023-Itp Concrete Works PDF
023-Itp Concrete Works PDF
023-Itp Concrete Works PDF
Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.234.575
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING
Page 2 of 28
5887
27.11.08
SB
EO
ZG
RFC
14.08.08
SB
EO
ZG
IFR
03.07.08
SB
EO
ZG
IFR
15.03.08
SB
UA
ZG
RFC
21.02.08
SB
UA
ZG
RFC
13.02.08
SB
UA
MC/ZG
RFC
26.01.08
SB
UA
MC/ZG
RFC
24.11.07
IU
IO/UA
MC/ZG
CCI
01.10.07
IU
IO/UA
MC/ZG
ICC
BR
MC
ZG
IFR
MS
MC
ZG
IIR
GAMA
Rev.
No.
Project
Rev
No.
Date
Description
Status
Document Title:
LINDE ENGINEERING
AG
Document No.
Contractor
LOC470
GAM
ITP
QAC
GTL
023
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev.
No
Vendor Code
Rev No: G
X. CONTRACTOR QC
I: INSPECTION / TEST
Item
Activity
R: DOCUMENT REVIEW
Control Procedure
Characteristic to be Verified
Reference
Blinding Concrete
S: SURVEILANCE
H: HOLD POINT. W: WITNESS
Responsible
Acceptance Criteria
Verifying Documents
Party
T-13.376.490
Compliance with
Compaction &level
Requirements
Visual
Drawings
GAM-QCR-QACGTL-006
c. Surface inspection(FSI)
Visual
GAM-QCR-QACGTL-013
GAM-QCR-QACGTL-001,006,008
Project Drawings
Refer to item # 7.0
;T.13.377.360E
GAM-QCR-QACGTL-009,013
g . Thickness
T-13.376.358
DEP-34.19.20.31
50 mm Minimum
GAM-QCR-QACGTL-013
h. Curing
Visual
GAM-QCR-QACGTL-031
I. Coating
T-4.234.575 Rev. G
a. Ground condition
d. Formwork
1.0
C. COMPANY
Page 4
X. CONTRACTOR QC
I: INSPECTION / TEST
Item
2.0
Activity
Blinding Concrete
Testing
R: DOCUMENT REVIEW
Control Procedure
Characteristic to be Verified
Reference
C. COMPANY
S: SURVEILANCE
H: HOLD POINT. W: WITNESS
Responsible
Acceptance Criteria
Verifying Documents
Party
Laboratory
a. Material
b.Check bar
size,lap,spacing&Location (FSI)
c. Number of bars
d. Length of bars
3.0
Re bar Work
QA/QC
Inspector &
Site Engineer
Form Work
S
/
R
As per specification
Test Certificate
As per drawings
GAM-QCR-QACGTL-014
f. Bending
g. Reinforcement surface(FSI)
Visual
GAM-QCR-QACGTL-014
T-4.234.575 Rev. G
e. Hook
a. Cleanliness
4.0
ACI
As Per Drawing
QC & Site
Engineer
Visual
GAM-QCR-QACGTL-006
GAM-QCR-QACGTL-010/012/013/014
Visual
Page 5
X. CONTRACTOR QC
I: INSPECTION / TEST
Item
Activity
R: DOCUMENT REVIEW
Control Procedure
Characteristic to be Verified
Reference
5.0
7.0
Electrical Earthing
Cleaning with
blower
S: SURVEILANCE
H: HOLD POINT. W: WITNESS
Responsible
Acceptance Criteria
Verifying Documents
Party
Concreting
T-4.234.575 Rev. G
Visual
f. Dimension checked(FSI)
As Per Drawing
GAM-QCR-QACGTL-014
GAM-QCR-QACGTL-011
As per LS 443-01
Test Certificate
GAM-QCR-QACGTL-104
GAM-QCR-QACGTL-009
VISUAL
b)
Location, elevation,
Protected from Damage
After Concreting.(FSI)
c)
Material
b)
Site Engineer
& QA/QC
INSPECTOR
As per Drawing
DEP 63.10.08.11
T-13.376.358
DEP-34.19.20.31
a. Construction Joints(FSI)
8.0
Wax spray
a)
6.0
e. Form oil
a)
Anchor Bolts,
Templates and
Embedded items
C. COMPANY
Electrical
Engineer
Site Engineer
Site Engineer
T-13.376.358
DEP-34.19.20.31 ;T.13.377.360E
QA/QC
INSPECTOR
VISUAL
GAM-QCR-QAC-GTL
-009/010/012/014
Page 6
X. CONTRACTOR QC
I: INSPECTION / TEST
Item
Activity
R: DOCUMENT REVIEW
