Operator’s Manual

Pedal Drive Garden Tractor

Horse™
(Models T809H & Z809K)

IMPORTANT: Read safety rules and instructions carefully before operating equipment.

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-cov-
ered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable
local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State
of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer
or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

PRINTED IN U.S.A. FORM NO. 770-10189F.fm
(11/2003)
 TABLE OF CONTENTS
Content Page Content Page
Important Safe Operation Practices 3 Service 19
Tractor Set-Up 7 Off-Season Storage 24
Know Your Garden Tractor 10 Attachments & Accessories 25
Operating Your Garden Tractor 13 Troubleshooting 26
Making Adjustments 16 Illustrated Parts List 27
Maintaining Your Garden Tractor 18 Warranty 44

FINDING MODEL NUMBER

This Operator’s Manual is an important part of your new lawn tractor. It will help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate under the
seat of the tractor and copy the information in the space provided below. A sample model plate is
also given below. This information will be necessary to use the manufacturer’s web site and/or
help from the Customer Support Department or an authorized service dealer.

Copy the model number here:

Copy the serial number here:

TROY-BILT LLC
P. O. BOX 3 6 1 1 3 1
www.troybilt.com CLEVELAND, OH 44136
330-558-7220
866-840-6483

CUSTOMER SUPPORT
Please do NOT return the unit to the retailer from where it was purchased, without first contacting Customer Support.
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, you can seek help from the experts. Choose from the options below:
Visit troybilt.com for many useful suggestions. Click on Customer Support button and you will
get the four options reproduced here. Click on the appropriate button and help is immediately
available.

The answer you are The answer you are

looking for could be just looking for could be just
a mouse click away! a mouse click away!

To reach the Customer Support Line, please call 1-866-840-6483 or 1-330-558-7220.

The engine manufacturer is responsible for all engine-related issues with regards to
Engine
Manual performance, power-rating, specifications, warranty and service. Please refer to the engine
manufacturer’s Owner’s/Operator’s Manual, at the end of this manual, for more information.

2
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol—heed its warning.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual.
As with any type of power equipment, carelessness or error on the part of the operator can result in serious
injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result in serious injury or death.
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or
emit chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm.

General Operation 11. Do not put hands or feet near rotating parts or under the
cutting deck. Contact with the blade(s) can amputate
1. Read, understand, and follow all instructions on the hands and feet.
machine and in the manual(s) before attempting to 12. A missing or damaged discharge cover can cause blade
assemble and operate. Keep this manual in a safe place contact or thrown object injuries.
for future and regular reference and for ordering 13. Stop the blade(s) when crossing gravel drives, walks, or
replacement parts. roads and while not cutting grass.
2. Be familiar with all controls and their proper operation. 14. Watch for traffic when operating near or crossing
Know how to stop the machine and disengage them roadways. This machine is not intended for use on any
quickly. public roadway.
3. Never allow children under 14 years old to operate this 15. Do not operate the machine while under the influence of
machine. Children 14 years old and over should read and alcohol or drugs.
understand the operation instructions and safety rules in 16. Mow only in daylight or good artificial light.
this manual and should be trained and supervised by a 17. Never carry passengers.
parent. 18. Disengage blade(s) before shifting into reverse. Back up
4. Never allow adults to operate this machine without proper slowly. Always look down and behind before and while
instruction. backing to avoid a back-over accident.
5. To help avoid blade contact or a thrown object injury, 19. Slow down before turning. Operate the machine
keep bystanders, helpers, children and pets at least 75 smoothly. Avoid erratic operation and excessive speed.
feet from the machine while it is in operation. Stop 20. Disengage blade(s), set parking brake, stop engine and
machine if anyone enters the area. wait until the blade(s) come to a complete stop before
6. Thoroughly inspect the area where the equipment is to be removing grass catcher, emptying grass, unclogging
used. Remove all stones, sticks, wire, bones, toys, and chute, removing any grass or debris, or making any
other foreign objects which could be picked up and adjustments.
thrown by the blade(s). Thrown objects can cause 21. Never leave a running machine unattended. Always turn
serious personal injury. off blade(s), place transmission in neutral, set parking
7. Plan your mowing pattern to avoid discharge of material brake, stop engine and remove key before dismounting.
toward roads, sidewalks, bystanders and the like. Also, 22. Use extra care when loading or unloading the machine
avoid discharging material against a wall or obstruction into a trailer or truck. This unit should not be driven up or
which may cause discharged material to ricochet back down ramp(s), because the unit could tip over, causing
toward the operator. serious personal injury. The unit must be pushed
8. Always wear safety glasses or safety goggles during manually on ramp(s) to load or unload properly.
operation and while performing an adjustment or repair to 23. Muffler and engine become hot and can cause a burn. Do
protect your eyes. Thrown objects which ricochet can not touch.
cause serious injury to the eyes. 24. Check overhead clearances carefully before driving
9. Wear sturdy, rough-soled work shoes and close-fitting under low hanging tree branches, wires, door openings
slacks and shirts. Loose fitting clothes and jewelry can be etc., where the operator may be struck or pulled from the
caught in movable parts. Never operate this machine in unit, which could result in serious injury.
bare feet or sandals. 25. Disengage all attachment clutches, depress the brake
10. Be aware of the mower and attachment discharge pedal completely and shift into neutral before attempting
direction and do not point it at anyone. Do not operate the to start engine.
mower without the discharge cover or entire grass 26. Your machine is designed to cut normal residential grass
catcher in its proper place. of a height no more than 10”. Do not attempt to mow

3
 through unusually tall, dry grass (e.g., pasture) or piles of 5. Do not mow on wet grass. It may cause sliding.
dry leaves. Dry grass or leaves may contact the engine 6. Do not shift to neutral and coast downhill. Over-speeding
exhaust and/or build up on the mower deck presenting a may cause the operator to lose control of the machine
potential fire hazard. resulting in serious injury or death.
27. Use only accessories and attachments approved for this 7. Do not tow heavy attachments (e.g. loaded dump cart,
machine by the machine manufacturer. Read, lawn roller, etc.) on slopes greater than 5 degrees. When
understand and follow all instructions provided with the going down hill, the extra weight tends to push the tractor
approved accessory or attachment. and may cause you to loose control. (e.g. tractor may
28. Data indicates that operators, age 60 years and above, speed up, braking and steering ability may be reduced,
are involved in a large percentage of riding mower- attachment may jack-knife and tractor may overturn).
related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Children
29. If situations occur which are not covered in this manual, 1. Tragic accidents can occur if the operator is not alert to
use care and good judgment. Contact Troy-Bilt Customer the presence of children. Children are often attracted to
Support Line at 1-866-840-6483 for assistance. the machine and the mowing activity. They do not
understand the dangers. Never assume that children will
remain where you last saw them.
Slope Operation a. Keep children out of the mowing area and in
Slopes are a major factor related to loss of control and tip- watchful care of a responsible adult other than the
over accidents which can result in severe injury or death. All operator.Be alert and turn machine off if a child
slopes require extra caution. If you cannot back up the slope enters area.
or if you feel uneasy on it, do not mow it. b. Before and while backing, look behind and down
For your safety, use the slope gauge included as part of this for small children.
manual to measure slopes before operating this unit on a c. Never carry children, even with the blade(s) shut
sloped or hilly area. If the slope is greater than 15 degrees as off. They may fall off and be seriously injured or
shown on the slope gauge, do not operate this unit on that interfere with safe machine operation.
area or serious injury could result. d. Use extreme care when approaching blind
corners, doorways, shrubs, trees or other objects
Do: that may block your vision of a child who may run
1. Mow up and down slopes, not across. Exercise extreme into the machine.
caution when changing direction on slopes. e. Disengage the cutting blade(s) before shifting in
2. Watch for holes, ruts, bumps, rocks, or other hidden reverse. The “No-Cut-In Reverse” feature is a
objects. Uneven terrain could overturn the machine. Tall reminder not to cut in reverse and to help avoid
grass can hide obstacles. back over accidents. Do not defeat it.
3. Use slow speed. Choose a low enough speed setting so f. Keep children away from hot or running engines.
that you will not have to stop or shift while on the slope. They can suffer burns from a hot muffler.
Tires may lose traction on slopes even though the brakes g. Remove key when machine is unattended to
are functioning properly. Always keep machine in gear prevent unauthorized operation.
when going down slopes to take advantage of engine 8. Never allow children under 14 years to operate the
braking action. machine. Children 14 years old and over should read and
4. Follow the manufacturer’s recommendations for wheel understand the operation and safety rules in this manual
weights or counterweights to improve stability. and should be trained and supervised by a parent.
5. Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
6. Keep all movement on the slopes slow and gradual. Do Towing
not make sudden changes in speed or direction. Rapid 1. Tow only with a machine that has a hitch designed for
engagement or braking could cause the front of the towing. Do not attach towed equipment except at the
machine to lift and rapidly flip over backwards which hitch point.
could cause serious injury. 2. Follow the manufacturers recommendation for weight
7. Avoid starting or stopping on a slope. If tires lose traction, limits for towed equipment and towing on slopes.
disengage the blade(s) and proceed slowly straight down 3. Never allow children or others in or on towed equipment.
the slope. 4. On slopes, the weight of the towed equipment may cause
loss of traction and loss of control.
Do Not:
5. Travel slowly and allow extra distance to stop.
1. Do not turn on slopes unless necessary; then, turn slowly 6. Do not shift to neutral and coast downhill.
and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or embankments.
The mower could suddenly turn over if a wheel is over the Service
edge of a cliff, ditch, or if an edge caves in. Safe Handling Of Gasoline:
3. Do not try to stabilize the machine by putting your foot on
1. To avoid personal injury or property damage use
the ground.
extreme care in handling gasoline. Gasoline is
4. Do not use a grass catcher on steep slopes.

4
 extremely flammable and the vapors are explosive. operating the blade disengagement control. If the blades
Serious personal injury can occur when gasoline is do not stop within the this time frame, your unit should be
spilled on yourself or your clothes which can ignite. Wash serviced professionally by an authorized Service Dealer.
your skin and change clothes immediately. 4. Check brake operation frequently as it is subjected to
a. Use only an approved gasoline container. wear during normal operation. Adjust and service as
b. Never fill containers inside a vehicle or on a truck required.
or trailer bed with a plastic liner. Always place 5. Check the blade(s) and engine mounting bolts at
containers on the ground away from your vehicle frequent intervals for proper tightness. Also, visually
before filling. inspect blade(s) for damage (e.g., excessive wear, bent,
c. When practical, remove gas-powered equipment cracked).
from the truck or trailer and refuel it on the ground. Replace the blade(s) with the original equipment
If this is not possible, then refuel such equipment manufacturer’s (O.E.M.) blade(s) only, listed in this
on a trailer with a portable container, rather than manual. “Use of parts which do not meet the original
from a gasoline dispenser nozzle. equipment specifications may lead to improper
d. Keep the nozzle in contact with the rim of the fuel performance and compromise safety!”
container opening at all times until fueling is 6. Mower blades are sharp. Wrap the blade or wear gloves,
complete. Do not use a nozzle lock-open device. and use extra caution when servicing them.
e. Extinguish all cigarettes, cigars, pipes and other 7. Keep all nuts, bolts, and screws tight to be sure the
sources of ignition. equipment is in safe working condition.
f. Never fuel machine indoors. 8. Never tamper with the safety interlock system or other
g. Never remove gas cap or add fuel while the safety devices. Check their proper operation regularly.
engine is hot or running. Allow engine to cool at 9. After striking a foreign object, stop the engine, disconnect
least two minutes before refueling. the spark plug wire(s) and ground against the engine.
h. Never over fill fuel tank. Fill tank to no more than Thoroughly inspect the machine for any damage. Repair
½ inch below bottom of filler neck to allow space the damage before starting and operating.
for fuel expansion. 10. Never attempt to make adjustments or repairs to the
i. Replace gasoline cap and tighten securely. machine while the engine is running.
j. If gasoline is spilled, wipe it off the engine and 11. Grass catcher components and the discharge cover are
equipment. Move unit to another area. Wait 5 subject to wear and damage which could expose moving
minutes before starting the engine. parts or allow objects to be thrown.
k. To reduce fire hazards, keep machine free of For safety protection, frequently check components and
grass, leaves, or other debris build-up. Clean up replace immediately with original equipment
oil or fuel spillage and remove any fuel soaked manufacturer’s (O.E.M.) parts only, listed in this manual.
debris. “Use of parts which do not meet the original equipment
l. Never store the machine or fuel container inside specifications may lead to improper performance and
where there is an open flame, spark or pilot light compromise safety!”
as on a water heater, space heater, furnace, 12. Do not change the engine governor settings or over-
clothes dryer or other gas appliances. speed the engine. The governor controls the maximum
m. Allow a machine to cool at least 5 minutes before safe operating speed of the engine.
storing. 13. Maintain or replace safety and instruction labels, as
General Service: necessary.
14. Observe proper disposal laws and regulations for gas,
1. Never run an engine indoors or in a poorly ventilated
oil, etc. to protect the environment.
area. Engine exhaust contains carbon monoxide, an
odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain Your Responsibility
the blade(s) and all moving parts have stopped. • Restrict the use of this power machine to persons who
Disconnect the spark plug wire and ground against the read, understand and follow the warnings and
engine to prevent unintended starting. instructions in this manual and on the machine.
3. Periodically check to make sure the blades come to
complete stop within approximately (5) five seconds after
TO REDUCE THE RISK OF INJURY, DO NOT
OPERATE UNLESS DISCHARGE COVER OR
GRASS CATCHER IS IN ITS PROPER PLACE.
IF DAMAGED, REPLACE IMMEDIATELY.
AVOID SERIOUS INJURY OR DEATH
KEEP HANDS AND FEET AWAY FROM ROTATING PARTS.
REMOVE OBJECTS THAT CAN BE THROWN BY THE
BLADE IN ANY DIRECTION. WEAR SAFETY GLASSES.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
NEVER CARRY CHILDREN EVEN WITH BLADES OFF.

