Din A Mite C
Din A Mite C
Din A Mite C
Look inside pocket for complete technical specifications of Watlows DIN-A-MITE power controllers.
Hg
DIN-A-MITE C
Thru-Wall
MERCURY FREE
DIN-A-MITE C
Fan-Cooled
A Retrofit
for MDRs
Because the disposal of
mercury is a significant
environmental issue,
Watlow encourages you
to consider the use of the
DIN-A-MITE family
of power controllers
instead of mercury
displacement relays
(MDR).
We designed the
DIN-A-MITE D
DIN-A-MITE C
DIN-A-MITE to a
similar size, amperage
DIN-A-MITE B
DIN-A-MITE A
specification, and
SEMICONDUCTOR
PLASTICS
In plastics processing, Watlows
DIN-A-MITE is an ideal replacement for
MDRs in injection molding, extrusion,
blown film extrusion and blow molding
systems. Youll get better control of the
heater and the process, more
accurate temperatures, a more
consistent product, less rejects and
reduced downtime.
A plastics manufacturer used MDRs
in their equipment, but wanted longer
heater life that relays could not
provide. They were also encountering
some trouble with machines occasionally
shutting down. Watlow
recommended three-phase, two leg
DIN-A-MITE controllers to replace the
MDRs. The DIN-A-MITEs fit in the same
footprint as the relays, so there was no
need to reconfigure the machine
to accept the new controllers. The
DIN-A-MITEs also eliminated electrical
noise and prevented machine
stoppages, therefore reducing
downtime.
DIN-A-MITE FAMILY
APPLICATIONS:
Food Equipment
About Watlow
Life science/medical
Ovens/Furnaces
Packaging
Petroleum/Chemical
Plastics
North America
Semiconductor
1-800-WATLOW2
Australia
+61-3-9335-6449
China
+86-21-6106-1425
Japan
+81-3-3518-6630
Korea
+82-2-2628-5770
Malaysia
+60-3-8076-8741
processing,
Singapore
Taiwan
+886-7-288-5168
Italy
Sweden
+46 35 27 1166
United Kingdom
+52-442-217-6235
2002, 2003, 2004, 2005, 2006, 2007, 2008 Watlow Electric Manufacturing Company all rights reserved
Built and backed by Watlows experience and dedication ensuring you Control Confidence .
instrumentation,
+33 1 3073-2425
Germany
Spain
analytical
aerospace,
+65-6773-9488
WIN-DIN-0908
AN INNOVATIVE ALTERNATIVE TO
INDUSTRY STANDARDS
The DIN-A-MITE family
TOTAL ENGINEERED of power controllers
from Watlow includes
PACKAGE
SCR control, heat sink,
wiring and a touch-safe exterior all in
one package. By designing the
DIN-A-MITE as a total unit, weve
eliminated the need to prep wires for
terminals, find the heat sink for rated
amperage and determine adequate
terminations. Watlows DIN-A-MITE is
a complete package you can install
and forget everything is already done
for you.
ACHIEVE OPTIMUM
REDUCE WEAR ON
SYSTEM FAILURE
THERMAL SYSTEM
PREVENTION
Mechanical contactors suffer wide temperature deviations due to long cycle time.
MDRs can be switched faster than contactors, but still deviate considerably from set point.
AGENCY APPROVED
Power In
Your Hands
UL 508 listed
C-UL approved
3-year warranty
CE
UL and C-UL are registered trademarks of Underwriters
Laboratories Inc.
DIN-A-MITEs eliminate deviation, providing optimum control and long heater life.
Heaters switched using mechanical contactors suffer wide deviations due to long cycle
timestypically 30 secondsneeded to preserve life. Control is poor, heat is wasted, and
excessive expansion and contraction of the heating elements shortens heater life. MDRs
can be switched faster than contactors and will hold the heater closer to set point, but still
suffer deviations.
Fastest of all are solid state devices such as the DIN-A-MITE configured with variable
time base. Switching as fast as three ac wave cycles (less than 0.1 seconds), set point
deviation is virtually eliminated, giving the finest control, lowest power consumption,
and longest element life.
AN INNOVATIVE ALTERNATIVE TO
INDUSTRY STANDARDS
The DIN-A-MITE family
TOTAL ENGINEERED of power controllers
from Watlow includes
PACKAGE
SCR control, heat sink,
wiring and a touch-safe exterior all in
one package. By designing the
DIN-A-MITE as a total unit, weve
eliminated the need to prep wires for
terminals, find the heat sink for rated
amperage and determine adequate
terminations. Watlows DIN-A-MITE is
a complete package you can install
and forget everything is already done
for you.