Control Procedure
Characteristic to be Verified
Reference
c. Wetting & Cleaning with water
before pouring concrete
C. COMPANY
S: SURVEILANCE
H: HOLD POINT. W: WITNESS
Responsible
Acceptance Criteria
Verifying Documents
Party
Curing (FSI)
10
Post Pour
Inspection (FSI)
DEP-34.19.20.31
Site Engineer
d. Concrete discharging
T-13.376.358DEP-34.19.20.31
;T.13.377.360E
Site Engineer
e. Concrete compaction
T-13.376.358DEP-34.19.20.31
;T.13.377.360E
f. Concrete Finish
GAM-QCR-QACGTL-015
GAM-QCR-QACGTL-015
Visual inspection
As per approved
Repair procedure
By Vibrators
Site Engineer
9.0
Dampness
T-13.376.358
DEP-34.19.20.31; T.13.377.360E
Site Engineer
T-13.376.358
DEP-34.19.20.31 ;T.13.377.360E
Site Engineer
VISUAL
1) External Dimensions
2) Bolt positions
Visual inspection
a. Identification of Repair
requirements.
11
Repair of
Concrete(FSI)
b. Authorisation to repair
c. Repair
T-4.234.575 Rev. G
As Per Drawing
T-13.376.358
DEP-34.19.20.31 ;T.13.377.360E
QA/QC
Inspector &
Site Engineer
Page 7
X. CONTRACTOR QC
I: INSPECTION / TEST
Item
12
Activity
Second stage
concreting if
applicable
13
Testing
a) Fresh concrete
T-4.234.575 Rev. G
R: DOCUMENT REVIEW
Control Procedure
Characteristic to be Verified
Reference
C. COMPANY
S: SURVEILANCE
H: HOLD POINT. W: WITNESS
Responsible
Acceptance Criteria
Verifying Documents
Party
GAM-QCR-QACGTL-015
GAM-QCR-QACGTL-017
GAM-QCR-QACGTL-010
d. Surface preparation
& Release for coating
Visual inspection
As per Manufacturer
Recommendation
Preparation of construction
Joint by chipping or
Sandblasting or any approved
manner
a)
DEP-34.19.20.31
T-13.376.358
DEP-34.19.20.31
Heat of Hydration
a) Concrete structures
depth or thick 800mm or
above.
b) For large pours, plan
dimension exceeds 10m
DEP-34.19.20.31Amendments
Sec 3.21
Site Engineer
b)
Laboratory
Laboratory
Exposed loose
aggregates and
particles removed.
Area must be wetted
or soaking with water
30 c to structural concrete
0
and 32 c to Blinding Concrete
section
Temperature difference
between maximum and
0
minimum is 15 C
GAM-QCR-QACGTL-031
Laboratory Report
Page 8
X. CONTRACTOR QC
I: INSPECTION / TEST
Item
Activity
R: DOCUMENT REVIEW
Control Procedure
Characteristic to be Verified
Reference
Flow Test
Frequency 1 Test per truck
T-13.376.358
DEP-34.19.20.31;
ASTM C 1611
C. COMPANY
S: SURVEILANCE
H: HOLD POINT. W: WITNESS
Responsible
Acceptance Criteria
Verifying Documents
Party
Laboratory/
Supplier
T-13.376.358
DEP-34.19.20.31
Water Absorption
Volume of permeable voids
Chloride Ion Permeability
Leak Test for
Manholes /
Pits (FSI)
T-4.234.575 Rev. G
No Leak
DEP 34.17.00.32
Lab Report
GAM-QCR-QACGTL-017
S
/
R
S
/
R
BS EN 12390-3 Testing of
Hardened concrete-strength of
test specimens
Laboratory Report/
Supplier / QCR-020
S
/
R
Maximum 0.10% by
Weight of cement
Laboratory Report
/Supplier / QCR-019
Maximum 4% by
Weight of cement
Laboratory Report
/Supplier / QCR-018
Maximum 4% at 28
And 48 days
Maximum 4% at 28
And 48 days
Very Low as per
ASTM C1202
Laboratory
Report/Supplier
Laboratory
Report/Supplier
Laboratory
Report/Supplier
No Leak
Testing Fresh
Concrete.
