147 ImageCLASS MF4270 ServiceManual en LT
147 ImageCLASS MF4270 ServiceManual en LT
147 ImageCLASS MF4270 ServiceManual en LT
MF4200 Series
imageCLASS MF4270
Oct 31 2007
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition
of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol
Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.
In the diagrams,
represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow
indicates the
direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in
supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value,
however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors
used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the
DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be
able to identify and isolate faults in the machine."
ii
Contents
Contents
Chapter 1 Introduction
1.1 Product Specifications ................................................................................................................................... 1- 1
1.1.1 Names of Parts ......................................................................................................................................... 1- 1
1.1.1.1 External View..................................................................................................................................... 1- 1
1.1.1.2 Section View (Host Machine).......................................................................................................... 1- 2
1.1.1.3 Section View (ADF) .......................................................................................................................... 1- 3
1.1.1.4 Control panel ..................................................................................................................................... 1- 4
1.1.2 Safety ......................................................................................................................................................... 1- 5
1.1.2.1 Safety of the Host Machine's Laser Mechanism.......................................................................... 1- 5
1.1.2.2 CDRH Regulations ........................................................................................................................... 1- 5
1.1.2.3 Handling of the Laser Assembly..................................................................................................... 1- 6
1.1.2.4 Safety of the Toner ........................................................................................................................... 1- 6
1.1.2.5 Fire Attention ..................................................................................................................................... 1- 6
1.1.2.6 Points no Note when Replacing / Disposing the Lithium Battery .............................................. 1- 6
1.1.3 Product Specifications ............................................................................................................................. 1- 7
1.1.3.1 Host Machine Specifications........................................................................................................... 1- 7
1.1.3.2 ADF Specifications ........................................................................................................................... 1- 8
1.1.3.3 FAX Specifications ........................................................................................................................... 1- 8
1.1.3.4 FAX Specifications ........................................................................................................................... 1- 9
1.1.4 Function List .............................................................................................................................................. 1- 9
1.1.4.1 Scanning Range (ADF).................................................................................................................... 1- 9
1.1.4.2 Scanning Range (copyboard) ....................................................................................................... 1- 10
1.1.4.3 Recording Range (Copy)............................................................................................................... 1- 11
1.1.4.4 Recording Range (Reception) ...................................................................................................... 1- 11
1.1.4.5 Recording Range (Printer) ............................................................................................................ 1- 12
1.1.4.6 Operation Environment of the Printer Driver .............................................................................. 1- 12
1.1.4.7 Network Specifications................................................................................................................... 1- 13
Contents
Contents
Contents
Contents
Contents
Chapter 1 Introduction
Contents
Contents
1.1 Product Specifications ................................................................................................................................................... 1-1
1.1.1 Names of Parts ............................................................................................................................................................................. 1-1
1.1.1.1 External View .................................................................................................................................................................................................1-1
1.1.1.2 Section View (Host Machine).........................................................................................................................................................................1-2
1.1.1.3 Section View (ADF) .......................................................................................................................................................................................1-3
1.1.1.4 Control panel...................................................................................................................................................................................................1-4
Chapter 1
[1]
[2]
[3]
[10]
[11]
[4]
[12]
[13]
[8]
[7]
[6]
[5]
[16]
[15]
[14]
[17]
F-1-1
[1] ADF (Automatic Document Feeder)
1-1
Chapter 1
Rear View (Body)
[7]
[1]
[2]
[6]
[5]
[4]
[3]
F-1-2
T-1-1
[1]
[2]
[3]
[4]
[14]
[13]
[12]
[11]
[10]
[9]
[8]
[7]
F-1-3
1-2
[6]
[5]
Chapter 1
[1]
pressure roller
[8]
pick-up roller
[2]
[9]
separation pad
[3]
delivery roller
[10]
cartridge
[4]
[11]
[5]
[12]
[6]
[13]
photosensitive drum
[7]
developing cylinder
[14]
fixing unit
[1]
[2]
[3]
[4]
F-1-4
1-3
Chapter 1
[1] [2]
[3]
[4]
COPY
FAX
[24][23] [21]
[21]
[9]
[10]
[11]
SCAN
[20]
[19]
[18]
[17]
F-1-5
T-1-2
1-4
[12]
Chapter 1
[1]
[2]
[6]
[3]
[4]
[5]
F-1-6
T-1-3
[1] [Hook] key
[5] R key
1.1.2 Safety
1.1.2.1 Safety of the Host Machine's Laser Mechanism
0014-4965
Laser radiation can prove to be harmful to the human body. The host machine's laser scanning system is completely sealed by means of a protective housing and
external covers so that its light will not leak outside the host machine as long as the host machine is used normally.
The Center for Devices and Radiological Health (CDRH) of the US Food and Drug Administrator put into forth regulations that relate to laser products on August
2nd, 1976.
These regulations apply to laser products produced on and after August 1st, 1976, and prohibit the sale of laser products without certification.
The following labels certify compliance with the CDRH regulations, and must be attached to all laser products that are sold in the US.
CANON
30-2, SHIMOMARUKO, 3-CHOME, OHTAKU, TOKYO,
146, JAPAN.
MANUFACTURED:
THIS PRODUCT CONFORMS WITH DHHS RADIATION
PERFORMANCE STANDARD 21CFR CHAPTER 1
SUBCHAPTER J.
F-1-7
1-5
Chapter 1
Invisible laser beam is radiated within the laser scanner unit. Laser beam radiation may pose damage to eyes. Be sure not to disassemble the laser scanner unit. The
host machine's laser scanner unit cannot be adjusted in the field. The label [1] shown in the figure below is attached onto the cover of the laser scanner unit.
[1]
F-1-8
0014-4968
It is dangerous to throw the parts that include combustible materials such as lithium battery and toner cartridge etc., into fire. Any used battery must always be
disposed according to the appropriate local regulations.
1-6
Chapter 1
Copyboard
Fixed
Body
LED
Photosensitive medium
OPD drum
Reproduction method
Exposure method
Semiconductor laser
Charging method
Development method
Transfer method
Separation method
Pickup method
Rubber blade
Fixing method
On-demand fixing
Toner type
Yes
Original type
Reproduction ratio
Reading resolution
Printing resolution
Warm-up time
Print speed
One-sided:
Approximately 20 sheets / minute (A4)
Approximately 21 sheets / minute (LTR)
Double-sided:
Approximately 10 sheets / minutes
Plain paper (64 to 90g / m2), thick paper (105 to 128g / m2), recycled
paper (64 to 80g / m2), transparency, label, envelop, and postcard
Plain paper (64 to 90g / m2), thick paper (105 to 128g / m2), recycled
paper (64 to 80g / m2), transparency, label, envelop, and postcard
Cassette capacity
Continuous reproduction
1 to 99 sheets
Network
Yes
Operating environment
(temperature range)
15 to 30 degrees C
Operating environment
(humidity range)
10 to 80 %
Operating environment
(atmospheric pressure)
120V, or 230V
1-7
Chapter 1
Power consumption (maximum) Maximum consumption: less than 670W
Power consumption
Ozone
Maximum: less than 0.05 ppm, average: less than 0.02 ppm
Dimensions
390 (W) x 432 (D) x 370 (H) mm (with original pick-up tray)
Weight
Original orientation
Face-up method
Original position
center reference
Original reading
Stack
No
Original AE detection
No
No
Stamp
No
Operating environment
1-8
Applicable lines
Transmission method
Half-duplex communication
Modulation method
Transmission speed
Coding
MMR, MR, MH
Error correction
ITU-T ECM
Modem IC
CONEXANT DFX336
Half tone
Printing resolution
Fixed reduction: No
Automatic reduction: 75 to 100%
FAX/TEL switching
Yes.
Yes.
Remote reception
ID entry method
ID: 2 digits (default is 25)
Memory reception
Auto dialing
Delayed transmission
No.
Broadcast transmission
Chapter 1
Dual access
No.
Applicable lines
Transmission method
Half-duplex communication
Modulation method
Transmission speed
Coding
MMR, MR, MH
Error correction
ITU-T ECM
Modem IC
CONEXANT DFX336
Half tone
Printing resolution
Fixed reduction: No
Automatic reduction: 75 to 100%
FAX/TEL switching
Yes.
Yes.
Remote reception
ID entry method
ID: 2 digits (default is 25)
Auto dialing
One-touch dial: 8
Speed dial: 100
Group dial: Maximum 107
Delayed transmission
No.