ACHIEVE OPTIMUM
REDUCE WEAR ON
SYSTEM FAILURE
THERMAL SYSTEM
PREVENTION
Mechanical contactors suffer wide temperature deviations due to long cycle time.
MDRs can be switched faster than contactors, but still deviate considerably from set point.
AGENCY APPROVED
Power In
Your Hands
UL 508 listed
C-UL approved
3-year warranty
CE
UL and C-UL are registered trademarks of Underwriters
Laboratories Inc.
DIN-A-MITEs eliminate deviation, providing optimum control and long heater life.
Heaters switched using mechanical contactors suffer wide deviations due to long cycle
timestypically 30 secondsneeded to preserve life. Control is poor, heat is wasted, and
excessive expansion and contraction of the heating elements shortens heater life. MDRs
can be switched faster than contactors and will hold the heater closer to set point, but still
suffer deviations.
Fastest of all are solid state devices such as the DIN-A-MITE configured with variable
time base. Switching as fast as three ac wave cycles (less than 0.1 seconds), set point
deviation is virtually eliminated, giving the finest control, lowest power consumption,
and longest element life.
Look inside pocket for complete technical specifications of Watlows DIN-A-MITE power controllers.
Hg
DIN-A-MITE C
Thru-Wall
MERCURY FREE
DIN-A-MITE C
Fan-Cooled
A Retrofit
for MDRs
Because the disposal of
mercury is a significant
environmental issue,
Watlow encourages you
to consider the use of the
DIN-A-MITE family
of power controllers
instead of mercury
displacement relays
(MDR).
We designed the
DIN-A-MITE D
DIN-A-MITE C
DIN-A-MITE to a
similar size, amperage
DIN-A-MITE B
DIN-A-MITE A
specification, and
SEMICONDUCTOR
PLASTICS
In plastics processing, Watlows
DIN-A-MITE is an ideal replacement for
MDRs in injection molding, extrusion,
blown film extrusion and blow molding
systems. Youll get better control of the
heater and the process, more
accurate temperatures, a more
consistent product, less rejects and
reduced downtime.
A plastics manufacturer used MDRs
in their equipment, but wanted longer
heater life that relays could not
provide. They were also encountering
some trouble with machines occasionally
shutting down. Watlow
recommended three-phase, two leg
DIN-A-MITE controllers to replace the
MDRs. The DIN-A-MITEs fit in the same
footprint as the relays, so there was no
need to reconfigure the machine
to accept the new controllers. The
DIN-A-MITEs also eliminated electrical
noise and prevented machine
stoppages, therefore reducing
downtime.
DIN-A-MITE FAMILY
APPLICATIONS:
Food Equipment
About Watlow
Life science/medical
Ovens/Furnaces
Packaging
Petroleum/Chemical
Plastics
North America
Semiconductor
1-800-WATLOW2
Australia
+61-3-9335-6449
China
+86-21-6106-1425
Japan
+81-3-3518-6630
Korea
+82-2-2628-5770
Malaysia
+60-3-8076-8741
processing,
Singapore
Taiwan
+886-7-288-5168
Italy
Sweden
+46 35 27 1166
United Kingdom
instrumentation,
+33 1 3073-2425
Germany
Spain
analytical
aerospace,
+65-6773-9488
+52-442-217-6235
2002, 2003, 2004, 2005, 2006, 2007, 2008 Watlow Electric Manufacturing Company all rights reserved
Built and backed by Watlows experience and dedication ensuring you Control Confidence .
WIN-DIN-0908
DIN-A-MITE C
TOTAL
CUSTOMER
SATISFACTIO
N
SCR Power
Controller Delivers
Up To 80 Amps in a
Compact Package
3 Year Warrant
y
Compact size
Reduces panel space; less cost
Touch-safe terminals
Increases safety for installer/user
One- and three-phase power
Can be used in a variety of applications
Open heater/shorted output alarm
Notifies you in case of an open heater or shorted output
No mercury
Environmentally safe
Faster switching with solid state
Saves energy and extends heater life
UL 508 listed, C-UL and CE with filter
Meets applications requiring agency approval
WIN-DMC-0908
Specifications
Operator Interface
Command signal input and indication light
Alarm output and indication light
Current limit indication LED
Amperage Rating
See output rating curves on page 3
Max. surge current for 16.6ms, 1,350A peak
Max. I2t for fusing is 9100A2s
Latching current: 200mA min.
