Service Manual YP 90 Series

EDITION/REVISION B/0
NINGBO DAVID
SERVICE MANUAL
YP-90
YP-90B
90 SERIES
INFANT INCUBATOR
YP-90A
YP-90 AB
NINGBO DAVID MEDICAL DEVICE CO., LTD.

ADD: NO.158 DAQING ROAD, SHIPU, NINGBO, ZHEJIANG PROVINCE, CHINA
POST CODE: 315731
FAX: 0086-574-65962111
MARKETING CENTER: NO. 100, JINGHUA ROAD, HI-TECH INDUSTRIAL DEVELOPMENT ZONE,
NINGBO, CHINA
POST CODE: 315000
TEL: 0086-574-87800008, 87800009
E-MAIL: sales@chinadavid.cn
FAX: 0086-574-87801111
david@mail.nbptt.zj.cn
WEBSITE: http://www.nbdavid.com
EUROPEAN REPRESENTATIVE: SHANGHAI INTERNATIONAL HOLDING CORP. GMBH (EUROPE)
ADD: EIFFESTRASSE 80, 20537 HAMBURG, GERMANY
TEL: 0049-40-2513175
FAX: 0049-40-255726
SERVICE MANUAL FOR INFANT INCUBATOR
WARRANTY
The product being described in this manual is warranted against defects in materials or
workmanship for one year from the date of shipment, with the following exceptions.
1. All consumable and disposable products are guaranteed to be free from defects upon
shipment only.
2. Calibrations are considered normal maintenance and are not included in the 1-year warranty.
During the warranty period any defective parts other than those listed above will be replaced at no
charge to the customer.
This warranty is rendered void and our company cannot be held liable for conditions resultant
therefrom if:
1. Damage to the unit is incurred as a result of mishandling.
2. The customer fails to maintain the unit in a proper manner.
3. The customer uses any parts, accessories, or fittings not specified or sold by our company.
4. Sale or service is performed by the non-certified service/dealer agency.
This warranty is in lieu of all other warranties, expressed or implied, and our company shall in no
event be liable for incidental or consequential damages including loss of use, property damage, or
personal injury resulting from breach of warranty.
The Accreditation Manual for Hospitals requires each piece of equipment to be tested prior to initial
use and at least annually thereafter. To comply with this standard, we recommend that you participate in
our accreditation Testing compliance Program during the warranty period. This service can be
performed through our company and authorized dealers.
SERVICE
For optimal performance, product service should be performed only by qualified service personnel.
Technical Services representatives can be reached for fixations and are dispatched for required
maintenance by calling 0086-574-87801003, 87800002. Customers outside China should contact their
local factory-authorized distributor for service.
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COMPLEMENTARY NOTICE
Since our company, conducts a continuous product improvement program, circuit and component
improvements are sometimes incorporated into equipment before they can be incorporated into the
printed manuals. This manual contains proprietary information, repairs and authorized modifications
should be performed only by qualified service personnel to maintain your warranty and to avoid creating
safety hazards. We cannot assume responsibility for any conditions affecting the proper operation of this
equipment which may result from unauthorized repair modification. Therefore, some parts used in your
equipment may be different than those which appear in the parts list of this manual. This sometimes
occurs due to difficulty in parts procurement, but does not alter the function of the equipment
The device, accessories and the packaging have to be disposed of waste correctly at the end of the
usage. Please follow Local Ordinances or Regulations for disposal.
TABLE OF DEFINITIONS AND SYMBOLS

TECHNICAL DEFINITIONS
SKIN TEMPERATURE SENSOR: A sensing device including the link with the equipment intended to
measure the infants skin temperature.
INCUBATOR TEMPERATURE: Air temperature at a point 10cm above and centered over the mattress
surface.
CONTROL TEMPERATURE: The temperature set at the temperature control.
AVERAGE INCUBATOR TEMPERATURE: The average of the maximum and minimum Incubator
temperatures achieved during Temperature Condition.
STEADY TEMPERATURE CONDITION: A condition which is reached when the temperature does not
vary by more than 1 over a period of 1 hour.
TEMPERATURE ALARM CHECKOUT STATE: The difference between real temperature and control
temperature is within 0.5 and such state lasts for over 10 minutes. The equipment must stay in such
state when check up the alarm about temperature
TEMPERATURE UNIFORMITY: The amount by which the average temperature at each of four points
10cm above the mattress surface differs from the Average incubator Temperature at steady
Temperature Condition. The four points are the centers of four quadrants formed by lines that divide the
width and length of the mattress surface.
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TEMPERATURE VARIABILITY: The variability of the Incubator Temperature that will be observed over
a one hour period after Incubator Temperature Equilibrium has been reached.
TEMPERATURE RISING TIME: The time required for the Incubator Temperature to rise 11, when the
Air Control Temperature is at least 12 above ambient.
NOTE, IMPORTANT, CAUTION AND WARNING

