Fired Heater PDF

Boiler & Heater Group
Fired Heater
Oil and Gas Refineries Petrochemical Chemical
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THERMAX-Fulfilling Expectation & Beyond
Thermax offers products, systems
and solutions in energy and

environment engineering to industrial
and commercial establishments
around the world. Its business
expertise covers heating, cooling,
waste heat recovery, captive power,
water treatment & recycling, air
pollution control & waste
management and performance
chemicals.
Thermax brings to customers
extensive experience in industrial
applications and expertise thought
technology partnerships and
strategic alliance.
Operating from its Headquarters in
Pune (Western India), Thermax has
built an international sales & service
network spread over South East Asia,
Middle East, Africa, Russia, UK and
the US. It has a full-fledged ISO
9001 : 2000 and ISO 14000
accredited manufacturing setup.
Thermax's B&H Group provides
solutions in Biomass combustion,
Waste Heat Recovery and Oil & Gas
Fired Boilers to generate steam and
power. Thermax also provides
Renovation & Modernization
solutions for old boilers and heaters.
We supply equipment for various
process applications in
Petrochemicals, Refineries, Sugar,
Power, Steel, Cement, Fertilizer,
Paper, Textile etc. We have
successfully executed over 1000
units for various applications.
Our equipment are installed across
the world for various projects in
countries like Middle East, South
East, CIS, Australia, Europe, Africa
through various renowned EPC
contractors.
At Thermax Ltd we are pioneers in the field of Fired Heaters & Process furnaces. These
fired heaters have been built to exacting standards laid out by the user industry and in
conformance to American Petroleum Institute codes like API 560 , API 530 etc.
The units are built in compatible modules to suit the delivery requirements. The units
can be fully shop assembled for quick installation at the job site or can be site built to
over-come logistic issues relating to freight movement of heavy consignments.
The basic & detailed design is carried out at our office in Pune which is an
ISO 9001/2000 accredited business unit having dedicated manufacturing facility
which is ASME certified. These facilities are accredited to build equipments in
conformance to ASME "S" , " U " , "H", "R" stamp requirements.
The fired heaters have been built in compliance to specifications & standards laid out
by leading Oil & Gas process licensing companies like Universal Oil Products (UOP),
Exxon, Shell, Novacor, Du Pont , Halder Topsoe, Engineers India Limited (EIL) and
Others.
We have successfully executed projects through a number of leading Lump Sum
Turnkey Contractors (LSTK) like Samsung, Hyundai, JGC, Technip, Technimont,
Engineers India Ltd. etc.
Highlights
=
Shipping of prefabricated modules.
=
Heaters equipped with the most sophisticated instrumentation
with multiple logic, SIL compliant PLCs, remote monitoring &

control possibility
=
The radiation coil & convection coils can be supplied with
ASME stamp if required
=
Site built coils conform to the highest standards of
manufacturing practices & Quality Control
=
The material of construction of coils varies from carbon steel
to high grades of Stainless steel ( SS 304, SS347, SS310 etc.),

Incoloy to suit the duty conditions
Types of Fired Heaters

Thermax offers complete range of heaters adapted to suit the process
requirements & the plant layouts to facilitate the installation of these units.
The types built can be classified based on the geometry or the direction of
fuel firing :
Geometry Based
Direction Of Fuel Firing
! VERTICAL CYLINDRICAL
! HORIZONTAL CYLINDRICAL
?
UP FIRED UNITS
! CABIN TYPE
?
DOWN FIRED UNITS
?
HORIZONTAL FIRED
?
SIDE WALL FIRED
=
The heaters supplied by us are designed as HIGH efficiency
systems operating at efficiencies of 90% +
=
Flexibility of using various designs of Air pre-heaters
Tubular, Cast Iron, Glass type, Heat Pipes
=
These heaters are designed to handle a variety of fuels like
! Gas - Natural gas, Refinery gas, Off gases, Stripper
column off gas
! Liquids - Diesel, Furnace oil, Bunker oil, Heavies in
the process industry, grease, crude oil

=
Modularisation to provide quick construction at site
Thermax Heaters Classification

