Contents Centrifugal Oil Cleaners
Contents Centrifugal Oil Cleaners
Page
MANN+HUMMEL – An Introduction 1
Main Benefits 4 - 5
Automotive 12 - 13
Installation 14 - 15
The Environment 16
An Introduction
Intr
Since the foundation of the company in 1941, the name MANN+HUMMEL has been
synonymous with superior quality filtration products. Even at that time, the
development, production and sale of filters and filter elements for the automotive
industry was the company’s main area of activity. This is still true today because
high product quality and the innovative skills of MANN+HUMMEL employees have
always been the main features of our company.
Now, they form the basis for the The rise from one of the industries leading
international success of the filter manufacturers to becoming a
MANN+HUMMEL Group. A large recognised systems supplier for the
number of newly developed products automotive industry was ultimately the
and technologies have helped us to result of successful work in the past.
keep pace with rapid developments in
Working in conjunction with our OEM
automotive manufacturing and
customers, MANN+HUMMEL centrifuges
increased customer demands.
are incorporated into engine designs as
MANN+HUMMEL has not only speeded original equipment or may be installed by
up the pace of filter development, but has the end user to existing engines.
also influenced it at times, aided by
Models are available for diesel engines,
state-of-the-art research stations combined
transmissions and industrial applications
with optimally equipped laboratories
within the marine, truck, transit, military,
and test facilities and, last but not least,
locomotive, power generation,
the continuous exchange of ideas with
automotive, mining, agricultural and
our customers.
construction markets.
1
The Importance of Clean Oil to Your Engine
Oil is the life-blood of the engine and requirements improved methods of ■ Decreased engine life to overhaul
clean oil is essential if an engine is to maintaining lube oil cleanliness are of ■ Increased fuel consumption
due to component wear
operate efficiently throughout its great importance.
■ Increased down-time due to
working life. Many of the key objectives component failure
Equally, end users of engines often find
in modern engine design are directly the environment and work duty in which ■ Increased cost of ownership
related to the condition of the they operate have an impact on lube
MANN+HUMMEL centrifugal sedimentation
lubricating oil. oil condition.
technology can provide for OEM fit and
In response to changes in economic and The effects of increased levels of retrofit oil conditioning systems, which have
oil contamination:
environmental circumstances, conservation the ability to remove large amounts of
■ Increased oil thickening
of engine lubricating oil is becoming harmful fine soot from lube oil and to store
■ Decreased oil life
increasingly important. Savings are being ■ Shortened service intervals it for eco-friendly disposal.
chemistry and filtration technology are all of the oil used to lubricate the moving device and does not rely upon filtration
parts of an engine. However, the need media to remove contaminant particles. Oil is pumped into the centrifuge by the force within the rotor. As contaminant
required to meet these needs.
to maintain a high flow and limit pressure Removal of contaminant particles is engine’s oil pump at pressure and directed particles enter the rotor they are subjected
The primary effect of new diesel engine into a hollow spindle where it exits via a to a centrifugal force causing them to
drop across the filtration media based on their relative density, therefore
design features, such as exhaust gas restricts the ability of full flow filters to cross-drilling into the centrifuge rotor. The migrate radially outwards to the inner
contaminant removal is not limited to
re-circulation (E.G.R.), is to reduce remove fine contaminant particles. rotor becomes full of pressurised oil that is surface of the rotor wall where, over time,
particle size.
harmful exhaust emissions. The secondary Full flow filters therefore essentially act then allowed to exit through two tangentially they compact to form a dense cake.
effect of this is to increase the amount as a screen or barrier against the opposed nozzles in the rotor base. MANN+HUMMEL Oil Conditioning
of contamination, especially soot, finding progress of large abrasive particles This causes rotation of the free spinning Systems offer both cleanable and
its way into the lubricating oil. Engine through the lubrication oil circuit, rotor assembly thus generating centrifugal disposable rotor designs.
designers regard soot reduction as one of which may cause catastrophic failure.
their key objectives to meet future targets
for reduced exhaust emissions, extended The MANN+HUMMEL centrifugal oil
service intervals and increased engine cleaner operates in by-pass and processes
durability. To comply with these future approximately 10% of lube oil before
returning it to the engine’s sump. maintaining the life-blood for industry
2 3
Main Benefits Marine and Power Generation Typical Particle Size Distribution of Centrifuge Contaminant
Centrifugal force is capable of removing
a wide range of particles extending into
the sub-micron range. Analysis of the
dirt collected by a MANN+HUMMEL
centrifuge reveals an ability to remove
particles of less than one micron in size
including engine clogging soot: oil films
protecting critical engine components
are equally as small. If not removed
contaminant particles in this size range
cause component wear and a consequent
reduction of engine durability.