NOTE: A note is inserted in text to point out procedures or conditions, which may otherwise be
misinterpreted or overlooked. A note may also be used to clarify apparently contradictory or
confusing situations.
IMPORTANT: Similar to a Note but be used where greater emphasis is required.
CAUTION: A caution is inserted in text to call attention of a procedure which, It not followed
exactly, can lead to damage or destruction of the equipment.
WARNING: A warning is inserted in text to call attention to dangerous or hazardous conditions
inherent to the operation, cleaning, and maintenance of the equipment which may result in
personal Injury or death of the operator or patient.
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iii
SYMBOLS
Attention, Consult Accompanying Documents.
CLASS I
RS-232
Class I Equipment
Type BF Applied Part
On (Connection to the mains)
Off (Disconnection to the mains)
On (Only For A Part Of Equipment)
Off (Only For A Part Of Equipment)
220-230V~/50Hz AC Power 220-230V, 50Hz
RS-232 Connector
High temperature warning label
Protective Earth (Ground)
Earth (Ground)
Weight Limit
Heating Power Indicator
Mattress Tilt Direction
Low Water Level
High Water Level
Air Mode Key
Baby Mode Key
Silence / Reset Key
Keypad Key
Set Up Key
Set Down Key
Lower devices height

Raise devices height
F 5AH/250V Type F Fuse 5AH/250V
>37
Temperature override mode

selection key
T 400mAL/250V Type T Fuse 400mAL/250V
F 6.3AH/250V Fuse Type F 6.3AH/250V
T 160mAL/250V Type T Fuse 160mAL/250V T 800mAL/250V Type T Fuse 800mAL/250V
SN
Serial Number
Date Of Manufacture
CE Marking
220-230V~/50Hz MAX:1.6A
Auxiliary mains output, MAX:1.6A
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SEASONAL SAFETY CHECK

1. Please clean the plug of power cord at least once a year. Too much dust on plug may cause the fire.
2. The following safety checks should be performed at least every 12 months by a qualified person who
has adequate training, knowledge, and practical experience to perform these tests. The data should be
recorded in an equipment log.
. Inspect the equipment and accessories for mechanical and functional damage.
. Inspect the safety relevant labels for legibility.
. Inspect the fuse to verify compliance with rated current and breaking characteristics.
. Verify that the device functions properly as described in the instructions for use.
. Test the protection earth resistance according IEC 60601-1:1988 + A1:1991 + A2:1995:
Limit
0.1.
. Test the earth leakage current according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit:
NC
500A, SFC: 1000A.

. Test the enclosure leakage current according to IEC 60601-1:1988 + A1:1991 + A2:1995:
Limit:
NC 100A, SFC: 500A.

. Test the patient leakage current according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: for
a.c.: 100A (BF), for d.c.: 10A (BF).
. Test the patient leakage current under single fault condition with mains voltage on the applied
part according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: for a.c.:500A (BF), for d.c.: 50A (BF).
. According to the test methods of IEC 60601-1:1988 + A1:1991 + A2:1995, the patient leakage
current (net voltage should be added on the applied part) of the testing device must less than 5000A.
11 . Test the patient auxiliary leakage current according IEC 60601-1:1988 + A1:1991+ A2:1995:
Limit: NC for a.c.: 100A (BF), for d.c.: 10A (BF).SFC 500A (BF), for d.c.: 50A (BF).
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TABLE OF CONTENTS
SECTION
PAGE
1. GENERAL INFORMATION1-1
1.1 INTRODUCTION1-1
1.2 DESCRIPTION1-1
1.3 ACCESSORIES1-1
2. INSTALLATION2-1
2.1 UNPACKING2-1
2.2 ASSEMBLING 2-1
2.3 OPERTION CHECKOUT PROCEDURES 2-6
3TECHNICAL INFORMATION3-1
3.1 SPECIFICATION3-1
3.2 WORKING PRINCIPLE3-3
4. PREVENTIVE MAINTENANCE4-1
4.1 GENERAL4-1
4.2 CLEANING4-1
4.3 STERILIZATION4-8
4.4 MAINTAINANCE4-8
5SERVICE5-1
5.1 GENERAL5-1
5.2 REPLACEMENT OF ELDMENT5-1
5.3 SYSTEM SETTING PROCEDURES5-2
5.4 TROUBLESHOOTING PROCEDURES5-6
6. REPLACEMENT PARTS6-1
6.1 GENERAL6-1
7. DIAGRAMS7-1
7.1 GENERAL7-1
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SECTION 1
GENERAL INFORMATION
1.1 INTRODUCTION
This manual provides instructions for installation, maintenance and repair the David Infant
Incubators, Model YP-90,YP-90A, YP-90B, YP-90AB. Among these models, YP-90AB is with all
functions other models have.
This manual is intended for use only by trained, qualified service personnel. Instructions for
the operator of the equipment are provided in a separate operators manual.
1.2 DESCRIPTION
Based on YP-90, the Infant Incubator YP-90A added with baby mode , cabinet; the Infant
Incubator YP-90B added the Neonate Bilirubin Phototherapy Equipment; YP-90AB added with
baby mode and the Neonate Bilirubin Phototherapy Equipment, cabinet.
YP-90, YP-90B just have one kind of control mode-air mode, YP-90A, YP-90AB have 2
kinds of control mode- air mode and Baby mode. Optional part :37 Temperature Override
Mode, Neonate Bilirubin Phototherapy Equipment , and Vertical Height Adjustment cabinet (VHA
cabinet) . If you donot purchase the optional part, please omit it.
1.3 ACCESSORIES
The following diagram shows the main parts of the Infant Incubator:
Neonate Bilirubin Phototherapy Equipment
I.V. Pole
Baby compartment
Shelf
Controller
Base
Mobile cabinet
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1-1
DESCRIPTION OF PART
EXPLANATION
I.V. Pole
A kind of bearing part, which is used for hanging the infusion bottle.
Max. Load: 2Kg
Controller
The core part with two kinds of temperature control modes: air
mode, baby mode, and the optional function :37Temperature
Override Mode, and it is used for automatic controlling of heat
output, please refer to section 4 on the user's manual.
Shelf
A kind of bearing part, which is used for putting some small objects.
Max. Load: 3.5Kg
Baby compartment
It is used for place the infant inside, including the Acrylic hood,
bassinet, and so on. The bassinet can be tilted at 12at the request
of clinical needs. The baby scale is optional part, and the Max. Load
of bassinet is 10 Kg.
Size of mattress: 630mm 355mm
Base
An important part of Infant Incubator, and it is mainly composed of