The heaters in the Chemical & Petrochemical Plants are
for heating fluids, or for thermal creaking of fluids for
conversion to end products.
Petrochemical &
Chemical Plants
LIQUID phase heaters for
?
Mineral oils / Synthetic oils
?
Molten salt heaters
VAPOUR phase heaters for
?
Synthetic Oil / Mineral Oil vaporisers
?
Hydrocarbon vaporisers
PROCESS industry heaters
?
Steam superheaters
?
Charge heaters
?
Start up heaters
CRACKERS
?
Ethylene Di Chloride Cracker
?
Acetic Acid Cracker
?
Gas Cracker
The heaters used in the OIL & GAS industry can be segregated
in the UP STREAM & DOWN STREAM USERS segment.
Oil & Gas Industry Heaters

Fired Heaters For The Up Stream Segment
=
Crude pumping stations
=
Tank farm heating
=
Hot oil heaters on Gas turbine exhaust or incinerator exhaust
=
Water glycol heaters
=
Steam flood boilers
Fired Heaters For The Down Stream Segment

=
Crude distillation
=
Vacuum distillation
=
Delayed coker
=
Fluid Catalytic Cracker Unit (FCCU)
=
Diesel Hydro Desulfurization Treatment (DHDT) Plants
=
Naphtha vaporizers in hydrogen
=
Motor Spirits Quality (MSQ) heaters
=
Naphtha Splitter Unit (NSU) section
Application References
Dowtherm Vaporisers
=
The largest supplier of internal vaporisation
technology heaters
=
Largest station supplying 60 MMKcals/Hr of heat to
the POY/PFY complex in India.
=
Heaters operating at over 90% efficiency
=
Low power consumption compared to other
Dowtherm vaporising systems
=
Capacity ranges available from 2 MMKcals/Hr upto
25 MMKcals/Hr capacity
Reliance India Ltd., Hazira, India
Hot Oil Units

=
The largest supplier of Hot oil systems in India with an
installation base of over 1000 units
=
Experience of handling all types of Mineral oils
=
Design flexibility of using various codes
=
=
Configurations offered in Horizontal or vertical designs
=
Package includes complete instrumentation, associated
piping & Thermic fluid handling systems
=
Capacity ranges available from 0.5 MMKcals/ Hr upto 100
MMKcals /Hr capacity
Gujarat Carbon
Application References
Crackers
Ethylene Di Chloride in PVC Plant
Cracker designed with Radiant wall burners for
=
liquid fuel firing

=
Multi tier layout of burners
=
Use of TP 347 H pipes for the radiant section with
HK 40 return bends
=
Heaters operating at over 90% efficiency with ON
Board steam generators
=
Combination of site built furnaces as well as
modularised sections
=
Capacity ranges available from 2 MMKcals/Hr upto
30 MMKcals/Hr capacity
Acetic Acid
Crackers can be designed as Vertical cylindrical up
=
fired units or as Cabin type crackers

=
The radiation coil & the convection coils in Incoloy
600/800 H material
=
Cracker outlet designed for 750 Deg C.
=
Crackers can be designed to burn multi fuels
=
Capacity ranges available from 0.2 MMKcals/Hr
upto 5 MMKcals/Hr capacity
EDC Cracker for Finolex India Ltd., Ratnagiri, India.
Start Up Heaters
=
Heaters can be of API or Non API type
=
Heaters can be designed with direct fuel combustion type
furnaces or designed for indirect recovery of heat

configuration
=
The design can be adapted for quick start up requirements
or configured for high Thermal efficiency depending on the

requirement of the Process of the plant
=
Proven installations for Sulfuric acid plant start up duty,
gas turbine testing facility, hydrogen plants
=
Capacity ranges available from 2 MMKcals/Hr upto 25
MMKcals/Hr capacity
Indian Oil Corporation, Baraua, India.
Heaters For The Oil & Gas Industry

Fluid Catalytic Cracking Unit (FCCU)
The heater is in complete compliance to API 560
=
=
The Air heater system is mounted sideways consisting of
cast iron & glass tubes
=
Capability of handling multiple fuels
=
The radiation coils of SA 335 P5 or P9 material
=
=
MMKcals/Hr capacity
Diesel Hydro Desulfurisation