Flow = 500mm to 650 mm
Laboratory
Sulphate content
c)
Site Engineer
& QC
Inspector
Page 9
INSPECTION CHECKLIST
EARTHWORKS
CLEARING AND GRADING
FORM NO: GAM-QCR-QAC-GTL-001
Rev.F
Location Bldg/Area :
ITP: GAM-ITP-QAC-GTL-
Date :
Drawing Reference No :
1
2
3
4
5
6
7
8
9
10
11
12
Check work site, stock pile haul roads, disposal areas and any existing utilities clearly identified N/A
Check that the Surveyor has established bench marks and confirmed elevations
Check work site and any existing utilities staked out (confirmed by surveyor or attach
surveyor's report)
Check provisions for de-watering (if appl.)
Check provisions for demolition of existing structures. (if appl.)
Check valid work permits obtained for all areas
Check site cleared of all unsuitable soil & rubbish
Check all unsuitable material hauled away to designated disposal area.
Check any retained soils are properly stock piled
Check retained soils appear acceptable and sampled as required
Check site properly graded to designated levels (confirmed by surveyor or attach surveyor's
report)
Check base soil appears acceptable & sampled as required
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
Comments:
LINDE
PEARL GTL
INSPECTION CHECKLIST
SURVEYORS REPORT.
GAM-QCR-QAC-GTL-006
Rev. 0
GAM-ITP-QAC-GTL-
DATE :
REV.
Location Bldg/Area:
No :
Briefly describe the intention of the Survey and purpose giving details of the utility/ excavation.
Drawing Numbers
Calibration Cert No :
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
N/A
YES
NO
LINDE
PEARL GTL
INSPECTION CHECKLIST
REV-
DATE:
ITEM DESCRIPTION
N/A YES NO
3 If Utility trench check that it complies with depth & width shown on drawing.
If foundation Base confirm size and depth are correct to approved drawings/ surveyors
4
report.
5 Check bedding material for foundation or Utility trench is clean and free of stones and
laid to proper depth
For drainage confirm levels falls etc mark on drawing (show levels Manhole to
6
Manhole).
7 If Geotextile is to be used confirm that it is positioned to the correct requirements.
N/A YES NO
N/A YES NO
N/A YES NO
N/A YES NO
N/A YES NO
N/A YES NO
N/A YES NO
N/A YES NO
N/A YES NO
LINDE
PEARL GTL
GAM-QCR-QAC-GTL-009
Date :
Slump(mm):
ITP NO:GAM-ITP-QAC-GTL -
Class of concrete;
Rev -
Slump Flow(mm);
Inspection
ITEMS TO BE CHECKED
QC Status
THE APPENDED SIGNATURE GIVES APPROVAL FOR THE PLACEMENT OF CONCRETE DETAILED ABOVE
& QC HOLD RELEASED
ORGANISATION
NAME
SIGNATURE
DATE
GAMA QATAR
LINDE
COMPANY
ITP : GAM-QCR-QAC-GTLDate:
GRID :
DETAIL OF ACTIVITY
COMPLIANCE
YES
NO
NA
REMARKS
HONEY COMBS
1. a. Removal of unwanted concrete
1.b. Preparing of concrete with bond
1.c. Curing
1.d. Finishing
2.
