Din A Mite C

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EASY AS A, B, C OR D, WATLOW HAS

A DIN-A-MITE FOR YOUR APPLICATION

Look inside pocket for complete technical specifications of Watlows DIN-A-MITE power controllers.

Find out more about Watlow and how we can


provide thermal solutions for your company:

Hg
DIN-A-MITE C
Thru-Wall

MERCURY FREE

DIN-A-MITE C
Fan-Cooled

A Retrofit
for MDRs
Because the disposal of
mercury is a significant
environmental issue,
Watlow encourages you
to consider the use of the
DIN-A-MITE family
of power controllers
instead of mercury
displacement relays
(MDR).
We designed the

DIN-A-MITE D

DIN-A-MITE C

DIN-A-MITE to a
similar size, amperage

DIN-A-MITE B

DIN-A-MITE A

specification, and

OVENS AND FURNACES


In a coatings application, the
customer needed to rebuild an oven
to improve heater life and temperature
control, plus reduce electrical noise.
They needed a product that would fit in
the existing cabinet to avoid the costs
involved with increasing the size of the
cabinet. The customer replaced all of
the 100 amp mechanical contactors with
Watlows 100 amp DIN-A-MITE SCR
power controllers. This customer was
able to use the existing control panel
and mount the DIN-A-MITE controllers
in less space than the mechanical
contactors. Additionally, the
DIN-A-MITEs provided on-board
current transformers as well as
built-in semiconductor fusing.
These controllers improved heater
life and process temperature control
while reducing electrical noise with
zero cross firing.

footprint as MDRs. So,


if eliminating mercury

SEMICONDUCTOR

from your equipment is a


concern, youll eliminate
mercury and receive a
controller, with even
more features and
advantages.

Watlow knows the importance of


controlling temperature in the
semiconductor manufacturing process.
Even the slightest variation can cause
damage to expensive ingots and chips.

Watlows variable time base DIN-A-MITE


controllers help to maintain process set
point without any overshoot or droop
variations in temperature, ensuring a
quality process. The small size of the
DIN-A-MITE means the size of clean
room control panels will be minimal,
thus saving money.
Saves valuable space to increase
flexibility in semiconductor processing
Minimal RFI to ensure long life of the
heaters and other system equipment.

PLASTICS
In plastics processing, Watlows
DIN-A-MITE is an ideal replacement for
MDRs in injection molding, extrusion,
blown film extrusion and blow molding
systems. Youll get better control of the
heater and the process, more
accurate temperatures, a more
consistent product, less rejects and
reduced downtime.
A plastics manufacturer used MDRs
in their equipment, but wanted longer
heater life that relays could not
provide. They were also encountering
some trouble with machines occasionally
shutting down. Watlow
recommended three-phase, two leg
DIN-A-MITE controllers to replace the
MDRs. The DIN-A-MITEs fit in the same
footprint as the relays, so there was no
need to reconfigure the machine
to accept the new controllers. The
DIN-A-MITEs also eliminated electrical
noise and prevented machine
stoppages, therefore reducing
downtime.

DIN-A-MITE FAMILY
APPLICATIONS:

By phoning us: 1 . 800 . WATLOW2


E-mailing us: info@watlow.com
Or visiting our website: www.watlow.com

Food Equipment

Watlow Products and Technical

About Watlow

Life science/medical

Support Delivered Worldwide

Watlow Electric Manufacturing Company (Watlow)

Ovens/Furnaces
Packaging

designs and manufactures industrial heaters, temperature

Petroleum/Chemical

North American Technical Support &


Sales Offices

Plastics

North America

Semiconductor

Asian Technical Support &


Sales Offices

Wave Solder and


Reflow

1-800-WATLOW2

Australia

+61-3-9335-6449

sensors, controllers, system assemblies and software all


of the components of a thermal system. Designing and
manufacturing the complete thermal system allows
Watlow to recommend, develop and deliver the optimum
thermal solution for our customers equipment and
process heat requirements.

China

+86-21-6106-1425

Japan

+81-3-3518-6630

Watlow manufactures thermal systems for a broad range

Korea

+82-2-2628-5770

of industries including but not limited to: semiconductor

Malaysia

+60-3-8076-8741

processing,

Singapore
Taiwan

+886-7-288-5168

and plastics processing. Watlow customers receive the

+49 (0) 7253-9400-0

Italy

+39 (0) 2 458-8841

Sweden

+46 35 27 1166

United Kingdom

+44 (0) 115-964-0777


+34 91 675 1292

Latin American Technical Support &


Sales Office
Mexico

highest level of technical engineering combined with


exceptional customer service.

+52-442-217-6235

Since 1922, Watlow has grown in product capability,


market experience and global reach. We hold more than
140 patents and employ 2,000 employees working in
13 manufacturing facilities in the United States, Mexico,
Europe and Asia. We also have sales offices in
17 countries around the world. Our company has grown
at an exponential rate but our commitment remains the
same to provide our customers with superior products
and services for their individual needs.