Broadcast transmission
Dual access
No.
[1]
[2]
[4]
[3]
[7]
[5]
[8]
[6]
[9]
F-1-9
1-9
Chapter 1
T-1-4
item
A4
Letter
Legal
206 +2.0/-2.0 mm
212 +2.0/-2.0 mm
212 +2.0/-2.0 mm
left margin
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
right margin
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
[1]
[2]
[4]
[3]
[5]
[6]
F-1-10
T-1-5
1-10
item
A4
Letter
206 mm
212 mm
left margin
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
right margin
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
Chapter 1
[1]
[2]
[4]
[3]
[5]
[7]
[8]
[6]
[9]
F-1-11
T-1-6
item
A4
Letter
Legal
204 +1.0/-2.0 mm
210 +2.0/-2.0 mm
210 +2.0/-2.0 mm
3.0 +2.0/-2.0 mm
3.0 +2.0/-2.0 mm
3.0 +2.0/-2.0 mm
right margin
3.0 +2.0/-2.0 mm
3.0 +2.0/-2.0 mm
3.0 +2.0/-2.0 mm
4.0 +2.0/-2.0 mm
4.0 +2.0/-2.0 mm
4.0 +2.0/-2.0 mm
5.0 +2.0/-2.0 mm
5.0 +2.0/-2.0 mm
5.0 +2.0/-2.0 mm
[1]
[2]
[4]
[3]
[5]
[7]
[8]
[6]
[9]
F-1-12
[2]left margin
1-11
Chapter 1
[4] right margin
T-1-7
item
A4
Letter
Legal
206 +1.0/-2.0 mm
212 +2.0/-2.0 mm
212 +2.0/-2.0 mm
left margin
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
right margin
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
2.0 +2.0/-2.0 mm
6.0 +2.0/-2.0 mm
6.0 +2.0/-2.0 mm
6.0 +2.0/-2.0 mm
[1]
[2]
[4]
[3]
[5]
[7]
[8]
[6]
[9]
[1] leading edge of document
F-1-13
[6] trailing edge margin
T-1-8
item
A4
Letter
Legal
left margin
5.0 +2.0/-2.0 mm
5.0 +2.0/-2.0 mm
5.0 +2.0/-2.0 mm
right margin
5.0 +2.0/-2.0 mm
5.0 +2.0/-2.0 mm
5.0 +2.0/-2.0 mm
6.0 +2.0/-2.0 mm
6.0 +2.0/-2.0 mm
6.0 +2.0/-2.0 mm
6.0 +2.0/-2.0 mm
6.0 +2.0/-2.0 mm
6.0 +2.0/-2.0 mm
1-12
0014-6880
Chapter 1
T-1-9
OS
CPU
RAM
Windows 98/98SE
128 MB or more
Windows Me
128 MB or more
Windows 2000
128 MB or more
Windows XP
Connector
RJ45
Communication speed
10Base-T/100Base-TX
Communication mode
Supported protocol
TCP/IP
Interface; Ethernet ll
1-13
Contents
Contents
2.1 Construction................................................................................................................................................................... 2-1
2.1.1 Function Configuration ................................................................................................................................................................ 2-1
Chapter 2
2.1 Construction
2.1.1 Function Configuration
The functions of this host machine are mainly composed of the 7 blocks: System
Control System, Scanning Control System, Printer Control System, Laser Scanner System, Image Formation System, Fixing System, Pickup/Feeding System.
Below is the block diagram.
0014-4971
Fixing System
Pickup / Feeding System
F-2-1
The operations of this host machine are controlled by CPUs of the SCNT board within the Reader Controller System and the DCNT board within the Engine Control
System. The table below shows the purpose of each interval and the outline of the operations of reader unit and the engine from turnon of the power supply to stop
of each motor after printing.
T-2-1
interval name
definition of interval
purpose
remarks
WAIT (wait)
STBY (standby)
Interval between the end of WAIT To make the host machine ready for
or LSTR and input of print
printing
command from SCNT board, or
interval between the end of LSTR
and turnoff of power supply
INTR (initial rotation) Interval between the input of print To stabilize the photosensitive drum
command from SCNT and turnon as a preparation for printing
Also to clean the transfer charging
of the pickup solenoid
roller
PRINT (print)
2-1
Contents
Contents
3.1 Basic Constraction ......................................................................................................................................................... 3-1
3.1.1 Specifications / Control / Function List ....................................................................................................................................... 3-1
3.1.2 Major Components....................................................................................................................................................................... 3-1
Chapter 3
T-3-1
item
function / method
document exposure
LED
document scan
Book mode: scan by the shift of the contact Book mode: scan by the shift of the contact sensor (CS)
ADF: document stream reading by fixed contact sensor (CS)
scanning resolution
number of gradations
256 gradations
magnification
50% to 200%
horizontal: image processing by SCNT board
vertical: change of carriage shift speed, image processing by SCNT board
lens
CMOS sensor
CS drive control
drive pulley
contact sensor
F-3-1
3-1
Chapter 3
1) Disconnect the 5 connectors [1], and remove the 1 screw [2] of the grounding wire.
[1]
[2]
F-3-4
[1]
[1]
F-3-2
0018-1757
2) Remove the ferrite core [1] and the 2 flat cables [2] from the cable guide
[3].
[1]
[3]
Place the detached copyboard glass cover on cloth etc. not to damage the
bottom sheet.
[1]
[2]
F-3-3
3) Open the scanner unit [1] to remove in the direction of the arrow.
[2]
F-3-5
2) Reverse the copyboard [1] and detach the bottom cover [4].
- 2 screws [2]
- 5 claws [3]
3-2
Chapter 3
[3]
[3]
[1]
[1]
[2]
[3]
F-3-9
[3]
[4]
F-3-6
7) Remove the 4 screws [1], and detach the copyboard cover [2].
8) Remove the copyboard glass [3].
[2]
[1]
[2]
[3]
[1]
F-3-7
4) Remove the 4 screws and the 2 claws at the back of the control panel unit.
[1]
F-3-10
9) Remove the claw [1] to remove the gear [3] together with the belt [2].
[2]
[1]
[3]
[1]
[1]
[2]
F-3-8
F-3-11
10) Remove the 3 screws [1] to remove the shaft retainer [2], the grounding
plate [3] and the motor unit [4].
3-3
Chapter 3
[1]
[4]
[1]
[2]
[3]
[1]
[1]
[2]
F-3-12
11) Remove the 2 screws [1] to remove the flat bed motor [2].
[1]
F-3-15
[2]
[1]
[2]
[1]
F-3-13
1) Open the copyboard cover unit [1] to remove in the direction of the arrow.
Pull out the hinge [2] on the left side while tilting it toward the rear side.
2) Remove the 4 screws [3], and detach the copyboard glass cover [4].
3) Remove the copyboard glass cover [5].
Be sure not to get the bottom surface of the scanner glass soiled.
[2]
[1]
F-3-16
7) Turn the contact sensor [1] in the direction shown by the arrow, remove
the 2 shafts [2], and then remove the contact sensor [1].
[3]
[4]
[3]
[5]
F-3-14
3-4
[1]
Chapter 3
[1]
[2]
F-3-17
3-5
Contents
Contents
4.1 Basic Operation ............................................................................................................................................................. 4-1
4.1.1 Basic Operation ............................................................................................................................................................................ 4-1
4.1.2 Original Detection ........................................................................................................................................................................ 4-2
Chapter 4
The Auto Document Feeder (ADF) mounted onto this host machine is dedicated to stream-reading.
1 motor (DF motor: M3) is engaged in pickup/feeding/delivery.
At the start of copy/fax/scan, the DF motor (M3) is driven by the drive command from the SCNT to pickup/feed the originals set face up on the original tray one
by one in order from the top. The original is scanned by the contact sensor when moving through the copyboard glass, and then delivered face down to the original
delivery assembly.
1
2
3
4
A0
A0*
B0
B0*
M3
J711
SCNT
F-4-1
Within the ADF pickup assembly is the stop [1] for the purpose of preventing the push-in of original, which descends/ascends in conjunction with the gear [2] on
the end of the pickup roller shaft.
M3
[2]
[1]
F-4-2
)
By the CW drive of the DF motor (M3), which is transmitted to the pickup roller via the gear/spring clutch and results in positive rotation of the pickup roller,
original pickup is performed. At this point, the gear on the pickup roller shaft rotates positively as well, ascending the stop. When the originals are moving
through the equipment, the stop is kept ascended.