CRACKS.
a) Preparation of V cut if applicable
b) Injection of Repair Solution OR
mortar
c) Curing.
d) Finishing.
Comments:
ORGANIZATIONS
GAMA QATAR
LINDE
QSGTL
Name
Signature
Date
Page 1 of 1
Date :
REMARKS:
THE EMBEDDED ITEMS ARE CHECKED AND CONFORMANT
NAME
GAMA QC
LINDE
COMPANY
SIGNATURE
BEFORE POURING
SIGNATURE
AFTER POURING
4.2
5
5.1
5.2
6
7
8
9
9.1
9.2
9.3
10
10.1
10.2
10.3
10.4
11.0
SIGN
DATE
LINDE
SIGN
DATE
COMPANY
SIGN
DATE
INSPECTION CHECKLIST
LEAN / BLINDING
CONCRETE
FORM NO: GAM-QCR-QACGTL-013
Location Bldg/Area:
Drawing Reference No
No :
DESCRIPTION
1 Verify surveying setting out of Base location and blinding concrete level is as per drawings
N/A YES
NO
N/A YES
NO
N/A YES
NO
N/A YES
NO
N/A YES
NO
N/A YES
NO
N/A YES
NO
N/A YES
NO
COMMENTS :
LINDE
QSGTL
INSPECTION CHECKLIST
Location Bldg/Area:
Date:
GRID :
ITEM DESCRIPTION
Check that existing concrete surface properly chipped & concrete pouring place is clean
1
N/A YES
NO
N/A YES
NO
Check that rebar free from rust, damage and installed as per drawings IF REQUIRED check
N/A YES
embedded items are compliant
NO
N/A YES
NO
N/A YES
NO
N/A YES
NO
7 Check that Embedded items are placed as per the construction Drawings
N/A YES
NO
8 Check that Anchor Bolts are placed as per the construction Drawings.
N/A YES
NO
N/A YES
NO
10 Check that all civil piping is fixed and ready for casting
N/A YES
NO
11 Check that all electrical items are fixed and ready for casting (Earthing Plate)
N/A YES
NO
12 Check that all mechanical items are fixed and ready for casting
N/A YES
NO
13 Check that all Anchor bolts and embedded items are installed as required, if applicable.
N/A YES
NO
Comments:
LINDE
QSGTL
INSPECTION CHECKLIST
CONCRETE
POST POUR INSPECTION
GAM-ITP-QAC-GTL-
GAM-QCR-QAC-GTL-015
Date :
Location Bldg/Area:
GRID :
Drawing Reference:
NA
YES NO
NA
YES NO
NA
YES NO
REPAIRS
If major repairs are to be carried out give repair sheet No
CURING RECORD
4.
DAY
10
11
12
13
14
CHECKED
NOTE: Water Curing Check the curing daily tick the box.
GENERAL COMMENTS
SIGN OFF AS ACCEPTED ONLY AFTER COMPLETION OF ALL WORKS & CURING
GAMA QATAR
LINDE
QSGTL
Name
Signature
Date
Page 1 of 2
INSPECTION CHECKLIST
CONCRETE
POST POUR INSPECTION
GAM-ITP-QAC-GTL-
GAM-QCR-QAC-GTL-015
Date :
Location Bldg/Area:
GRID :
Drawing Reference:
Date
RFI No.
Provide Sketch or photo and give brief description of repair and repair material.
Is the defect
1. HONEYCOMBING
2. SEPARATION
3. OTHER
NA
YES NO
NA
YES NO
NA
YES NO
NA
YES NO
SIGN OFF AS ACCEPTED ONLY AFTER COMPLETION OF ALL WORKS & CURING
GAMA QATAR
LINDE
QSGTL
Name
Signature
Date
Page 2 of 2
ITP No. :
GAM-ITP-QAC-GTL-
No. :
SAMPLE NO.