S30536
x USE EXTRA CAUTION ON SLOPES. DO NOT MOW SLOPES
GREATER THAN 10° MOW UP AND DOWN, NOT ACROSS.
AVOID SUDDEN TURNS, USE LOW GEAR. MAX
10 °

READ OPERATOR'S MANUAL. KEEP SAFETY DEVICES IN PLACE AND WORKING.

5
 SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
A CORNER OF A BUILDING
OR A FENCE POST
FO LD O
ND OTT
ED L
I NE , RE
P RE
SE NTIN
G A 15
°S LO P
E

6
SECTION 2: SLOPE GAUGE

15°
WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower
could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain
your footing and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
SECTION 3: SETTING UP THE TRACTOR
NOTE: Any reference here to the RIGHT or LEFT side • Place the steering wheel cap over the center of the
of the tractor is observed from operator’s position. steering wheel and push downward until it “clicks”
into place.
Shipping Brace Removal Steering
Wheel Cap
WARNING: Make sure the tractor engine is
off. Remove ignition key, and set the parking
Hex Bolt
brake before removing the shipping brace. & Washer
• Locate the shipping brace and accompanying
warning tag on the right side of the tractor, between
the discharge chute and the deck. See Figure 1. Steering
Shaft

Figure 2

Attaching The Seat

NOTE: For shipping reasons, seats are mounted
backward to the pivot bracket. Release the seat form its
shipping position and remove the two hex screws from
the bottom of the seat before proceeding with
instructions below.
Shipping Brace
• Pull out the tab found on the seat stop and hold it
Warning Tag
open while sliding the seat off the seat pivot
Figure 1 bracket. See Figure 3.
• While holding the discharge chute with your left • Line up the plastic seat spacers with the slots in
hand, remove the shipping brace with your right seat pivot bracket.
hand by grasping it between your thumb and index • Slide seat in until front seat spacer engages the
finger and rotating it clockwise. seat stop. See Figure 3.

WARNING: The shipping brace, used for WARNING: Before operating this machine,
packaging purposes only, must be removed make sure the seat is engaged in the seat
and discarded before operating tractor. stop, stand behind the machine and pull back
on seat until fully engaged into stop.
WARNING: The mowing deck is capable of
throwing objects. Failure to operate the tractor
without the discharge cover in the proper
operating position could result in serious
personal injury and/or property damage.
Seat Stop

Attaching The Steering Wheel

• The hardware for attaching the steering wheel has
been packed within the steering wheel, beneath
steering wheel cap. Carefully pry off the steering
wheel cap and remove the hardware. Tab
• With the wheels of the tractor pointing straight
forward, place steering wheel over steering shaft. Pivot Bracket
• Place the washer (with the cupped side down) over
the steering shaft and secure with the hex bolt. See
Figure 2.
Figure 3

7
Gas and Oil Fill-Up both the left-hand deck roller bracket and the right-
hand deck roller bracket. See Figure 6 or refer to
The gasoline tank is located under the hood and has a Deck Roller Height Adjustment on page 9 for more
capacity of either two or three gallons. Do not overfill. detailed instructions on adjusting the deck roller
upward or downward.
WARNING: Use extreme care when
• Raise the deck lift arms up and out of the way by
handling gasoline. Gasoline is extremely
placing the deck lift lever in the top notch on the
flammable and the vapors are explosive. Never
right fender.
fuel machine indoors or while the engine is hot
• Gently slide the cutting deck beneath the tractor
or running. Extinguish cigarettes, cigars, pipes,
from the right side.
and other sources of ignition.
• Move the cutting deck into position so that the
Service the engine with gasoline and oil as instructed in hooks found on the front end of the deck fit snugly
the accompanying engine manual packed with your around the deck stabilizer rod.
tractor. Read instructions carefully.
NOTE: The stabilizer rod may be secured to the tractor
IMPORTANT: Your tractor is shipped with motor oil in frame with a plastic cable tie for shipping reasons. If so,
the engine. However, you must check the oil level carefully cut the cable tie before mounting the front of
before operating. Be careful not to overfill. the cutting deck.
• Lower the deck lift arms by placing the lift lever in
Attaching the Deck (Model 809K only) the bottom notch on the right fender.
• Pull the deck support pin (on the left side of the
WARNING: Before attaching the cutting
deck) outward and align it with the hole on the rear
deck, engage the parking brake, turn the
of the left deck lift arm before releasing the pin to
ignition key to the OFF position and remove the
lock it in place as shown in Figure 6. Repeat on the
key from the switch to avoid accidental starting.
right side.
• Adjust the deck roller height so that the clevis pins
are inserted in the second hole (from the top) of

Deck Lift Assembly

Notches
Lift Cables

Deck Lift Arms

Deck Idler Pulleys

Fender Belt Guard

Lift Lever

PTO / Deck Belt

Deck Support Pins

Belt Guard

Deck Roller Bracket

Deck Stabilizer Bracket

Discharge Chute Electric PTO Clutch
Front of Tractor

NOTE: Many tractor components not shown for clarity. Deck Stabilizer Rod

Figure 4

8
Installing the PTO/Deck Belt IMPORTANT: Be certain that the FLAT side of the PTO/
• Make certain that the PTO/Deck belt is routed Deck belt is the side coming in contact with the deck
around the spindle pulleys (found beneath the belt idler pulleys.
guards) and both idler pulleys as illustrated in • With the tension relieved, carefully route the belt
Figure 5 before proceeding. around the electric PTO clutch.
• Relieve tension on the deck idler by inserting a 3/8”
drive ratchet wrench (set to “loosen”) in the hole NOTE: If necessary, refer to the decal found on the
found in the idler bracket and pivoting the wrench deck’s surface or on page 19 of this manual for a
handle counterclockwise. See Figure 5. detailed belt-routing diagram.

Idler Pulley

Left-hand Idler Bracket

Belt Guard

3/8” Square Hole

Spring

Figure 5
Deck Roller Height Adjustment
To adjust the height of the rollers found on the rear of
the mowing deck upward or downward, proceed as
follows:
• Place the deck lift lever in the bottom notch (lowest
position). Deck Roller Bracket
• Remove the clevis pins and hairpin clips from the
deck roller brackets on the left and right sides of the
cutting deck. See Figure 6.
• Position the deck roller brackets up or down
through the slots on the rear of the deck until
desired position is reached, then re-attach with the
clevis pins and hairpin clips just removed. See
Figure 6.
IMPORTANT: Be certain that the left roller bracket and Hairpin Clip
the right roller bracket are set in the same position.
IMPORTANT:After mounting the cutting deck, perform
any adjustments on the deck, if necessary, prior to Clevis pin
operating the tractor. Refer to page 16 for instructions. Figure 6

9
SECTION 4: KNOW YOUR GARDEN TRACTOR
F

A G

H
B

A: PTO lever (Model T809H)

J

K
C

L
D M

E
NOTE: Steering Wheel not shown for clarity.

Figure 7
A PTO (Blade Engage) Knob/Lever H Ignition Switch
B Choke Control I Brake Pedal
C Parking Brake Button J Drive Pedal
D Shift Lever K Cruise Control Button
E Cup Holder L Seat Adjustment Lever
F Systems Indicator Monitor/Hour Meter M Deck Lift Lever
G Throttle Control Lever

10
Throttle Control Lever Drive Pedal
The throttle control lever is The drive pedal is located below
located on the right side of the Fast the brake pedal on the right front
tractor’s dash panel. This lever side of the tractor along the
controls the speed of the engine. running board. Depress the drive
When set in a given position, the pedal with your right foot when
throttle will maintain a uniform the tractor shift lever is in either
engine speed. FORWARD or REVERSE to
cause the tractor to move.
IMPORTANT: When operating the
Ground speed is also controlled
tractor with the cutting deck
with the drive pedal. The further
engaged, be certain that the Slow
down the pedal is depressed, the faster the tractor will
throttle lever is always in the
travel. The pedal will return to its original position when
FAST (rabbit) position.
it is not depressed.
Choke Control IMPORTANT: Always set the parking brake when
The choke control can be found leaving the tractor unattended.
on the left side of the dash panel
and is activated by pulling the Cup Holder
knob outward. Activating the The tractor’s cup holder is located on the fender to the
choke control closes the choke left of the seat, just to the rear of the parking brake
plate on the carburetor and aids lever.
in starting the engine. Refer to page 13 of this manual PTO (Blade Engage) Knob/Lever
for detailed starting instructions. To engage power to the cutting
deck or other (separately
Brake Pedal available) attachments, pull
The brake pedal is located on the outward on the PTO knob or
right front side of the tractor move the PTO lever to ON
above the drive pedal along the Knob
position, as the case may be.
running board. The brake pedal Push the PTO knob inward or ON
can be used for sudden stops or move the PTO lever to BLade BLADE
setting the parking brake. Stop position to disengage power
STOP
Lever
NOTE: Brake pedal must be fully depressed to activate to the cutting deck.
the safety interlock switch when starting the tractor. NOTE: The PTO knob/lever must be in the Blade Stop
Ignition Switch position when starting the engine, when traveling in
On/Lights reverse and if the operator leaves the seat.
To start the engine, insert the key Start
into the ignition switch and turn On Shift Lever
clockwise to the START position. The shift lever is located on the
Release the key into the ON front of the fender between the FH
FL
position once engine has fired. operator’s legs and has four
Refer to page 13 for detailed positions, FORWARD-HI,
starting instructions. FORWARD-LO, NEUTRAL and R
The ignition switch is also used to REVERSE. The brake pedal
Off must be depressed and the Shift Knob
operate the tractor’s headlights.
Refer to page 15 for detailed tractor must not be in motion
instructions. when moving the shift lever. Always bring the tractor to
a complete stop prior to moving the shift lever from
WARNING: Never leave a running machine FORWARD-HI to FORWARD-LO or vice-versa.
unattended. Always disengage PTO, move IMPORTANT: Never force the shift lever. Doing so may
shift lever into neutral position, set parking result in serious damage to the tractor’s transmission.
brake, stop engine and remove key to prevent
unintended starting. Seat Adjustment Lever
To adjust the seat forward or backward, slide the seat
adjustment lever to the left and reposition the seat to
the desired position. Once a comfortable position is
found, release the seat adjustment lever to lock the

11
seat in place. Refer to Seat Adjustment on page 17 of this
Indication Remedy
manual for more detailed instructions.
Deck Lift Lever Brake light on Engage the parking brake.
Found on your tractor’s right fender, the deck lift lever is
PTO light on Move PTO knob to the
used to change the height of the cutting deck. To use,
disengaged(OFF) position.
move the lever to the left, then place in the notch best
suited for your application.
It is normal for the oil light and the battery light to
Parking Brake Button illuminate while the engine is cranking, but if either
To set the parking brake, fully illuminates while the engine is running, follow the
depress the brake pedal and
push the parking brake button in.
P steps below as per indication:

Hold the button in while taking

Indication Remedy
your foot off the brake pedal.
Both the parking button and the Oil light on Stop the tractor immediately
brake pedal will then stay and check thecrankcase oil
depressed. To release the level as instructed in the
parking brake, depress the brake engine manual. Add oil as
pedal slightly. The parking brake required.
button will then return to its
original position. Battery light on Indicates that the battery is in
need of a charge or that the
NOTE: The parking brake must be set if the operator engine’s charging system is
leaves the seat with the engine running or the engine not generating sufficient
will automatically shut off. amperage. Refer to Battery on
IMPORTANT: Always set the parking brake when page 19 of this manual for
leaving the tractor unattended. charging procedure or have
the engine’s charging system
Cruise Control Button checked by an authorized
The cruise control button is engine service dealer.
located on the tractor dash panel
to the left of the ignition switch. The hour meter operates whenever the engine is
Push the cruise control button running and records the actual hours of tractor
while traveling forward at a operation.
desired speed. While holding the
Battery Oil
button in, release pressure from
the drive pedal. This will engage
the cruise control and allow the
+
tractor to remain at that speed
without applying pressure to the
drive pedal. Depress the brake pedal or the drive pedal
to deactivate cruise control. Refer to Operations section
Hour
in this manual for detailed instructions. Meter
NOTE: Cruise control can not be engaged at the
1/10
tractor’s fastest ground speed. If the operator should
attempt to do so, the tractor will automatically
P
decelerate to the fastest optimal mowing ground speed.
Systems Indicator Monitor / Hour Meter
Your tractor is equipped with four indicator lights and an PTO Brake
hour meter located on the left side of the dash panel. Figure 8
See Figure 8.
Cargo Net
If the brake light or PTO light illuminates when Conveniently located on the tractor’s dash panel, the
attempting to start the unit, proceed as follows: cargo net can be used to store personal items while
operating the lawn tractor.