the Aluminium tank, humidity chamber, air filter, and so on.
Mobile cabinet
A bearing part for the incubator, namely stand, cabinet or VHA

cabinet of the incubator. The standard equipment for YP-90 and YP90B is stand, for YP-90A and YP-90AB is cabinet. VHA cabinet is
equipped as an optional part.
Neonate Bilirubin
Phototherapy
Equipment (for YP-90B,
YP-90AB)
It is intended for treating the bilirubin of patient.

This part is mounted on top of Infant Incubator , and its light source
has two kinds: fluorescent lamp and LED lamp, the user can choose
this.
for the Neonate Bilirubin Phototherapy Equipment with fluorescent
lamp, please refer to the users manual XHZ-90, while for the
Neonate Bilirubin Phototherapy Equipment with LED lamp, please
refer to the users manual XHZ-90L.
NOTE: Size of Infant Incubator: W600H1550D1150mmYP-90YP-90B

W650H1560D1440mmYP-90AYP-90AB
The distance from the bassinet to the floor: 950mm
Weight of Infant Incubator65KgYP-90
103KgYP-90A
75KgYP-90B
116KgYP-90AB
1-2
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SECTION 2
INSTALLATION
2.1 UNPACKING
Generally, the Infant Incubator is usually packed to two cartons: main body and fixed cabinet or
Vertical Height Adjustment cabinet(VHA cabinet). When taking out the equipment from the cartons, take
care not to damage the spare parts of the Infant Incubator.
2.2 ASSEMBLING
At least two professionals are required to do the installation of the Infant Incubator with spanners.
1. Install the main body onto the fixed stand/cabinet or Vertical Height Adjustment cabinet
A. The installation of main body onto the fixed stand/ cabinet
a. Assembling of fixed stand
1). See figure 2.1, fixed Connecting crosspiece to Left stand and Right stand with Hexagon bolt,
Spring Washer, Flat Washer, external teeth serrated lock washer.
2). See figure 2.1, Inverting Square frame, place the fixed Left and Right stand on Square frame, and
make the bolt and flat washer through the inner board of left stand from the bottom of t Square frame, and
make the Left stand connect Square frame, and fix the outer side of left stand on the frame with bolt,
Spring Washer, Flat Washer. Installation of the right stand is as same as the Left stand.
3). Connect the casters and left and right stand firmly with spring washer 12, flat washer 12
respectively.
NOTE: The wheels with brakes should be installed on the front of stand (longer part of stand is the
front part).
Wheel
Spring washer
Hex head screw M8-20

Spring washer
12
Flat washer 12
Flat washer 8
Left stand
Connecting crosspiece
Hex Nut M6
Spring washer
Flat washer 6
Inboard plate
Right stand
Flat washer 6
Spring washer
Inboard plate
Flat washer 6
Square frame
FIGURE 2.1
2-1
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b. Install the main body onto the fixed stand

1). See figure 2.2, lock the casters with brake, and put the main body onto the fixed, and connect it
with the lock mechanism on two sides of stand.
Main body of Incubator
Lock mechanism
II
Fixed Stand
I
(Enlarged figure I)
(Enlarged figure II)
1
2
wheel unlocked
wheel locked
hang on the lock
close the lock spanner
NOTE: See Enlarged figure I, lock the casters as the arrow 1 indicates, and unlock the casters as
the arrow 2 indicates.
See Enlarged figure II, hang on the lock , and close the lock spanner.
FIGURE 2.2
2-2
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B. The installation of main body onto the cabinet

a. As figure 2.3 indicates, put on the spring washer, flat washer on the casters, and then connect with
cabinet firmly. Note: The caster with brake must be installed in front of the cabinet.
FIGURE 2.3
b. As figure 2.2 indicates, lock the casters with brake, see figure 2.4, and put the guard rail and main
body on the cabinet, and then fix them with the lock mechanism on two sides of cabinet.
Main body of incubator
Guard rail
Lock mechanism
Cabinet
FIGURE 2.4
2-3
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C. Install the main body onto the Vertical Height Adjustment Stand
a. The method of installation casters is same as part B.
b. The method of installation main body, guard rail on the Vertical Height Adjustment cabinet same as
part B.
c. After installation, insert the power cord on the right side of Vertical Height Adjustment cabinet into
the power socket in figure 4.2.
Main body of incubator