- At detection of original being set and after delivery of the last sheet of the original
)
The gear on the pickup roller shaft rotates negatively by the CCW drive of the DF motor (M3), descending the stop. At the CCW drive, the drive is not transmitted
to the pickup roller via the spring clutch, leaving the pickup roller stopped.
4-1
Chapter 4
PS106
VCC
GND
DES
VCC
GND
DS
PS105
J707
1 2 3 4 5 6
SCNT
F-4-3
MEMO:
There is no function to detect the original size (original width, length) in this equipment.
0014-7871
4-2
Chapter 4
4.3 ADF
4.3.1 Pick-up Roller
4.3.1.1 Removing the ADF Pickup Roller
0018-1782
1) Remove the shaft [1] with a screwdriver to remove the ADF pickup unit
[2].
[1]
[2]
[1]
[2]
F-4-4
2) Remove the 2 shafts [1] with a screwdriver to remove the upper pickup
unit [2].
[1]
[2]
[1]
[1]
F-4-7
6) Remove the 1 E ring [1] to remove the ADF pickup roller [2].
F-4-5
[2] [1]
[2]
[1]
F-4-8
[1] [2]
F-4-6
For the removed copyboard cover unit, be sure to place it on a piece of cloth
to avoid damage to the sheet at the bottom.
4-3
Chapter 4
[2]
[1]
[1]
F-4-12
[2]
5) Remove the 2 claws [1] to detach the ADF motor cover [2].
F-4-9
2) Turn the copyboard [1] back to detach the bottom cover [4].
- 2 screws [2]
- 5 claws [3]
[3]
[3]
[2]
[1]
[1]
F-4-13
[1]
[3]
[4]
[2]
F-4-10
[1]
[2]
[3]
F-4-14
[1]
F-4-15
4-4
0018-1955
Chapter 4
[1]
F-4-16
[1]
[2]
4-5
Contents
Contents
5.1 Overview/Configuration ................................................................................................................................................ 5-1
5.1.1 Overview ...................................................................................................................................................................................... 5-1
Chapter 5
5.1 Overview/Configuration
5.1.1 Overview
0014-4979
[1]
[2]
[7]
[3]
[6]
[5]
[4]
F-5-1
[2] BD sensor
The laser scanner assembly is composed of the laser driver and the scanner motor etc., and controlled by the signal input from the DCNT board.
The laser driver emits laser diode according to the laser control signal and the video signal from the DCNT board.
The laser beam passes the collimator lens and the cylindrical lens, and reaches the four-surface mirror rotating at constant speed.
The laser beam reflected by the four-surface mirror passes through the condensing lens placed in front of the four-surface mirror and focuses on the photosensitive
drum.
When the four-surface mirror rotates at constant speed, the laser beam on the photosensitive drum scans the photosensitive drum at constant speed.
When the photosensitive drum rotates at constant speed and the laser beam scans the photosensitive drum at constant speed, the latent image is formed on the photosensitive drum.
MEMO:
E100F When the error related to the following laser exposure occurs, error code (E100) is lit.
BD fault
If /BDI signal cannot be detected in 0.1 sec after forced acceleration of the scanner motor or the specified value of /BDI signal cycle cannot be detected for
2 sec or more after the scanner motor reached the specified rotation, it should be judged as BD fault.
Scanner fault
If /BDI signal cannot be detected 1.5 sec after completing forced acceleration of the scanner motor, extend the detection time by 120 sec. If the specified
value of /BDI signal cycle cannot be detected during that time, it should be judged as scanner fault.
BD error
If /BDI signal cannot be detected at the specified cycle during /BDI signal output, it should be judged as BD error.
If the case of the following conditions, it should not be judged as BD error.
In the case that door open is detected in 0.2 sec after BD error was detected.
The laser scanner has the components unadjustable in the field. Never disassemble the laser scanner unit.
5-1
Chapter 5
DCNT board
0014-4983
+5V
J902-2
-1
J931-8
/BDI
BD sensor
-9
IC902
CPU
PD
LD
Laser diode)
Photo diode)
/BD J901-6
Laser driver IC
-5
CNT1
-5
-4
CNT0
-6
Comparator
Logic
circuit
Sample
hold
circuit
C803
VDO
-3
-8
VDO
-3
/VDO
-2
-7
/VDO
-2
Drive
circuit
F-5-2
The DCNT board sends the video signal (VDO, /VDO) for image formation and the laser control signal (CNT0, CNT1) for switching the laser operation mode to
the logic circuit in the laser driver IC.
The laser driver IC performs laser control based on the combination of CNT0 and CNT1 signals.
The following chart shows the combination of the laser control signals (CNT0, CNT1).
T-5-1
Operation mode
Discharge mode
Print mode
LD APC mode
LD forced OFF mode
CNT0
CNT1
Remarks
Discharge of C803
Use at normal printing
Use at LD APC
Use at masking image
5-2
Chapter 5
DCNT board
J902-1
IC902
CPU
0014-4989
/BDI
J931-9
+24V
+24V
J904-1
Frequency
comparator
BD sensor
J932-4
J904-2
/DEC
J932-3
J904-3
/ACC
J932-2
J904-4
Scanner driver IC
Integration
circuit
Drive
circuit
J932-1
Reference
clock
X902
Divider
Scanner motor
F-5-3
CPU of the DCNT board monitors the frequency comparator to judge if the scanner motor rotates at the specified rotation frequency.
When the following statuses occur, CPU judges that there is a fault or error and stops the engine. At the same time, it notices the details of the error to the SCNT
board.
1) Scanner fault
If /BDI signal cannot be detected 1.5 sec after completing forced acceleration of the scanner motor, extend the detection time by 120sec. If the specified cycle of /
BDI signal cannot be detected, it should be judged as scanner fault.
2) BD fault
If /BDI signal cannot be detected in 100msec after forced acceleration of the scanner motor or the specified cycle of /BDI signal cannot be detected for 2 sec or
more after the scanner motor reached its specified rotation, it should be judged as BD fault.
3) BD error
If /BDI signal cannot be detected at the specified cycle while CPU outputs /BD signal to the SCNT board, it should be judged as BD error.
If door open is detected in 200msec after BD error was detected, CPU does not transmit BD error to the SCNT board.
5-3
Chapter 5
[1]
[3]
F-5-4
5-4
Contents
Contents
6.1 Overview/Configuration ................................................................................................................................................ 6-1
6.1.1 Configuration ............................................................................................................................................................................... 6-1
6.1.2 Print Process................................................................................................................................................................................. 6-1
Chapter 6
6.1 Overview/Configuration
6.1.1 Configuration
0014-5000
The image forming system is the core part of this machine, and is composed of the cartridge, the transfer charging roller, the fixing assembly, etc.
When receiving the print command from the SCNT board, the DCNT board activates the main motor to rotate the photosensitive drum, the developing cylinder,
the primary charging roller, the transfer charging roller and the pressure roller.
The surface of the photosensitive drum is evenly charged negative by the primary charging roller, and the laser beam converted with the video signal (VDO, /VDO)
is reflected to the surface of the photosensitive drum to form the latent image by the laser diode.
The latent image formed on the photosensitive drum is turned visible with the toner on the developing cylinder and is transferred on the paper by the transfer charging roller. The transferred toner turns into the permanent image on the paper when the heat and pressure are applied there at the fixing assembly. The cleaner blade
removes the residual toner on the surface of the photosensitive drum, whose potential is made even by the primary charging roller to be ready for the formation of
the next latent image.
Fixing film area
Cleaner blade
Laser beam
Transfer charging
roller
Laser /
scanner block
Blade
Cartridge
Developing cylinder
PR1
TRS
DEV
DCNT board
Print command
SCNT board
F-6-1
0014-5001
Delivery
Fixing block
6. Fixing
Drum cleaning
block
Electrostatic latent
image formation block
7. Drum cleaning
1. Primary charging
5. Separation
Transfer block
4. Transfer
2. Laser beam exposure
Pick-up
3. Devel
opment
Developing block
Flow of paper
F-6-2
6-1
Chapter 6
3) Transfer block
The toner image on the surface of the photosensitive drum is transferred to papers.
Step 4: Transfer (Transfers the toner on the photosensitive drum to a paper)
Step 5: Separation (Separates the paper from the photosensitive drum)
4) Fixing block
The toner image is fixed on the paper.
Step 6: Fixing
5) Drum cleaning block
The residual toner on the photosensitive drum is removed.