Holding current: 100mA min.
Fan current: 0.14A for 24V(dc); 0.12A for 120V~(ac);
0.06A for 240V~(ac)
Off-state leakage 1mA at 77F (25C) max.
Power dissipation: 1 watt per amp per leg switched
200KA SCCR, Type 1 and 2 approved with the
recommended fusing; see user manual
Line Voltage
24 to 48V~(ac) units: 20.4V~(ac) min. to 53V~(ac) max.
100 to 240V~(ac) units: 48V~(ac) min. to 265V~(ac) max.
277 to 600V~(ac) units: 85V~(ac) min. to 660V~(ac) max.
100 to 120V~(ac), 200 to 208V~(ac), 230 to 240V~(ac),
277V~(ac), 400V~(ac), 480V~(ac), 600V~(ac),
+10/-15%, 50 to 60Hz independent
5% (Input control signal Type L, P and S)
Alarms (zero cross models only)
Shorted SCR Alarm Option
Alarm state when the input command signal is off and
a 10A or more load current is detected by the current
transformer (two turns required for 5A or three turns
for 2.5A)
Open Heater Alarm Option (Input Control Signal
Type S only)
Alarm state when the input command signal is on and
the load current detected by the current transformer is
20% less than customer adjusted set point
Alarm output
Energizes on alarm, non-latching
Triac 24 to 240V~(ac), external supply with a current
rating of 300mA @ 77F (25C), 200mA @ 122F
(50C), 100mA @ 176F (80C) and a holding current
of 200 A with a latching current of 5mA typical
Agency Approvals
CE with proper filter:
89/336/EEC Electromagnetic Compatibility Directive
EN 61326: Industrial Immunity Class A emissions not
suitable for Class B environments
73/23/EEC Low Voltage Directive EN 50178 Safety
Requirements Installation category III, Pollution degree 2
Phase angle and phase angle with current limit input
control signal Types (P and L) are not CE approved
UL 50 Type 4X Enclosure and UL 1604 File E184390
(ANSI/ISA 12.12.01)
(Thru-wall heat sink mounting only)
85
Natural Convection
80
75
70
65
Si
40
leg
leg
,2
,3
45
se
ha
50
eP
55
l
ng
60
se
ha
3-p
e
has
3-p
35
30
25
0
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Fan-Cooled
3-
55
e,
e,
le
le
40
as
as
as
45
Ph
ph
ph
50
gle
Sin
60
3-
Operation
Burst firing (zero-cross) control, single-cycle variable time
base, Type S single phase and 3-phase. Unit is not on for
more than one full cycle under 50% power and not off for
more than one full cycle above 50% power
Phase angle control, single-phase only
Input Command Signal
0 to 20mA, 4 to 20mA, 0 to 5V(dc), 1 to 5V(dc) and
0 to 10V(dc)
Input impedance 250 for 4mA to 20mA, 5k for linear
voltage input
Output Voltage
100 to 120V~(ac), 200 to 208V~(ac), 230 to 240V~(ac),
277V~(ac), 400V~(ac), 480V~(ac) and 600V~(ac), 10%
Linearity (Input Control Signal Type S)
5% input to output power over 0 to 100% of span
between calibration points
Linearity (Phase Angle Input Control Type P and L)
5% input to output power, as referenced to a sinusoidal
power curve, between calibration points
Resolution
Better than 0.1% of input span with respect to output
change
Soft Start
(Phase Angle Input Control Signal Type P and L)
Typically:
5 seconds soft start on power up
Soft start on thermostat overtemperature
Soft start on 12 cycle drop out detection
1 second soft start on set point change
Options
Manual Control Kit (1k potentiometer) 08-5362
Alarm option is not available on phase angle Input Control
Signal Type P or L
35
30
25
0
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
Recommended Max.
Enclosure Temperature is 176F (80C)
75
70
65
e
as
50
,2
45
leg
has
e, 3
40
e
as
Ph
Ph
3-
55
gle
Sin
60
3-P
35
leg
30
25
0
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Front
1.51 in. (38 mm)
1.81 in. (46 mm)
2.11 in. (54 mm)
Allowance for M4
(#8 Fastener)
Top
4 in. (102 mm) Clearance for Air Flow and Wire Bending Radius
5.74 in. (146 mm)
4 in. (102 mm)
5.59 in. (142 mm)
1.73 in. 2.26 in.
