Schematic Diagram of The New Steam Temperature Control

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Schematic Diagram of the New Steam Temperature Control

The new steam temperature control is a


system which uses fuel to control the
temperature at the furnace exit, and
which uses the 3IS valve (SH spray valve)
to control the main steam temperature.

TFSO
Main Steam
Temperature

3SO
DSDT

TWWO
Temperature at
Furnace Exit

Temperature at
Furnace Exit

Water-to-fuel
Ratio
(Fuel)
1

4SH

3SH

1,2SH

WW

DSDT = T3SO - T4SH

T4SH

ECO

Main Steam
Temperature

T3SO

BFP

2IS

3IS

Comparison of the New Steam Temperature Control


and the Conventional Control
Operational
Area

Object of Control
Conventional Control

New Control

(water-to-fuel ratio, WFR)

Main Steam
Temperature

Temperature at
Furnace Exit

Secondary
Spray

Temperature at
Furnace Exit

Temperature at Exit of
Tertiary Superheater

Tertiary Spray

De-Superheater
Decreased
Temperature (DSDT)

Main Steam
Temperature

Fuel

Substantial changes of control circuit


Theoretical verification only result in
insufficient quantitative verification
Conduct prior verification using
high-precision simulator
2

Simulation of the New Steam Temperature Control


10 min

MWD

Deviation to main steam temp.


Max. Deviation: 8 degrees
4 degrees

Settling Time: 25 min


: Deviation to main
steam temperature

Results of Simulation
(New Control)

Results of Simulation
(Conventional Control)

10 min

Max. Deviation:
10 degrees
: Deviation to main
steam temperature

Actual Furnace
(New Control)

Actual Furnace
(Conventional Control)

4 degrees

Settling Time: 10 min


: Deviation to main
steam temperature

10 degrees

MWD

Deviation of A-D main


steam temperature

Settling Time: at least 15 min

Deviation to main steam temp.

15 min

15 min
10 degrees

Max. Deviation: 4 degrees

MWD

Max. Deviation: 5 degrees


Deviation of A-D main
steam temperature
Settling Time: 10 min

: Deviation to main
steam temperature

Able to verify validity of improvements to control, by prior verification of new control


Improve temperature control at furnace
Reduce deviation to main steam
exit using water-to-fuel ratio
temperature & Improve settling time
3

Observed from Results of


Simulation and Actual Operation
Results of prior verification
Circuit change
Increase of accuracy to parameter default values
Reliable reconstruction in a short time (prior case studies)
Reduction of trial operation duration
Conventional Control
(Response Time)

New Control
(Response Time)

Fuel

Main Steam Temperature

Temperature at Furnace Exit

(water-to-fuel ratio, WFR)

(190 seconds)

(37 seconds)

Secondary
Spray

Temperature at Furnace Exit

Temperature at Exit of
Tertiary Superheater

Tertiary Spray
4

Object of Control

Operational
Area

(20 seconds)
De-Superheater Decreased
Temperature (DSDT)

(7 seconds)

(45 seconds)
Main Steam Temperature
(60 seconds)

New Steam Temperature Control


(Verification of Default Parameters)
Test No.

T-S-0

T-S-1

T-S-7

T-S-8

Time

15:45
Jun 23, 1997

22:15
Jun 22, 1997

20:23
Jun 23, 1997

21:38
Jun 23, 1997

3IS Cascade
Gain

Test
Conditions

(Current circuit) (Proposed circuit)

TFSO:TWWO
100

TFSO:TWWO
5:5

MAX
Tsat
MIN
F2IS MAX
MIN
F3IS
MAX

545.6
(+4.6)
533.2
(7.8)
19.4
1.8
84
65
0

546.3
(+5.3)
536.4
(4.6)
16.4
0.7
89
68
0

545.3
(+4.3)
538.4
(2.6)
18.1
2.5
82
82
11

545.0
(+4.0)
539.1
(1.9)
24.1
7.0
110
90
27

Remarks

3IS Break

3IS Break

No further gain
increase possible

further improved by
increasing the
additional spray

TFSO

MAX
(dev.)
MIN
(dev.)

Superheat setting

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