12
SECTION 5: OPERATING YOUR GARDEN TRACTOR
NOTE: The deck wheels are an anti-scalp feature of the
WARNING deck and are not designed to support the weight of the
cutting deck.
AVOID SERIOUS INJURY OR DEATH Refer to Leveling the Deck on page 16 of this manual for
• GO UP AND DOWN SLOPES, NOT ACROSS.
more detailed instructions regarding various deck
• AVOID SUDDEN TURNS. adjustments.
• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.
• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK

•
DOWNHILL SLOWLY.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
Starting the Engine
• NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.
• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING. NOTE: Refer to page 7 of this manual for gasoline and
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN oil fill-up instructions.
PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS. • Insert the tractor key into the ignition switch.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLAC- • Place the PTO knob/lever in the “Blade Stop”
ING HANDS OR FEET NEAR BLADE(S).
• BEFORE LEAVING OPERATOR’S POSITION, DISENGAGE position.
BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE • Engage the tractor’s parking brake.
BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.
• Place the throttle control in the FAST (rabbit)
READ OPERATOR’S MANUAL position.
• Pull the choke control outward.
• Turn the ignition key clockwise to the START
Safety Interlock Switches position. After the engine starts, release the key. It
This tractor is equipped with a safety interlock system will return to the ON position.
for the protection of the operator. If the interlock system IMPORTANT: Do not hold the key in the START position
should ever malfunction, do not operate the tractor. for longer than ten seconds at a time. Doing so may
Contact an authorized service dealer. The safety cause damage to your engine’s electric starter.
interlock system prevents the engine from cranking or
starting unless the parking brake is engaged, and the • After the engine starts, deactivate the choke control
PTO knob/lever is in the “Blade Stop” position. and place the throttle control in the FAST position.
The engine will automatically shut off if: NOTE: Do not leave the choke control on while
1. The operator leaves the seat before engaging the operating the tractor. Doing so will result in a "rich" fuel
parking brake; mixture and cause the engine to run poorly.
2. The operator leaves the tractor’s seat with the PTO
knob/lever in the ON position, regardless of Stopping the Engine
whether the parking brake is engaged; and
3. The PTO knob/lever is moved to ON position with WARNING: If you strike a foreign object,
the shift lever in position for reverse travel. stop the engine, disconnect the spark plug
wire(s) and ground against the engine.
WARNING: Do not operate the tractor if the Thoroughly inspect the machine for any
interlock system is malfunctioning. This system damage. Repair the damage before restarting
was designed for your safety and protection. and operating.
• If the blades are engaged, place the PTO knob/
Setting the Cutting Height lever in the “Blade Stop” position.
• Select the height position of the cutting deck by • Turn the ignition key counterclockwise to the OFF
placing the deck lift lever in any of the six different position.
cutting height notches on the right side of the • Remove the key from the ignition switch to prevent
fender. unintended starting.
• Adjust the deck wheels so that they are between ¼-
inch and ½-inch above the ground when the tractor
is on a smooth, flat surface such as a driveway.
Driving The Tractor
IMPORTANT: Avoid sudden starts, excessive speed and
WARNING: Keep hands and feet away from
sudden stops.
the discharge opening of the cutting deck.

13
 WARNING: Do not leave the seat of the Driving On Slopes
tractor without first placing the PTO knob in the Refer to the Slope Gauge on page 6 to help determine
disengaged (OFF) position, depressing the slopes where you may operate the tractor safely.
brake pedal and engaging the parking brake. If
leaving the tractor unattended, also turn the WARNING: Do not mow on inclines with a
ignition key off and remove the key. slope in excess of 15 degrees (a rise of
approximately 2-1/2 feet every 10 feet). The
• Depress the brake pedal to release the parking tractor could overturn and cause serious injury.
brake and let the pedal up. Move the throttle lever
into the FAST (rabbit) position. • Mow up and down slopes, never across.
• Exercise extreme caution when changing direction
IMPORTANT: Do not use the shift lever to change the
on slopes.
direction of travel when the tractor is in motion. Always
• Watch for holes, ruts, bumps, rocks, or other
use the brake pedal to bring the tractor to a complete
hidden objects. Uneven terrain could overturn the
stop before shifting.
machine. Tall grass can hide obstacles.
• To move forward, place the shift lever in the • Avoid turns when driving on a slope. If a turn must
FORWARD position, then slowly depress the drive be made, turn downwards on the slope. Turning
pedal until the desired speed is achieved. upwards on a slope greatly increases the chance of
• To move in reverse, place the shift lever in the a roll-over.
REVERSE position, check that the area behind is • Avoid stopping when driving up a slope. If it is
clear then slowly depress the drive pedal. necessary to stop while driving up a slope, start up
smoothly and carefully to reduce the possibility of
Engaging the Parking Brake flipping the tractor over backward.
To engage the parking brake:
• Fully depress the brake pedal and hold it there Setting the Cruise Control
while gently pushing the parking brake button
NOTE: The cruise control feature should only be
inward.
utilized while traveling in the forward direction.
• Hold the parking brake button in while removing
your foot from the brake pedal. Engaging Cruise Control
• Once engaged, the parking brake button and the • Place the shift lever in the FORWARD position,
brake pedal will lock in the DOWN position. then slowly depress the drive pedal until the desired
To disengage the parking brake: speed is achieved.
• Slightly depress the brake pedal. • Lightly depress the cruise control button.
• While continuing to hold the cruise button in, lift
NOTE: The parking brake must be engaged if the your foot from the drive pedal (you should feel the
operator leaves the seat with the engine running or the cruise latch engage).
engine will automatically shut off. • Once engaged, the cruise control button and the
drive pedal will lock in the DOWN position, and the
Operating the Headlights tractor will maintain the same forward speed.
To turn the tractor’s headlights on: NOTE: Cruise control cannot be engaged at the
• Start the engine following the instructions earlier in tractor’s fastest ground speed. If the operator should
this section. attempt to do so, the tractor will automatically
• Turn the key one notch counterclockwise into the decelerate to the fastest optimal mowing ground speed.
On/Lights position of the ignition switch. Refer to
figure on page 11. Disengaging Cruise Control
To turn the tractor’s headlights off: Choose one of the following two methods:
• Turn the key either to the ON position (to leave the 1. Depress the brake pedal to disengage the cruise
engine running) or the OFF position (to shut the control and stop the tractor.
engine off). 2. Lightly depress the drive pedal.

NOTE: Never move the key into the Start position while
Changing to Reverse when Cruise Control is Engaged
the engine is running. Doing so may cause damage to • Depress the brake pedal to disengage the cruise
your engine’s electric starter. control and bring the tractor to a complete stop.
• Place the shift lever in the REVERSE position, look
to the rear to ensure the path is empty, and depress
the drive pedal.

14
Using the Deck Lift Lever • To disengage the PTO, move the PTO lever to the
“Blade Stop” position. This will cut off power to deck
To raise the cutting deck, move the deck lift lever to the or other attachments.
left, then place it in the notch best suited for your
application. Refer to Setting The Cutting Height earlier in
this section. Mowing
WARNING: To help avoid blade contact or a
Engaging the PTO Knob/Lever thrown object injury, keep bystanders, helpers,
Engaging the PTO transfers power to the cutting deck children and pets at least 75 feet from the
or other (separately available) attachments. machine while it is in operation. Stop machine if
PTO Knob (Model Z809K) anyone enters the area.
• To engage the PTO, move the throttle control lever The following information will be helpful when using the
to the FAST (rabbit) position. Pull the PTO knob cutting deck with your tractor.
outward to the ON position. See Figure 9.
NOTE: Keep the throttle lever in the FAST (rabbit)
WARNING: Plan your mowing pattern to
position for the most efficient use of the cutting deck or avoid discharge of materials toward roads,
other (separately available) attachments. sidewalks, bystanders and the like. Also, avoid
discharging material against a wall or
Front View Pull Out Push In
obstruction which may cause discharged
material to ricochet back toward the operator.
OFF • Do not mow at high ground speed, especially if a
ON
mulch kit or grass collector is installed.
• For best results it is recommended that the first two
laps be cut with the discharge thrown towards the
center. After the first two laps, reverse the direction
to throw the discharge to the outside for the
balance of cutting. This will give a better
Figure 9 appearance to the lawn.
IMPORTANT: The electric PTO clutch will automatically • Do not cut the grass too short. Short grass invites
shut off if the PTO is engaged with the shift lever in weed growth and yellows quickly in dry weather.
position for reverse travel. Refer to Safety Interlock • Mowing should always be done with the engine at
Switches on page 13. full throttle.
• In heavier conditions, it may be better to go back
• To disengage the PTO, push the PTO knob in to
over the cut area a second time to get a clean cut.
the “Blade Stop” position. See Figure 9.
• Do not attempt to mow heavy brush and weeds and
PTO Lever (Model T809H) extremely tall grass. Your tractor is designed to
• To engage the PTO, move the throttle control lever mow lawns, not clear brush.
to the FAST (rabbit) position. Grasp the PTO (Blade • Keep the blades sharp and replace the blades
Engage) lever and pivot it all the way forward to the when worn. Refer to Cutting Blades on page 22 of this
ON position. manual for proper blade sharpening instructions.
NOTE: Keep the throttle lever in the FAST (rabbit)
position for most efficient use of the cutting deck or
other (separately available) attachments.