Your Authorized Watlow Distributor is:

2002, 2003, 2004, 2005, 2006, 2007, 2008 Watlow Electric Manufacturing Company all rights reserved

Built and backed by Watlows experience and dedication ensuring you Control Confidence .

instrumentation,

+33 1 3073-2425

Germany

Spain

analytical

medical equipment, packaging, foodservice equipment

European Technical Support &


Sales Offices
France

aerospace,

+65-6773-9488

WIN-DIN-0908

Industrial & Electric Supply


209 Paredes Line Rd.
Brownsville, Tx 78521
Toll Free: 800-880-3743

AN INNOVATIVE ALTERNATIVE TO
INDUSTRY STANDARDS
The DIN-A-MITE family
TOTAL ENGINEERED of power controllers
from Watlow includes
PACKAGE
SCR control, heat sink,
wiring and a touch-safe exterior all in
one package. By designing the
DIN-A-MITE as a total unit, weve
eliminated the need to prep wires for
terminals, find the heat sink for rated
amperage and determine adequate
terminations. Watlows DIN-A-MITE is
a complete package you can install
and forget everything is already done
for you.

In this one package, youll get:


Simplicity; easy, fast installation
Minimal preparation time
No component selectionyou wont
have to buy separate parts and
worry if they will work
Minimal engineering involvedyou
get a complete package, a finished
product
Safety with a touch-safe exterior
A more compact product than other
solid state alternatives for space and
cost savings
A good replacement for
mercury displacement relay (MDR)

EXTEND THE LIFE OF YOUR HEATERS


EASY, FAST INSTALLATION
Since all components are selected
and assembled for you, installation is
simple and easy, saving time and
money. All you have to do is strip
wires and connect. Youve never
installed a power controller easier, or
faster.
No drill and tap necessary
Back panel or DIN-rail mounted
Simple, safe wiring
Similar footprint as MDRs for fast,
efficient retrofits

ACHIEVE OPTIMUM

REDUCE WEAR ON

SYSTEM FAILURE

CONTROL WITH ZERO


CROSS SWITCHING

THERMAL SYSTEM

PREVENTION

Zero cross switching extends life of


the power controller and heater by
switching fast, and providing
more accurate control of both
the heater element and the
process. With this improved
control, youll also see an
increase in parts produced
and less scrap, for improved
productivity and efficiency.
Accurate control
Improve productivity

With optional variable time base


switching, the DIN-A-MITE output
automatically adjusts cycle time to
meet the demands of the
system. Youll see benefits
such as:
Less power required
by the thermal
system
Heater output
equal to need

A proven high current connection


scheme ensures optimum electrical
connection to prevent
heat buildup, which could
lead to system failure.
To ensure overall reliability
and reduce fear of hot
spots, weve eliminated
wires and fasteners which could
possibly break down and loosen,
as with other power controllers.
Prevent heat buildup
Improve reliability

PROTECTION FOR YOUR


SYSTEM

SET POINT DEVIATION CAUSED BY SWITCH TYPE


Zero cross switching produces minimal
RFI (radio frequency interference) to
help prevent electrical noise that could
possibly
interfere with other
equipment in your
system. This added
protection for your
entire thermal
system provides
you with less total
system downtime and less
maintenance for your system.
Eliminate downtime
Reduce system maintenance

Mechanical contactors suffer wide temperature deviations due to long cycle time.
MDRs can be switched faster than contactors, but still deviate considerably from set point.

RUGGED, BACK-TO BACK


SAFE TO HANDLE
The DIN-A-MITEs touch-safe exterior
protects hands from electric shock.
Its completely safe to handle.

AGENCY APPROVED

Power In
Your Hands

UL 508 listed
C-UL approved
3-year warranty
CE
UL and C-UL are registered trademarks of Underwriters
Laboratories Inc.

SCR DESIGN ENSURES


LONG TERM RELIABILITY
The DIN-A-MITE meets high current
application requirements, tolerates
spikes and dissipates
less power. When
used properly, the
DIN-A-MITE outlasts
any other type of switch.
Theres no limit on the
number of cycles the
DIN-A-MITE can handle.

DIN-A-MITEs eliminate deviation, providing optimum control and long heater life.

Heaters switched using mechanical contactors suffer wide deviations due to long cycle
timestypically 30 secondsneeded to preserve life. Control is poor, heat is wasted, and
excessive expansion and contraction of the heating elements shortens heater life. MDRs
can be switched faster than contactors and will hold the heater closer to set point, but still
suffer deviations.
Fastest of all are solid state devices such as the DIN-A-MITE configured with variable
time base. Switching as fast as three ac wave cycles (less than 0.1 seconds), set point
deviation is virtually eliminated, giving the finest control, lowest power consumption,
and longest element life.

