspection Experience WI is acquired only through
inspection experience. WI must show evidence of having
performed the function of a WI such as job in design, production,
construction, Inspection, and repair

Dr. Ir. Winarto, M.Sc.

Kursus Welding Inspector

3/4/2010

Welding Inspector Course

Responsibility of
A WELDING INSPECTOR
1. Interpret all welding drawings and specification
2. Check purchase order to assure that welding materials and consumables
have been properly specified
3. Check and identify materials as they are received against the purchase
specification
4. Check the chemical compositions and mechanical properties shown on
mill test reports against specified requirements
5. Investigate base material imperfections and deviation
6. Check storage of filler materials
7. Check equipment to be used
8. Check weld join preparations
9. Check joint fit-up
10. Verify the application of the approved welding procedure
11. Verify the qualifications of the welders or welding operators
12. Select production test samples
13. Evaluate the test results
14. Maintain the record
15. Prepare report

Welding Inspector Course

Guidance for
The Code of Ethics

Dr. Ir. Winarto, M.Sc.

Kursus Welding Inspector

3/4/2010

Welding Inspector Course

AWS Certification in Welding

Certified Welding Engineer (CWEng)

Certified Welding Fabricator (CWFab)
Certified Welding Supervisor (CWS)
Certified Robotic Arc Welding (CRAW)
Certified Welder (CW)
Certified Welding Educator (CWE)
Certified Associate Welding Inspector (CAWI)
Certified Welding Inspector (CWI)
Senior Certified Welding Inspector (SCWI)

Welding Inspector Course

European (EN) Certification in Welding

European Welding Engineer (EWE)

European Welding Technologist (EWT)
European Welding Specialist (EWS)
European Welding Practitioner (EWP)
European Welder (EW)
The Certification Scheme for Welding and
Inspection Personnel (CSWIP) - UK
Visual

Welding Inspectors
Inspectors
Senior Welding Inspectors
Welding

Dr. Ir. Winarto, M.Sc.

- CSWIP - 3.0
- CSWIP - 3.1
- CSWIP - 3.2

Kursus Welding Inspector

3/4/2010

Welding Inspector Course

A welding Inspector
A communicator

Welding Inspector Course

A welding Inspector
As a team work

Dr. Ir. Winarto, M.Sc.

Kursus Welding Inspector

3/4/2010

Welding Inspector Course

A certificate of welding Inspector

Welding Inspector Course

CONTOH APLIKASI
ASME Sec VIII

ASME B31.3

AWS D1.1

Dr. Ir. Winarto, M.Sc.

Kursus Welding Inspector

3/4/2010

Welding Inspector Course

CONTOH APLIKASI
API 6A Crismas Tree
/ Well Head

Refinery / Kilang/
Processing Plant

Pipe line penyalur

ASME B31.8 Gas
API 1104 Oil
ASME B31.1 Steam (Geotermal)

Welding Inspector Course

AWS Structural Welding Code

Dr. Ir. Winarto, M.Sc.

AWS D l.1, Structural Welding Code

CodeSteel
AWS D l.2, Structural Welding Code
CodeAluminum
AWS D l.3, Structural Welding Code
CodeSheet Steel
AWS D l.4, Structural Welding Code
CodeReinforcing Steel
AWS D l.5, Bridge Welding Code
AWS D l.6, Structural Welding Code
CodeStainless Steel

Kursus Welding Inspector

3/4/2010

Welding Inspector Course

Welding Code Steel (AWS D.1.1)

Welding Inspector Course

Dr. Ir. Winarto, M.Sc.

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Kursus Welding Inspector

3/4/2010

Welding Inspector Course

Welding Inspector Course

Dr. Ir. Winarto, M.Sc.

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Kursus Welding Inspector

3/4/2010

Welding Inspector Course

ASME STANDARD

Welding Inspector Course

API - STANDARD

Dr. Ir. Winarto, M.Sc.

