Automatic Transfer Switch (ATS)

YES1 series GA model

Instruction Book

Suggest send the instruction to final user

2012-05

10wiring methods of switch

(Please refer to the right installation method for switch A)
1.The switch from left to right,I and II connection copper lines conn ected with normal power
(front) and emergency power(behind) respectively with A,B,C phases

Contents Index

2.Controlling power origin from normal power and emergency power respectively with C
and N phases.
3.I and II line controlling power AC220V connected with terminal 102~103,104~105

1 Types and Meanings-------------------------------------04

respectively,therein 102 and 104 are normal power and emergency power live line respective.
4.Terminal 101,106 are act as signal lamp to control power supply,therein 106 is the live line.

2 Main Technology Parameters --------------------------04

Note:101 and 106 couldn't be connected with any other lines.

3 Products Structure instruction--------------------------05

5.When above(under) input line,above(under)terminal I and II line A,B,C phases will be

connected with copper lines or lines acting as output.

11Note of debug switch

1.Connect the normal power(I),emergency power(II) with the corresponding connecting board copper lines respectively;
Automatic debugging
Normal power supply with electric,emergency power supply with
electric,switch I line switch on
Normal power supply without electric,emergency power supply
with electric,switch II switch on
Normal power supply with electric,switch I line switch on
(Refer to the switch panel white indicating arrowhead)
Remote debugging
Press bush putton SB1,then the switch I line switch on
Press bush putton SB2,then the switch II line switch on
Automatic/Remote(handle)debugging
When dial the function selection switch into the automatic position:
the switch should act according to the item requirement;when
dial the function selection switch into the remote (handle) position:
the switch should act according to the item requirement;
2.When the switch in the position of switch on I line or II line,the signal
lamp on the panel should indicate correspondingly.
3.After finished the debugging,close the power supply firstly,and
circumgyrate the switch into"0 position" by handle.(Middle position ,
refer to the switch panel white indicating arrowhead).

P-20

4 Outline Overall and installing dimensions------------06

5 Usage Method--------------------------------------------08
6 DC24V/DC48V-------------------------------------------14
7With Controller use explain------------------------------15
8Method of terminal connection--------------------------19
9Correct installation method for switch------------------19
10wiring methods of switch--------------------------------20
11Note of debug switch-------------------------------------20

P-01

8Method of terminal connection

Notice
Before you operate this Automtic transfer switch (hereinafter ATS),
please read and understand these instructions carefully.

8~9mm

Before you install or operate the ATS,please read and understand

these instructions carefully.Only professional ATS personnel can
carry out this installation,adjustment, repair and maintenance.
Many parts of the ATS, including printed circuit boards, when it
work on-line voltage, can not touch these parts. Use insulated
tools only.
Do not touch the components which not protected.
Before maintenance the line of ATS, we should take the following
preventive measures:
Disconnect all power.
Put a "prohibited closing" signs before the locate of the switch
switch to "0" position and then hang padlock.

Warning

0.4-2.5mm

Dangerous

Use the screw driver use force downwards as the picture indicated direction,the
line imbedding as the picture shows.

9.Correct installation method for switch

A
B

Inconsistent with the line voltage

Before Power and configuration for the ATS , we must ensure the line voltage
is in the scope of the power supply voltage in the name plate of the ATS If the
line voltage and power supply voltage range is different ,it is possible to damage
ATS.
Not in accordance with the instructions will result in the damage
of the equipment.

ABCcorrect Dincorrect
P-02

D
P-19

Check and Install

3YCU-C/YCU-H controller wiring terminal

YCU-C Controller wiring terminal diagram

R1 R2 F1 F F2 L1 L2
F2, F and F1, which is used to start up and close the generator.F is the common point,
when mainly power in normal,F and F2 is closed,F and F1 is break;when main power
in abnormal and Backup power source no power,F and F1 delay about 3 seconds
then closed,meanwhile F and F2 is break.
R1,R2 turn on,controller will bring ATS switch changeover to double break position
(fire fight input)
L1,L2 according user requirement to additional(standby).
4-3.6

4YCU-C/YCU-H Controller installation and

outline dimension

ATS delivery
111
114

YCUC intelligent controller installation bore hole

diagram(Total depth: 76mm, inner depth of the installed
cabinet: 65mm)
130
134

5Controller and switch connection diagram

YCU-CH type controller connect with GA diagram

MAIN POWER

BACKUP POWER

Check to make sure the product is the same as ordering product.