MANN+HUMMEL by-pass
centrifugal oil cleaners offer
you all these benefits:
Comparative engine test results to demonstrate
Improved lube oil cleanliness
the advantages of a centrifugal by-pass oil cleaner
Extended oil life
Totally cleanable a Engine Test Result 1 b Engine Test Result 2 c Engine Test Result 3
by-pass filtration 2.5 litre direct injection diesel engine 8 litre diesel engine 8 litre diesel engine
with E.G.R. As the lube oil becomes loaded with The rate of iron accumulation in the oil
The centrifuge has dramatically reduced contaminant the total insolubles level of the engine with a by-pass centrifuge
the rate of increase of combustion soot rises and it becomes unserviceable at a is substantially lower than an engine
levels within the lubricating oil to around predetermined insolubles level. In the operating with just a standard full flow
50%. Increased soot loading accelerates test engine the maximum total filter, thus reducing the rate at which
oil thickening and contributes to engine insolubles level was 3%. The test result engine components wear out.
component wear. Controlling the levels shows a by-pass centrifuge controlled
extends service intervals and increases total insolubles at a level below the
engine durability. engine manufacturer’s condemnation
limit at more than double the specified
oil drain interval.
4 5
fits Marine and Power Generation
ø 230 ø 330
How Important is ø 90 Typical Engine Range
160 Oil Outlet 160
500 - 10,000 hp (370 - 7,500 kW)
Your Engine to You? 126 CRS
FM200
184
130
For over 50 years the MANN+HUMMEL
■ For this centrifuge the following items
160
160
126 CRS
Fixing bracket 7009A
factor in reducing component wear ø 102
Remote mounting base
with air assisted drainage 09111A Oil Outlet
whilst increasing the oil and engine 126 CRS
Rotor disassembly tool 6906A
life cycle. Through close collaboration 4 Threaded Fixing Holes Standtube extraction tool 6909A 4 Threaded Fixing Holes
All measurements are in mm unless otherwise stated
with over 40 original equipment All measurements are in mm unless otherwise stated ■ The net weight of the FM200 is 9.5 kg
ø 203 ■ This model is only available with
manufacturers (OEMs) in as many
a cleanable rotor
years, MANN+HUMMEL has gained an ■ Oil inlet threads and cut off valve
(C.O.V.) ratings can be tailored to suit
in-depth understanding of customer
customers requirements
769
528
484
436
FM600
344
a product that is not only easy to install ■ For this centrifuge the following items
Minimum Height for Rotor Removal
of bearings, pistons, rings etc Lubrication system capacity 40 -170 l 200 -1,500 l
2000 2000
ROTOR SPEED rev / min
systems and have over the years ■ Maintaining oil cleanliness for Internal oil drain diameter (min.) 50 mm 76 mm
Customers’ Needs
ø 92
1/
2” NPT ■ The net weight of the FM060-LCB is 5.5 kg Oil Outlet ø 50
Oil Inlet
Continuous improvements to centrifuge
20
■ This model is only available with a 50 CRS
cleanable rotor
performance over the years has enabled All measurements are in mm unless otherwise stated
■ Oil inlet threads and cut off valve (C.O.V.)
120
MANN+HUMMEL to transform OEM and ratings can be tailored to suit customers ø 120
requirements
19
1/
end user objectives into reality. As a 2”NPT ø 109
Oil Outlet 50 ■ For further information on principles of
1/
110 4” NPT Air Inlet
result, truck and bus applications operation and installation please request
All measurements are in mm unless otherwise stated separate FM060-LCB data sheet
incorporating the MANN+HUMMEL ø173
centrifuge now benefit from:
330
4 Fixing Holes
16
particles of contaminant, OEM Internal oil feed diameter (min.) 9.5 mm 9.5 mm 10
12
Internal oil drain diameter (min.) 9.5 mm 38 mm
manufacturers worldwide regard this 11
8
The centrifuge models detailed above are only part of the
10 FLOW
MANN+HUMMEL product as an effective FLOW range that can be applied in this particular market.