API 1104, Standard for Welding Pipeline and

Related Facilities
API 620, Recommended Rules for Design and
Construction of Large Welded LowLow-Pressure
Storage Tanks
API 650, Standard for Welded Steel Tank for Oil
Storage

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Kursus Welding Inspector

3/4/2010

Welding Inspector Course

PROGRAM SERTIFIKASI WELDING INSPECTOR

TUJUAN PROGRAM:
Dengan mengikuti pelatihan inspektur las diharapkan peserta kursus
dapat memiliki pengetahuan tentang :
Tugas & Tanggung Jawab-nya sebagai Inspektur Las (welding inspector)
dan persyaratan teknis yang diperlukannya.
Kode dan Standar Internasional untuk pekerjaan Pengelasan (API, ASME
dan AWS)
Memverifikasi Welding Prosedure Specification (WPS), Prosedur Kualifikasi
(PQR) dan Mengkualifikasi Juru Las (Welder) dan atau Operator Las
(Welding Operator)
Teknologi las, Pemilihan Metoda Las serta Kontrol proses parameter las.
Metalurgi las dan berbagai metoda pencegahan cacat las.
Kontrol kualitas hasil lasan melalui pengujian DT dan NDT.
Analisa kerusakan (Failure Analysis) dan Korosi yang diakibatkan oleh
proses pengelasan
Laporan Hasil Inspeksi pengelasan
Pelaksanaan kerja pengelasan melalui praktek laboratorium.
Peraturan Keselamatan Kerja Las (Welding Safety) dan K3 (Depnaker &
Migas)

Welding Inspector Course

MATERI SERTIFIKASI
Materi Pengajaran dirancang dengan komposisi 70% teori dan
30% praktek yang meliputi:

1. Pengenalan Tugas dan Wewenang Inspektur

Definisi Welding Inspector (WI)

Tugas dan wewenang WI

2. Teknologi Pengelasan, Brazing & Cutting

Dr. Ir. Winarto, M.Sc.

Definisi Pengelasan, Brazing & Cutting

Proses Las :
Shielded Metal Arc Welding ( SMAW)
Gas Tungsten Arc Welding (GTAW)
Gas Metal Arc Welding ( GMAW)
Flux Cored Arc Welding ( FCAW)
Submerged Arc Welding ( SAW)
Jenis-jenis sambungan Las & Posisi Pengelasan
Pengukuran lasan
Persiapan sambuangan las

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Kursus Welding Inspector

3/4/2010

Welding Inspector Course

3. Welding Code, Standard & Procedure (API, ASME,

AWS, EN)

Welding Codes and Standards

Welding Procedure Specifications
Membaca dan mereview WPS
Welder Qualification Test
Procedure Qualification Records
Mengkualifikasi welder

4. Metalurgi Las dan Cacat-Cacat Pengelasan

Sifat-sifat logam (base metal, weld metal, HAZ)

Sifat Mampu Las Bahan (weldability)
Perlakuan Panas Baja

Hardening, Tempering, Annealing, Normalizing

Penggunaan CCT Diagram

Welding Inspector Course

Pengaruh

Perlakuan Panas terhadap sifat mekanis

hasil las

Preheating
Post weld heat treatment

Sitem

Klasifikasi Elektroda (AWS, JIS, DIN)

Pemilihan jenis elektroda yang sesuai
Cacat Geometri : Tegangan sisa dan Deformasi serta
menghindaran cacat-cacat geometri.
Cacat Metalurgi

Dr. Ir. Winarto, M.Sc.

Crack, Undercut, Cavity, Solid inclusion, Incomplete fusion &

incomplete penetration
Perbaikan dan penghindaran cacat-cacat metalurgi

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Kursus Welding Inspector

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Welding Inspector Course

5. Membaca Gambar & Menhitung Konstruksi

Las
Gambar

Teknik Secara Umum

Simbol-simbol Pengelasan
Simbol-simbol Pengujian Tidak Merusak
Mengukur Kekuatan Las

6. Dasar-dasar Pemeriksaan dan Pengujian

Hasil Las
Manajemen

& prosedur pemeriksaan dan pengujian

material
DT & NDT

Welding Inspector Course

7. Praktikum Pengelasan & DT

Prosedur

dan Langkah-langkah Kerja di Laboratorium

Praktikum Las SMAW, Las TIG, Las MIG

8. Ujian (pre-test, final test & wawancara (oral

test)) & Evaluasi Hasil Ujian
Materi

diklat dirancang bendasarkan silabus pelatihan

serupa yang diadakan oleh lembaga pelatihan
personil las di Canada, USA dan Inggris yang
disesualkan dengan kebutuhan pasar Indonesia akan
tenaga welding inspector.

Dr. Ir. Winarto, M.Sc.

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Kursus Welding Inspector

3/4/2010

Welding Inspector Course

LAMA PENDIDIKAN & JADUAL

Lama

pendidikan berlangsung dalam waktu 26 hari

efektif yang jumlah totalnya adalah 1 bulan.