Step 7: Drum cleaning (Removes the residual toner on the photosensitive drum)
Overview
The toner sensor (magnetic sensor) detects the remaining toner level.
When a toner cartridge is inserted, the toner sensor becomes in contact with the lower part of the cartridge and converts the magnetic force change in the cartridge
filled with the toner into voltage.
The MPU of the DCNT board compares this output voltage of the toner sensor with the reference value, and detects the toner level.
If the toner level comes near approx.100 sheets (standard original), the following message is shown on the display.
When the toner cover is opend, the message will disappear.
[TONER LOW
PREPARE NEW TONER]
@If the toner cartridge is not exchanged, the message is shown again when the toner cover is closed.
Toner detections sequence
Detection is performed per 2.16 sec after 550 ms passing since the main motor was activated. The CPU of the DCNT board compares the output voltage of the toner
sensor with the reference value.
At initialize rotation after power-on and opening/closing the toner cover, it is detected once at 4.32 sec.
6-2
Chapter 6
[1]
[2]
[1]
[3]
4) Remove the transfer charging roller [2] from the transfer guide [1].
[2]
[1]
F-6-3
3) Unhook the 2 claws [1] and the claw [2] to remove the transfer charging
roller [3] with the transfer guide [4] in the direction of the arrow.
[3]
[4]
[2]
[2]
F-6-5
[1]
F-6-4
6-3
Contents
Contents
7.1 Overview/Configuration ................................................................................................................................................ 7-1
7.1.1 Overview ...................................................................................................................................................................................... 7-1
Chapter 7
7.1 Overview/Configuration
7.1.1 Overview
0014-5407
The pickup/feeding system is the part to pickup and feed a paper, and it is composed of the main motor, solenoid, and various motors.
In this machine, a paper is picked up from either the pickup tray or the manual feed tray, and it is delivered from the delivery tray.
A paper set in either the pickup tray or the manual feed tray is picked up with the same pickup roller. Then, it is fed to the photosensitive drum, transfer charging
roller, fixing film, pressure roller, and face-down delivery roller, in that order, and is delivered to the delivery tray.
On the feed path of a paper, the following 4 photointerrupters are allocated: the leading edge/paper width sensor (PS801, PS802), delivery sensor (PS803), and
delivery paper width sensor (PS804), and they detect either the arrival or passage of paper.
If a paper does not arrive or pass each sensor, except the fixing paper width sensor, within the predetermined time, CPU on the DCNT board judges as a jam and
notify the occurrence of jam to the SCNT board.
The diagrammatic illustration for each motor, solenoid, and sensor is shown below.
SCNT
PS804
[1]
PS803
[2]
[3]
[5]
[4]
M1
PS801
PS802
[8]
[6]
SL1
[9]
[7]
F-7-1
7-1
Chapter 7
0014-5413
1) Right after the DCONT board receives a print command from the SCNT board, it rotates the main motor (M1). By doing so, other rollers, except the pickup
roller, start to rotate.
2) When it becomes initial rotation ready state, the pickup solenoid (SL1) turns ON for about 0.2 sec. As a result of that, the rotation of the main motor is transferred
and the pickup roller starts to rotate.
Initial Rotation Ready
It indicates the following state: the main motor drives, and after a certain period of time, the temperature of the fixing assembly reaches to the specified value and
the scanner motor reaches to the specified number of rotation.
3) The pickup cam rotates along with the rotation of the pickup roller, and by following the shape of the pickup cam, the lifting plate is pushed up with the force
of the spring. A paper pushed up with the lifting plate is picked up by the rotation of the pickup roller and fed to inside of the machine.
1) After a certain period of time that the leading edge sensor (PS801) detects the leading edge of picked up paper, the DCNT board transmits the laser beam detection
signal (/BD) to the SCNT board.
5) Based on the /BD signal, the SCNT board transmits the video signal to the laser/scanner assembly and an image is formed on the photosensitive drum. Because
of that, it is controlled to match the leading edges of an image and a paper.
6) A paper is delivered to the delivery tray with the rotation of the photosensitive drum, pressure roller, and face-down delivery roller.
SCNT
PS804
[1]
PS803
[2]
[3]
[5]
[4]
M1
PS801
PS802
[8]
[6]
SL1
[9]
[7]
F-7-2
7-2
Chapter 7
[7] Separation pad
[8] Manual feed tray
[9] Pickup tray
M1: Main motor
SL1: Pickup solenoid
PS801: Leading edge sensor
PS802: Paper width sensor
PS803: Delivery sensor
PS804: Delivery paper width sensor
The machine has the following paper sensors to detect the presence/absence of paper at the time of startup, opening the door, or feeding a paper, as well as to detect
whether a paper is fed normally.
1. Leading edge sensor (PS801)
2. Paper width sensor (PS802)
3. Delivery sensor (PS803)
4. Delivery paper width sensor (PS804)
In terms of jam, it is judged by whether a paper is at the sensor assembly at the time of the check time memorized in the CPU beforehand. If the CPU judges as the
occurrence of jam, the printing operation is aborted and at the same time, it notifies it to the SCNT board.
In order to prevent the pickup delay jam due to the pickup failure, the machine executes the retry control that performs the pickup operation up to twice.
In the second pickup operation, if the leading edge sensor (PS801) cannot detect the leading edge of paper within about 1.45 sec since the pickup solenoid (SL1)
turns ON, the DCNT board judges as the pickup delay jam.
If the delivery sensor (PS803) cannot detect the leading edge of paper after passing about 1.65 sec from the detection of the leading edge of paper with the leading
edge sensor (PS801), the DCNT board judges as the delivery delay jam.
If the trailing edge of paper cannot be detected after passing about 5.4 sec since the leading edge sensor (PS801) detects the leading edge of paper, the DCNT board
judges as the pickup stationary jam.
If the delivery sensor (PS803) cannot detect the leading edge of paper within about 1.48 sec after the leading edge sensor (PS801) detects the trailing edge of paper,
the DCNT board judges as the delivery stationary jam.
0014-5514
CPU executes the wrapping jam detection after it judges there is no delivery delay jam present.
If the delivery sensor (PS803) detects the trailing edge of paper within the predetermined time (from after about 0.08 sec since the detection of the paper leading
edge by the delivery sensor (PS803) until about 1.09 sec after the detection of the paper trailing edge y the leading edge sensor (PS801)), CPU judges as the wrapping
jam.
If it judges as the wrapping jam, it notifies the occurrence of the delivery stationary jam to the SCNT board.
7-3
Chapter 7
If either the leading edge sensor (PS801) or the paper width sensor (PS802) detects a paper at the start of initial rotation, CPU judges as the residual jam at startup.
When there is paper in inside the machine, the leading edge sensor flag is pushed up with paper, and paper having is judged.
Paper
PS802
PS801
PS802
PS801
F-7-3
7-4
Chapter 7
The duplexing pick up operation of this machine is performed by the drive of the main motor (M1) under CPU control of the DCNT board.
After the machine completes the 1st print and the paper's trailing edge passes over the delivery sensor (PS803), the duplexing drive solenoid (SL2) is turned on and
the drive of the main motor (M1) is transmitted to the delivery roller and the duplexing feed roller.
By turning the delivery roller in reverse direction, the paper is lead to the duplexing feed unit, and sent to the feed roller via duplexing feed roller.
There is no sensor on the duplexing paper's feeding path to detect the arrival/passage of paper.
There is no stationary function to stop and retain paper in duplexing unit.
M1
SL2
PS803
F-7-4
7-5
Chapter 7
[1]
[2]
0018-1797
[1]
F-7-7
3) Remove the pickup roller [2] by moving the 2 claws [1] to each end.
[1]
[2]
F-7-5
[2]
1) Remove the 2 screws [1], and remove the separation pad [2].
0018-1957
[1]
F-7-8
[1]
F-7-6
[2]
[1]
7-6
0018-1798
[1]
Contents
Contents
8.1 Overview/Configuration ................................................................................................................................................ 8-1
8.1.1 Specification/Control/Function List ............................................................................................................................................ 8-1
8.1.2 Overview ...................................................................................................................................................................................... 8-1
Chapter 8
8.1 Overview/Configuration
8.1.1 Specification/Control/Function List
T-8-1
Item
Function/Method
Fixing method
On-demand fixing
Fixing heater
Flat heater
0014-5589
Protection function
8.1.2 Overview
0014-5594
The fixing unit employees the on-demand fixing method, and it is composed of fixing film unit, in which the fixing heater, thermistor, and temperature fuse are
incorporated, and the pressure roller.
