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JSA For Fab Erec of STRL Steel Stack

This document provides a job hazard analysis for fabrication and erection work being conducted at the IOCL Paradeep Refinery Project. It identifies various hazards involved in tasks such as cutting/grinding, welding, transportation, erection using cranes, and use of rigging materials. Controls are specified to mitigate risks from electrocution, lack of PPE, fire, falling objects, crane/load instability, and injuries while working at heights. The analysis was conducted for Nagarjuna Construction Company's work at the NOCL Cuddalore project to ensure safety of workers during steel fabrication and erection.

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302 views

JSA For Fab Erec of STRL Steel Stack

This document provides a job hazard analysis for fabrication and erection work being conducted at the IOCL Paradeep Refinery Project. It identifies various hazards involved in tasks such as cutting/grinding, welding, transportation, erection using cranes, and use of rigging materials. Controls are specified to mitigate risks from electrocution, lack of PPE, fire, falling objects, crane/load instability, and injuries while working at heights. The analysis was conducted for Nagarjuna Construction Company's work at the NOCL Cuddalore project to ensure safety of workers during steel fabrication and erection.

Uploaded by

krishnakumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 5

NCC LIMITED

IOCL REFINERY PROJECT, PARADIP


EPCM-02

JOB HAZARD ANALYSIS


Identity / Name of the Site
Unit Number
Name of the consultant
Name of the Site In-charge
Name of the Safety Co-coordinator
Name of the Site Engineer
P&M Equipments Involved
PPE / safety device required

: IOCL PARADEEP REFINERY PROJECT


Date: 15.09.201
: EPCM-02
: UHDE India Pvt Ltd.
: Mr. R.K.Sharma
: Mr. P.V.J.A.Naidu
: Mr. P. K .Sahoo, Mr.Swapan Das, Mr.Asit Biswal, Mr.Jyothi Parida,
: TFC-280-80mt, Manitowoc 80T crane, grinding m/c, welding m/c, lifting tools & tackles,
Hydra, long bed trailer, Hand tools.
: Fall protection; Safety Helmet; Safety Shoes; Full body harness; Safety Goggles; Hand
Gloves; welding shield; Apron; Fire extinguisher; fire bucket; Safety net,Fall arrester.
Safety Helmet; Safety Shoes; Full body harness; Safety Goggles; Hand Gloves, Gumboot.

Page 1 of 5

JOB SAFETY ANALYSIS


NAGARJUNA CONSTRUCTION COMPANY LTD.
HPU / SRU PROJECT NOCL , CUDDALORE.

TASK: Fabrication and Erection of Stack/Structural Steel.


EXACT WORK LOCATION: Fabrication Yard /Erection Site
ITEM
NO
A

ACTIVITY
General

DATE:17-02-2011.

HAZARD/RISK

CONTROLS
Adequate Work Permit should be available prior to
the commencement of the job and shall be
displayed at work place
Conduct Tool Box talks, JSA & Adequate PPEs. Strict
supervision has to be ensured.
Proper planning to be done, Usage of home tools to
be avoided
Fire Extinguishers must be placed near hot work
area

Working without work permit


Working without PPE, Toolbox talk.
Improper planning of work and tools.
Fire hazard.

Cutting /Grinding

Electrocution
Inadequate PPE
Injury due to slag & spark
Fire due to slag & spark
Non- availability
equipments

of

fire

fighting

Breaking of the disc


Defective equipments
Unsafe handling of gas
causing Fire & Explosion.

cylinders

The equipments shall be properly grounded.


Damaged cables should be avoided. Activity in the
wet surface is not allowable
Adequate PPE shall be available and appropriate PPE
should be used.
Fire proof blanket shall be used to avoid the travel
of the spark during grinding / Welding. Proper PPE
shall be used to prevent burn
Combustible materials near by the vicinity have to
be removed if any Or cover the area using fire
blankets
Fire extinguisher shall be provided during the
activity. Inspection of the area after the hot work
and ensure that no ignition sources are present
The rated speed of the disc should be greater than
or equal to that of the machine
All the equipments should be inspected and should
have current color coding of the month. Relevant
certification of the said items should be available.
Proper Handling of cylinders. Cylinders shall be
transported upright and should secure properly by
using cylinder trolleys. Never bump or drag the
cylinders