Remove the ATS package, check whether there is any damage in the transit

Check the voltage

Check to make sure voltage and operating voltage of the ATS
whether in the scope of the voltage

N1C B A

U V W N2
FU6

FU3

FU5

M4 M3 L2 A2 B2 C2 N2 T2 F2

105
204

205

FU1

T1 N1 C1 B1 A1 L1 M2 M1

F1

104 102 101

106

303

LP 1

304

LP 2

202

305

Wiring the ATS

Connect the bus line of the switch which coincide with the rated current.
According to the wiring diagram in the Manual,then connect the line of the
control with the line of external instructions.

LP 3

AC220V input

Wiring explain:
LP 1Main Power Source exterior closing indication
LP 3Backup Power Source exterior closing indication

According to this instructions document, then install the ATS.

Install all of the external Accessories

203 103

ATSE SWITCH BODY

302

Install the ATS

FU2

CONTROLLER
TERMINAL

FU4

LP 2Switch dual break indication

FU 1 - 6 FUSE 6A

P-03
P-18

1Types and Meanings

Continous
A power
ON

YE

S 1 - GA / P A

B power
ON

A POWER ON DELAY TIME

10

A power
ON

Rated current
Poles number
Frame class
Design No.
ATS
Firm code

Press

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

B power
ON

B POWER ON DELAY TIME

11

A power
ON

Press

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

B power
ON

Start generator delay time

12

Press
A power
ON

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

B power
ON

Stop generator delay time

2Main Technology Parameters

13

Press

According to the StandardIEC 60947-2-1/GB 14048.11

A power
ON

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

B power
ON

A POWER O/V restore value

Rated Current
Ith
Rated isolation voltage
Ui

20A 40A 63A 80A 100A 125A 160A 250A 400A 630A 800A 1000A 1250A 1600A 2000A 2500A 3200A

750V

1000V

8kV

12kV

Rated shock withstand

voltage Uimp

A power
ON

250

400

630

800

1000

1250

1600

2000

2500

3200

AC-33A

20 40 63 80 100 125 160

250

400

630

800

1000

1000

1600

1250

1250

1250

20 40 63 80 100 125 160

250

400

400

630

800

800

1000

2000

2500

3200

10Ie

Rated breaking capability

8Ie

Rated limited shortcircuit current

50KA

Rated short-time
withstand current 1s

Change-over time
I-IIor II-I

7kA
2s

0.6s

13kA

B power
ON

decrease ,Glint mean quit

Press

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

B power
ON

B POWER O/V restore value

16

A power
ON

Press

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

B power
ON

17

100kA

26kA

120kA

50kA
1.2s

Press

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

B power
ON

LCD bright adjust

50kA

55kA

1.8s

2.4s

DC24V48V110V

AC220V

18

A power
ON

Press

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

B power
ON

19

Power consumption of
electrical machine

A power
ON

Start

300W

325W

355W 400W

440W

600W

Normal

55W

62W

74W

98W

120W

Weightkg 4Pole 7.0 7.2 7.2 7.2 7.5 7.5 8.8 9.0 16.5

P-04

increase

Voltage calibration Value

Control power supply

voltage

Rated
Power

A power
ON

A power
ON

0.6s

A power
ON

B POWER U/V restore value

70kA

9kA

Enter or quit,Repose press

B power
ON

15

20 40 63 80 100 125 160

Rated making capability

MANU/AUTO

A POWER U/V restore value

AC-31A

AC-35A

Press

AC440V

Rate working voltage Ue

Rated
working
current
Ie

14

17

90W
32

36

40

43

50

53

Press

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

B power
ON

Press
quit
Set and Save
DUAL BREAK
/SET

75

P-17

2)User set controller parameter

3Switch structure explain

Enter method and operation instruction

Model and specification

When user select one kind mode,the others mode was

be cancle automatically."Generator" word reposed mean Utility to Generator mode,
220V~

Glint mean Utility to Utility Mode.