15
SECTION 6: MAKING ADJUSTMENTS
Hex Nut and
WARNING: Never attempt to make any Lock Washer
Pivot Bar
adjustments while the engine is running,
except where specified in the manual.
WARNING: Disconnect the spark plug
wire(s) and ground against the engine before
performing any adjustments, repairs or
maintenance. Axle

Parking Brake
WARNING: Never attempt to adjust the
brakes while the engine is running. Always Drag Link
disengage PTO, move shift lever into neutral
Jam Nut
position, stop engine and remove key to
prevent unintended starting. Ball Joint

Adjust the brake if: Figure 10

1. The tractor does not stop completely when the • Remove the hex nut and lock washer on the top of
brake pedal is completely depressed; or ball joint. See Figure 10.
2. The tractor’s rear wheels roll even with the parking • Thread the ball joint toward the jam nut to shorten
brake applied. the drag link. Thread the ball joint away from the
Locate the brake disc on right of the transmission in the jam nut to lengthen the drag link.
rear of the tractor and adjust as follows: • Replace hex nut and lock washer and retighten the
• Looking at the transmission from the right side of jam nut after proper adjustment is achieved.
the tractor, locate the compression spring and NOTE: Threading the ball joints too far onto the drag
brake disc. links will cause the front tires to "toe-in" too far. Proper
• Loosen, but do not remove, the hex nut found on toe-in is between 1/16" and 5/16".
the right side of the brake assembly.
• Using a feeler gauge, set the gap between the Front tire toe-in can be measured as follows:
brake disc and the brake puck at .011 inches. • Place the steering wheel in position for straight
• Re-tighten the hex nut loosened earlier. ahead travel.
• In front of the axle, measure the distance
Seat horizontally from the inside of the left rim to the
inside of the right rim. Note the distance.
WARNING: Before operating this machine, • Behind the axle, measure the distance horizontally
make sure the seat is engaged in the seat stop, from the inside of the left rim to the inside of the
stand behind the machine and pull back on right rim. Note the distance.
seat until fully engaged into stop. • The measurement taken in front of the axle should
be between 1/16" and 5/16" less than the
• To adjust the position of the seat, move the seat measurement taken behind the axle. Adjust if
adjustment lever to the left and slide the seat necessary.
forward or rearward. Make sure seat is locked into
position before operating the tractor.
Leveling the Deck
Steering NOTE: Check the tractor’s tire pressure before
Adjust the steering drag links if: performing any deck leveling adjustments. Refer to
Tires on page 24 for information regarding tire pressure.
1. The tractor turns tighter in one direction than the
other; or Front To Rear
2. While the ball joints are being replaced. The front of the cutting deck is supported by a stabilizer
Adjust the drag links so that equal lengths are threaded bar that can adjusted to level the deck from front to rear.
into the ball joints on the left and the right respectively. The front of the deck should be between 1/4-inch and
• Loosen the jam nut found on the drag link at the 3/8-inch lower than the rear of the deck. Adjust if
rear of the ball joint. See Figure 10. necessary as follows:
16
• With the tractor parked on a firm, level surface, position) and rotate both blades so that they are
place the deck lift lever in the top notch (highest perpendicular with the tractor.
position) and rotate the blade nearest the discharge • Measure the distance from the outside of the left
chute so that it is parallel with the tractor. blade tip to the ground and the distance from the
• Measure the distance from front of the blade tip to outside of the right blade tip to the ground. Both
the ground and rear of the blade tip to the ground. measurements taken should be equal. If they’re
• The first measurement taken should be between not, proceed to the next step.
1/4" and 3/8" less than the second measurement. • Loosen, but do not remove, the hex cap screw on
Determine the approximate distance necessary for the left deck hanger bracket. See Figure 11B.
proper adjustment and proceed to the next step. • Balance the deck by using a wrench to turn the
• Locate the two lock nuts on the opposite side of the adjustment gear (found immediately behind the hex
stabilizer bracket. See Figure 11A. Tighten the lock cap screw just loosened) clockwise/up or
nuts to raise the front of the deck; loosen the lock counterclockwise/down.
nuts to lower the front of the deck. • The deck is properly balanced when both blade tip
Side to Side measurements taken earlier are equal.
• Retighten the hex cap screw on the left deck
If the cutting deck appears to be mowing unevenly, a
hanger bracket when proper adjustment is
side to side adjustment can be performed. Adjust if
achieved.
necessary as follows:
• With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest

A Lock
Nuts B

Deck
Stabilizer
Bracket

Deck

Adjustment Gear

Hex Cap Screw

Figure 11

Deck Roller Height (Model Z809K)

Deck Roller
To adjust the height of the rollers on the rear of the
Bracket
mowing deck, proceed as follows:
• Place the deck lift lever in the bottom notch (lowest
position).
• Remove the clevis pins and hairpin clips from the
deck roller brackets on the left and right sides of the
cutting deck. See Figure 12.
• Position the deck roller brackets up or down Hairpin
Clip
through the slots on the rear of the deck until
Clevis
desired position is reached, then re-attach with the Pin
clevis pins and hairpin clips just removed. See
Figure 12. Figure 12
NOTE: Be certain that the left roller bracket and the
right roller bracket are set in the same position

17
SECTION 7: MAINTAINING YOUR GARDEN TRACTOR
WARNING: Before performing any Air Cleaner
maintenance or repairs, disengage PTO, move
• Service the pre-cleaner, if so equipped, and
shift lever into neutral position, set parking
cartridge/air cleaner element as instructed in the
brake, stop engine and remove key to prevent
engine manual.
unintended starting.
Spark Plugs
Engine • Clean the spark plugs and reset the gap once a
season. Spark plug replacement is recommended
Refer to the engine manual for engine maintenance
at the start of each mowing season. Refer to the
instructions.
engine manual for correct plug type and gap
• Check engine oil level before each use as specifications.
instructed in the engine manual.
Oil Fill Cap
Oil Drain Hose
Protective Cap Cleaning the Engine and Deck
• Promptly wipe off any fuel or oil spilled on the
machine.
• Do not allow grass, leaves, and dirt to accumulate
around the cooling fins of the engine or on any
other part of the machine, especially the pulleys
and other moving parts.
IMPORTANT: The use of a pressure washer to clean
your tractor is not recommended. Direct water pressure
Oil
on electrical components and the engine could reduce
Drain life of the tractor and its serviceability.
Oil Fill Tube Drain Port Valve Deck Wash System™ (if equipped)
Some tractor decks are equipped with a water port on
Figure 13 its surface as part of the Deck Wash System™. Use
this to rinse grass clippings from the deck’s underside
Changing Engine Oil and prevent build-up of corrosive chemicals. Complete
NOTE: Depending on the engine model found on your the following steps after each mowing:
tractor, it may be necessary to remove the tractor’s side • Drive the tractor to a level, clear spot on your lawn,
panel in order to replace the oil filter (if so equipped). near enough to a water sillcock (spigot) for your
• Unscrew oil fill cap and remove dipstick from the oil garden hose to reach.
fill tube. See Figure 13.
• Pop open the protective cap on the oil drain valve to
expose the drain port. See Figure 13.
• Push the oil drain hose (packed with this manual)
onto the oil drain port. Route the opposite end of
the hose into an appropriate oil collection container
with a capacity great enough to collect the used oil
(approximately 64 oz.).
• Push the oil drain valve in slightly, then rotate
counterclockwise and pull outward to begin
draining oil. See Figure 13.
• Service the oil filter (if so equipped) as instructed
in the engine manual.
• Perform the above steps in the opposite order after Hose Coupler
Water Port (Shown without
oil has finished draining.
Hose Attached)
• Refill the engine with new motor oil.
Figure 14
IMPORTANT: Refer to the engine manual for details
about quantity and proper weight of motor oil. IMPORTANT: Make certain the tractor’s discharge chute
is directed away from your house, parked cars, etc.

18
• Disengage PTO, move shift lever into the neutral
position, set the parking brake, and stop engine.
Lubrication
• Thread the hose coupler (packaged with this WARNING: Before lubricating, repairing, or
manual) onto the end of your garden hose. inspecting, always disengage PTO, move
• Attach the hose coupler to the water port on your shift lever into neutral position, set parking
decks surface. See Figure 14. brake, stop engine and remove key to prevent
• Turn the water on. unintended starting.
• While sitting in the operator’s position on the
tractor, re-start the engine and place the throttle Engine
lever in the FAST (rabbit) position. Lubricate the engine with motor oil as instructed in the
• Engage the tractor’s PTO. Briggs & Stratton Operator/Owner Manual packed with
• Remain in the operator’s position with the cutting your unit.
deck engaged for a minimum of two minutes, Pivot Points & Linkage
allowing the underside of the cutting deck to Lubricate all the pivot points on the drive system,
throughly rinse. parking brake and lift linkage at least once a season
• Disengage the tractor’s PTO. with light oil.
• Turn the ignition key to the STOP position to turn
the tractor’s engine off. Front Wheels
• Turn the water off and detach the hose coupler Each end of the tractor’s front pivot bar is equipped with
from the water port on your decks surface. Repeat a grease fitting. Lubricate with a grease gun after every
step 4-11 on the opposite side of the cutting deck. 25 hours of tractor operation.

SECTION 8: SERVICE
Cutting Deck Removal • Rotate the pin slightly toward the rear of the tractor
and release the pin into the hole provided.
To remove the cutting deck, proceed as follows:
• Repeat the above steps on the tractor’s right side.
• Place the PTO knob/lever in the “Blade Stop”
• With a set of needle nose pliers, disconnect the
position and engage the parking brake.
deck cable by removing the cotter pin.
• Lower the deck by moving the deck lift lever into the
• Move the deck lift lever into the top notch on the
bottom notch on the right fender.
right fender to raise the deck lift arms up and out of
• Remove the PTO belt from around the electric PTO
the way.
clutch or the engine pulley. Refer to Figure 16.
• Gently slide the cutting deck toward the front of the
• Looking at the cutting deck from the left side of the tractor allowing the hooks on the deck to release
tractor, locate the deck support pin on the rear left themselves from the deck stabilizer rod.
side of the deck. • Gently slide the cutting deck (from the right side)
• Pull the deck support pin outward to release the out from underneath the tractor.
deck from the deck lift arm. See Figure 15.

Support Pin
Changing the Deck Belt(s)
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug
wire(s) and ground against the engine to
prevent unintended starting before removing
the belt(s).
All belts on your tractor are subject to wear and should
be replaced if any signs of wear are present.
IMPORTANT: The V-belts found on your tractor are
specially designed to engage and disengage safely. A
substitute (non-OEM) V-belt can be dangerous by not
Figure 15 disengaging completely. For a properly working
machine, use factory approved belts.

19
Model T809H
Engine Pulley
PTO Idler Bracket
(mounted on tractor) Deck Belt (Bottom)

PTO Belt (Top)

Deck Idler Pulley

Right Hand Pulley

(beneath belt guard)

Left Hand
Double Pulley

Center Pulley

Figure 16
To change or replace the deck belts on your tractor, • Model Z809K only: Remove the PTO belt from the
proceed as follows: electric PTO clutch and from around the PTO idler
• Lower the deck by moving the deck lift lever into the pulley, if present.
bottom notch on the right fender. • Grasp the deck idler pulley and pivot it toward the
• Remove the belt guards by removing the self- left side of the deck to relieve tension on the belt.
tapping screws that fasten them to the deck. • Remove the belt from around all spindle pulleys,
• Model T809H only: Grasp the PTO idler bracket and deck idler pulley(s).
and pivot it toward the discharge chute to relieve • According to your tractor model, route the new belts
tension on the PTO belt. as shown in Figure 16 or Figure 17.
• Model T809H only: Remove the PTO belt from the • Remount the belt guards removed earlier.
engine pulley and from around the PTO idler
pulleys.

Model Z809K
Deck / PTO belt
Electric Deck Idler Pulleys
PTO Clutch

Right Hand
Pulley

Center Pulley

Left Hand
Pulley

NOTE: Belt covers not shown for clarity. 54-inch deck shown.

Figure 17

20
Changing the Transmission Drive Belt Upper Drive Belt
• Locate the transmission idler pulley on the upper
WARNING: Be sure to shut the engine off, drive belt by looking through the battery tray
remove ignition key, disconnect the spark plug opening. See Figure 18.
wire(s) and ground against the engine to • Grasp the bracket and pivot the transmission idler
prevent unintended starting before removing pulley toward the rear of the tractor to release
the belt(s). tension on the upper drive belt.
• Remove the belt from around the transmission idler
All belts on your tractor are subject to wear and should pulley.
be replaced if any signs of damage are observed. • Remove the upper drive belt from around the
NOTE: It is recommended that both drive belts be transmission pulley and the variable-speed pulley.
replaced at the same time. NOTE: Slowly rotate the pulley counter-clockwise to roll
IMPORTANT: The V-belts found on your tractor are the belt off it.
specially designed to engage and disengage safely. A • Remove the upper drive belt by pulling it up through
substitute (non-OEM) V-belt can be dangerous by not the battery tray opening.
disengaging completely. For a proper working machine, • Reroute the new upper drive belt as shown in
use factory approved belts. Figure 18.
To change or replace the drive belt on your tractor, Lower Drive Belt
proceed as follows:
• Remove the cutting deck as instructed earlier. NOTE: Proper removal of the lower drive belt requires
• After disconnecting the battery cables, remove the the removal of several tractor components. Read
battery and battery tray from beneath the seat. through the following procedure prior to attempting it;
determine if you can successfully complete it.
IMPORTANT: When removing the battery, disconnect Otherwise, see an authorized Troy-Bilt Service Dealer
the negative (black) wire from its terminal first, followed for the job.
by the positive (red) wire. Re-install in reverse order.

Variable-Speed Shift Lever

Pulley
Drive belt (Lower)
Rear Idler Pulley
Drive belt (Upper)
Battery Tray
Opening Front Idler Pulley
Belt Keeper
Keeper Pins
Engine Pulley

Double Idler Bracket Electric PTO Clutch

Transmission Idler Pulley Belt Keeper

Idler Bracket
Front of Tractor
Two-speed
Transmission Transmission Pulley NOTE: View shown from above tractor.