AN INNOVATIVE ALTERNATIVE TO
INDUSTRY STANDARDS
The DIN-A-MITE family
TOTAL ENGINEERED of power controllers
from Watlow includes
PACKAGE
SCR control, heat sink,
wiring and a touch-safe exterior all in
one package. By designing the
DIN-A-MITE as a total unit, weve
eliminated the need to prep wires for
terminals, find the heat sink for rated
amperage and determine adequate
terminations. Watlows DIN-A-MITE is
a complete package you can install
and forget everything is already done
for you.

In this one package, youll get:


Simplicity; easy, fast installation
Minimal preparation time
No component selectionyou wont
have to buy separate parts and
worry if they will work
Minimal engineering involvedyou
get a complete package, a finished
product
Safety with a touch-safe exterior
A more compact product than other
solid state alternatives for space and
cost savings
A good replacement for
mercury displacement relay (MDR)

EXTEND THE LIFE OF YOUR HEATERS


EASY, FAST INSTALLATION
Since all components are selected
and assembled for you, installation is
simple and easy, saving time and
money. All you have to do is strip
wires and connect. Youve never
installed a power controller easier, or
faster.
No drill and tap necessary
Back panel or DIN-rail mounted
Simple, safe wiring
Similar footprint as MDRs for fast,
efficient retrofits

ACHIEVE OPTIMUM

REDUCE WEAR ON

SYSTEM FAILURE

CONTROL WITH ZERO


CROSS SWITCHING

THERMAL SYSTEM

PREVENTION

Zero cross switching extends life of


the power controller and heater by
switching fast, and providing
more accurate control of both
the heater element and the
process. With this improved
control, youll also see an
increase in parts produced
and less scrap, for improved
productivity and efficiency.
Accurate control
Improve productivity

With optional variable time base


switching, the DIN-A-MITE output
automatically adjusts cycle time to
meet the demands of the
system. Youll see benefits
such as:
Less power required
by the thermal
system
Heater output
equal to need

A proven high current connection


scheme ensures optimum electrical
connection to prevent
heat buildup, which could
lead to system failure.
To ensure overall reliability
and reduce fear of hot
spots, weve eliminated
wires and fasteners which could
possibly break down and loosen,
as with other power controllers.
Prevent heat buildup
Improve reliability

PROTECTION FOR YOUR


SYSTEM

SET POINT DEVIATION CAUSED BY SWITCH TYPE


Zero cross switching produces minimal
RFI (radio frequency interference) to
help prevent electrical noise that could
possibly
interfere with other
equipment in your
system. This added
protection for your
entire thermal
system provides
you with less total
system downtime and less
maintenance for your system.
Eliminate downtime
Reduce system maintenance

Mechanical contactors suffer wide temperature deviations due to long cycle time.
MDRs can be switched faster than contactors, but still deviate considerably from set point.

RUGGED, BACK-TO BACK


SAFE TO HANDLE
The DIN-A-MITEs touch-safe exterior
protects hands from electric shock.
Its completely safe to handle.

AGENCY APPROVED

Power In
Your Hands

UL 508 listed
C-UL approved
3-year warranty
CE
UL and C-UL are registered trademarks of Underwriters
Laboratories Inc.

SCR DESIGN ENSURES


LONG TERM RELIABILITY
The DIN-A-MITE meets high current
application requirements, tolerates
spikes and dissipates
less power. When
used properly, the
DIN-A-MITE outlasts
any other type of switch.
Theres no limit on the
number of cycles the
DIN-A-MITE can handle.

DIN-A-MITEs eliminate deviation, providing optimum control and long heater life.

Heaters switched using mechanical contactors suffer wide deviations due to long cycle
timestypically 30 secondsneeded to preserve life. Control is poor, heat is wasted, and
excessive expansion and contraction of the heating elements shortens heater life. MDRs
can be switched faster than contactors and will hold the heater closer to set point, but still
suffer deviations.
Fastest of all are solid state devices such as the DIN-A-MITE configured with variable
time base. Switching as fast as three ac wave cycles (less than 0.1 seconds), set point
deviation is virtually eliminated, giving the finest control, lowest power consumption,
and longest element life.

EASY AS A, B, C OR D, WATLOW HAS


A DIN-A-MITE FOR YOUR APPLICATION

Look inside pocket for complete technical specifications of Watlows DIN-A-MITE power controllers.