Power cord
Guard rail
Lock mechanism
The VHA Stand
FIGURE 2.5
The guard rail ensure grounding through bolttherefore, fixing the guard
railon the cabinet with bolts.
WARNING
Firm the main body onto the fixed cabinet or Vertical Height Adjustment cabinet with lock
mechanism. If not, it will cause the main body to deviate from the fixed cabinet or Vertical
Height Adjustment cabinet when the cabinet tilts, especially when the hood is open.
2. Install the NEONATE BILIRUBIN PHOTOTHERAPY EQUIPMENT, I.V. Pole and shelf
A. Install the NEONATE BILIRUBIN PHOTOTHERAPY EQUIPMENT
Please refer to the method of installation for incubator mounted PHOTOTHERAPY unit XHZ-90 and
XHZ-90L in the accompanying documents.
B. Install I.V. Pole
1) Install the I.V. Pole beside the incubator as figure 2.6 indicates, and then adjust the hook to a
proper height, fix it with the turnbuckle.
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Hexagon bolt
Fixed seat
Infusion rod
Step 1: loose the hexagon bolts on the fixed seat with spanner, insert the I.V. Pole to the bottom, and fix
the bolt to fasten the infusion rod.
Hook For Infusion Rod
Hexagon Bolt
Step 2: Tight the hexagon bolts on the

bottom of infusion rod to fix the rod.
Step 3: Rotate the hook into the I.V. Pole,

and then tighten the hexagon bolts.
FIGURE 2.6
C. Install shelf
Unscrew the hexagon bolts on the fixed seat for shelf, See figure 2.7, and put on the fixed seat on the
infusion rod, see Enlarged figure A, to make sure the top of fixed seat and the position limit mark on the
rod is on same level. And then reinstall the hexagon bolt on the fixed seat.
ENLARGED FIGURE A
Infusion Rod
position limit mark
A
Hexagon Bolt
Fixed Seat
NOTE: when installing the shelf, the side with note label should face the front of incubator.
FIGURE 2.7
3. Insert the power cord
Insert the power cord into the socket of general power supply on the right side of main body; For the
VHA stand, Insert the power cord into the socket of general power supply on the VHA stand.
Check the WARMER according to the instruction in section 2.3.
2-5
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2.3 OPERATION CHECKOUT PROCEDURE

WARNING
1. Please stop using this model once some function lost or the spare parts for front
access panel is loose.
2. set temperature must be high 3 than ambient temperature. And then you can
proceed this checkout procedure.
Please proceed the following checkout procedure each time before operation.
A. Check caster
Check whether the caster can drop when lifting the radiant warmer 2cm above the ground. The drop
of the caster will cause danger during transporting.
IMPORTANT: At least two persons are required, one lifts the warmers, and the other has to check
the casters. It needs Min. 140Kg to light the whole unit. Please support the stand with
block to avoid the warmer inclining if the casters drop.
B. START-UP THE CONTROLLER
Turn on the switch of the main power supply and controller, the controller gives sound Ding, at the
same time, the Set Temperature indicator does not indicate, while the Air Temperature indicator and
Skin Temperature indicator indicates--.-,
it means the controller is doing self-test automatically for 5s.
After then, the Air Temperature indicator will displays air temperature, the Skin Temperature indicator
displays the baby temperature, and Set Temperature indicator displays the former set value, and the
controller can enter into the control mode automatically before turning off, and the relevant mode light will
be on.
C. CHECK POWER FAILURE ALARM
Pull off the power cord of whole unit, the Power failure alarm should active, and the Power light will
flash with continuous audible sound.
This operation is used for checking if the power failure is normal or not. Insert the power cord again
after finishing checking.
IMPORTANT: Make sure that the rechargeable battery is full before usage. If not full, it may cause
the power failure without the alarming indication. If full, and there is no any
indication after disconnecting the main power supply, please refer to the authorized
and qualified service personnel.
D. CHECK HEATER
Control the environment temperature at 21 ~ 26, and choose the Air Mode, and set the
temperature at 33.0 , and all heat power indicator are on, and heater will output heat completely.
NOTE: When the incubator works under the set state, and continue the following operation
procedure.
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E. CHECK THE ACCURACY OF TEMPERATURE CONTROL

Select the Air Mode, and set the air temperature at 36, after the air temperature enters into the
STEADY TEMPERATURE CONDITION, put the calibrated temperature measuring device on the position
above 10cm from the center of mattress to measure the air temperature, compared with the indicated air
temperature to check whether the deviation between them is within 0.8.
F. CHECK BABY MODE
Opening
Arrow
Sensor socket
The arrow sign on the plug should aim to the opening on the sensor socket so that the sensor is
inserted correctly.
1. Insert or pull out the skin sensor, you must hold the plug of skin sensor,
pulling the leads is forbidden.
2. Please do not bend the connection of sensor.
When the Air Mode works stably, change it into the Baby Mode, set temperature at 37. Put the
skin sensor on the center position, and the incubator will give alarm after a while. The Sensor alarm
light will flash with continuous audible sound, and the Set Temperature indicator will show alarm code
E0.8.
Pull off the skin temperature sensor, the sensor failure alarm should active. The Sensor
alarm light will flash with continuous audible sound, and the Set Temperature indicator will show alarm
code E0.5.
G. CHECK PRECISION OF SKIN TEMPERATURE SENSOR
Put the skin temperature sensor with the mercury thermograph for the accuracy with 0.1C into the
water cup with the temperature as 30C5C. Make the probe of the skin temperature sensor and the
mercury ball as closely as possible and stir enough, then read the value of mercury thermograph.
Compare the value of the skin temperature sensor and the mercury thermograph, and the deviation must
be within 0.5C.
NOTE: Please check again if the accuracy of the skin temperature sensor exceeds the
permissibility deviation. Please let the authorized and qualified service personnel service
machine if the accuracy the skin temperature sensor exceeds the permissibility of
deviation again.
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H. CHECK FAN MOTOR ALARM

