Tratamiento Hidrotermal
Tratamiento Hidrotermal
Tratamiento Hidrotermal
www.elsevier.com/locate/hydromet
Department of Chemical Engineering and Metallurgy, University of Barcelona, Mart i Franques 1, E-08028 Barcelona, Spain
b
Department of Metallurgical Engineering, Universidad Catolica del Norte, Angamos 0610, Antofagasta, Chile
c
Faculty of Engineering, Universidad de Antofagasta, Angamos 601, Antofagasta, Chile
Received 31 May 2004; accepted 31 July 2004
Abstract
The nature of the hydrothermal reaction between sphalerite and copper solutions was investigated in the range 160225 8C.
Digenite (Cu1.8S) was the main reaction product at 160212 8C, and chalcocite (Cu2S) at 225 8C. The reaction was
characterized by the formation of a compact layer of copper sulfide around the sphalerite nuclei. Final particles retained the size
and shape of the original ZnS. Reaction rate followed a parabolic kinetic law. No significant effect of aqueous copper
concentration was observed in the range 110 g/L. An activation energy of 147 kJ/mol was obtained, indicating kinetic control
by solid-state counter diffusion of Cu+ and Zn2+ ions through the copper sulfide layer. A possible electrochemical mechanism is
discussed. The removal of zinc from digenite or chalcocite bearing copper concentrates is effective at ~225 8C, in which a high
sphalerite conversion can be achieved in times allowing autoclave processing (~1 h).
D 2004 Elsevier B.V. All rights reserved.
Keywords: Copper concentrates; Zinc removal; Sphalerite
1. Introduction
Improving bcleanQ technology in copper pyrometallurgy is expected to solve a number of environmental problems, particularly those associated with
the processing of wastes containing hazardous heavy
metals. Copper concentrates are usually produced by
selective flotation from complex sulfide minerals.
* Corresponding author. Tel./fax: +34 934021291.
E-mail addresses: vinyals@material.qui.ub.es (J. Vinals)8
gfuentes@ucn.cl (G. Fuentes)8 oherreros@uantof.cl (O. Herreros).
0304-386X/$ - see front matter D 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.hydromet.2004.07.005
178
2. Experimental
2.1. Materials
The sphalerite used in this research was taken from
a single 4-cm crystal from La Union (Murcia, Spain).
Characterization by X-ray diffraction (XRD), and
Scanning Electron Microscopy coupled by Energy
Dispersive Spectrometry (SEM/EDS) confirmed a
single phase product. The composition determined
by Electron Microprobe Analysis (EMPA) was
61.14% Zn, 4.46% Fe and 33.74% S. The samples
for autoclave experiments were prepared from the
ground crystal by wet sieving. Particle sizes of b25,
2540, 80106 and 140180 Am were used.
2.2. Autoclave experiments
Experiments were performed in a Teflon-coated
stainless steel PARR-4563 stirring reactor with a
179
180
Fig. 2. XRD spectra of reacted solids at different temperatures (conditions as in Table 1). (1) Sphalerite. (2) Digenite. (3) Covellite. (4)
Chalcocite-Q. (5) Chalcocite-M.
Time pHf
(min)
160
60
1.2
180
60
1.2
14
190*
10*
200
60
1.1
29
200
60
1.2
29
200
60
1.1
25
200
10
60
1.2
34
212
225
5
5
60
15
1.1
1.1
53
32
225
60
1.1
60
181
Digenite,
covellite I dig/I cov ~ 1
Digenite,
covellite I dig/I cov ~ 4
Digenite,
possible anilite
(Cu7S4) in trace*
Digenite,
covellite I dig/I cov ~ 10
Digenite,
covellite I dig/I cov ~ 13
Digenite,
covellite I dig/I cov ~ 30
Digenite,
covellite I dig/I cov ~ 30
Digenite
Digenite,
chalcocite-Q
Chalcocite-M
1 x=4SO2
4aq 21 xH
182
Volume
(cm3)
Cu2+
(g/L)
S
(g/L)
Zn2+
(g/L)
Fe2+
(g/L)
pH
Initial
Final
80
76
9.96
1.82
6.56
7.43
0.00
5.56
0.00
0.41
1.5
1.2
Fig. 4. Optical micrograph of a layer showing lamellae transformation of digenite (medium gray) to chalcocite (white) at 225 8C.
(Cu2+ 5 g/L, pH 1.1, 15 min).
(Zn/Fe)solution/
(Zn/Fe)solid
DCusolution/
P
DS
/
P solution
0.99
1.48
0.18
Zn+Fe solution
Zn+Fe solution
Table 3
EMPA data on sphalerite core and layers of reaction products
S
Zn
Fe
Cu
Total
Sphalerite core*
Digenite
(200 8C)**
Chalcocite-M
(225 8C)**
32.92% (0.37)std
59.65% (2.43)std
4.35% (2.21)std
2.39% (0.68)std
99.31%
20.42% (0.73)std
0.64% (0.29)std
0.15% (0.06)std
78.27% (1.87)std
99.48%
molar Cu/S=1.9
20.12% (0.43)std
0.36% (0.38)std
0.06% (0.05)std
79.16% (0.69)std
99.70%
molar Cu/S=2.0
183
184
Fig. 9. Experimental rate constants against the inverse of the square particle radius.
185
186
Digenite:
1:5Cu2
aq 1:5eY1:5Cus
13
2
1=6Cu1:8 Ss 4=6H2 OY0:3Cu
s 1=6SO4aq
8=6H
aq 1:3e
2
Zn2
s YZnaq
14
12
3.3.3. Overall
Chalcocite:
2
ZnSs 1:6Cu2
aq 0:8H2 OY0:8Cu2 Ss Znaq
0:2SO2
4aq 1:6Haq
15
Digenite:
Fig. 13. Schema of the possible mechanism.
ZnSs 1:5Cu2
aq 4=6H2 OY5=6Cu1:8 Ss
2Cu
s YCu2 Ss
2
Zn2
aq 1=6SO4aq 8=6Haq
4. Conclusions
(1)
Zn2
s
Digenite:
2
ZnSs 1:8Cu
s YCu1:8 Ss Zns 0:2e
1:6Cu2
aq 1:6eY1:6Cus
1:6H
aq 1:6e
2
Zn2
s YZnaq
1 x=4SO2
4aq 21 xH
(2)
(3)
11
12
10
2
0:2Cu2 Ss 0:8H2 OY0:4Cu
s 0:2SO4aq
16
(4)
Acknowledgements
The authors wish to thank the Universidad Catolica
del Norte (Chile) for the financial support of this
research in the framework of a Doctorate Program in
collaboration with the Universidad de Barcelona
(Spain). The support of the bServeis CientficoTe`cnics de la Universidad de BarcelonaQ and Mrs.
E. Vilalta in the characterization studies is also
gratefully acknowledged.
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