Find out more about Watlow and how we can


provide thermal solutions for your company:

Hg
DIN-A-MITE C
Thru-Wall

MERCURY FREE

DIN-A-MITE C
Fan-Cooled

A Retrofit
for MDRs
Because the disposal of
mercury is a significant
environmental issue,
Watlow encourages you
to consider the use of the
DIN-A-MITE family
of power controllers
instead of mercury
displacement relays
(MDR).
We designed the

DIN-A-MITE D

DIN-A-MITE C

DIN-A-MITE to a
similar size, amperage

DIN-A-MITE B

DIN-A-MITE A

specification, and

OVENS AND FURNACES


In a coatings application, the
customer needed to rebuild an oven
to improve heater life and temperature
control, plus reduce electrical noise.
They needed a product that would fit in
the existing cabinet to avoid the costs
involved with increasing the size of the
cabinet. The customer replaced all of
the 100 amp mechanical contactors with
Watlows 100 amp DIN-A-MITE SCR
power controllers. This customer was
able to use the existing control panel
and mount the DIN-A-MITE controllers
in less space than the mechanical
contactors. Additionally, the
DIN-A-MITEs provided on-board
current transformers as well as
built-in semiconductor fusing.
These controllers improved heater
life and process temperature control
while reducing electrical noise with
zero cross firing.

footprint as MDRs. So,


if eliminating mercury

SEMICONDUCTOR

from your equipment is a


concern, youll eliminate
mercury and receive a
controller, with even
more features and
advantages.

Watlow knows the importance of


controlling temperature in the
semiconductor manufacturing process.
Even the slightest variation can cause
damage to expensive ingots and chips.

Watlows variable time base DIN-A-MITE


controllers help to maintain process set
point without any overshoot or droop
variations in temperature, ensuring a
quality process. The small size of the
DIN-A-MITE means the size of clean
room control panels will be minimal,
thus saving money.
Saves valuable space to increase
flexibility in semiconductor processing
Minimal RFI to ensure long life of the
heaters and other system equipment.

PLASTICS
In plastics processing, Watlows
DIN-A-MITE is an ideal replacement for
MDRs in injection molding, extrusion,
blown film extrusion and blow molding
systems. Youll get better control of the
heater and the process, more
accurate temperatures, a more
consistent product, less rejects and
reduced downtime.
A plastics manufacturer used MDRs
in their equipment, but wanted longer
heater life that relays could not
provide. They were also encountering
some trouble with machines occasionally
shutting down. Watlow
recommended three-phase, two leg
DIN-A-MITE controllers to replace the
MDRs. The DIN-A-MITEs fit in the same
footprint as the relays, so there was no
need to reconfigure the machine
to accept the new controllers. The
DIN-A-MITEs also eliminated electrical
noise and prevented machine
stoppages, therefore reducing
downtime.

DIN-A-MITE FAMILY
APPLICATIONS:

By phoning us: 1 . 800 . WATLOW2


E-mailing us: info@watlow.com
Or visiting our website: www.watlow.com

Food Equipment

Watlow Products and Technical

About Watlow

Life science/medical

Support Delivered Worldwide

Watlow Electric Manufacturing Company (Watlow)

Ovens/Furnaces
Packaging

designs and manufactures industrial heaters, temperature

Petroleum/Chemical

North American Technical Support &


Sales Offices

Plastics

North America

Semiconductor

Asian Technical Support &


Sales Offices

Wave Solder and


Reflow

1-800-WATLOW2

Australia

+61-3-9335-6449

sensors, controllers, system assemblies and software all


of the components of a thermal system. Designing and
manufacturing the complete thermal system allows
Watlow to recommend, develop and deliver the optimum
thermal solution for our customers equipment and
process heat requirements.

China

+86-21-6106-1425

Japan

+81-3-3518-6630

Watlow manufactures thermal systems for a broad range

Korea

+82-2-2628-5770

of industries including but not limited to: semiconductor

Malaysia

+60-3-8076-8741

processing,

Singapore
Taiwan

+886-7-288-5168

and plastics processing. Watlow customers receive the

+49 (0) 7253-9400-0

Italy

+39 (0) 2 458-8841

Sweden

+46 35 27 1166

United Kingdom

+44 (0) 115-964-0777


+34 91 675 1292

Latin American Technical Support &


Sales Office
Mexico

instrumentation,

highest level of technical engineering combined with


exceptional customer service.

+33 1 3073-2425

Germany

Spain

analytical

medical equipment, packaging, foodservice equipment

European Technical Support &


Sales Offices
France

aerospace,

+65-6773-9488

+52-442-217-6235

Since 1922, Watlow has grown in product capability,


market experience and global reach. We hold more than
140 patents and employ 2,000 employees working in
13 manufacturing facilities in the United States, Mexico,
Europe and Asia. We also have sales offices in
17 countries around the world. Our company has grown
at an exponential rate but our commitment remains the
same to provide our customers with superior products
and services for their individual needs.

Your Authorized Watlow Distributor is:

Industrial & Electric Supply


209 Paredes Line Rd.
Brownsville, Tx 78521
Toll Free: 800-880-3743

2002, 2003, 2004, 2005, 2006, 2007, 2008 Watlow Electric Manufacturing Company all rights reserved

Built and backed by Watlows experience and dedication ensuring you Control Confidence .