Block the inlet port and outlet port on the left and right side of main deck, after several minutes, the
device gives alarms, the Fan alarm light will flash with continuous audible sound, and the Set
Temperature indicator will show alarm code E0.7.
Turn off the power supply of controller, and pull off the power cord, and take out the controller.
Reconnect the power cord, and hold the fan slightly, and turn on the switch of controller, and the fan
motor alarm occurs, the Fan alarm light will flash with continuous audible sound, and the Set
Temperature indicator will show alarm code E0.9.
WARNING: The temperature of heater inside controller is too high, and you can
remove the controller or touch the heater after the unit is switched off at
least 45min to avoid the burnt.
I. CHECK OVER-TEMPERATURE ALARM
In Air Mode, enter into the working state, press Up, Down and Silence/Reset key, there is no
indication on the Set Temperature indicator, and the heat power indicator is on in full, and the controller
has entered into the overtemp checkout state, and when the incubator temperature is less than 38.0,
the over-temperature alarm should active. The Over light should flash with continuous audible sound,
and the Set Temperature indicator should show alarm code E0.6. Under the state of 37 Override
Mode, enter into the working state, press Up, Down and Silence/Reset key, there is no indication on the
Set Temperature indicator, and the heat power indicator is on in full, and the controller has entered into
the overtemp checkout state, and when the incubator temperature is less than 40.0, the
over-temperature alarm should active. The Over light should flash with continuous audible sound, and
the Set Temperature indicator should show alarm code E0.6.
In Baby Mode, press Up, Down and Silence/Reset key, there is no indication on the Set
Temperature indicator, and the heat power indicator is on in full, and the controller has entered into the
overtemp checkout state, and when the incubator temperature is less than 40.0, the over-temperature
alarm should active. The Over light should flash with continuous audible sound, and the Set
Temperature indicator should show alarm code E0.6.
J. CHECK DEVIATION ALARM
In Air Mode, close all door and panels, set the temperature at 32 C. Enter TEMPERATURE ALARM
CHECKOUT STATE, fan into the hot air inside the hood. When the Air Temperature indicator indicates
35.1C, the HIGH deviation alarm will active. The High light should flash with continuous audible sound,
and the Set Temperature indicator should show alarm code E1.0; Set the temperature at 35, after the
device enters into the TEMPERATURE ALARM CHECKOUT STATE, open the front access panel, when
the Air Temperature indicator indicates 31.9 C, the low deviation alarm should active. The Low light
should flash with continuous audible sound, and the Set Temperature indicator should show alarm code
E1.1.
2-8
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NOTE: If the system can not enter into the TEMPERATURE ALARM CHECKOUT STATE or the air
temperature does vary within 3 than the setting temperature, the deviation alarm
can not occur.
In Baby Mode, set the temperature at 35 C. Enter TEMPERATURE ALARM CHECKOUT STATE,
put the skin sensor into the water cup at 37 C. When the skin temperature indicates 36.1 C, the high
deviation alarm will active. The High light should flash with continuous audible sound, and the Set
Temperature indicator should show alarm code E1.0; Set the temperature at 35, after the device
enters into the TEMPERATURE ALARM CHECKOUT STATE, put the skin sensor into the water cup at
temperature 33, when the skin temperature indicates to 33.9C, the low deviation alarm should active.
The Low light should flash with continuous audible sound, and the Set Temperature indicator should
show alarm code E1.1.
NOTE: If the system can not enter into the TEMPERATURE ALARM CHECKOUT STATE or the
baby temperature does vary within 1 than the setting temperature, the deviation
alarm can not occur.
K. CHECK THE HOOD OPERATION
See the following figure, raise the hood until you hear the sound kata, and the hood is in the lock
state. Press the lock downward as the arrow indicates so that the hood can return the original position.
CAUTION: Before raise the hood, ensure all accessories is disconnected to avoid interfere
operating.
Disconnect the skin sensor, slowly tilt the
pressing the lock as the arrow indicates, and close
Hood back until the Hood locks in place.
the hood slowly.
2-9
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L. CHECK FRONT ACCESS PANEL

The Pawl Latch
LOCKED
UNLOCK
Rotate the panel Latches and open the Access Pane to the full open position (rotate downward).
Close the Access Panel and rotate both latches until they are fully locked. Both latches must be fully
locked to avoid accidental opening of the panel.
M. CHECK IRIS ENTRY PORTS
Rotate the outer ring of each entry Port, the port should be open and close as rotation is continued
through 360 degree.
N. CHECK THE LATCH AND GASKET OF ACCESS DOOR
Press on-off of each access door to open it automatically and check the seal of gaskets.
2-10
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O. CHECK MATTRESS TILT MECHANISM
The mattress tilt mechanism to adjust it.