9 6
Please refer to page 14 for centrifuge selection procedures for
and economical means of maintaining a given engine specification. 9,000
8 9,000
OIL FLOW RATE litre / min
4 8,000
oil cleanliness. 7 8,000
SPEED
SPEED 7,000
OIL FLOW RATE litre / min
5,000 0 4,000
MANN+HUMMEL, DAF have managed centrifuge remotely from the engine, 3 4 5 6 7 2 3 4 5 6 7
OEM Customers SUPPLY PRESSURE, bar SUPPLY PRESSURE, bar
to extend their oil drain interval on the if required, means that both individual
95XF engine from 50,000 to 100,000 km truck or bus owners and the larger fleet
(30,000 - 60,000 miles).
OEM Customers and Fleets
companies have been able to retrofit our
product with ease and experience the
Caterpillar Mack Trucks
benefits of centrifugal oil filtration. Chicago Transit Authority Navistar
Compton Commercials Renault V.I.
Consolidated Freightways Scania
DAF Sealand Services
Ford Otosan U.S. Postal Service
8 9
Mining, Construction and Agriculture
The Importance of Clean Oil to Your Engine
54 CRS
an engine’s operational life. Oil Outlet 50 CRS
■ This model is only available with a
cleanable rotor
Many end users operating in hostile All measurements are in mm unless otherwise stated
ø 51 ■ The net weight of the FM025 is 1.4 kg
environments choose Oil Outlet ø 120
All measurements are in mm unless otherwise stated ø 109
to reduce their oil drain interval
FM060
below that recommended. ø 173
■ Available with or without cut off
The MANN+HUMMEL centrifuge valve (C.O.V.)
220
296
lube oil clean, allows end users to ■ Fixing bracket 7112A is available
196
hostile environments.
20
11
Please refer to page 14 for centrifuge selection procedures for
■ Maximised engine productivity a given engine specification. 4
10 FLOW
FLOW
3
■ Highly competitive and efficient 9
7,500
OIL FLOW RATE litre / min
7 8,000
1 6,000
■ Increased dirt holding capacity in SPEED
7,000 4,500
comparison to standard by-pass 3,000
6,000
ROTOR SPEED rev / min
2 3 4 5
filtration systems whilst maintaining SUPPLY PRESSURE, bar
ROTOR SPEED rev / min
centrifuge to the transmission of the Massey This results in considerable savings in 5,000
original flow characteristics at 3 4 5 6 7
SUPPLY PRESSURE, bar
all times Ferguson 4200 tractor series achieving an down time and replacement component OEM Customers
extension of oil life to 1,000 hours. parts due to substantial reductions in
MANN+HUMMEL’s centrifuge experience
component wear. OEM Customers and Fleets
does not only extend to engine lube oil Centrifuges have also been applied
systems. MANN+HUMMEL, in partnership on rock crushing equipment for cleaning As conditions deteriorate, the
with AGCO have successfully applied a heavily contaminated lubricating oil. centrifuge makes the difference.
AGCO (Massey Ferguson) Mack
Caterpillar Navistar
Detroit Diesel Corporation Scania
10 11
Automotive
4 Threaded
The ongoing struggle in the automotive Typical Engine Range Fixing Holes
50 - 150 hp (35 - 110 kW) M8X1.25-6H
industry for higher power to weight ratios, x 20 Deep
regulations, are highlighting the need for ■ This model is only available with
disposable rotor ø 40
the engine lubricating package to work Oil Outlet
■ The net weight of the FM016 is 1.2 kg
harder than ever before. As engine 26
Criteria FM016
manufacturers endeavour to produce 52 CRS
Lubrication system capacity 3.5 - 12 l
Rotor dirt capacity 0.16 l All measurements are in mm unless otherwise stated
‘sealed for life’ engines, MANN+HUMMEL
Rotor oil capacity 0.21 l
is keen to demonstrate that the centrifuge Internal oil feed diameter (min.) 6 mm
Internal oil drain diameter (min.) 25 mm ø 122
can play a vital role in achieving
The centrifuge models detailed above are only part of the
these goals. range that can be applied in this particular market.
Please refer to page 14 for centrifuge selection procedures for
In September 1998 Land Rover announced a given engine specification.
185
2 3 4 5
ROTOR SPEED rev / min
operation are not important. total oil sump volume and the system lube
060-33 01210A M 16 x 1.5 1.3
For OEM applications where tilt oil flow rate. Performance curves for each 3/
060-34 01211A 8” B.S.P. –
14 15
The Environment
16
MANN+HUMMEL (UK) LTD
OIL CONDITIONING SYSTEMS
Units 11-15 Leach Road, Chard Business Park
Chard, Somerset TA20 1F. UK
Tel: +44 (0)1460 238 900 Fax: +44 (0)1460 238 997
Web Site: www.mann-hummel.com
E-mail: ocs@mann-hummel.com