Figure 18

21
IMPORTANT: Note the routing of the lower drive belt not to lose the small flat washers found on the pin).
around both the pulleys and the belt keepers before See Figure 20.
performing the following steps. • Remove the drive pedal return spring.
• Using two 9/16" wrenches, remove the pin from the
• Locate the variable-speed pulley through the
speed control assembly. See Figure 20.
battery tray opening. See Figure 18.
• Thread the idler adjustment rod inward or outward
• Remove the variable-speed pulley by loosening the
to lengthen or shorten the travel of the double-idler
hex bolt that secures it to the transmission. Use a
bracket until proper adjustment is achieved.
second wrench to hold the hex nut on the bottom
• Reassemble by following the above steps in
side of the pulley.
reverse order.
• Slide the belt off the variable-speed pulley as you
lift the pulley up and out through the battery tray Idler Adj. Rod
opening. Place wrenches here
• Remove rear idler pulley from the double- idler
bracket while loosening the belt from around both
the rear and the front idler pulleys. See Figure 18. Neutral
• Remove the hex bolt from the center of the engine Return
Bracket
pulley (Model T809H) or the electric PTO clutch
(Model Z809K) and gently lower it off the engine Pin
Hairpin
crankshaft. Be careful not to lose any washers or
Clips
which may be found on top of the PTO clutch.
IMPORTANT: When remounting the PTO clutch, torque
the center hex bolt to between 38 foot-pounds and 50
foot-pounds.
• Remove the drive belt by feeding it from both ends Speed Control
Drive Pedal
toward the front idler pulley on the double-idler Return Spring Assembly
bracket. See Figure 20.
• Reassemble by following the above steps in
Figure 20
reverse order.
• Reroute the new belt around the pulleys, belt
keepers and keeper pins exactly as the old one was Tires
routed. Refer to Figure 18.
WARNING: Never exceed the maximum
The drive pedal is properly adjusted when the hole
inflation pressure shown on the tire sidewall.
found in the double-idler bracket has approximately
1-3/8" of travel with ten pounds of pressure applied to
the drive pedal. See Figure 19. Refer to the tire sidewall for exact tire manufacturer’s
recommended or maximum psi. Do not overinflate.
Double-idler Bracket Uneven tire pressure could cause the cutting deck to
mow unevenly.
Hole
Idler
Adjuster Rod Cutting Blades
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug
1-3 wire(s) and ground against the engine to
/8”
prevent unintended starting before removing
Front of Tractor the cutting blade(s) for sharpening or
NOTE: View shown from above tractor. replacement. Protect your hands by using
Figure 19 heavy gloves or a rag to grasp the cutting
blade.
Adjust the drive pedal after replacing the drive belts on
your tractor, if necessary, as follows: • Periodically inspect the blade adapter and/or
• Locate the speed control assembly on the spindle for cracks or damage, especially if you
underside of the steering support bracket. See strike a foreign object. Replace immediately if
Figure 20. damaged.
• Remove both hairpin clips from the pin which is The blades may be removed as follows:
fastened to the speed control assembly (be careful

22
• Remove the deck from beneath the tractor, (refer to
Cutting Deck Removal on page 19) then gently flip the Blade Separation
deck over to expose its underside.
• Place a block of wood between the center deck
housing baffle and the cutting blade to act as a
stabilizer. See Figure 21. Worn Blade Edge
Wind Wing
Hex Flange Nut
Wood Block
5/8"
minimu
m
Sharpen edge evenly
Figure 22

WARNING: Before servicing, repairing, or

inspecting, always disengage PTO, move shift
lever into neutral position, set parking brake,
stop engine and remove key to prevent
unintended starting.

Fuses
Spindle Assembly Two fuses are installed in your tractor’s wiring harness
to protect the tractor’s electrical system from damage
Figure 21 caused by excessive amperage.
• Use a 15/16" wrench to remove the hex flange nut • If the electrical system does not function, or your
that secures the blade to the spindle assembly. See tractor’s engine will not crank, first check to be
Figure 21. certain that the fuse has not blown.
• To properly sharpen the cutting blades, remove 1. One fuse is located under the hood mounted
equal amounts of metal from both ends of the behind the top of the dash panel on the support
blades along the cutting edges, parallel to the bar.
trailing edge, at a 25° to 30° angle. See Figure 22. 2. The other can be found under the seat
IMPORTANT: If the cutting edge of the blade has already mounted to the inside of the tractor frame next
been sharpened to within 5/8" of the wind wing radius, to the battery tray.
or if any metal separation is present, replace the • Pull the fuse out and inspect it to determine if it is
blades. See Figure 22. good or blown. Replace if necessary.

• Grind each cutting blade edge equally to maintain IMPORTANT: Always use a fuse with the same
proper blade balance. amperage capacity for replacement.

WARNING: A poorly balanced blade will Battery

cause excessive vibration, may damage the
The battery is sealed and maintenance-free. Acid levels
tractor and cause personal injury.
cannot be checked. However, some care is required for
• Test the blade by balancing it on a round shaft long battery life:
screwdriver. Grind metal from the heavy side until it • Always keep the battery cables and terminals clean
balances evenly. and free of corrosive build-up.
• When replacing the blade, be sure to install the • After cleaning the battery and terminals, apply a
blade with the side of the blade marked ‘‘Bottom’’ light coat of petroleum jelly or grease to both
(or with a part number stamped in it) facing the terminals
ground when the mower is in the operating position. • Always keep the rubber boot positioned over the
IMPORTANT: Use a torque wrench to tighten the blade positive terminal to prevent shorting.
spindle hex flange nut to between 70 foot-pounds and IMPORTANT: If removing the battery, disconnect the
90 foot-pounds. negative (black) wire from its terminal first, followed by
the positive (red) wire. When re-installing the battery,
always connect the positive (red) wire to its terminal
first, followed by negative (black) wire.

23
Charging 5. Start the stalled tractor and leave it running to
• If the tractor has not been used for an extended charge the battery.
period of time, use a voltmeter or load tester to 6. Disconnect the negative (-) jumper cable from the
measure the charge. The voltmeter should read tractor.
12.6 V or higher for adequate charge. Otherwise, 7. Disconnect the other end of the negative (-) jumper
charge the battery with an automotive-type 12-volt cable from the negative (-) post of the good battery.
charger for a minimum of one hour at six amps. 8. Disconnect the positive (+) jumper cable from the
Follow the chart below to charge: positive (+) post of the good battery.
9. Disconnect the other end of the positive (+) jumper
Charging cable from the formerly dead battery.
State of Charge
Voltmeter Reading Time
(percentage)
(minutes)
Off-Season Storage
12.7 100 0
12.4 75 90 WARNING: Never store the machine or fuel
container indoors where there is an open
12.2 50 180 flame, spark or pilot light such as on water
12 25 280 heater, furnace, clothes dryer or other gas
appliance.

WARNING: Batteries give off an explosive • Clean and lubricate the tractor as instructed on
gas while charging. Charge the battery in a well page 19 before storing for an extended period.
ventilated area and keep away from an open WARNING: Drain fuel only into an approved
flame or pilot light as on a water heater, space
container outdoors, away from an open flame.
heater, furnace, clothes dryer or other gas
Allow engine to cool. Extinguish cigarettes,
appliances.
cigars, pipes, and other sources of ignition prior
to draining fuel.
Jump-Starting
• Follow instructions in the Seasonal Storage
IMPORTANT: Do not jump-start a damaged battery.
section of the engine manual for proper engine care
Before connecting the jumper cables, make sure that
prior to storing your tractor.
the two equipment are not in contact and their ignitions
• It is not necessary to remove the battery from the
are turned off. Follow the sequence described below
tractor for storage. However, clean the top of the
very closely.
battery and make sure it has full charge.
1. Connect the positive (+) lead of the jumper cable to Disconnect the negative terminal of the battery
the positive (+) post of the discharged battery. before storing the tractor.
2. Connect the other end of the positive (+) jumper
NOTE: Recharge the battery before returning it to
cable to the positive (+) post of the good battery.
service after storage. Even if the tractors starts, the
3. Connect one end of the negative (-) jumper cable to
engine charging system may not bring the battery upto
the negative (-) post of the good battery.
a full charge, unless it is recharged.
4. Connect the other end of the negative (-) cable to
the engine block of the stalled tractor, away from
the battery, and stand back.

24
SECTION 9: ATTACHMENTS & ACCESSORIES
The following attachments and accessories are compatible for tractor Models Z809H & Z809K. See the retailer
from which you purchased your tractor or phone (866) 840-6483 for information regarding price and availability.

MODEL DESCRIPTION
OEM-190-118 Mulch Kit (For 46-inch Decks Only)
OEM-190-603 FastAttach™ Grille Guard (mounts on front of tractor)
OEM-190-604 FastAttach™ Yard-Mate™ Storage Container/Toolbox (mounts on rear of tractor)
OEM-190-607 FastAttach™ Deluxe Tractor Sunshade
OEM-190-608 FastAttach™ Sleeve Hitch, Manual Lift
OEM-190-821 FastAttach™ Triple Bagger Grass Collector (For 46-inch Decks Only)
OEM-190-822 FastAttach™ 46-inch Front Dozer Blade
OEM-190-823 42-inch Two-stage Snowthrower
OEM-190-824 Sleeve Hitch with Electric Lift
OEM-190-841 Mulch Kit (For 54-inch Decks Only)
OEM-190-842 FastAttach™ Triple Bagger Grass Collector (For 54-inch Decks Only)

SLEEVE HITCH ATTACHMENTS (For use with OEM-190-824 or OEM-190-608 )

OEM-190-825 30-inch Hydraulic Tiller†
OEM-190-984 Row Crop Cultivator
OEM-190-980 Single-disc Harrow
OEM-190-978 10-inch Mulboard Plow
OEM-190-804 42-inch Heavy Duty Rear Blade

† OEM-190-824 is required for use of this attachment. OEM-190-608 cannot be used in its place.

25
SECTION 10: TROUBLESHOOTING
Trouble Possible Cause(s) Corrective Action
Engine fails to start PTO knob engaged. Place PTO knob in disengaged (OFF) position.
Parking brake not engaged. Engage parking brake.
Spark plug wire(s) disconnected. Connect wire(s) to spark plug.
Throttle control lever not in correct Place throttle lever to FAST position.
starting position.
Choke not activated Pull out the CHOKE control (if so equipped).
Fuel tank empty, or stale fuel. Fill tank with clean, fresh (less than 30 days old) gas.
Blocked fuel line. Clean fuel line or replace fuel filter, if so equipped.
Faulty spark plug. Clean, adjust gap or replace plug.
Engine flooded. Crank engine with throttle in FAST position.
Engine runs erratic Unit running with CHOKE applied. Push CHOKE control (if so equipped) in.
Spark plug wire(s) loose. Connect and tighten spark plug wire(s).
Blocked fuel line or stale fuel. Clean fuel line; fill tank with clean, fresh (less than 30
days old) gasoline. Replace fuel filter, if so equipped.
Vent in gas cap plugged. Clear vent or replace cap if damaged.
Water or dirt in fuel system. Drain fuel tank. Refill with clean, fresh (less than 30
days old) gasoline.
Dirty air cleaner. Replace air cleaner cartridge/element or clean pre-
cleaner, if so equipped.
Engine overheats Engine oil level low. Fill crankcase with proper capacity and weight of oil.
Air flow restricted. Clean grass clippings and debris from around the
engine’s cooling fins and blower housing.
Engine hesitates at high RPM Spark plug(s) gap too close. Remove spark plug(s) and reset the gap to .030” .
Idles poorly Spark plug(s) fouled, faulty or gap too Replace spark plug(s). Set plug(s) gap to .030” .
wide.
Dirty air cleaner. Replace air cleaner cartridge/element or clean pre-
cleaner, if so equipped.
Excessive vibration Cutting blade loose or unbalanced. Tighten blade and spindle. Balance blade.
Damaged or bent cutting blade. Replace blade.
Mower will not mulch grass Engine speed too low. Place throttle in FAST (rabbit) position.
Wet grass. Do not mow when grass is wet; wait until later to cut.
Excessively high grass. Mow once at a high cutting height, then mow again at
desired height or make a narrower cutting swath.
Dull blade. Sharpen or replace blade.
Uneven cut Deck not balanced properly. Perform side-to-side deck adjustment.
Dull blade. Sharpen or replace blade.
Uneven tire pressure. Check tire pressure in all four tires.