P. CHECK BASSINET
Open the Access Panel and slide it out to the fully extended position indicated by the arrow. Lean on
Mattress Tray to make sure it is properly supported to provide a firm infant platform. Return the mattress
and close Access Panel.
Q. CHECK THE AIR INTAKE FILTER
Loosen the two thumb screws of the Air Intake Filter Cover and remove the cover and inspect the
filter, if dirty, it should be cleaned. Put the filter cover back.
2-11
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WARNING: A dirty Air Intake filter may affect oxygen concentration and/or cause Carbon
Dioxide build-up. The filter must be checked on a routine basis and changed at
least every two months.
R. CHECK THE HIGHT ADJUSTMENT OF THE CABINET
Step the Up and Down button with your feet to adjust the height of whole unit.
Down foot button
Up foot button
S. CHECK OXYGEN INPUT VALVE

Connect the oxygen tube on the monitor with the oxygen input valve on back of incubator (see
following figure), and make sure its seal. Input the 8lpm of oxygen, monitor it with a calibrated oxygen
analyzer inside hood, check whether the indicated value of oxygen analyzer reach the predicted level as
indicated on the oxygen concentration table.
T. CHECKOUT PROCEDURE ENDS
2-12
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SECTION 3
TECHNICAL INFORMATION
3.1 SPECIFICATION
Specifications for the Incubators are provided in Table 3.1. All specifications maybe subject to
change without advance notice. Open Access Doors and Front Panel or change Mattress obliquity,
which can alter the air flow pattern, may affect temperature uniformity, temperature variability, the
correlation of the Incubator temperature reading to center mattress temperature and infant skin
temperature.
TABLE 3.1 SPECIFICATIONS

This equipment belongs to Class I, Type BF applied part, normal device (IP20) continuously
operated.
Power RequirementsAC220V-230V/50Hz
Power Output850W
Heater Power Output377W/240V
POWER Output SocketAC220V-230V,50Hz, MAX. CURRENT 1.6A
Heater Power Display0 to 100%, adjustable in 10% increments
Protectively Earthed< 0.1
Earth Leakage CurrentNormal condition: < 0.5 mA
Single Fault Condition: < 1mA
Patient Leakage CurrentNormal Condition: < 0.1mA
Single Fault Condition: < 0.5mA
Patient Leakage Current Single Fault Condition: < 5mA
(Mains Voltage On The Applied Part )
Temperature control modesAir mode
Baby mode
Air Temperature Control range25~37
override mode: 37~39(if applicable)
Baby Temperature Control range34~37
override mode: 37~38(if applicable)
Temperature sensor display range5~65
Temperature rise Time*(environment temperature is +22) 30min
Temperature Variation*0.5
Temperature Uniformity (mattress is on the horizental position)0.8
Temperature Uniformity (mattress is on a tilt) 1.0
Accuracy of skin temperature sensor0.3
Correlation of displayed incubator temperature to actual incubator temperature0.8
ALARM (SEE SECTION 3.2)
General Power alarm
Air temperature sensor failureAlarm code E0.1
The isolated air sensor failureAlarm code E0.2
3-1
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TABLE 1.1 SPECIFICATIONS (continued)

Deviation of air and isolated sensor failureAlarm code E0.3
Air flow temperature sensor failureAlarm code E0.4
Skin temperature sensor failureAlarm code E0.5
Over-temp failureAlarm code E0.6
Air cycle failure Alarm code E0.7
Wrong position of skin sensor failureAlarm code E0.8
Fan motor failureAlarm code E0.9
High deviation alarmAlarm code E1.0
Low deviation alarmAlarm code E1.1
Internal system failure..Alarm code H0.1H1.3
ENVIRONMENT TEMPERATURE
Operating Range+20+30
Storage Range-40+55
ENVIRONMENT HUMIDITY
Operating Range30-75%RH
Storage Range< 93%RH
ATMOSPHERIC PRESSUR
Shipment and Store atmospheric pressure range500hPa-1060hPa
Operating atmospheric pressure range700hPa-1060hPa
AIR VELOCITY
Ambient Air Velocity< 0.3m/s
OTHER SPECIFICATION
Noise level within Hood Environment< 50dB(A)
Related ambient noise should be <60 dB(A)
Carbon dioxide(CO2) level within the hoodLess than0.5% when a mixture of CO2
in air is delivered at 750ml/min at a point 10cm above the center of the mattress.
Air Velocity Over Mattressless than 0.35m/s
Lifetime of product8 years
(Lifetime means the period from sell-by date to the date of discarding as useless.)
SILENCE/RESET KEY
Press to silence the alarming, press twice to reset alarming.
Silencesilence alarming for 4min,
alarming will silence if there is any other alarming actives
Resetsilence alarming to come back to the setting state
*Refer to Table of Definitions and Symbols
3-2
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3.2 WORKING PRINCIPLE