Controlling voltage
Position Indication

Press

DUAL BREAK
/SET

Electric key lock

Enter Set

Mechanism padlock
AUTO INPUT AUTO RECOVER

A power
ON

Press

MANU/AUTO

confirm or canle.Glint mean canle.Repose mean confirm

Switch main body

Press

MANU/AUTO

confirm or canle.Glint mean canle.Repose mean confirm

II line connected with emergency power

I line connected with main power

MANU/AUTO

confirm or canle.Glint mean canle.Repose mean confirm

B power
ON

AUTO INPUT NO AUTO RECOVER

A power
ON

B power
ON

Operating handle

MAIN POWER PRORITY

Press
A power
ON

101-106 control power input and output terminal

BACKUP POWER PRORITY

Press
A power
ON

301-306 Switch working status indication terminal

B power
ON

MANU/AUTO

confirm or canle.Glint mean canle.Repose mean confirm

201-206 Switch controlling terminal

B power
ON

GENERATOR MODE

Press
A power
ON

MANU/AUTO

confirm or canle.Glint mean canle.Repose mean confirm

B power
ON

Main Power O/ V
6

Press

A power
ON

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

B power
ON

BACKUP Power O/V

Press

A power
ON

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

B power
ON

Main Power U/ V

Press

A power
ON

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

B power
ON

BACKUP Power U/ V

P-16

Press

MANU/AUTO

Enter or quit,Repose press

A power
ON

increase

B power
ON

decrease ,Glint mean quit

1Electric key lock:Control switch inside controlling line power supply,when the
electric lock open,the switch could be operated automatically and remotely,then
the electric lock closed,the switch could be only operated by handle.
2Operating handle:When opertate the switch by operating handle,the electric lock
must be closed.
3Mechanic padlock:When inspection,firstly the switch turned into the position of
0 by operation handle,then pull the padlock mechanism and close the padlock,then
the inspection could be arranged:(Pull the mechanism padlock will cut off the
inside controlling power supply of the switch.The switch couldn't be in
electromotion position and also couldn't be manual drive.
4Position indication:Indicate the position of the switch working estate(I,0,II)
5Controlling voltage:Switch controlling voltage grade 220VAC
6Switch main body:The front part is I line,connecting to "Normal power";the rear
part is II line,connecting to "Emergency power.

P-05

 When the two powers are both normal, convert to the main power.

4Outline Overall and installing dimensions

When the main power is abnormal but the standby power is normal, cut off the main power

20A~1600A Installation diagram

and convert to the standby power; when the main power recovers, cut off the standby power
and convert to the main power.

send; when the generator output is normal, cut off the main power and convert to the standby
power; when the main power recovers, cancel the generator startup signal, then cut off the

G adiu

When the main power is abnormal, the generator startup signal will be delayed about 3s to

O
The maximum extent of
Rotating handle
R

B1

standby power and convert to the main power.

3. Manual mode operation:

7.5

locating in the middle position no matter in the main power state or in the standby power state;

G MAX

B
U
K

Press REST MANUAL and send the action of cutting off the two powers, thus breaking and
When the main power is normal, press A-POWER MANUAL, then cut off the standby power
and convert to the main power.

Y1

A1

When the standby power is normal, press B-POWER MANUAL, then cut off the main power

and convert to the standby power.

20A~1600A Installation dimension
Specification

2 YCU-H LCD display controller operation profile

Switch Installation

Total dimension

A A1 B B1 C E G H J

1) Controller parameter in factory

Terminal

K L N O P R S T U V X Y Y1 Z

Detail parameter info as following :

ATS LCD controller

1Main Power,Emergency Power Over

20A~100A

280 244 107 103 150 140 115 19 226 84 7 83.5 142.5 30 14 18 2.5 103

13

41.5

93

Voltage transfer value:270V

OVER VOLTAGE
LOST PHASE

125A~160A

250A

360 303 135 142 213 200 145 10 285 117 7 93 192 36 20 25 3.5 127
420 362 159 142 213 200 145 6