WIN-DIN-0908

DIN-A-MITE C
TOTAL

CUSTOMER
SATISFACTIO
N

SCR Power
Controller Delivers
Up To 80 Amps in a
Compact Package

3 Year Warrant
y

The Watlow DIN-A-MITE Style C SCR power controller


provides you with a low cost, compact and versatile solid
state option for controlling electric heat. You also get all
the quality you expect from a Watlow designed and
manufactured product. DIN-rail and standard panel
mounting plus a cabinet thru-wall mount version is available.

Features and Benefits

Basic features include single-phase, three-phase/two leg,


and three-phase/three leg, 24-600V(ac) operation. Current
switching capabilities range from 30 to 80A depending on
the model ordered.

Compact size
Reduces panel space; less cost

Variable time base, linear voltage and current process


control or V(ac/dc) input contactor versions are available.
Also single-phase, phase angle firing and current limiting are
available. All configurations are model number dependent
and factory selectable. This power controller also includes
200KA short circuit current rating (SCCR) tested up to
480V(ac) to prevent arch flash with required fusing.
The DIN-A-MITE power controller is made in the
United States.

200KA Short Circuit Current Rating (SCCR)


Prevents arc flash
DIN-rail and standard panel mount thru-wall mounting
Versatile, quick and low-cost installation

Touch-safe terminals
Increases safety for installer/user
One- and three-phase power
Can be used in a variety of applications
Open heater/shorted output alarm
Notifies you in case of an open heater or shorted output
No mercury
Environmentally safe
Faster switching with solid state
Saves energy and extends heater life
UL 508 listed, C-UL and CE with filter
Meets applications requiring agency approval

Industrial & Electric Supply


209 Paredes Line Rd.
Brownsville, Tx 78521
Toll Free: 800-880-3743

System solution component


Provides single source thermal loop
Back-to-back SCR design
Insures a rugged design

Watlow and DIN-A-MITE are registered trademarks of Watlow Electric


Manufacturing Company.
UL and C-UL are registered trademarks of the Underwriters Laboratories, Inc.

WIN-DMC-0908

To be automatically connected to the nearest North American Technical Sales Office:

1-800-WATLOW2 www.watlow.com info@watlow.com


International Technical Sales Offices: Australia, +61-3-9335-6449 China, +86-21-6106-1425 France, +33 1 3073-2425
Germany, +49 (0) 7253-9400-0 Italy, +39 (0) 2 458-8841 Japan, +81-3-3518-6630 Korea, +82-2-2628-5770 Malaysia, +60-3-8076-8741
Mexico, +52 (442) 217-6235 Singapore, +65-6773-9488 Spain, +34 91 675 1292 Sweden, +46 35-27-1166 Taiwan, +886-7-288-5168
United Kingdom, +44 (0) 115-964-0777
2005, 2008 Watlow Electric Manufacturing Company all rights reserved.

Specifications
Operator Interface
Command signal input and indication light
Alarm output and indication light
Current limit indication LED
Amperage Rating
See output rating curves on page 3
Max. surge current for 16.6ms, 1,350A peak
Max. I2t for fusing is 9100A2s
Latching current: 200mA min.
Holding current: 100mA min.
Fan current: 0.14A for 24V(dc); 0.12A for 120V~(ac);
0.06A for 240V~(ac)
Off-state leakage 1mA at 77F (25C) max.
Power dissipation: 1 watt per amp per leg switched
200KA SCCR, Type 1 and 2 approved with the
recommended fusing; see user manual
Line Voltage
24 to 48V~(ac) units: 20.4V~(ac) min. to 53V~(ac) max.
100 to 240V~(ac) units: 48V~(ac) min. to 265V~(ac) max.
277 to 600V~(ac) units: 85V~(ac) min. to 660V~(ac) max.
100 to 120V~(ac), 200 to 208V~(ac), 230 to 240V~(ac),
277V~(ac), 400V~(ac), 480V~(ac), 600V~(ac),
+10/-15%, 50 to 60Hz independent
5% (Input control signal Type L, P and S)
Alarms (zero cross models only)
Shorted SCR Alarm Option
Alarm state when the input command signal is off and
a 10A or more load current is detected by the current
transformer (two turns required for 5A or three turns
for 2.5A)
Open Heater Alarm Option (Input Control Signal
Type S only)
Alarm state when the input command signal is on and
the load current detected by the current transformer is
20% less than customer adjusted set point
Alarm output
Energizes on alarm, non-latching
Triac 24 to 240V~(ac), external supply with a current
rating of 300mA @ 77F (25C), 200mA @ 122F
(50C), 100mA @ 176F (80C) and a holding current
of 200 A with a latching current of 5mA typical
Agency Approvals
CE with proper filter:
89/336/EEC Electromagnetic Compatibility Directive
EN 61326: Industrial Immunity Class A emissions not
suitable for Class B environments
73/23/EEC Low Voltage Directive EN 50178 Safety
Requirements Installation category III, Pollution degree 2
Phase angle and phase angle with current limit input
control signal Types (P and L) are not CE approved
UL 50 Type 4X Enclosure and UL 1604 File E184390
(ANSI/ISA 12.12.01)
(Thru-wall heat sink mounting only)