26
SECTION 11: PARTS LIST FOR T809H & Z809K

9 11
REF. PART
NO. NO. DESCRIPTION
23 7
1 710-0227 Self-tapping Screw, #8-18 x .5
4
2 710-0599 Self-tapping Screw, 1/4-20 x .5
9
3 710-0726 AB Screw, 5/16-12 x .75
12 4 710-1237 Screw, #10-32 x .625
5 710-1314A Socket Cap Screw, 5/16-18 x .625
10 6 710-1315 Self-tapping Screw, 3/8-16 x 1.25
7 712-3017 Hex Nut, 3/8-16
22 3 8 721-0460 Exhaust Gasket
20
18 9 726-0205 Hose Clamp
2 10 712-0271 Sems Nut
19
11 736-0300 Flat Washer
12 751B221535 Casing Clamp
13 751-0535 Fuel Line Hose
3 14 751-0564A Muffler Deflector
5 15 751-0616A Muffler, Twin Inlet
16 751-0650A RH Exhaust Pipe
6 21 17 751-0651A LH Exhaust Pipe
18 751-3140 Oil Drain Valve
8 19 751-3141 Oil Drain Hose
20 751-3142 Oil Drain Cap
21 783-0615C Muffler Heat Shield
5
22 783-0625C Engine Heat Shield
23 746-1086 Throttle Cable
15 24 725-0157 Cable Tie (not shown)
1 14

27
Models Z809H & Z809K
44 17

30 29 11
16
28 31

26
6 5
38

52

51
23

32 27
34
42 35
24
A
25
36
43

18

50 54
4 9

27 5

21

2
53

4 22
1
20

3
45
42

13
41
47

46
40
37

28
Models T809H & Z809K
REF. PART
NO. NO. DESCRIPTION
1 783-1346 Grill Support Bracket (9-style)
2 710-0599 Self-tapping Screw, 1/4-20 x .5
3 710-0528 Hex Cap Screw, 5/16-18 x 1.25
4 710-0924 Phillips Pan Screw, 1/4-20 x .75
5 710-1017 Truss Phillips Screw, 1/4-20 x .625
6 725-1741 Ignition Switch
7 726-0272 Clamp, 9/16
8 710-0642 Self-tapping Screw, 1/4-20 x .75
9 712-0292 U-type Speed Nut, 1/4-20
10 736-0270 Bell Washer, .265 x .75 x .062
11 725-1976 Systems Indicator Monitor
725-04036A Hour Meter
12 712-3004A Hex Nut, 5/16-18
13 731-2119A Grille (9-style)
15 725-0175 Cable Tie, 3/16 x .05 x 7.4
16 746-1085A Choke Knob/Cable
17 783-0783 Hood (9-style)
18 783-0784 RH Side Panel
19 783-04200 LH Side Panel
20 731-2637 Headlight Lens
21 747-2138 Hood Hinge Rod
22 625-0051 Headlight Assembly
23 710-0726 AB Screw, 5/16-12 x .75
24 751-0603 Fuel Cap
25 751-3213A Fuel Tank, 3 gallon
26 725-1745 Ignition Key w/ plastic cover
725-1744 Ignition Key w/o plastic cover
27 710-0895 Self-tapping Screw, 1/4-15 x .75
28 710-3217 Truss Phillips Screw, #8-32 x .375
29 712-0142 Hex Nut, #8-32
30 731-1857 Throttle Control Knob
31 731-2225C Dash Panel, 8/9-style, Electric PTO
32 731-04215 Cruise Control Button
33 731-04217 Parking Brake Button
34 736-0142 Flat Washer, 9/32 x 1/2 x 1/16
35 747-1196 Brake/Cruise Pivot Rod
36 783-04285 Dash Support Plate RH
783-04383 Dash Support Plate LH
37 712-3010 Hex Nut, 5/16-18
38 731-2270 Hood Plenum*
39 726-3046 Ratchet Clip
40 736-0119 Lock Washer, 5/16
41 726-0201 Speed Nut, .3125
42 736-3078 Flat Washer, .349 x 1.0 x .063
43 710-0650 TT Screw, 5/16-18 x .875
44 725-1752 Electric PTO Switch
45 711-0332 Clevis Pin, .50 x .78
46 768-0010 Bumper Assembly
47 714-0145 Click Pin
48 710-1611B TT Screw 5/16-18 x 0.75
49 735-04019 Seal: Panel
50 747-04132 Tank Support Rod
51 735-04023 Cargo Net
52 726-3046 Ratchet Clip
53 629-04083 Headlight Wire Harness
54 629-04073 Tractor Wire Harness
*Not standard on all tractors.

29
Models T809H & Z809K

49

43
42 39

46
45
6
41
37 40
48 36
44 47
30 16 38
28
35
13 54
59 58
34 60
55
31
28
57

11 56
27
56
61
29
62
33 51
29

50

14
2 18
52 8
12 32
17 6
23
21
10
20 21 19
22 25
24 3
6
14 1
52 26
5
16
4 9
7

15 17

30
Models T809H & Z809K
REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 747-1130B Deck Stabilizer Rod (Model T809H) 31 731-1993 Cover w/ Cup Holder
747-1324 Deck Stabilizer Rod (Model Z809K) 32 736-3078 Flat Washer, .349 x 1.0 x .063
2 683-0197B Lift Shaft Assembly (Model T809H) 33 783-0677 Lift Adjustment Bracket
683-0462 Lift Shaft Assembly (Model Z809K) 34 783-04331 Fender
3 711-0332 Clevis Pin, .5 x .78 35 783-1489 Seat Mounting Bracket
4 712-0206 Hex Nut, 1/2-13 36 710-1268 Screw, #10-16 x .375
5 712-0431 Flange Lock Nut, 3/8-16 37 712-3027 Hex Flange Lock Nut, 1/4-20
6 712-0429 Lock Nut, 5/16-18 38 720-0309A Seat Adjuster Grip
7 712-3083 Hex Nut, 1/2-13 39 731-04074 Spacer
8 714-0104 Internal Cotter Pin 40 732-0499 Compression Spring, .41 x 1.5
9 714-0145 Internal Cotter Pin 41 736-0275 Spring Washer, .265 x .562 x .025
10 716-0106A E-Ring 42 736-0204 Flat Washer, .344 x .62 x .03
11 720-0311 Handle Grip 43 738-0137A Shoulder Screw, .340 x .285,1/4-20
12 732-0874 Torsion Spring 44 738-1007 Shoulder Screw, .50 x .50, 3/8-16
13 732-1184 Extension Spring, .84 x 4.6 45 783-0611 Seat Stop
14 736-0275 Flat Washer, 5/16 46 783-0738 Seat Pivot Bracket
15 736-0921 Lock Washer, 1/2 47 783-0739 Seat Adjustment Lever
16 736-3019 Flat Washer, .31 x 1.062 x .134 48 783-0753 Seat Adjustment Selector
17 736-3084 Flat Washer, .51 x 1.12 x .06 49 757-04010 High Back Seat, Black
18 738-0138A Hex Cap Screw, 5/16-18 x .62 50 735-0656 RH Foot Pad
19 738-0143 Shoulder Screw, 3/8-16 51 735-0657 LH Foot Pad
20 741-0225 Hex Flange Bearing — 726-3046 Foot Pad Clips
21 741-0715 Snap Flange Bearing 52 714-0111 Cotter Pin
22 746-0968 Lift Cable, 16.16 54 783-0209C Seat Lift Bracket
23 747-1111A Lift Handle 55 710-0924 Phillips Pan Screw, 1/4-20 x .75
24 756-1154 Roller Pulley 56 712-0292 U-type Speed Nut, 1/4-20
25 783-0678A Arm Lift 57 731-2480 Shift Lever Cover
26 783-0720A Deck Stabilizer Bracket 58 738-0296 Shoulder Screw, .437 x .286
27 710-0260A Carriage Bolt, 5/16 x .62 59 731-2618 RH Fender Flare
28 710-0726 AB Screw, 5/16-12 x .75 60 731-2619 LH Fender Flare
29 710-0895 Self-tapping Screw, 1/4-15 x .75 61 783-1478 Fender Clips
30 731-1990 Lift Lever Cover 62 710-0599 TT Screw 1/4-20 x 0.5

31
Models T809H & Z809K
24
43
31
23

19

6
11

38
21
14
20
2 4
20 22 8
13 13
22
11 41
18 7

15 30
12
5
11
1 30 10

11
2 3

27
39
25
34 9
40
16

26
32
33
37
36

29

32
Models T809H & Z809K
REF. PART
NO. NO. DESCRIPTION
1 710-1260A Self-tapping Screw, 5/16-18 x .75
2 710-0604A Self-tapping Screw, 16-18 x .625
3 783-0726B RH Pivot Support Bracket
4 783-0727A LH Pivot Support Bracket
5 783-0728 Pivot Bar Bracket
6 710-0514 Hex Cap Screw, 3/8-16 x 1
7 711-1408 RH Drag Link
8 711-1409A LH Drag Link
9 712-0240 Jam Nut, 7/16-20
10 712-0214 Hex Nut, 3/8-24
11 712-0130 Lock Nut, 3/8-16
12 712-0459 Flange Lock Nut, 7/16-20
13 712-3004A Flange Lock Nut, 5/16-18
14 717-1550E Steering Gear, 11/90 Ratio
15 717-1554 Steering Pinion Gear
16 723-0448A Ball Joint, 7/16-20
17 736-0169 Lock Washer, 3/8
18 736-3084 Flat Washer, .51 x 1.12 x .06
19 738-1001A Steering Shaft, .625 OD x 24.4
20 741-0475 Plastic Bushing, .38 ID
21 741-0656 Hex Flange Bearing, 5/8
22 738-0372B Shoulder Spacer, .38 ID
23 731-04008 Steering Wheel, Soft Grip, Three Spoke
24 731-04066 Steering Wheel Cap, Round
25 638-04003 LH Axle Assembly, .75 Diameter
26 638-04004 RH Axle Assembly, .75 Diameter
27 719-0525C Cast Iron Pivot Bar w/ Fittings, .75
29 714-0162 Cotter Pin
30 726-0341 Push Cap, .750
31 736-0242 Bell Washer, .34 x .872
32 736-0316 Flat Washer, .78 x 1.59 x .06
33 736-0285 Flat Washer, .635 x 1.589 x .06
34 738-1011 Shoulder Screw, .5 x 2.2, 3/8-16
35 710-0643 Hex Bolt, 5/16-18 X 1
36 634-04088 Wheel Assembly Complete, 16 x 6.5 x 8
634-04082 Rim Only w/ Plastic Bearing
734-0255 Air Valve (Not Shown)
734-1727 Tire Only, Square Shoulder
741-0516A Flange Bearing
741-0990A Flange Bearing w/ Grease Fitting
37 734-2290A Hub Cap
38 783-0653E Steering Support Bracket
39 738-0143 Shoulder Screw, 3/8-16
40 736-0331 Bell Washer, .39 x 1.13 x .062
41 710-04095 Hex Bolt 3/8-16 x 1.0 Special

33
Models T809H & Z809K

30

12
4 D

39
C

33

7 7 19
36 13
14 B
34 32
F
E
2 29
27 31
47 35

42 45
40 35
17
11
10
46
26 9 76
44 1* C
38
43 77
7 20 22
41 78
12
G
3
18 74
F 71 72
23 73
25 37
79 14 21 8 76 75
12 76
28 70 69
D 14
16 62 A
E 68
57
7 61

49
80 48 C 56 67
55 65
B 63 64 66
G
A 60
58
50 59

81 54

51 52 53
* Refer to pages 36 and 37 for break-down of this assembly.