The pressure roller and the delivery roller are driven with the main motor (M1).
A paper separated from the photosensitive drum is fed to inside of the fixing assembly, and the toner is fixed on a paper with the fixing film and the pressure roller.
A paper being fixed is detected with the delivery sensor (PS803); then, delivered to outside of the machine via the delivery roller.
F-8-1
8-1
Chapter 8
H1
TH1
[1]
TP1
[2]
8-2
F-8-2
Chapter 8
With this control, the surface temperature of the fixing heater is detected, and also the drive signal of the fixing heater is controlled to maintain the target temperature
of the fixing heater.
The temperature control of the fixing heater is executed with the following 3 modes:
Temperature Control at Startup:
The temperature control at startup is executed from the entry of print command to the DCNT board until the temperature of the fixing heater reaches the fixing
target temperature.
The fixing target temperature is set to execute fixing with appropriate fixing temperature in accordance with paper type, size, thickness, and shape.
Temperature Control at Normal Times:
The temperature control at normal times is executed during printing to maintain the temperature of the fixing heater as its target temperature.
Temperature Control at Sheet-to-sheet Interval:
The temperature control at sheet-to-sheet interval is executed to keep the temperature lower than the target temperature in order to prevent the temperature raise at
the area between a preceding sheet and a succeeding sheet in case of the envelop mode and the small size mode.
The temperature of the fixing heater is detected with the thermistor located on the fixing heater. When the surface temperature of the fixing heater increases, the
resistance value of the thermistor is decreased, and the voltage of the fixing heater temperature detection signal of the thermistor is decreased.
The CPU (IC902) on the DCNT board monitors the voltage of the FSRTH signal. By outputting the fixing heater drive signal (FSRD) in accordance with the voltage,
the CPU makes the phototriac coupler to turn ON/OFF, and it controls the temperature of the fixing heater to be the specified value.
The CPU starts the fixing heater temperature control to be 100 deg C when the power is ON.
Because the viscosity of grease inside of the fixing film unit is high, melting the grease fully prevents feed fault inside of the fixing assembly or faulty image.
Fixing Mode:
In this machine, the fixing mode is determined by detecting paper size based on the time that a paper needs to go through the paper leading edge sensor, the paper
width sensor, and the delivery paper width sensor.
The relationship between paper size being detected and the fixing mode is shown below. (From A to D indicate paper size.)
PS802
PS804
267.4 mm
A
D
C
B
F-8-3
T-8-2
Paper length
Fixing mode
Detect
Detect
Envelop
267.4 mm or above
Detect
Detect
Normal*1
267.4 mm or above
Not detect
Not detect
8-3
Chapter 8
Less than 267.4 mm
Not detect
Not detect
Envelop
In order to prevent temperature increase at the end of the fixing film that occurs when putting papers on one side and passing them through the machine while the
paper width guide is fully opened, the machine has the delivery paper width sensor.
The relationship between paper size when putting papers on one side and passing them through the machine and the fixing mode is shown below. (E and F indicate
paper size.)
PS802
PS804
267.4 mm
E
F-8-4
T-8-3
E
F
Paper length
Fixing mode
No object *2
Detect
Not detect
No object *2
Not detect
Detect
In order to prevent the fixing heater runaway, the machine has the following 3 protection functions.
1. Protection function with CPU
2. Protection function with the fixing heater safety circuit
3. Protection function with the temperature fuse
The description of each function is as follow:
8-4
Thermistor temperature
Normal times
Chapter 8
Thermistor temperature
From the start of power distribution to the fixing heater until 23 sec
30 sec in a row
30 sec in a row
8-5
Chapter 8
4) Unhook the 3 claws [1], and remove the delivery sensor [2].
[1]
[2]
[1]
F-8-8
5) Remove the 3 screws [1], and remove the fixing assembly [2].
[1]
[2]
[1]
[1]
F-8-5
2) Disconnect the 5 connectors [1] on the left side, and remove the cable [2]
from the cable guide.
[2]
[1]
[2]
F-8-9
[1]
[1]
F-8-6
3) Disconnect the connector [1], and remove the cable (white) [2] from the
cable guide.
[2]
[1]
F-8-7
8-6
0018-1806
Chapter 8
[2]
[1]
F-8-10
2) Remove the 2 screws [1] and open the fixing cover [2] in the direction of
the arrow to detach.
[1]
[2]
F-8-11
3) Recline the 2 pressure release levers [1], and remove the 2 springs [2].
4) Remove the fixing film unit [4].
- 2 pressure release levers [1]
- 2 pressure plates [3]
[4]
[1]
[1]
[3]
[3]
[2]
[2]
F-8-12
8-7
Contents
Contents
9.1 Control Panel ................................................................................................................................................................. 9-1
9.1.1 Outline.......................................................................................................................................................................................... 9-1
Chapter 9
0014-7764
Operation panel
Key SW
ASIC
LED
LCD
F-9-1
In the case of troubles with power supply PCB such as short circuit to loads, and resulted in occurring overcurrent or over overvoltage, there is a protecting function
for overcurrent/overvoltage to automatically shut the output voltage to avoid fault of power supply PCB.
In the case that the protecting function for overcurrent/overvoltage is activated, it recovers by turning off the main power switch to handle the load trouble, and
then, turning on the main switch again. Also, there are 2 pc of fuses in PCB. If there is overcurrent in AC line, fuse is blown out and power distribution is shutdown.
9-1
Chapter 9
[2]
[1]
F-9-4
[1]
F-9-2
[2]
F-9-5
[2]
[5]
[1]
[3]
[4]
F-9-3
[1]
[2]
[1]
F-9-6
0018-1813
[1]
9-2
Chapter 9
3) Disengage the claw to remove the holder [2].
[3]
[1]
[2]
[1]
[2]
F-9-7
F-9-10
4) Remove from the damper rail while picking the damper [1]
[1]
[3]
F-9-8
[2]
[2]
[1]
F-9-11
[1]
[2]
[2]
F-9-9
The scanner unit cannot be secured if the damper is removed. Be careful not
to get your hands caught because you have to perform the work with the
control panel open from now onward.
[2]
[3]
F-9-12
[2]
9-3
Chapter 9
[1]
1) Remove the 4 screws [1], and detach the upper cover [2].
[1]
[2]
[1]
F-9-15
F-9-13
0018-1822
[2]
0018-1820
[1]
[1]
[1]
F-9-16
2) Disconnect the connector [1], and remove the control panel unit [2].
[2]
[3]
[1]
[4]
[3]
[4]
[2]
F-9-14
F-9-17
Points to Note When Attaching
Make sure to attach the link stopper [2] after attaching the right cover. If
attaching the link stopper while attaching the printer cover, it may drop
inside the machine.
9-4
Outputting report
Before replacing the SCNT board, output and record the report for the
information such as the user setting and the setting of the service mode.
Service mode > REPORT
Chapter 9
Initial setting/registration > Report setting > Report output
1) Remove the front cover.(page 9-2)Reference[Removing the Front Cover]
2) Remove the right cover.(page 9-2)Reference[Removing the Right Cover]
3) Remove the left cover.(page 9-2)Reference[Removing the Left Cover]
[1]
[4]
[4]
[3]
F-9-19
[2]
[3]
[4]
[3]
[2]
0018-1829
[4]
[2]
[4]
[1]
[1]
F-9-18
Outputting report
Before replacing the SCNT board, be sure to output the report so that the
information such as the user settings and the service mode settings can be
saved.
In Service Mode > REPORT
Additional Functions > Report Settings > Report Output
After replacing the SCNT board, follow the description of the report to
input the user data and the service data.
Changing the jumper connector
When replacing the SCNT board, be sure to switch the jumper connector
locations to ON state.
* The SCNT board is shipped with the jumper connector of the lithium
battery OFF.
F-9-20
2) Remove the claw [1] to remove the cable guide [2] in the direction of the
arrow.
[2]
[1]
F-9-21
3) Remove the 4 screws [1], and detach the scanner cover (front) [2] and the
scanner cover (rear) [3].
9-5
Chapter 9
[2]
[3]
[5]
[2]
[4]
[1]
[1]
[1]
[3]
F-9-25
[1]
F-9-22
[1]
4) Disconnect the 2 connectors [1] located at the left side, and put them inside the left side plate through the holes [2].