STAF PENGAJAR
Pengajar

dari Departemen Metalurgi dan Materials UI

yang berpengalaman dan bersertifikat Internasional
dalam bidang pengelasan dan Tenaga Ahli atau
praktisi dari Industri.

Welding Inspector Course

METODE PELATIHAN

Dr. Ir. Winarto, M.Sc.

Tatap muka & diskusi, agar peserta memiliki pemahaman sama thd
materi yang diberikan
Studi kasus diberikan dalam bentuk soal yang merupakan implementasi
masalah lapangan yang harus dipecahkan secara kelompok sehingga
diharapkan peserta mampu memecahkan masalah dengan berbekal
materi yang telah diperoleh sebelumnya serta pengalaman lapangan.
Praktikum Pengelasan SMAW, TIG & MIG dilakukan di laboratorium
Metalurgi Proses Departemen Metalurgi dan Material FTUI dengan
tujuan untuk memberikan kesempatan pada peserta untuk mengetahui
dan mencoba lebih jauh dalam menggunakan mesin las.
Demonstrasi pengujian merusak (DT) & uji tak merusak (NDT)
dilakukan di laboratorium Metalugi Fisik Dept Metalurgi dan Material
FTUI dengan tujuan untuk memberikan pengenalan tentang jenis
pengujian merusak dan pemeriksaan NDT pada para peserta.
Dalam kegiatan praktikum peserta dibagi menjadi beberapa kelompok
dimana tiap kelompok mendapat satu buah spesimen uji untuk satu
jenis pengujian.

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Kursus Welding Inspector

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Welding Inspector Course

Peralatan (equipments) Bengkel Las terdiri dari :

4 buah Mesin Las SMAW

3 buah Mesin Las MIG (GMAW)
3 buah Mesin Las TIG (GTAW)
3 buah Mesin Las SAW
1 Buah Mesin Las Spot (RSW)
1 buah peralatan Las Oxy-Acetylen (OAW)
1 buah mesin potong plasma (Plasma Cutting)
6 ruang kerja las beserta peralatan bantunya

Welding Inspector Course

PERALATAN BENGKEL LAS

Gambar 1. Mesin Las SMAW,

TIG & Plasma

Gambar 2. Mesin Las SAW

Gambar 3. Mesin
Las Spot (RSW)

Gambar 4. Mesin Las MIG

(GMAW)

Dr. Ir. Winarto, M.Sc.

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Kursus Welding Inspector

3/4/2010

Welding Inspector Course

PERALATAN BENGKEL LAS

Gambar 5. Mesin
Las MIG (GMAW)

Gambar 6. Mesin
Potong Plasma
(Plasma Cutting)

Gambar 7. Mesin
Las Oxy-Acetylen

Gambar 8. Ruang
Kerja Las

Welding Inspector Course

PERALATAN PENGUJIAN LAS

A. Mesin Uji Merusak (Destructive Testing - DT)
:
Mesin

Uji Tarik Universal Shimadzu Servopulser

(Kapasitas 20 ton)
Mesin Uji Tekuk (Bending Testing)
Mesin Uji Pukul Takik (Charpy Impact Testing)
Mesin Uji Kekerasan (Hardness Testing)

Dr. Ir. Winarto, M.Sc.

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Kursus Welding Inspector

3/4/2010

Welding Inspector Course

Gambar 9. Mesin
Uji Tarik Kap. 20
Ton

Gambar 11. Mesin

Uji Bending Kap.
20 Ton

Gambar 10. Mesin

Uji Impak Charpy

Gambar 12. Mesin

Uji Kekerasan

Welding Inspector Course

PERALATAN PENGUJIAN LAS

B. Mesin Tak Merusak (Non-Destructive
Testing NDT) :
Mesin

Uji Ultrasonic (UT)

Mesin Uji X-Ray Radiography (RT)
Mesin Uji Partikel Magnetik (MT)
Peralatan Dye-Penetran Testing (PT)

Dr. Ir. Winarto, M.Sc.

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Kursus Welding Inspector

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Welding Inspector Course

Gambar 13. Mesin

Uji Magnetik
Partikel (MT)

Gambar 14. Mesin

Uji Ultrasonic (UT)
USD 10

Gambar 15. Mesin

Uji X-Ray
Radiografi (RT)

Welding Inspector Course

PERALATAN PENGUJIAN LAS

Gambar 16. Peralatan Uji Dye Penetrant (PT)

Dr. Ir. Winarto, M.Sc.

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