34
Models T809H & Z809K
REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1. 618-0376A Transmission Assembly: Two Speed 43. 712-3027 Flanged Lock Nut
2. 618-04148 Variable Speed Pulley Assembly 44. 718-04012 Cup: Bearing
3. 647-04023 Shift Rod Assembly 45. 736-0362 Flat Washer
4. 710-0176 Hex Bolt 5/16-18 x 2.75 46. 741-0600 Ball Bearing
5. 710-0347 Hex Bolt 3/8-16 x 1.75 47. 656-0059A Variable Speed Pulley
6. 710-0642 TT Screw 1/4-20 x 0.75 48. 735-3049 Brake Pad
7. 710-0726 AB Screw 5/16-12 x 0.75 49. 783-0773A Brake Pedal
8. 710-0805 Hex Bolt 5/16-18 x 1.5 50. 736-3008 Flat Washer
9. 710-0809 TT Screw 1/4-20 x 1.25 51. 710-1611B TT Screw 5/16-18 x 0.75
10. 710-1007 TT Sems Screw 3/8-16 x 1.5 52. 710-0650 TT Screw 5/16-18 x 0.875
11. 710-3011 Hex Bolt 3/8-16 x 2.25 53. 741-3065B Hex Flange Bearing: Split
12. 712-0130 Lock Nut 3/8-16 54. 647-0031C Brake Control Assembly
13. 712-0241 Hex Nut 3/8-24 55. 732-0963 Extension Spring
14. 712-0702 Flanged Nut 56. 735-0662 Control Pad
15. 712-3004A Flanged Lock Nut 57. 683-0266 Drive Pedal Assembly
16. 714-0111 Cotter Pin 58. 710-1260A LD Screw 5/16-18 x 0.75
17. 718-0771A Pulley Hub 59. 647-0032A Speed Control Assembly
18. 720-04028 Shift Knob 61. 712-0130 Hex Lock Nut 3/8-16
19. 723-3018 Ball Joint 62. 711-04159 Pin
20. 732-0478 Extension Spring 64. 738-0155 Shoulder Screw
21. 732-0716 Extension Spring 65. 783-0653F Steering Support Bracket
22. 732-0963 Extension Spring 66. 741-0225 Hex Flange Bearing
23. 736-0105 Bell Washer 67. 726-04028 Push Nut
24. 736-0169 Lock Washer 3/8 68. 732-0335 Compression Spring
25. 736-0642 Flat Washer 69. 712-3004A Flange Lock Nut
26. 738-0322 Shoulder Screw 70. 783-0732 Lock-Out Bracket
27. 738-0372B Shoulder Spacer 71. 783-0780B Neutral Return Bracket
28. 747-04136 Brake Rod 72. 736-0262 Flat Washer
29. 747-1127 Rod: Idler Adjustment 73. 748-04039 Cruise Latch
30. 747-1185 Rod: Belt Guard 74. 738-0380 Shoulder Screw
31. 750-0566A Spacer 75. 732-0955 Extension Spring
32. 754-0467 Belt: V Type 76. 714-0104 Cotter Pin
33. 754-0468 Belt: V Type 77. 747-04093 Brake Lock Rod
34. 756-0665 Pulley 78. 747-04096 Cruise Control Rod
35. 756-0981A Idler Pulley: Flat 79. 634-0104 Wheel Assembly
36. 783-04442 Idler Bracket: Center Double 634-0070 Rim Assembly
37. 783-0667B Torque Bracket 734-0255 Air Valve
38. 783-0669 Idler Bracket 734-1730 Tire
39. 783-0693 Axle Bracket 734-2290A Hub Cap
40. 618-04152 Bracket: Variable Speed 736-0430 Flat Washer
41. 710-0627 Lock Bolt 5/16-24 x 0.75 80. 712-3050 Lug Nut 7/16-14
42. 710-3015 Hex Bolt 1/4-20 x 0.75 81. 712-3026 Jam Nut

IMPORTANT: For a proper

working machine, use
Factory Approved Parts.
V-belts are designed to
engage and disengage
safely. A substitute (non
OEM) V-belt can be
dangerous by not
disengaging completely.

35
Models T809H & Z809K
4
48
5
44
47
49
11

9 6 7
13

23 37 38

40 46 30
43
42 34
41 15
8
10

27 12
14
17 28 35
31 22
26

20 2
25
8
24
36 16
21
1
3
19

33

15

36
Models T809H & Z809K
REF. PART
NO. NO. DESCRIPTION
1 618-0225 Reverse Collar Assembly
2 618-0226 Hi-Lo Collar Assembly
3 618-0227A Shift Fork Assembly
4 710-0642 Self-tapping Screw, 1/4-20 x .75
5 718-04053 Shft. Cover
6 736-0227 Flat Washer
7 710-3119 Lock bolt 3/8-16 x 0.75
8 741-0681 Ball Bearing
9 618-0365 Wheel Hub Assembly
10 618-0368 Differential Axle Assembly
11 719-0379A Upper Housing
12 741-0476 Flanged Bearing
13 661-0012 Brake Assembly
14 741-04085 Flanged Bearing
15 710-0788 TT Screw 1/4-20 x 1.0
16 711-1051A Drive Shaft
17 711-1216 Output Shaft
19 713-0446 9-tooth Sprocket
20 713-0447 16-tooth Sprocket
21 713-0448 22-link Chain, .625
22 716-0131 External Snap Ring
23 717-0678 Brake Pad
24 717-1438 41-tooth Bevel Gear
25 717-1439 20-tooth Spur Gear
26 717-1440 10-tooth Spur Gear
27 717-1441 27-tooth Spur Gear
28 717-1442 37-tooth Spur Gear
30 718-0504 Shifter Insert
31 718-0505 Shifter Cover
33 719-0385 Lower Housing
34 718-0540 Lockout Plate
35 736-0337 Flat Washer, 5/8 x 1.0
36 736-3046A Flat Washer, 1.01 x 1.86 x .060
37 711-1235 Input Shaft
38 747-1140 Shift Lever
40 761-0215 Disc Brake
41 716-0114 Retaining Ring, .56
42 717-1463 13-tooth Bevel Gear
43 736-0335 Flat Washer
44 736-0336 Flat Washer, 5/8 x 1.0 x .030*
736-0337 Flat Washer, 5/8 x 1.0 x ..040*
736-0349 Falt Washer,5/8 x 1.0 x .020*
46 741-0335 Needle Bearing
47 741-0696 Needle Bearing
48 716-0231 E-ring, .75
49 618-0376A Transmisssion Assembly Complete

NOTE: Transmission has a grease capacity of 32 oz. Order part number 737-0148.
NOTE: Upon reassembling transmission input shaft for any reason, refill its cavity with approximately 2/3 oz. of grease.
Order part number 737-0289.

37
Model T809H 32
33
34
35
32 36 1
30 28
26
51
36 52
25 70
23 61
35
32
24 59
30 42 13
41 41 A 54 68
67
42 29 3 17 4
Ground Wire 43 47
(For reference 10 46 5
only) 48 45
15 60
25 65
14 64
11
16 2 57
58
13
32 40 44 12 18 56
20 A 53
55 63
21
37 58
22 8 6
27
19 45 69
7 46
66 31 38
47
49 11
62
Ref.No. Part No. Description Ref.No. Part No. Description
1. 783-0653E Steering Support Bracket 36. 736-0407 Bell Washer, .45 x 1.0 x .062
2. 647-0064 PTO Lever Engagement Assembly 37. 738-1132 Shoulder Screw
3. 683-04060 Engagement Plate Assembly 38. 754-0228 PTO Belt
4. 710-1002 Hex Bolt 7/16-20 x 2.0 40. 783-0693 Axle Bracket
5. 710-0276 Carriage Screw 5/16-18 x 1.0 41. 712-3006 Hex Nut 1/4-20
6. 710-0344 Hex Screw 3/8-16 x 1.5 42. 736-0329 Lock Washer
7. 710-0726 AB Screw, 5/16-12 x .75 43. 710-0607 TT Screw 5/16-18 x 0.5
8. 710-3261 Hex Screw 3/8-16 x 7.0 44. 710-0642 TT Screw 1/4-20 x 0.75
10. 712-0431 Flange Lock Nut 45. 725-1657A Switch
11. 712-3004A Flange Lock Nut 46. 17962 Switch Plate
12. 712-3010 Hex Nut 47. 710-0224 AB Screw #10-16 x 0.5
13. 714-0470 Cotter Pin 48. 683-0304C Lower Frame Assembly
14. 726-0201 Speed Nut 49. 711-1428 Belt Guard Pin
15. 710-3025 Hex Cap Screw 5/16-18 x .625 50. 712-0229 Push Nut Retainer
16. 732-0944 Extension Spring 51. 731-2111A PTO Knob
17. 732-0991A Belt Guard 52. 736-0108 Flat Washer
18. 732-1013 Belt Guard 53. 736-0119 Lock Washer
19. 725-1706 12 V Battery 54. 736-0140 Flat Washer
20. 710-0751 Hex Cap Screw, 1/4-20 x .62 55. 736-0242 Bell Washer
21. 712-0271 Hex Sems Nut, 1/4-20 56. 736-0258 Flat Washer
22. 712-3087 Wing Nut, 1/4-20 57. 736-0275 Flat Washer
23. 725-1426 Solenoid, 12-Volt, 100 Amp 58. 736-0300 Flat Washer
24. 710-0599 Self Tapping Screw, 1/4-20 x .5 59. 736-3072 Flat Washer
25. 736-0222 Lock Washer, 1/4 60. 738-0372B Shoulder Spacer
26. 783-1033A Hitch Plate 61. 747-1112D Deck Engagement Handle
27. 748-0415B Spacer 62. 747-1243 Belt Keeper Rod
28. 741-0708 Hex Split Flange Bearing 63. 756-0487 Idler Pulley
29. 783-0349 Battery Tray 64. 756-0627B Idler Pulley
30. 712-0459 Flange Lock Nut, 7/16-20 65. 783-0744A Bracket
31. 783-04467 Deck Stop 66. 736-0119 Lock Washer
32. 710-0604A Self Tapping Screw, 5/16-18 x .625 67. 736-0171 Lock Washer
33. 732-3080 Compression Spring, 1.28 x 3.5 68. 736-0322 Flat Washer
34. 723-0444 Battery Strap 69. 750-0956 Spacer
35. 738-1020 Shoulder Screw, .625 x .5, 7/16-20 70. 756-1182A Engine Pulley
38
Model Z809K
32 REF. PART DESCRIPTION
NO. NO.
33
1 783-0653E Steering Support Bracket
34 2 754-0476 PTO Belt
35
3 717-1774 Elec. PTO Clutch (Mod. Z809K)
32 36 4 783-1487 PTO Clutch Anti-rot. Brakt.
30
26 5 710-0859 Hex Cap Screw, 3/8-16 x 2.5
6 710-0726 Hex Hd Wash. Screw, 5/16-18 x .875
36 7 712-0431 Flange Lock Nut, 3/8-16
25
23 8 732-0978 Extension Spring, .62 x 5.62
35 9 712-3004A Flange Lock Nut, 5/16-18
32
24 10 710-3180 Hex Cap Screw, 5/16-18 x 1.75
30 42 11 712-3010 Hex Nut, 5/16-18
41
41 12 683-0294 Idler Bracket Assembly
42 29 13 738-3056 Shoulder Screw, 1/2 x 2.5
43 14 710-3144 Hex Cap Screw, 3/8-16 x 2.0
(For reference only)
Ground Wire 25 9 15 710-3025 Hex Cap Screw, 5/16-18 x .625
16 738-0785 Shoulder Spacer, 1.38 x .445 x .36
48 15 17 736-0171 Lock Washer, 7/16
18 710-3157 Hex Cap Screw, 7/16-20 x 3.25
19 725-1706 12-volt Battery, 270 CCA
20 710-0751 Hex Cap Screw, 1/4-20 x .62
32 40 21 712-0271 Hex Sems Nut, 1/4-20
44
20 22 712-3087 Wing Nut, 1/4-20
23 725-1426 Solenoid, 12-Volt, 100 Amp
21 24 710-0599 Self Tapping Screw, 1/4-20 x .5
22 37 25 736-0222 Lock Washer, 1/4
26 783-1033A Hitch Plate
19 27 45 27 748-0415B Spacer, 3/8 x 1.54
46 28 756-0627B Idler Pulley, 3.5
6 47
29 783-0349 Battery Tray
31 9 4 30 712-0459 Flange Lock Nut, 7/16-20
IMPORTANT: For a proper 1 31 783-04467 Deck Stop
working machine, use 9 32 710-0604A Self Tapping Screw, 5/16-18 x .625
Factory Approved Parts. 33 732-3080 Compression Spring, 1.28 x 3.5
V-belts are designed to 34 723-0444 Battery Strap
11
engage and disengage 5 35 738-1020 Shoulder Screw, .625 x .5, 7/16-20
safely. A substitute (non 8
7 36 736-0407 Bell Washer, .45 x 1.0 x .062
OEM) V-belt can be 37 738-1132 Shoulder Screw, 1/4-20, .25 x .15
dangerous by not 10
38 736-0322 Flat Washer, .45 x 1.25 x .164
disengaging completely. 39 629-04047 Harness Assembly, PTO Clutch
40 783-0693 Axle Bracket
12
41 712-3006 Hex Nut 1/4-20
42 736-0329 Lock Washer
43 710-0607 TT Screw 5/16-18 x 0.5
44 710-0642 TT Screw 1/4-20 x 0.75
13 45 725-1657A Switch
46 17962 Switch Plate
2 47 710-0224 AB Screw #10-16 x 0.5
48 683-0304C Lower Frame Assembly
49 712-0429 Lock Nut 3/8-16

28 39

16
14
38
17

18

39
Model T809H
21

12

19
22
12 24
G 62
23 2
54
27 53 5

35 C
17 52
61

4 34
22
21
63
56 43
A E
8
61
48 54
6 32
G 47 4
11
33 30 38 B
21
23 29
50 20
1 29
21
32 F
40 51 48 E
44
D 26 39
42 31
21
D 21 36
37