343 103 7 93 250 50 25 28 3.5 141

21

55.5 127.5

varible range 200~400V

29 11

58 131.5

2Main Power,Emergency Power Under

400A/3P 530 370 234 222 286 275 245 20 365 179 9 97 268 65 32 37

222

38 11

83

193

400A/4P 590 430 234 222 286 275 245 20 425 179 9 97 328 65 32 37

222

38 11

83

193

630A/3P 530 370 250 222 286 275 245 20 365 179 9 97 268 65 40 45

222

38 11 83.5 193.5

14

630A/4P 590 430 250 222 286 275 245 20 425 179 9 97 328 65 40 45

222

38 11 83.5 193.5

14

800A~1000A 785
3P

250

59 13 109

39

520 328 250 351 340 360 20 503 220 11 88 415 120 60 64

800A~1000A 1080 634

4P

254

LOAD

Turn on genset stop Fire Protection Device Query Communication

time: 5seconds

4
A power ON

B Power ON

MANU/AUTO

DUAL BREAK
/SET

4Conversion model:AUTO/MANUAL
5Working model:Generator model

328 250 351 340 540 20 617 220 11 88 529 120 60 64

250

59 13 109

254

39

1250A/3P 785 520 336 250 351 340 360 20 503 220 11 88 415 120 80 68

250

59 13 109

254

43

1250A/4P 1080 634 336 250 351 340 540 20 617 220 11 88 529 120 80 68

250

59 13 109

254

43

1600A/3P 785 520 336 250 351 340 360 20 503 220 11 88 415 120 80 68 10 250 59 13 110

255

43

1600A/4P 1080 634 336 250 351 340 540 20 617 220 11 88 529 120 80 68 10 250 59 13 110

255

43

P-06

EMERGENCY ON
EMERGENCY PRIORITY

MAIN POWER ON
MAIN POWER PRIORITY

varible range 100~200V

varible range0~240S

EMERGENCY POWER

AUTO
MANUAL
HANDLE
TEST

Voltage transfer value:150V

3ABBA conversion delay

UNDER VOLTAGE
LOST PHASE

AUTO TRANFER NO
AUTO-RE-TRANSFER

MAIN POWER

OVER VOLTAGE

AUTO-TRANSFER AND
AUTO-RE-TRANSFER

UNDER VOLTAGE

6Generator start and stop time:5 secondsvarible range0~240S

7Main ,Emergency Power over voltage restore value:10Vvarible range5~50V
8Voltage calibration value220VSet by manufacturer only.
9LCD bright adjust8range0~10

P-15

6DC24V/DC48V

20A~1600A Installation diagram

R6.5

201 202 203 204 205 206

16.5

35

146

12.5

141 142 143

35

6.5

1.Basic Connection

6.5

R6.5

10

FU 1
SB1

SB0

40

10

20

60

SB2

80

800A~1000A

0
+24V/+48V
DC24V/DC48V input

20

40

1250A~1600A

2000A~3200Atwo way input one way output(common busbar)installation diagram

2.Other terminal wiring

3-7

4-8

Y3

Load side

Normal ,Backup side

Y2
Y1

C
6

2
200

Two way input two way output in load connection port

as same as normal ,backup side

Automatic
handle type
indication
(without
power
supply)

Mechanism
padlock indication
(without
power
supply)

A1

7-7

5-5

3-3

1-1

18

NoteWithin the dashed border for the auxiliary contact of switch

11

Outside connection
indication(without
power supply

220

220V input

Switch status indication

2'-6'

1'-5'

B
250

501 502 503 504 505 506

3'-7'

35

401 402 403 404 405 406

480

301 302 303 304 305 306

480

1-5

7With Controller use explain

1 YCU-C intelligent controller operation profile
1. Automatic and manual conversion:
The panel is provided with an automatic and manual
conversion button and the button is self-locking type.
Press MANUAL and the manual indicating lamp turns on;
press the AUTO and the automatic indicating lamp turns on.

2000A~3200A Installation diagram

YCU-C intelligent controller

2. Automatic mode operation:

The controller automatically completes the conversion between the two powers according to
the power supply situation and the conversion time is set on the panel by the operator within
the range of 0~30s.

P-14

120

2000A~3200A

Specification
2000A/3P
2000A/4P
2500A/3P
2500A/4P
3200A/3P
3200A/4P

2000A~3200A

A1 B

V Y1 Y2 Y3

785
1080
785
1080
785
1080

535 423
650 423
535 433
650 433.
535 443
650 443

560
560
560
560
560
560

360
540
360
540
360
540

408
523
408
523
408
523

490
605
490
605
490
605

80
80
80
80
80
80

81
81
81
81
81
81

10
10
15
15
20
20

30
30
30
30
30
30

113 121
113 121
118 116
118 116
123 111
123 111

113
113
118
118
123
123

P-07

5Usage method

6. Remote Control (for manual operate)wiring method (for rated current 20A ~ 3200A)

Note:The users can choose one of the following 6 kinds of wiring methods,The users of
economic types can only simply supply the copper power,no need do the secondary connection.
The 302-305 terminal are the switch status indications,When the users demand,can be connected
by themselves.
1: Economy Connection (only 100A below)
100A economy type Automatic transfer switch,the user simply connect the Main power and

Emergency
Power
AC220V

Main
Power source
AC220V

Automatic handle
type indication
(dry contact)

101-106/AC220V

output

FU 1

HL 1

Back-up power to the copper busbar,then it can work.When the two-way power supply are both

FU 2

Mechanism
padlock in
dication
(dry contact)

HL 2

in normal,the main power will access to the load of the power source .If the normal power is
failed,it will transfer to the Back-up power(Back-up power must be normal).However,when
the mainpower is normal,it will automatic transfer to the Main power.