Page 2 of 5

DEGREE OF RISK
AFETR CONTROL

Burst of hoses
Flash back causing fire & burns

Use of oil or grease cylinder cause fire


Improper regulators causing fire &
explosion
Sparks falling to adjacent lines
Falling of Gas Cylinders

Welding

Electrocution
Exposure of sparks/any
objects to face /eyes

unintended

Fire due to Smoking


D

Transportation

Erection

Lifting by using crane

Cover properly the adjacent lines using fire blankets


Provide fixed fire hoses
The cylinders should be attached with cap & chains
to the trolleys
All the welding machines should be grounded with
sufficient rods / cables. No damaged cables
available. Activity in the wet surface is not allowable
Use Face shield along with Safety goggles.
Combustible materials near by the vicinity have to
be removed if any Or cover the area using fire
blankets
Smoking is strictly prohibited in the vicinity

Vehicular accidents

Flag man should be available for controlling the


traffic. Experienced Drivers shall be employed for
Transportation. Overloading of Trailers shall be
avoided. Transport Vehicle shall be in good
condition.

Fall of personnel

Place the ladder firmly on the firm level. Holding the


Ladder by a person to avoid slippage etc.
Scaffolding shall be Inspected and good for work
Should wear FBH and anchorage should be ensured.
Life line of minimum 10mm wire rope or 20mm PP
ropes should be installed and proper usage should
be ensured. Should wear FBH and anchorage should
be ensured. 100% tie-off policy shall be followed.
Ensuring the anchorage shall be monitored strictly.

Personnel working at heights

Use Correctly rated hoses. Provide physical


protection incase routed on ground.
Use flash back arrestors in both ends. check &
inspect the pressure before connecting to cylinders.
Approved Gauges shall be used. Spark Igniter shall
be used
Never use oil or grease at cylinder threads
Proper regulators should be used

Overturning/Collapse of
Crane/Unleveled crane position

The Valid third party certification of the crane.


should be available at crane at all the time of
operation. Competent crane operator should be

Page 3 of 5

available. Positioning of crane in loose soil should be


avoided. Mats should be provided. The out riggers
have to be extended fully. The Crane must be
Horizontally/Vertically leveled. Proper clearance shall
be maintained from trench, pit ,if any. Adequate
sign board shall be provided and operational area
has to be barricaded.
G

Usage of rigging
materials

Defective /Substandard materials


cause accidents

will

Crane movement

Vehicular accidents

Rigger will act as the flag man for the crane.


Adequate flags shall be provided

Hoisting & lowering

Improper rigging practices

Competent rigger should be present. The rigger


should wear distinguishable jacket. Only one rigger
is allowed to give signal. Proper coordination
between the flag man and the operator has to be
ensured.
LMI should be available in the Crane
The area should be barricaded to avoid, use
softeners to avoid to sling from contact with sharp
edges. Un-authorized entry in to the area. Suitable
sign boards shall be provided. JSA should be
followed. Adequate supervision shall be ensured

The lift load exceeds the crane capacity


Exposure of personnel to suspended
loads

All the rigging materials should be free from any


defects. Visual inspection by the rigger prior to the
activity has to be done. Monthly inspection of the
lifting gears shall be done by the competent person
and to be color coded. Test certificates or Relevant
certification of the said items should be available
and should be ensured before the commencement of
the job.

Collision with adjacent structures, if


any.

Tag lines should be provided to control the


movement of the load. Proper clearance shall be
ensured from the Adjacent structures

Releasing of the load

Fall of materials to the personnel

Unauthorized entry of personnel should be avoided.


Care should be taken to avoid the slip/fall etc. of
tools and erection materials.

Work at Night

Lake of Visibility

Adequate

Page 4 of 5

Illumination

and

lighting

should

be

provided under good supervision. Heavy Erection


shall be avoided during nights. The Signal Man
should be wear reflective jacket.
JSA PREPARED BY:

JSA REVIEWED & APPROVED BY:

NAME&SIGN :

NAME&SIGN :

DATE:

DATE:

Page 5 of 5

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