3.2.1 General
This section contains a functional description and detailed theory of operation of the equipment. A
system block diagram of the Controller is shown in Figure 3.2 and 3.3.
The control of temperature is achieved by means of air circulation system as shown in Figure 3.1.
A controlled amount of room air is drawn through the air intake filter by means of the motor-driven
impeller on the Controller and then drawn back to motor though air return filter. Circulated air flows
through temperature sensing sensor. Temperature Controller automatically modulates the temperature
inside Hood according to the temperature sensed by the air temperature sensing sensor.
Heat output control under air mode: control the output of heater according to the air temperature
automatically;
Heat output control under baby mode: control the output of heater according to the skin
temperature automatically.
FIGURE 3.1
3-3
I2
Keypad control
Indicator
Fan motor checking

I/O control
Temperature heater
A
control
MAIN
MCU
Air Temperature sensor
ADC
Skin temperature sensor
Air flow temperature sensor
ADC
Isolated temperature sensor
AUXILIARY
MCU
Temperature heater control
FIGURE 3.2 CONTROL BLOCK DIAGRAM
3-4
I2
Start
INT1
Initialization
Real timer
Data display
Return
INT0
YES
Key input
ADC Sampling
Key handling
NO
Return
Data handling
Timer interruption
YES
Timer
Trouble checking
Return
NO
Alarm
identification
Series port
interruption
Heating control
Data transfer
Data display
Return
FIGURE 3.3 PROCEDURE BLOCK DIAGRAM
3-5
I2
3.2.2 Temperature Control

In baby Mode, the controller will control the incubator temperature automaticlly to keep the air
temperature close to the set value. Comparing the air temperature and the air set temperature, the
controller will adjust the heat output proportion to keep the heat balance inside hood. The other probe
inside of air sensor is regarded as the isolated temperature sensor, when set temperature is 37C
incubator temperature must be 38.0C (while when set temperature is 37C incubator temperature
must be 40.0C ), the heater is cut off automatically.
In Air Mode, the controller will control the incubator temperature automaticlly to keep the skin
temperature close to the set value. Skin sensor is attached to the skin of patient. Comparing the skin
temperature and the skin set temperature, the controller will adjust the heat output proportion to keep
the heat balance inside hood. In the whole baby mode, the isolated temperature sensor of air sensor is
always monitor the inside temperature, when the incubator temperature is 40C, the heater is cut off
automatically.
When the baby mode is working, if the skin temperature sensor drops from the socket, the skin
temperature indicator displays --.-, the sensor alarm actives and the heater is cut off automatically.
3.2.3 Alarm
Alarm is used for monitoring the temperature control system state. The system will check the state
by the alarm checkout procedure. When the checked data is abnormal, it will alarm. Table 3.2 listed
alarm condition.
TABLE 3.2 ALARM

ALARM MESSAGE
DESCRIPTION
Power Failure indicator is on
If the mains power supply fails or no power supply, the POWER

alarm with audible and visual will active.
Sensor Alarm
indicator is on
Code
E0.1
In air mode, If short-circuit or open-circuit or bad connection occurs

on the air temperature sensor, at the same time, heater stops
working, press Silence/Reset Key to clear alarming for 4min,
please refer to the service part.
Code
E0.2
If short-circuit or open-circuit or bad connection occurs on the

isolated temperature sensor, at the same time, heater stops
working, press Silence/Reset Key to clear alarming for 4min, please
refer to the service part.
Code
E0.3
If the deviation between the air temperature and isolated

temperature sensor is more than 0.8, at the same time, heater
stops working, press Silence/Reset Key to clear alarming for 4min,
3-6
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TABLE 3.2 ALARM

ALARM MESSAGE
DESCRIPTION
Code
E0.4
If short-circuit or open-circuit or bad connection occurs on the air flow

temperature sensor, at the same time, heater stops working, press
Silence/Reset Key to clear alarming for 4min, please refer to the
service part.
Code
E0.5
In baby mode, If short-circuit or open-circuit or bad connection occurs

on the skin temperature sensor, at the same time, heater stops
Sensor Alarm
indicator is on
In the air mode, when the incubator temperature is less than 38 (set
temperature 37) or less than 40(set temperature 37), at
the same time, heater stops working, press Silence/Reset Key to
clear alarming for 4min, it can not reset after clearing the failure,
press Silence/Reset Key to clear alarming
Over-Temp
Alarm indicator is
on
Code
E0.6
Fan alarm indicator

is on
Code
E0.7
The cycle air flow way of incubator is blocked. at the same time, heater
stops working, press Silence/Reset Key to clear alarming for 4min, it
can reset when the failure does not exist.
Sensor Alarm
indicator is on
Code
E0.8
In baby mode, If the temperature of skin temperature sensor is always

lower 2 than the set temperature or more, heater stops working,
press Silence/Reset Key to clear alarming for 4min, it can reset
when the failure does not exist.
Fan alarm indicator

is on
In the Baby mode, when the incubator temperature is less than 40,
at the same time, heater stops working, press Silence/Reset Key to
clear alarming for 4min, it can not reset after clearing the failure,
press Silence/Reset Key to clear alarming
code
E0.9
HIGH Deviation
Alarm indicator
is on
Code
E1.0
LOW Deviation
Alarm indicator is
on
Code
E1.1
When the fan motor stops working, at the same time, heater stops
When the wind speed is lower than 1000rpm, at the same time, heater
stops working, press Silence/Reset Key to clear alarming for 4min,
In air mode, If the air temperature is higher 3 than the set
temperature, heater stops working, press Silence/Reset Key to clear
alarming for 4min, it can reset when the failure does not exist.
In baby mode, If the air temperature is higher 1 than the set
temperature, heater stops working, press Silence/Reset Key to clear
alarming for 4min, it can reset when the failure does not exist.
In air mode, If the air temperature is lower 3 than the set
temperature. At this time, the heater keeps working, press
Silence/Reset Key to clear alarming for 4min, it can reset when the
failure does not exist.
3-7
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TABLE 3.1 ALARM (CONTINUE)