101 102

103 104 105 106

501 502

503 504 505 506

100A and below is economic tye ,its control power are directly pull in by the manufacture

YES1

from the inside of the Main power.If the users need the main power and back-up power close
indication, wiring methods are belows:

301 302 303 304 305 306

401 402 403 404 405 406

Terminal wiring method:

HD 1

HD 2

AC 220V input

302 303 304 305 701 702

Load side 220V input

Switch status indication

Fig.a:4P switch connection diagram

Load side 220V input

Switch status indication

3P switch Emergency neutral line input

3P switch Main Neutral Line input

302 303 304 305

Outside connection
indication
( dry contact)

201

202 203 204

SB1

SB0

205 206

SB2

Fig.b:3P switch connection diagram

Note: The dashed box for internal auxiliary contact of swith.

I: the instructions for the Normal power(Main ) supply
II: the instructions for the Back-up(Emergency) power supply

SB0SB1SB2 are respective for compulsary position"0",normal power,emergency

power input control button (only connect dry contact)
401~406501~506 the switch terminal could be choosed
Rated Current 20A ~ 630A compulsory "0" function can be selected.

P-08

P-13

2.Automatic wiring method (for rated current 20A ~ 3200A)

5.Automatic + Manual (Remote Control) wiring method

(for rated current 20A ~ 3200A)
Main
Power source
AC220V

Emergency
Power
AC220V

Automatic handle
type indication
(dry contact)

101-106/AC220V

output

FU 1

101 102

HL 1

FU 2

Mechanism
padlock in
dication
(dry contact)

Main
Power source
AC220V

103 104 105 106

501 502

503 504 505 506

output

101 102

HL 1

FU 2

103 104 105 106

AC 220V input

501 502

503 504 505 506

YES1

401 402 403 404 405 406

HD 2

HD 1

Mechanism
padlock in
dication
(dry contact)

HL 2

YES1
301 302 303 304 305 306

Automatic handle
type indication
(dry contact)

101-106/AC220V

FU 1

HL 2

Emergency
Power
AC220V

(REMOTE)
MANU
AUTO

Outside connection
indication
( dry contact)

301 302 303 304 305 306

HD 1

HD 2

AC 220V input

401 402 403 404 405 406

Outside connection
indication
( dry contact)

SA

201

202

201 202 203

204 205 206

203
SB1

204
SB2

205
206

SA: Auto/Manualfunction selection switch

SB1,SB2:are respective for normal power,emergency power manual input button
(dry contact)
401~406501~506: the 630A above switch`s terminal could be choosed.

P-12

Automatic Transfer wiring type

Hl1 is the indication for normal power incoming telegram

HL2 is the indication for emergency power incoming telegram;
HD1 is the indication for normal power devotion;
HD2 is the indication for emergency power devotion;
FU1,FU2 are the fuse for 2A
101~106201~206301~306 is the switch terminal for ats.
401~406501~506 the switch terminal could be choosed if thecurrent up to 630A.

P-09

4.Generator wiring method (for rated current 20A ~ 3200A)

3.Automatic + compulsory purchase "0" (for rated current 20A ~ 3200A)

(Fire fight / dual power supplies are disconnected) wiring method.

1):have the interface of start generator(301-306,also charactor of Uge1)wiring diagram is as

follows:

Uge1

Emergency
Power
AC220V

Main
Power source
AC220V

Automatic handle
type indication
(dry contact)

101-106/AC220V

output

FU 1

101 102

HL 1

FU 2

Mechanism
padlock in
dication
(dry contact)

301 302 303 304 305 306

HL 2

103 104 105 106

501 502

503 504 505 506

301

YES1
301 302 303 304 305 306

306

Uge1 Interface of dry contact to start the generator

401 402 403 404 405 406

Description:
Uge1 is the relay of AC220V in the internal of the switch.

HD 1

HD 2

AC 220V input

301 ~ 306 is the interface of starting generating.

Outside connection
indication
( dry contact)

201 202 203

Note: The contact output capacity: 250VAC/5A, 380VAC/3A.

204 205 206

compulsory "0" contact dry power input

Hl1 is the indication for normal power incoming telegram

HL2 is the indication for emergency power incoming telegram;
HD1 is the indication for normal power devotion;
HD2 is the indication for emergency power devotion;
FU1,FU2 are the fuse for 2A
101~106201~206301~306 is the switch terminal for ats.
401~406501~506 the switch terminal could be choosed if thecurrent up to 630A.

P-10

P-11