(44 mm) (57 mm)
5.89 in.
(150 mm) 5 in.
(127 mm)
5.17 in.
(131 mm)
DIN-EN 50022
35 by 7.5 mm Rail
(Clipping Distance =
1.366 to 1.390 in.
[34.7 to 35.3 mm])
5.45 in.
(138 mm)
3.42 in.
(87 mm)
4
3.10 in.
(79 mm)
5.74 in.
(146 mm)
Ground
Wire
Entry
3.25 in.
(83 mm)
1.89 in.
(48 mm)
Allowance for M4
(#8 Fastener)
2.26 in.
(57 mm)
5.89 in.
(150 mm)
5.17 in.
(131 mm)
5 in.
(127 mm)
3.10 in.
(79 mm)
7.64 in.
(194 mm)
4 in. (102 mm) Clearance for Air Flow and Wire Bending Radius
Thru-Wall Style Ca
Front
Top
Panel Cutout
Drill 0.228 in. (5.8 mm) (8)
Panel
Opening
Outline
Ground Lug
(2-8 Gauge)
2.25 in.
(57 mm)
Outside
(Any Gauge)
4.50 in.
(114 mm)
1.625 in.
(41.3 mm)
Typical Panel
Opening
4.625 in.
(117.5 mm)
6.375 in.
(161.9 mm)
5.850 in.
(148.6 mm)
3.103 in.
(78.8 mm)
3.862 in.
(98.1 mm)
4.137 in.
(105.1 mm)
Phase Angle
Models: DC1_ -_ _ [L, P] 0 - 0_ _ _
Fuse Rating
40A
50A
63A
80A
100A
Ferraz Shawmut
A093909
B093910
T094823
A094829
Y094827
Ordering Information
To order, complete the code number on the right with the information below:
Style C = Solid-State Power Controller
DC__-____-____
Phase
1 = 1-phase, 1 controlled leg
2 = 3-phase, 2 controlled legs
3 = 3-phase, 3 controlled legs, (use with four wire wye)
8 = 2 independent zones (Input Type C, K)
9 = 3 independent zones (Input Type C, K)
Cooling and Current Rating Per Leg* (see chart below)
0 = Natural convection standard DIN-rail or panel heat sink
1 = Fan cooled 120V(ac) standard DIN-rail or panel heat sink
2 = Fan cooled 240V(ac) standard DIN-rail or panel heat sink.
3 = Fan cooled 24V(dc) standard DIN-rail or panel heat sink
T = Natural convection through wall or cabinet heat sink (NEMA 4X)
Line and Load Voltage
02 = 24 to 48V(ac) (control C, F, K)
12 = 100 to 120V(ac) (control L, P, S)
20 = 200 to 208V(ac) (control L, P, S)
24 = 100 to 240V(ac) (control C, F, K): 230 to 240V(ac) (control L, P, S)
27 = 277V(ac) (control L, P, S)
40 = 400V(ac) (control L, P, S)
48 = 480V(ac) (control L, P, S)
60 = 277 to 600V(ac) (control C, F, K): 600V(ac) (control L, P, S)
Input Control Signal
C0 = 4.5 to 32V(dc) contactor
F0 = 4 to 20mA(dc) proportional
K1 = 22 to 26V(ac) contactor
K2 = 100 to 120V(ac) contactor
K3 = 200 to 240V(ac) contactor
L (0 to 5) = Phase angle with current limitinga (single-phase only)
P (0 to 5) = Phase anglea (single-phase only)
S (0 to 5) = Single cycle variable time base
0 = 4 to 20mA
1 = 12 to 20mA (for input control signal option S only)
2 = 0 to 20mA
3 = 0 to 5V(dc) proportional
4 = 1 to 5V(dc) proportional
5 = 0 to 10V(dc) proportional
Alarm
0 = No alarm
S = Shorted SCR alarm (zero cross models only)
H = Open-heater and shorted-SCR alarm (for input control signal Option S)
Language
0 = English
1 = German
2 = Spanish
3 = French
Custom Part Numbers
00 = Standard part
1X = 1-second soft start (control option P, L)
XX = Any letter or number, custom options, labeling, etc.
a Not CE Approved for conducted or radiated emissions.
Cooling
0
T
(1, 2, 3)
0
T
(1, 2, 3)
0
T
(1, 2, 3)