UL 508 listed and C-UL File E73741


Shock and vibration tested to IEC 60068-2-32
Vibration tested to IEC 60068-2-6
Input Terminals
Compression: will accept 0.2 to 1.5 mm2 (24 to 16 AWG)
wire
Torque to 0.5 Nm (4.4 in. lb) max. with a 18 in. (3.5 mm)
blade screwdriver

Line and Load Terminals


Compression: will accept 2 to 21 mm2 (14 to 4 AWG) wire
Torque to 2.7 Nm (24 in. lb) max. with a 14 in. (6.4 mm)
blade screwdriver, or a type 1A, #2 Pozi driver
Operating Environment
See the output rating curve chart on page 3
0 to 90% RH (relative humidity), non-condensing
Storage temperature: -40 to 185F (-40 to +85C)
Insulation only tested to 3,000 meters
DIN-Rail Mount
DIN EN 50022, 35 mm by 7.5 mm
Back Panel Mount
Four mounting holes M3 to M4 (No. 6 to No. 8) fastener
Through-Wall Mount
See page 4 for thru-wall panel cutout
Note: Mount cooling fins vertically
Additional Specifications for Contactors and Proportional
Controllers
Control Mode, Zero-Cross
Input control signal Type C: V(dc) input contactor
Input control signal Type K: V~(ac) input contactor
To increase service life on contactor input models the
cycle time should be less than three seconds
Input control signal Type F: 4 to 20mA(dc) proportional
variable time base control
Input Command Signal
AC contactor
24V(ac) 10%, 120V(ac) +10/-25%, 240V(ac)
+10/-25% @ 25mA max. per controlled leg
DC contactor
4.5 to 32V(dc): max. current @ 4.5V(dc) is
6mA per leg. Add 2mA per LED used to the total current
Loop powered linear current
4 to 20mA(dc): loop-powered, input Type F0 option only,
no more than three inputs connected in series. See
page 5 for detail operation.

Industrial & Electric Supply


209 Paredes Line Rd.
Brownsville, Tx 78521
Toll Free: 800-880-3743

85

Natural Convection

80
75
70
65

Si

40

leg

leg

,2

,3

45

se
ha

50

eP

55

l
ng

60

se
ha
3-p

Max. Internal Enclosure Ambient Temperature (C)

DIN-A-MITE Style C Ratings at 100% On


90

e
has
3-p

35
30
25
0

5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Current (Amps) into a Resistive Load

DIN-A-MITE Style C Ratings at 100% On


80
75
70
65

Fan-Cooled
3-

55

e,

e,

le

le

40

as

as

as

45

Ph

ph

ph

50

gle

Sin

60

3-

Operation
Burst firing (zero-cross) control, single-cycle variable time
base, Type S single phase and 3-phase. Unit is not on for
more than one full cycle under 50% power and not off for
more than one full cycle above 50% power
Phase angle control, single-phase only
Input Command Signal
0 to 20mA, 4 to 20mA, 0 to 5V(dc), 1 to 5V(dc) and
0 to 10V(dc)
Input impedance 250 for 4mA to 20mA, 5k for linear
voltage input
Output Voltage
100 to 120V~(ac), 200 to 208V~(ac), 230 to 240V~(ac),
277V~(ac), 400V~(ac), 480V~(ac) and 600V~(ac), 10%
Linearity (Input Control Signal Type S)
5% input to output power over 0 to 100% of span
between calibration points
Linearity (Phase Angle Input Control Type P and L)
5% input to output power, as referenced to a sinusoidal
power curve, between calibration points
Resolution
Better than 0.1% of input span with respect to output
change
Soft Start
(Phase Angle Input Control Signal Type P and L)
Typically:
5 seconds soft start on power up
Soft start on thermostat overtemperature
Soft start on 12 cycle drop out detection
1 second soft start on set point change
Options
Manual Control Kit (1k potentiometer) 08-5362
Alarm option is not available on phase angle Input Control
Signal Type P or L

Output Rating Curves

Max. Internal Enclosure Ambient Temperature (C)

Additional Specifications for Phase Angle, Phase Angle


Current Limit and Single Cycle VTB

35
30
25
0

5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90

Current (Amps) into a Resistive Load

Specifications are subject to change without notice.