[1]
[2]
F-9-26
9) Disconnect the connector [1], put the cable [2] through the cable clamp
[3], and remove the DCNT board [4].
[3]
[1]
[1]
F-9-23
5) Disconnect the 5 connectors [1] and the flat cable [2] to remove the cable
[3] from the PCB hole.
6) Free the cable [4] from the cable clamp [5].
[5]
[4]
[2]
[1]
[1]
[4]
F-9-27
[2]
[1]
[3]
F-9-24
9-6
Chapter 9
[2]
[2]
0018-1833
[1]
[2]
[2]
[2]
[3]
[1]
F-9-28
F-9-30
[2]
[1]
[1]
[2]
0018-1839
[1]
[2]
[2]
[3]
[1]
F-9-31
[2]
F-9-29
2) Disconnect the 3 connectors [1] at the back and free the cable [2] from the
cable guide.
9-7
Contents
Contents
10.1 Periodically Replaced Parts ....................................................................................................................................... 10-1
10.1.1 Periodically Replaced Parts...................................................................................................................................................... 10-1
Chapter 10
10.2 Consumables
10.2.1 Consumable
0014-5759
T-10-1
Charge
Consumable
Standard of exchange
User
Field engineer
10.4 Cleaning
10.4.1 Cleaning Items
T-10-2
Responsible by:Cleaning
area
Cleaning area
Cleaning timing
User
External covers
Copyboard glass
When the image read from the ADF has a black line in vertical direction
Scraper
When there are irregular black lines in vertical direction in the paper
Pickup roller
Separation pad
Feed roller
When there is smudge at the back of the paper, or when there are white spots at the
constant intervals of approx. 46mm in the image.
Static eliminator
When there is smudge in the paper, when there are irregular black lines in vertical
direction, when there is paper jam, when there are wrinkles in the paper
Service Technician
0014-5763
Make sure to turn off the power and disconnect the power supply plug upon cleaning. It may cause fire/electric shock if failing turning off the power.
10-1
Chapter 10
10-2
0014-5766
Chapter 10
[3]
[1]
[4]
[2]
[5]
[6]
[7]
F-10-1
MEMO:
Cleaning the roller takes approximately 130 seconds.
1) Press [Additional Functions].
2) Press [<-] or [+>] to select <ADJUST./CLEANING>, then press [OK].
3) Load a sheet of blank A4 paper (standard paper) in the multi-purpose tray.
F-10-2
4) Press [<-] or [+>] to select <FIX. UNIT CLEANING>, then press [OK].
Cleaning starts. When finished, the display returns to standby mode.
10-3
Contents
Contents
11.1 Basic Adjustments ..................................................................................................................................................... 11-1
11.1.1 Paper Margin Adjustment ........................................................................................................................................................ 11-1
11.1.2 Reading Adjustment................................................................................................................................................................. 11-1
11.1.3 Print Adjustment ...................................................................................................................................................................... 11-2
Chapter 11
Setting value
Contents
71
98
-2 (-0.2 mm)
99
-1 (-0.1 mm)
100
101
+1 (+0.1 mm)
102
+2 (+0.2 mm)
129
130
0014-5771
After pressing 'Additional Functions' button and '#' button to select 'SERVICE MODE', select 'SERVICE'S CHOICE' with the cursor button and press
'OK' button.
Select the item to adjust by the cursor buttons (+/-).
Effective only when using 'COPY' function
[3]
[3]
[1]
[2]
F-11-1
Setting value
Contents
65
66
98
-2 (-0.2 mm)
99
-1 (-0.1 mm)
100
101
+1 (+0.1 mm)
102
+2 (+0.2 mm)
134
135
T-11-1
[1] Leading edge erase
4mm (0-5)
5mm (0-5)
3mm (0-5)
After pressing 'Additional Functions' button and '#' button to select 'ADJUST', press 'OK' button.
Select the item to adjust by the cursor buttons (+/-).
MAIN Regist
+
+
SUB Regist
F-11-2
Setting value
Contents
70
Setting value
Contents
50
51
98
-2 (-0.2 mm)
99
-1 (-0.1 mm)
100
11-1
Chapter 11
Contents
101
+1 (+0.1 mm)
102
+2 (+0.2 mm)
149
150
LEFT-DUPLEX CAS.
Item to enable adjusting recording start position of horizontal scanning
when making duplex prints from the pickup tray
MAIN Regist
+
+
SUB Regist
Setting value
Setting value
Contents
95
98.0%
96
98.4%
97
98.8%
98
99.2%
99
99.6%
100
100.0%
101
100.4%
102
100.8%
103
101.2%
104
101.6%
105
102.0%
F-11-3
T-11-6
Contents
70
71
98
-2 (-0.2 mm)
99
-1 (-0.1 mm)
100
101
+1 (+0.1 mm)
102
+2 (+0.2 mm)
129
130
0014-5793
After pressing the 'Additional Functions' button and '#' button, select 'ADJUST', and then, press 'OK' button.
Select the item to adjust with the cursor buttons (+/-).
TOP-MP
Item to enable adjusting recording start position of vertical scanning
when making prints from the manual feeder tray
TOP-CASSETTE
Item to enable adjusting recording start position of vertical scanning
when making prints from the pickup tray
TOP-DUPLEX MP
Item to enable adjusting recording start position of vertical scanning
when making duplex prints from the manual feeder tray
TOP-DUPLEX CAS.
Item to enable adjusting recording start position of vertical scanning
when making duplex prints from the pickup tray
LEFT-MP
Item to enable adjusting recording start position of horizontal scanning
when making prints from the manual feeder tray
LEFT-CASSETTE
Item to enable adjusting recording start position of horizontal scanning
when making prints from the pickup tray
LEFT-DUPLEX MP
Item to enable adjusting recording start position of horizontal scanning
when making duplex prints from the manual feeder tray
11-2
Setting value
Outputting report
Before replacing the SCNT board, output and record the report for the
information such as the user setting and the setting of the service mode.
Service mode > REPORT
Initial setting/registration > Report setting > Report output
After replacing the SCNT board, enter the user data and the service data
according to the report.
Changing the jumper connector
When replacing the SCNT board, change the position of the jumper
connector to ON.
* The SCNT board is shipped with the jumper connector of the lithium
battery OFF.
Contents
Contents
12.1 Outline of Electrical Components ............................................................................................................................. 12-1
12.1.1 Clutch/Solenoid/Motor/Fan...................................................................................................................................................... 12-1
12.1.1.1 List of Solenoids/Motors............................................................................................................................................................................. 12-1
Chapter 12
SL2
M3
SL1
M2
M1
F-12-1
Symbol
Name
M1
Main motor
M2
Book motor
M3
DF motor
SL1
pickup solenoid
SL2
12-1
Chapter 12
12.1.2 Sensor
12.1.2.1 List of Sensors
0015-8930
PS804
PS105
PS106
PS803
PS801/PS802
PS805
F-12-2
12-2
Symbol
Name
PS105
DES sensor
PS106
DS sensor
PS801/PS802
PS803
delivery sensor
PS804
PS805
TS101
TS101
Chapter 12
12.1.3 PCBs
12.1.3.1 List of PCBs
0018-3694
[1]
[4]
SW301
[2]
[3]
F-12-3
Symbol
Name
[1}
SCNT board
[2}
DCNT board
[3}
[4}
SW301
Door switch
12-3
Contents
Contents
13.1 Error Code ................................................................................................................................................................. 13-1
13.1.1 Error Code Outline ................................................................................................................................................................... 13-1
13.1.2 Error Code ................................................................................................................................................................................ 13-1
Chapter 13
An error code is used to indicate a fault in a machine, and is indicated in the machine's LCD, showing the nature (symptoms) of the fault. Using the error code, the
service man can readily find out how to correct the fault by simply referring to the service manual.
An error code may be either of the following two types:
Service Error Codes
If a fault calls for a service man for correction, it is indicated as a service man error code in the form of "SYSTEM ERROR E+number."
T-13-1
Error
code
Major cause/detection
Remedy
E198
E674
Modem error.
T-13-2
Error
code
E225
Major cause/detection
Remedy
T-13-3
Error
code
E000
Major cause/detection
Remedy
Description
0001
0003
T-13-4
0004
0009
0010
0011
0012
Remote side Password not match in Polling Rx/our side no any file to be polling.
0013
Can't receive carrier within 6 sec. after sending CFR in date phase C.