BATCH TIME
TIME of ARRIVAL
DISCHARGE TIME
TIME of
DEPARTURE
Inspection Gr :
Mix Type:
Laboratory :
Date :
Week:
CONCRETE
TIME TAKEN
TEMPERATURE (C)
SLUMP (mm)
CONCRETE
MIX CODE
NUMBER OF CUBES
CAST
CONCRETE
QUANTITY ( m3 )
AIR
REMARKS:
ORGANIZATIONS
GAMA REP
LINDE
QSGTL or its PMC
NAME
DATE
SIGNATURE
LOCATION
QSGTL PEARL
C2 ASU Construction
Works
Record No.
MIX DESIGN :
SAMPLE
No.
___________________
LOCATION
Inspection Gr :
No. :
Date :
Date of Sampling
______________
(L)
(Md)
Mass Ignited Barium
Mass of Sample (g)
Sulphate (g)
(C1)
Cement
Content (%)
Date of Testing :
______________
(G)
Sulphate
Content (%)
Note :
Tests were performed in accordance with B.S. 1881 Part 124
Max. Allowable Sulphate % by the Wt. of Cement = 4 %
G =L x 34.4 x 100
Md x C1
LINDE
QSGTL
Remarks
SAMPL
LOCATION
E No.
___________________
(Md)
Mass of
Sample (g)
(V5)
Silver Nitrate
Solution (ml)
Inspection Gr :
No. :
Date :
Date of Sampling
______________
(V6)
Thiocyanate
Solution (g)
(M)
Thiocyanate
Solution
Molarity (M)
Date of Testing :
______________
(C)
Cement
Content (%)
Note :
Tests were performed in accordance with B.S. 1881 Part 124
Max. Allowable Sulphate by the Wt. of Cement = 0.10 %
J = ( V5 V6. M
__________
) x
0.3545 x 100
_____________________
0.1
Md x C1
LINDE
QSGTL
(J)
Chloride
Content
(%)
No. :
Cube
No.
Date:
Slump (mm)
7 - DAYS
LOAD
STRESS
7 - DAYS
LOAD
STRESS
7 - DAYS
LOAD
STRESS
7 - DAYS
MEAN
Inspection Gr :
Mix Type :
Laboratory :
Date :
Week:
28 - DAYS
LOAD
STRESS
28 - DAYS
LOAD
Remarks :
STANDARD DEVIATIONS ARE THE PRECEEDING 40 RESULTS FOR 28 DAY AVERAGE
LINDE
QSGTL
STRESS
28 - DAYS
LOAD
STRESS
28 - DAYS
MEAN
STANDART
DEVIATION
SITE CURING
28 DAYS
LOAD
STRESS
REMARKS
C2-ASU
PEARL GTL PROJECT
REPORT NO :
DATE
MANHOLE, CATCH BASINS & PITS LEAK TEST REPORT
NO :
AREA :
LEGEND:
MANHOLE
DWG. Number
CATCH BASIN
Item No.
Date
PIT
Time
Remarks
COMPLY
NOT COMPLY
OTHERS
GAMA--CONSTRUCTION
NAME
SIGNATURE
DATE
GAMA--QC
LINDE
COMPANY
ITP NO:GAM-ITP-QAC-GTL-
Location Bldg/Area:
Date:
Drawing reference:
GRID :
Ref.
DETAIL OF ACTIVITY
4
5
6
COMPLIANCE
YES
NO
N/A
REMARKS
ORGANIZATIONS
GAMA
LINDE
NAME
DATE
SIGNATURE
Test No.:
Client:
Location:
Description:
System:
Project:
Relevant
Drawings &
Specifications:
Location:
Description
4
5
Continuity
Accept
Reject
N/A
Accept
Reject
N/A
Description
Proper projection
Resistivity
Continuity
Remarks:
GAMA QATAR
Name:
Signature:
Date:
GAM-QCR-QAC-GTL-104
LINDE
Project :
Report No:
Area :
Date :
Drawing No :
Size of the Structure :
Depth of Water Standing :
Test No :
Sheet No
Duration (Hrs)
Initial
Volume of
Water (Lt)
Final Depth
(mm)
Difference in
Depth (mm)
Remark
COMMENTS :
NAME
SIGNATURE
DATE