Recommended Max.
Enclosure Temperature is 176F (80C)

75
70
65

Thru-Wall Heat Sink

e
as

50

,2

45

leg

has
e, 3

40

e
as

Ph

Ph

3-

55

gle

Sin

60

3-P

35

leg

Ambient Air Around Heatsink Fins ( C)

DIN-A-MITE Style C Ratings at 100% On


80

30
25
0

Industrial & Electric Supply


209 Paredes Line Rd.
Brownsville, Tx 78521
Toll Free: 800-880-3743

5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Current (Amps) into a Resistive Load

Style C Dimensions Without Cooling Fan


Side

Front
1.51 in. (38 mm)
1.81 in. (46 mm)
2.11 in. (54 mm)

Allowance for M4
(#8 Fastener)

Top

4 in. (102 mm) Clearance for Air Flow and Wire Bending Radius
5.74 in. (146 mm)
4 in. (102 mm)
5.59 in. (142 mm)
1.73 in. 2.26 in.
(44 mm) (57 mm)

5.89 in.
(150 mm) 5 in.
(127 mm)

5.17 in.
(131 mm)

DIN-EN 50022
35 by 7.5 mm Rail
(Clipping Distance =
1.366 to 1.390 in.
[34.7 to 35.3 mm])

5.45 in.
(138 mm)
3.42 in.
(87 mm)
4

3.10 in.
(79 mm)

5.74 in.
(146 mm)

Ground
Wire
Entry

Rail Release Tab


(pull down)

4 in. (102 mm) min.


4 in. (102 mm) Clearance for Air Flow and Wire Bending Radius

3.25 in.
(83 mm)

Front Panel is Touch-Safe, No Clearance is Required

1.89 in.
(48 mm)

Allowance for M4
(#8 Fastener)

With Cooling Fan


Side
4 in. (102 mm) Clearance for Air Flow and Wire Bending Radius
5.74 in. (146 mm)

4 in. (102 mm)

5.59 in. (142 mm)


1.73 in.
(44 mm)

2.26 in.
(57 mm)
5.89 in.
(150 mm)

5.17 in.
(131 mm)

5 in.
(127 mm)
3.10 in.
(79 mm)

7.64 in.
(194 mm)

Rail Release Tab


(pull down)
Front Panel is Touch-Safe,
No Clearance is Required.

4 in. (102 mm) min.

4 in. (102 mm) Clearance for Air Flow and Wire Bending Radius

Thru-Wall Style Ca
Front

Top

Panel Cutout
Drill 0.228 in. (5.8 mm) (8)

4 in. (102 mm) Min.


Clearance for Air Flow
(Top and Bottom)

Panel
Opening
Outline

M5 (0.8 by 10 mm) (8)


M5 Internal Tooth Lock Washer (8)
Included
4.81 in. (122 mm)

Ground Lug
(2-8 Gauge)

2.25 in.
(57 mm)
Outside
(Any Gauge)

Sheet Metal (12 GA)

Heat Sink Outline


0.375 in. (9.5 mm) Reference
0.425 in. (10.8 mm)

4.50 in.
(114 mm)

1.625 in.
(41.3 mm)

2.17 in. (55 mm)


Inside
(12 Gauge)

7 in. (178 mm)

Typical Panel
Opening

4.625 in.
(117.5 mm)

Front Panel is Touch-Safe,


No Clearance is Required

6.375 in.
(161.9 mm)

5.850 in.
(148.6 mm)

0.338 in. (8.6 mm) Reference


0.275 in. (7.0 mm)
1.034 in. (26.3 mm)

0.4 in. (10 mm) Min.


Clearance for Air Flow
(Both Sides)

3.103 in.
(78.8 mm)
3.862 in.
(98.1 mm)
4.137 in.
(105.1 mm)

a With the potential for high thru-wall heat sink temperatures,

application may require a touch-safe shield.

Extended Heater And Power Controller Life


With Variable Time Base
With variable time base control, the power controller
automatically adjusts the time base and output power with
respect to process input. Accelerated life testing verified that
variable time base control significantly reduces expansion
and contraction of the heater element. This extends heater
and power controller life while improving process temperature
control. You save money on heaters, downtime and
maintenance.

Loop Powered or Transformer Powered


Loop Powered
By using a temperature control 4-20mA process output signal as
the power supply for the DIN-A-MITE input the cost of the power
control can be reduced. With zero cross (burst fired) the 4-20mA
input signal simultaneously performs the tasks of providing a
power supply and an input command signal. The DIN-A-MITE
F0 input control signal is a loop powered option and will work
as single- or three-phase. It works only with a 4-20mA input.
Transformer Powered
Some DIN-A-MITE models require that an on-board power
supply be used to power the internal electronics. Phase angle
options require that we detect the zero cross of the ac sine wave
and thus a transformer is required also. The DIN-A-MITE input
control signal types L, P and S are transformer
powered and can be controlled manually (open loop) with a
potentiometer input or in the auto mode (close loop) with a
temperature control using any of the 4-20mA, linear voltage
(0-5,1-5 and 0-10V(dc)) input types.