44
28
49

41 18 21
65 25 10
14 12
67 66
21 15 57
F 13
64
12
58
16 B 3
68
45
A 46
C 45

22
22
40
Model T809H

Ref. Part No. Description Ref. Part No. Description

No. No.
1. 17116 Deck Brake Assembly 37. 734-0973 Deck Wheel 5.0 x 1.38
2. 17258D Belt Cover 38. 736-0119 Lock Washer
3. 17982 Spindle Plate 39. 736-0270 Bell Washer
4. 618-0430A Spindle Assembly: Pulley w/ftg. 40. 736-0418A Flat Washer
5. 618-0595 Spindle Assembly: Double Pulley 41. 736-0760 Lock Washer
6. 683-0254 Bracket Assembly: Deck Hanger LH 42. 737-04003B Water Nozzle
7. 683-04121 Deck Assembly 46” SD w/Nozzle 43. 738-0347 Shoulder Spacer
8. 710-0344 Hex Bolt 3/8-16 x 1.5 44. 738-0373 Shoulder Screw 3/8-16
9. 710-0501 Hex Bolt 1/4-20 x 2.0 45. 742-0611A Blade: 16.28” Three in One
10. 710-0514 Hex Bolt 3/8-16 x 1.0 46. 742-0612A Blade: 14.88” Three in One
11. 710-0528 Hex Bolt 5/16-18 x 1.25 47. 746-1107 Cable: Bracket
12. 710-0599 TT Screw 1/4-20 x 0.5 48. 747-1116 Rod: Deck Release Handle
13. 710-0650 TT Screw 5/16-18 x 0.875 49. 747-1130B Rod: Front Adjustment
14. 710-0751 Hex Bolt 1/4-20 x 0.620 50. 748-0234 Shoulder Spacer
15. 710-0805 Hex Bolt 5/16-18 x 1.5 51. 750-1291 Spacer
16. 710-1260A LD Screw 5/16-18 x 0.75 52. 754-0228 Belt: V Type
17. 710-3180 Hex Bolt 5/16-18 x 1.75 53. 754-0349 Belt: V Type
18. 711-04069 Grass Catcher Pin 54. 756-0627B Idler Pulley
19. 711-0993 Belt Guard Pin 55. 771-11725A Label: Danger Tag
20. 711-1554 Pin 1/4-20 56. 783-0139A Idler Bracket
21. 712-0324 Hex Lock Nut 1/4-20 57. 783-0141 Deck Skirt: Center
22. 712-0417A Flange Nut 58. 783-0142 Deck Skirt RH
23. 712-0429 Lock Nut 5/16-18 59. 783-1025 Chute Stop
24. 712-0431 Flanged Lock Nut 3/8-16 60. 783-1347B Belt Cover
25. 712-0641 Hex Nut M16 61. 619-0042 Spindle Housing
26. 712-3006 Hex Nut 1/4-20 17983 Bearing
27. 712-3010 Hex Nut 5/16-18 738-1128 Spindle Shaft
28. 712-3083 Lock Nut 1/2-13 741-0919 Ball Bearing
29. 714-0470 Cotter Pin 62. 756-1214 Deck Pulley: Double
30. 717-04074 Gear: Deck Adjustment 63. 756-1187 Deck Pulley
31. 726-0233 Push Nut 64. 726-0106 Speed Nut
32. 732-0306A Compression Spring 65. 711-0792 Hinge Pin
33. 732-0429A Extension Spring 66. 703-1693A Mounting Bracket
34. 732-0594A Extension Spring 67. 732-0602 Torsion Spring
35. 732-1165 Extension Spring 68. 731-1032B Chute Deflector: Side Discharge
36. 734-04039 Deck Wheel 5.0 dia. Ball

IMPORTANT: For a proper

working machine, use
Factory Approved Parts.
V-belts are designed to
engage and disengage
safely. A substitute (non
OEM) V-belt can be
dangerous by not
disengaging completely.

41
Model Z809K
75 17 67

17
3

3 20
57
63 4 68 20
60
46 36
5 57
29
68
69
6 73 56 29
A 72 64
15 29 7 25 29 44
51 47 14
16 34
40 29 29 70
58 2 64
16
32
39 71 23
35 74 29 37 8
29 29
1 27
65 24
29 14 22
54 11
30 27 29
59 A 27
38 31
10 23 9
43 29 29 27
23 50
22 26
65 39 27
23 61 45
14
55 27 23
33 38 62
23 49

78 28
22

77

76

23 14 23 22

13
23

42
Model Z809K
REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1. 12650 Bracket, Adjustment, Height 43. 731-0335 Roller, Deck
2. 16606 Bracket, Hook, Retainer 44. 731-3005 Front Roller
3. 618-0671 Spindle Assembly, Pulley, 5.39 Dia x .5625 45. 731-3131A Deflector, Chute
4. 683-0254 Bracket Assembly, Deck, Hanger LH 46. 732-0306 Spring, Compression, .406 x .531 x 1.75
5. 683-0459 Idlr Assembly, 54" 47. 732-0459 Spring, Extension, .94 Dia x 6.74
6. 683-0608 Bracket Assembly, Lift, 54" 48. 732-0934 Spring, Extension, 1.15 Dia x 5.99
7. 683-0609 Bracket Assembly, LH-Front 49. 732-3070 Torsion Spring .44 I.d. x 2.10
8. 683-0610 Bracket Assembly, RH-Front 50. 734-04039 Deck Wheel, 5" Dia.
9. 683-0617 Stop Assembly, Chute 51. 736-0119 Lock Washer
10. 703-2093 Baffle, RR, Inner 54. 736-0760 Lock Washer
13. 710-0216 Hex Screw 3/8-16 x 0.75 55. 736-0921 Lock Washer
14. 710-0514 Hex Screw 3/8-16 x 1.0 56. 736-3039 Flat Washer .406 ID X 1.5 x 11ga
15. 710-0528 Hex Screw, 5/16-18 x 1.25 57. 736-3072 Washer, Flat .38 ID x.93 OD x.110
16. 710-1260A LD Screw 5/16-18 x 0.75 58. 737-04003B Water Nozzle: Deck Wash-Out System
17. 710-0726 AB Screw 5/16-12 x 0.75 59. 738-0295 Shoulder Screw, .750 x .47.12
20. 710-3011 Hex Screw, 3/8-16 x 2.25 60. 738-1229A Shoulder Screw
21. 710-3073 Hex Screw, 5/16-18 x 2.25 61. 738-0373 Shoulder Screw
22. 710-3168 Bolt, Carriage, 3/8-16 x 1.0 62. 742-0677 Blade, 18.50"
23. 710-3178 Short Neck Carriage Bolt 3/8-16 x .75 63. 747-1116 Deck Release Handle Rod, .375 Dia
24. 711-0332 Pin, Clevis, .50 Dia x .78 64. 750-0151 Spacer .550 ID x .755 OD x 1.1
25. 711-1737 Pin, Roller, .5" Dia x 10.06 . 65. 750-0212 Spacer, .82 ID x 1.00 OD x .53
26. 711-1762 Pin, Hinge, Dia .375 x 14.06 67. 754-0642 Belt, V-Type, B Section
27. 712-0229 Push Nut Retainer 68. 756-3105 Pulley, Idler, 5.0 Dia.
28. 712-0417A Nut, Hex Flange, 5/8-18 69. 783-04013A Bracket, Stabilizing
29. 712-0130 Nut, Lock, 3/8-16 70. 683-04127 Deck Assembly SD: 54” w/ Water Nozzle
30. 712-0641 Hex Nut M16 783-04232 Deck: SD w/Water Nozzle Ftg.
31. 712-0429 Nut, Flange Lock, 5/16-18 71. 783-1453 Bracket, Mounting, 54" Roller
32. 712-3010 Nut, Hex, 5/16-18, Gr5 72. 783-1454 Bracket, Roller, Front
33. 712-3022 Nut, Hex Lock, 1/2-13 73. 783-1455 Bracket, Idler
35. 714-0145 Pin, Click, .092 x 1.64 74. 783-1470 Cover, Spindle RH
36. 714-0470 Pin, Cotter, 1/8 x 1.25 75. 783-1471 Cover, Spindle LH
37. 714-3004 Pin, Cotter, 3/32 x 1.25 76. 783-1482 RH Skirt
38. 715-0108 Pin, Spring 1/4 Dia x 1.00 77. 783-1483 LH Skirt
39. 714-0162 Cotter Pin 78. 783-1484 LH Extension Skirt
40. 717-1553B Adjustment, Deck, Gear 79. 703-3279 Chute Stop (not shown)
41. 721-04041 Water Nozzle Adaptor

IMPORTANT: For a proper NOTE: For painted parts, please refer to

working machine, use the list of color codes below. Please add the
Factory Approved Parts. applicable color code, wherever needed, to
V-belts are designed to the part number to order a replacement part.
engage and disengage For instance, if a part numbered 700-xxxx is
safely. A substitute (non painted Powder Black, the part number to
order would be 700-xxxx-0637.
OEM) V-belt can be
Red: 0638
dangerous by not Oyster Gray: 0662
disengaging completely. Powder Black: 0637

43
 MANUFACTURER’S LIMITED WARRANTY FOR:

The limited warranty set forth below is given by Troy-Bilt LLC e. Troy-Bilt does not extend any warranty for products
with respect to new merchandise purchased and used in the sold or exported outside of the United States, its
United States, its possessions and territories. possessions and territories, except those sold through
Troy-Bilt’s authorized channels of export distribution.
“Troy-Bilt” warrants this product against defects in material
f. Replacement parts that are not genuine Troy-Bilt parts.
and workmanship for a period of two (2) years commencing
g. Transportation charges and service calls.
on the date of original purchase and will, at its option, repair or
replace, free of charge, any part found to be defective in No implied warranty, including any implied warranty of
materials or workmanship. This limited warranty shall only merchantability of fitness for a particular purpose,
apply if this product has been operated and maintained in applies after the applicable period of express written
accordance with the Operator’s Manual furnished with the warranty above as to the parts as identified. No other
product, and has not been subject to misuse, abuse, express warranty, whether written or oral, except as
commercial use, neglect, accident, improper maintenance, mentioned above, given by any person or entity,
alteration, vandalism, theft, fire, water, or damage because of including a dealer or retailer, with respect to any product,
other peril or natural disaster. Damage resulting from the shall bind Troy-Bilt. During the period of the warranty, the
installation or use of any part, accessory or attachment not exclusive remedy is repair or replacement of the product
approved by Troy-Bilt for use with the product(s) covered by as set forth above.
this manual will void your warranty as to any resulting
damage. The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. Troy-Bilt
Normal wear parts are warranted to be free from defects in shall not be liable for incidental or consequential loss or
material and workmanship for a period of thirty (30) days from damage including, without limitation, expenses incurred
the date of purchase. Normal wear parts include, but are not for substitute or replacement lawn care services or for
limited to items such as: batteries, belts, blades, blade rental expenses to temporarily replace a warranted
adapters, grass bags, rider deck wheels, seats, snow thrower product.
skid shoes, shave plates, auger spiral rubber and tires.
Some states do not allow the exclusion or limitation of
HOW TO OBTAIN SERVICE: Warranty service is available, incidental or consequential damages, or limitations on how
WITH PROOF OF PURCHASE, through your local authorized long an implied warranty lasts, so the above exclusions or
service dealer. To locate the dealer in your area, check your limitations may not apply to you.
Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-866-840-6483 or 1- In no event shall recovery of any kind be greater than the
330-558-7220, or log on to our Web site at www.troybilt.com. amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
This limited warranty does not provide coverage in the You assume the risk and liability for loss, damage, or injury to
following cases: you and your property and/or to others and their property
a. The engine or component parts thereof. These items arising out of the misuse or inability to use the product.
may carry a separate manufacturer’s warranty. Refer This limited warranty shall not extend to anyone other than
to applicable manufacturer’s warranty for terms and the original purchaser or to the person for whom it was
conditions. purchased as a gift.
b. Log splitter pumps, valves, and cylinders have a
separate one year warranty. HOW STATE LAW RELATES TO THIS WARRANTY: This
c. Routine maintenance items such as lubricants, filters, limited warranty gives you specific legal rights, and you may
blade sharpening, tune-ups, brake adjustments, clutch also have other rights which vary from state to state.
adjustments, deck adjustments, and normal IMPORTANT: Owner must present Original Proof of
deterioration of the exterior finish due to use or Purchase to obtain warranty coverage.
exposure.
d. Service completed by someone other than an
authorized service dealer.

Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220

44