Section (DHDS)
=
=
The Air heater system is mounted sideways consisting of
cast iron & glass tubes
=
=
The radiation coils of SA 335 P5 or P9 material
=
=
MMKcals/Hr capacity
Hot Oil / Water Glycol

Heat Recovery Coil
HPCL Mumbai
The heat recovery coils are designed to API 560

=
The material of construction of coil varies form Carbon Steel or
=
Stainless steel depending on the process conditions.
Fully shop assembled unit for installation at the job site

=
Design optimisation carried out using multiple fin tube selection
=
Capacity ranges available from 1 MMKcals/Hr upto 40 MMKcals
=
/ Hr capacity
Water Glycol Heater

=
All radiant heater designed to operate un manned in the oil field
=
=
Fully shop assembled unit for installation at the job site
=
=
MMKcals/Hr capacity

D-1, MIDC, R. D. Aga Road,
Chinchwad, Pune 411 019.
Tel.: +91-20-66126464
Fax: +91-20-27479200, 27479050
Mumbai
Dhanrajmahal 2nd floor,
Chhatrapati Shivaji Maharaj Marg,
Near Gateway of India, Colaba,
Mumbai 400 039, India.
Tel: 91-22-22045391, 22045324,
Fax: 91-22-22040859
Delhi
9, Community Centre, Basant Lok,
New Delhi 110 057, India.
Tel: 91-11-26145319, 26145326,
Fax: 91-11-26148679
Chennai
Fatima Akthar Court, 3rd floor, 312 Anna Salai,
Teynampet, Chennai 600 018, India.
Tel: 91-44-24353831, 24353834,
Fax: 91-44-24353841
Kolkata
Azimganj House, 5th Floor,
7 Camac Street, Kolkata 700 017, India.
Tel: 91-33-22826711/2/3,
Fax: 91-33-22826796
Hyderabad
6-3-649 Nalanda Complex,
Somaji Guda, Hyderabad 500 082 India.
Tel: 91-40-23310254, 23312013, 23396820
Fax: 91-40-23312335
www.thermaxindia.com
International offices at
Bangladesh, Belgium, Brazil, China, Hongkong,
Indonesia, Kenya, Malaysia, Nigeria, Philippines,
Russia, Saudi Arabia, Sri Lanka, Thailand,
UAE, UK, USA
Boilers & Heaters

Cooling & Heating
Air Pollution Control
We reserve the right to amend any product details without notice.
Oct. 2006 Edition
Captive Power
Chemicals
Water & Waste Solutions
synergy design / August 2006 Edition
Thermax Business Portfolio

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Boiler & Heater Group

Improving your business

THERMAX-Fulfilling Expectation & Beyond

Thermax offers products, systems

and solutions in energy and

with multiple logic, SIL compliant PLCs, remote monitoring &

ASME stamp if required

manufacturing practices & Quality Control

to high grades of Stainless steel ( SS 304, SS347, SS310 etc.),

Types of Fired Heaters

Direction Of Fuel Firing

systems operating at efficiencies of 90% +

Tubular, Cast Iron, Glass type, Heat Pipes

column off gas

! Liquids - Diesel, Furnace oil, Bunker oil, Heavies in

the process industry, grease, crude oil

Thermax Heaters Classification

Oil & Gas Industry Heaters

Fired Heaters For The Down Stream Segment

the POY/PFY complex in India.

Dowtherm vaporising systems

Reliance India Ltd., Hazira, India

Hot Oil Units

installation base of over 1000 units

piping & Thermic fluid handling systems

MMKcals /Hr capacity

liquid fuel firing

fired units or as Cabin type crackers

EDC Cracker for Finolex India Ltd., Ratnagiri, India.

furnaces or designed for indirect recovery of heat

or configured for high Thermal efficiency depending on the

gas turbine testing facility, hydrogen plants

Indian Oil Corporation, Baraua, India.

Heaters For The Oil & Gas Industry

cast iron & glass tubes

Diesel Hydro Desulfurisation

cast iron & glass tubes

Hot Oil / Water Glycol

The heat recovery coils are designed to API 560

Fully shop assembled unit for installation at the job site

Water Glycol Heater

Boiler & Heater Group

Boilers & Heaters

We reserve the right to amend any product details without notice.

Oct. 2006 Edition

synergy design / August 2006 Edition

Thermax Business Portfolio

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