Loop Powered 4-20mA Variable Time Base


Models: DC_ _-[02, 24, 60] [F0]-_ _ _ _
20% Power Output

3~ cycles on, 12~ cycles off

50% Power Output

Phase Angle
Models: DC1_ -_ _ [L, P] 0 - 0_ _ _

Phase angle (input control type P) phase control is infinitely


variable inside the sine wave. This provides a variable voltage
and/or current output. This option includes soft start and line
voltage compensation. This is transformer powered and
therefore will work with a linear voltage, current input or a
potentiometer input. This is single-phase only.

Single Cycle Variable Time Base


Models: DC_ _-_ _ S_ -_ _ _ _
25% Power Output

1~ line cycle on, 3 ~ cycles off


50% Power Output

1~ line cycle on, 1 ~ cycle off


With single-cycle variable time base (VTBS) control, at 50%
power, power is on one cycle and off one cycle. At 25%, it is on
for one cycle and off for three. Under 50%, the unit is not on for
more than one consecutive cycle. Over 50%, the unit is not off for
more than one consecutive cycle. This model will work with a
linear voltage input, a 4 to 20mA input or a potentiometer input.

Recommended Semiconductor Fuse for


(ac)
Applications Through 600V
Fuse Rating
40A
50A
63A
80A
100A

3~ cycles on, 3~ cycles off


80% Power Output

Fuse Rating
40A
50A
63A
80A
100A

Fuse Part Number


Watlow Cooper Bussman
17-8040
FWP-40A14F
17-8050
FWP-50A14F
17-8063
FWP-63A22F
17-8080
FWP-80A22F
17-8100
FWP-100A22F

Ferraz Shawmut
A093909
B093910
T094823
A094829
Y094827

Fuse Holder Part Number


Watlow
Ferraz Shawmut
17-5114
US141I
17-5114
US141I
17-5122
US221I
17-5122
US221I
17-5122
US221I

12~ cycles on, 3~ cycles off


Cooper Bussman is a registered trademark of Cooper Bussman, Inc.

Ordering Information
To order, complete the code number on the right with the information below:
Style C = Solid-State Power Controller

DC__-____-____

Phase
1 = 1-phase, 1 controlled leg
2 = 3-phase, 2 controlled legs
3 = 3-phase, 3 controlled legs, (use with four wire wye)
8 = 2 independent zones (Input Type C, K)
9 = 3 independent zones (Input Type C, K)
Cooling and Current Rating Per Leg* (see chart below)
0 = Natural convection standard DIN-rail or panel heat sink
1 = Fan cooled 120V(ac) standard DIN-rail or panel heat sink
2 = Fan cooled 240V(ac) standard DIN-rail or panel heat sink.
3 = Fan cooled 24V(dc) standard DIN-rail or panel heat sink
T = Natural convection through wall or cabinet heat sink (NEMA 4X)
Line and Load Voltage
02 = 24 to 48V(ac) (control C, F, K)
12 = 100 to 120V(ac) (control L, P, S)
20 = 200 to 208V(ac) (control L, P, S)
24 = 100 to 240V(ac) (control C, F, K): 230 to 240V(ac) (control L, P, S)
27 = 277V(ac) (control L, P, S)
40 = 400V(ac) (control L, P, S)
48 = 480V(ac) (control L, P, S)
60 = 277 to 600V(ac) (control C, F, K): 600V(ac) (control L, P, S)
Input Control Signal
C0 = 4.5 to 32V(dc) contactor
F0 = 4 to 20mA(dc) proportional
K1 = 22 to 26V(ac) contactor
K2 = 100 to 120V(ac) contactor
K3 = 200 to 240V(ac) contactor
L (0 to 5) = Phase angle with current limitinga (single-phase only)
P (0 to 5) = Phase anglea (single-phase only)
S (0 to 5) = Single cycle variable time base
0 = 4 to 20mA
1 = 12 to 20mA (for input control signal option S only)
2 = 0 to 20mA
3 = 0 to 5V(dc) proportional
4 = 1 to 5V(dc) proportional
5 = 0 to 10V(dc) proportional
Alarm
0 = No alarm
S = Shorted SCR alarm (zero cross models only)
H = Open-heater and shorted-SCR alarm (for input control signal Option S)
Language
0 = English
1 = German
2 = Spanish
3 = French
Custom Part Numbers
00 = Standard part
1X = 1-second soft start (control option P, L)
XX = Any letter or number, custom options, labeling, etc.
a Not CE Approved for conducted or radiated emissions.

*DIN-A-MITE C Current Rating Table


Phase
1
1
1
2, 8
2, 8
2, 8
3, 9
3, 9
3, 9

Cooling
0
T
(1, 2, 3)
0
T
(1, 2, 3)
0
T
(1, 2, 3)

Current at 50C (122F)


55A
60A
75A
40A
46A
65A
30A
35A
55A

Your Authorized Watlow Distributor Is:

Industrial & Electric Supply


209 Paredes Line Rd.
Brownsville, Tx 78521
Toll Free: 800-880-3743
6

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