0014
0016
0017
Can't receive any response from remote side after sending DIS
13-1
Chapter 13
13-2
Error Code
Description
0018
0019
001A
No energy on line over 6 sec. within phase C before any corrected ECM frame.
001D
001E
0020
0021
File full.
0022
Owing to noise interference on the line, receiving side can't receive correct data within specified time (no ECM)
0023
0030
0031
Received incorrect signal at phase D (not EOP, MPS, EOM, DCN, PPS_Q, PPS_Q,etc)
0032
Can't receive carrier within 6 sec after sending MCF or RTP, RTN signal
0033
0039
In non_ECM mode, when machine alredy received the data dosen't receive 13.1 seconds
001F
Can't detect any G3 signal within 35 sec after sending DTC signal
003F
Remote side TSI not define in machine one touch or speed dial directory
0040
0041
0042
0043
0044
Can't receive carrier/FSK signal within 6 sec. After sending MCF. ln ECM mode.
0047
Can't receive correct signal or DCN received after sending ERR signal.
0048
004B
Can't detect correct FSK signal even through detected FSK tone within 6 sec.
004C
004E
004F
0050
Can't receive any correct signal after detected CJ signal in V.8 phase.
0051
0053
0054
0055
0056
0058
Can't detect image signal within 6 sec after modem enter to primary phase in V.34
005A
Modem cannot detect any correct ECM frame with 3 minutes in phase C.
005B
005C
005D
Modem can't detect any correct ECM frame with 12 sec in phase C.
005E
Can't detect control channel signal after received RCP frame within 6 sec
005F
0060
0061
0062
Modem disconnect in phase D after our side sending out flags sequence in control channel.
0063
Can't receive any flag sequence in control channel within 25 sec in phase D.
0064
Can't detect any control channel signal in phase D within 60 sec even through energy still on the line.
0065
Can't detect any control channel signal within 60 sec after detect sillence in phase D.
0066
Chapter 13
Error Code
Description
0069
0070
0071
0080
0081
0082
Transmitting unit receives a signal other than DIS or DTC. And DCN in phase B.
0083
Detected FSK signal, but Can't receive any signal within 35 sec.
0084
0085
Transmitting unit sending DCS 3 times consecutively, but each time responds with DIS/DTC
0086
Detected responds signal other than DTC,DIS,FTT,DCN or CFR after sending DCS.
0087
Training attempt has failed because speed unit can't adjust to low lower speed.
0088
008B
Receivers protcol of DIS is received, but it is not compatible with our machine.
008C
008D
Receivers protocol of DIS is received, but remote side can't receive document temporary, may because by run out of paper or other reason.
008F
Modem not ready to received V.34 data within 6 sec after received CFR signal.
0090
0091
Can't receive any commabd after send DCN signal 3 times consecutively
0093
0094
0095
Wrong ID number
0096
009A
009D
Remote side hang up before V.34 modem enter phase 2 state in V.34 polling Rx.
009E
00A0
00A1
00AE
00AF
Modem can't enter into control channel after TX side sending out RCP signal
for V34
00B1
Can't finish V.8 procedure or detect V.21 signal after ANSam signal within 35 sec.
00B2
Can't detect phase 2 signal after our side sending CJ signal within 30 sec
00B3
00B4
Can't detect correct phase 2 signal within 25 second after CM/JM signal exchange.
00B5
00B6
00B8
Remote side disconnect after our side sending DCS signal in V.34.
00BA
Cannot received correct signal after our side sending DTC signal in V.34.
00BB
Every time our side received DIS signal after sending DTC in V.34.
00BC
Modem can't ready within 10 second after entering primary channel in V.34.
00BD
00BE
00BF
00C1
At phase-D, transmitting units out EOP 3 times consecutively, but receive no answer from receiving unit.
00C2
00C4
After sending MPS signal, the received is not one of MCF, RTN, PIP, PIN, RTP, DCN.
00C5
00C9
At phase D, sending MPS 3 times consecutively, but no answer from receiveing unit.
13-3
Chapter 13
13-4
Error Code
Description
00CA
After sending EOP signal, the received is not one of MCF, RTN, PIP, PIN, PRI-EOP, DCN, RTP.
00CB
00CF
Received incorrect signal after sending DTC signal for V.34 polling.
00D0
00D1
00D2
00D3
00D8
00D9
Can't detect correct phase 3 signal after detect silence after phase 2.
00DA
00DB
00DC
00DE
00E0
At phase-D, transmitting units out PPS_NULL 3 times consecutively but receive not answer.
00E1
00E2
00E4
At phase D, transmitting units out PPS_MPS 3 times consecutivery but receive no answer.
00E5
00E6
00E7
00E8
At phase-D, transmitting units out PPS_EOP 3 times consecutively but receive no answer.
00E9
00EA
00EE
At phase-D, transmitting units out EOR_NULL 3 times consecutively but receive no answer.
00EF
00F0
00F1
At phasa-D, transmitting units out EOR_MPS 3 times consecutively but receive no answer.
00F2
00F3
00F4
00F5
At phasa-D, transmitting units out EOR_EOP 3 times consecutively but receive no answer.
00F6
00F7
After Received ERR, our side can't received response after sending EOR_EOP command.
00FC
00FD
00FE
00FF
Contents
Contents
14.1 Outline ....................................................................................................................................................................... 14-1
14.1.1 Setting Service Data ................................................................................................................................................................ 14-1
14.1.2 How to Activate Service Mode ................................................................................................................................................ 14-1
14.1.3 Service Data Menu ................................................................................................................................................................... 14-2
Contents
Chapter 14
14.1 Outline
14.1.1 Setting Service Data
Service Mode contains the following service data items. Each service data can be viewed or modified using the menu items displayed on the screen.
0014-5799
SERVICE'S CHOICE
Contains items such as service data, formatting to the user data, data transmission / reception speed setting etc.
ADJUST
Contains a margin adjustment item in printing and scanning.
VERSION DISPLAY
Displays version information on the screen.
SOFT SWITCH
Contains basic service function setting items for facsimile such as communication trouble measure.
REPORT
Generates service reports.
CLEAR DATA
Formats each data.
FUNCTION
Runs print pattern output and ADF feeding tests.
H/W TEST
Runs sensor tests and key tests.
Additional
Functions
SERVICE MODE
1.SERVICE'S CHOICE
F-14-1
14-1
Chapter 14
Service menu
SERVICE CHOISE
COUNTRY/REGION
CODE
EC
UK
SWEDEN
SWITZERLAND
AUSTRIA
DENMARK
NORWAY
HOLLAND
BELGIUM
AUSTRALIA
FINLAND
N.Z
ITALY
SPAIN
PORTUGAL
IRELAND
HONG KONG
MALAYSIA
F-14-2
14-2
HUNGARY
SOUTH AFRICA
KOREA
CHINA
GERMAN
FRANCE
SINGAPORE
CZECH
SLOVENIA
CANADA
RUSSIA
ASIA
POLAND
EUROPE2
LUXEMBOURG
GREECE
TAIWAN
OTHERS
JAPAN
U.S.A
4mm (0 to 5)
5mm (0 to 5)
3 mm (0 to 5)
33600 bps (33600 to 2400)
33600 bps (33600 to 2400)
-10dBm (-4 to -15)
-5dBm
Not used
-8dBm
Not used
-10dBm Not used
-10dBm Not used
ON
OFF
MMR
MR
MH
Chapter 14
ADJUST
CIS ADJUST
SHIPPING POS.
HOME POS.
SHEET POS.
READING ADJUST
PRINT POSITION
VERSION DISPLAY
BOOK SCAN-L/R
BOOK COPY-L/R
BOOK FAX-L/R
ADF SCAN-L/R
ADF COPY-L/R
ADF FAX-L/R
TOP-MP
TOP-CASSETTE
TOP-DUPLEX MP
TOP-DUPLEX CAS.
LEFT-MP
LEFT-CASSETTE
LEFT-DUPLEX MP
LEFT-DUPLEX CAS.
SCNT:
DCNT:
F-14-3
14-3
Chapter 14
Bit
SOFT SWITCH
12345678
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
F-14-4
REPORT
CLEAR DATA
DRAM CLEAR
MEMORY CLEAR
PRINT COUNTER
SCAN COUNTER
PASSWORD CLEAR
FUNCTION
H/W TEST
SIGNAL TEST
RELAY TEST
SENSOR TEST
DIAL TEST
VOLUME TEST
KEY TEST
AGING
CIS TEST
BOOK SCAN TEST
COPY TEST
JPN PSUDO RING
ADF SCAN TEST
IR SCAN TEST
CONT. PRINTING
ON
OFF
BLACK
E
FIX
ASF
WHITE
SQUARE
F-14-5
Each entry / setting item of SOFT SWITCH consists of 8 bitswitches. Each bitswitch displayed on the screen has an assigned number as shown in the figure below.
Each Bit has a value - either 0 or 1.
14-4
Bi
t1
Bi
t2
Bi
t3
Bi
t4
Bi
t5
Bi
t6
Bi
t7
Bi
t8
Chapter 14
SW01
F-14-6
Shown below is what each number and data indicates in the bitswitch table.
Indicates the
set value is '0.'
Indicates the
set value is '1.'
Bit
1
2
3
4
5
6
7
8
Function
Not in Use
Not in Use
Original Reading Width
Not in Use
Not in Use
Not in Use
Not in Use
Not in Use
Letter
A4*
Indicates this is
the default setting.
F-14-7
14-5
Chapter 14
14.2.2 SSSW-SW02:
14.2.2.1 Function List
0014-6096
T-14-1
Bit
Function
Not in Use
0*
0*
Not in Use
Displayed
Not displayed
Not in Use
Not in Use
Not in Use
0014-6097
T-14-2
(Bit2, Bit3)=
(0, 0) 10%
(1, 0) 15%
(0, 1) 20%
(1, 1) 25%
If 'displayed' is selected, an item is added to the user data so that the message language can be changed. By doing so, the language in which messages displayed on
the screen and printed on the reports can be selected from a list of languages.
14.2.3 SSSW-SW04
14.2.3.1 Function List
0014-6107
T-14-3
Bit
Function
Not in Use
Not in Use
Not in Use
Not in Use
Not in Use
Not in Use
Not in Use
ON
OFF *
14-6
0014-6110
Chapter 14
14.2.4 SSSW-SW10
14.2.4.1 Function List
0014-6098
T-14-4
Bit
Function
ON *
OFF
8 minutes
No Limit *
Not in Use
Not in Use
Not in Use
Not in Use
Not in Use
Not in Use
14-7
Chapter 14
0014-6099
14.2.5 SSSW-SW16
14.2.5.1 Function List(120V)
0014-6114
T-14-5
Bit
Function
Not in Use
Not in Use
Letter*
A4
Not in Use
Not in Use
Not in Use
Not in Use
Not in Use
14.2.6 SSSW-SW21
14.2.6.1 Function List
0014-6191
T-14-6
Bit
Function
Not in Use
Not in Use
Not in Use
Do Not Print*
Not in Use
Not in Use
Not in Use
Not in Use
When received data in G3 mode consists 100 lines or less, the data can be chosen to print or not to print. If the setting is changed to 'Do Not Print,' received data
with 100 or less lines will be canceled and will not be printed out.
14-8
Chapter 14
14.2.7 SSSW-SW30
14.2.7.1 Function List
0014-6255
T-14-7
Bit
Function
Not in Use
Not in Use
Not in Use
Not in Use
Not in Use
Not in Use
Duration of Pause
1*
Duration of Pause
0*
14-9
Chapter 14
14.2.8 SSSW-SW37
14.2.8.1 Function List
0014-6257
T-14-9
Bit
Function
0*
0*
0*
0*
0*
0*
Not in Use
Not in Use
(0, 0, 0) 3429
(1, 0, 0) 3200
(0, 1, 0) 3000
(1, 1, 0) 2800
(0, 0, 1) 2400
In Receiving
T-14-11
(Bit4, Bit5, Bit6)=
(0, 0, 0) 3429
(1, 0, 0) 3200
(0, 1, 0) 3000
(1, 1, 0) 2800
(0, 0, 1) 2400
14-10
0014-6258
Chapter 14
14.2.9 SSSW-SW39
14.2.9.1 Function List
0014-6259
T-14-12
Bit
Function
Not in Use
Not in Use
Not in Use
Not in Use
Not in Use
Not in Use
Yes
No *
Yes
No *
0014-6260
14-11
Chapter 14
Enables to choose whether or not to carry out V.8 procedure during outgoing calls.
Change the setting to 'No' and V.8 procedure will not be carried out even if V.8 procedur has been received from the caller and T.30 procedure will be initiated.
14.2.10 SSSW-SW51
14.2.10.1 Function List
0014-6264
T-14-13
Bit
Function
Not in Use
Not in Use
0*
0*
Not in Use
Not in Use
Not in Use
Not in Use
14.2.11 SSSW-SW54
14.2.11.1 Function List
0014-6266
T-14-15
Bit
Function
Not in Use
Not in Use
Not in Use
Not in Use
Not in Use
0*
1*
Not in Use
14-12
0014-6267
Chapter 14
T-14-16
(Bit6, Bit7)=
14-13
Chapter 14
SERVICE
DATA
LIST
Bi
t8
Bi
t7
Bi
t6
Bi
t5
Bi
t4
Bi
t3
Bi
t2
Bi
t1
NAME : VEGA
TEL
: 1234567
DATE
: 04/05/2005
11:55
COUNTRY/REGION CODE=OTHERS
SOFT SWITCH
SW01-SW16
SW17-SW32
SW33-SW48
SW49-SW64
00
00
00
11
20
82
00
00
80
5A
A0
00
00
60
8A
C1
C0
20
00
C1
00
15
01
C0
05
48
01
00
20
02
00
00
00
04
00
00
21
22
01
00
00
00
95
00
8E
A7
95
00
12
0F
00
0F
02
59
CA
00
AD
2A
00
00
00
00
A4
00
ROM ID
06/14/2005 FV025-A1
F-14-8
The static test mode can be operated according to the menu item displayed on the
display.
Print test
The test pattern is printed in the print area.
H/W TEST
The function of the sensor and the operation panel can test.
14-14
FUNCTION
H/W TEST
SIGNAL TEST
RELAY TEST
SENSOR TEST
DIAL TEST
VOLUME TEST
KEY TEST
AGING
CIS TEST
BOOK SCAN TEST
COPY TEST
JPN PSUDO RING
ADF SCAN TEST
IR SCAN TEST
F-14-9
CONT. PRINTING
ON
OFF
BLACK
E
FIX
ASF
WHITE
SQUARE
Chapter 14
SENSOR TEST is selected from the H/W TEST menu. In this test, the state of each sensor of this machine can be checked on the display. For the sensor that uses
the sensor arm and the microswitch, the output of the sensor can be confirmed by moving them by the hand.
SENSOR TEST
HOOK1 TEST
HOOK2 TEST
ADF DS TEST
ADF DES TEST
CRG TEST
TN VALUE
RING DETECT
CNG DETECT(AnsMode)
CNG DETECT(FAX/TEL)
: handset status
:
: ADF detect
: ADF detect
: toner remain value (0-255)
F-14-10
KEY TEST is selected from the H/W TEST menu. In this test, whether the button on the operation panel works correctly can be checked.
Operation key test
In this test, the character on the display disappears when the key corresponding to the character is pushed. The correspondence table of the character and
the key is as follows.
When the key is pushed for all keys, it is checked that the corresponding character on the display disappears.
T-14-17
Character
0-9,*,#
Operation button
[Start] key
[Hook] key
[COPY] key
[Clear] key
[SCAN] key
[Additional
Functions] key
[2-Sided] key
[Enlarge/Reduce] key
[Density] key
[OK] key
[FAX] key
[Collate/2 on 1] key
[+] key
[-] key
[Redial/Pause] key
14-15
Contents
Contents
15.1 Service Tools ............................................................................................................................................................. 15-1
15.1.1 Solvents / Lubricants Table...................................................................................................................................................... 15-1
Chapter 15
T-15-1
No.
Name
Purpose of Use
Component
Remarks
Alcohol
Cleaning
E.g.) Plastics
Rubber
Metals
Grease Buildup
Toner Buildup
Alcohols
Lubricating Oil
Special oil
Special solid lubricant agent
Lithium soap
- Molykote EM-50L
(Produced by Dow Corning Corporation)
- Tool number: HY9-0007
Lubricating Oil
Carbon black
Graphite
Highly refined mineral oil
- Molykote 41
(Produced by Dow Corning Corporation)
- Tool number: CK-8007
Use a rag to clean the exterior of the machine. Soak a rag in water and wring it out as completely as possible before cleaning.
15-1
Oct 31 2007