ALARM MESSAGE
The system
indicator is on
DESCRIPTION
Code
H0.1
ROM inside of main MCU fails. At this time, the heater will stop working ,
press Silence/Reset Key to clear alarming for 4min, please refer to the
service part.
Code
H0.2
Internal system inside of main MCU fails. At this time, the heater will stop
working, press Silence/Reset Key to clear alarming for 4min, please refer
to the service part.
Code
H0.3
Communication of main and auxiliary MCU A fails, At this time, the heater
will stop working, press Silence/Reset Key to clear alarming for 4min,
Code
H0.4
ROM inside of auxiliary MCU fails, At this time, the heater will stop
Code
H0.5
Internal system inside of auxiliary MCU fails, At this time, the heater will
stop working, press Silence/Reset Key to clear alarming for 4min, please
Code
H0.6
E2ROM inside main MCU fails, At this time, the heater will stop working ,
service part.
Code
H0.7
SRAM failure (including system cord failure). At this time, the heater will
Code
H0.8
Main ADC failure(e.g., auxiliary system TLV2548, including wrong sample,

chip damage, no response and so on). At this time, the heater will stop
Code
H0.9
Auxiliary ADC failure(e.g., auxiliary system TLV2544, including wrong

sample, chip damage, no response and so on). At this time, the heater
will stop working, press Silence/Reset Key to clear alarming for 4min,
Code
H1.0
Heat circuit failure(e.g., heater, solid relay, mechanical relay and all
control circuit fails). At this time, the heater will stop working, press
Silence/Reset Key to clear alarming for 4min, please refer to the service
part.
Code
H1.1
The timer RTC inside the system fails or is not accurate, At this time, the
heater will stop working, press Silence/Reset Key to clear alarming for
4min, please refer to the service part.
Code
H1.2
If the keyboard circuit is broken, At this time, the heater will stop working,
service part.
Code
H1.3
If the battery inside of the controller is error, At this time, the heater will
3-8
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SECTION 4
CLEANING AND MAINTENANCE
4.1 GENERAL
The section provides cleaning and maintenance instructions.
WARNING
1.Disconnect all the connections with oxygen feeding device before cleaning and
maintenance. Cleaning or maintenance in the environment full with oxygen will cause
fire or explosion.
2. The incubator with cabinet adopts the connector of power cord as the isolation
mains power supply, therefore, to make sure the safety, and pull off all power cord
before cleaning.
4.2 CLEANING
This device must be cleaned and sterilized for the first time for initial use, or after used it for
one week.
4.2.1 DISASSEMBLY BEFORE CLEANING
NOTE: Please do not assemble the spare parts for regular cleaning, and it is unnecessary
to depart the base and the cabinet. If need to disassemble, please refer to the
section about assemble.
A. Remove the controller
Disconnect the Power Cord and Sensors from the side of the Incubator. Release the latch on
each side of the Controller as shown in Figure 4.1 to take out the controller.
Latch
Take out the Temperature Controller as

indicated by the arrow.
WARNING: The controller can be taken out from the incubator, when the
Spanner pull out to >90 direction.
WARNING: The Controller heater can be sufficiently hot to cause burns;
avoid removing the Controller or touching the heater until the
unit has been switched off for at least 45 minutes.
FIGURE 4.1
I2
4-1
B. Remove the bassinet

See figure 4.2, Push bassinet inward and raise it as the arrow 1 indicates, and remove the
bassinet as the arrow 2 indicates and remove the bed sheet.
FIGURE 4.2
C. Remove the Seal of the Main Deck
Refer to figure 4.3, rotate the knob to the unlocked position , and take out the Seal of the
Main Deck.
LOCKED
UNLOCKED
FIGURE 4.3
4-2
I2
D. Remove Air Intake Tube Connector

See Figure 4.4, Move the Air Intake Tube out in direction of arrow 2 after disconnecting Air
Intake Tube from Air Tube Connector in direction of arrow 1 .
FIGURE 4.4
E. See figure 4.6, take out the Humidity baffle. See step P in section 2.3, remove 2pcs bolts
on the air filter cover, and take out the air filter.
F. Remove the Access door gasket and Access door cuff, and Iris port sleeve from hood.
G. Remove the soft tubing from hood.
4.2.2 CLEANING PROCEDURE
CAUTION: Some chemical cleaning agents may be conductive and/or leave a residue
which may permit a build-up of dust or dirt which may be conductive. Do not
permit cleaning agents to contact electrical components. Do not spray
cleaning solutions onto any of those surfaces.
A. Clean the skin temperature sensor

Use a disinfectant-detergent to thoroughly clean all surfaces; then dry with a clean cloth or
paper towel.
CAUTION: Do not steep Sensor into disinfectant-detergent.
B. Clean the Soft tubing, Main Deck Seal, Gaskets, Iris Port Sleeves, Air Intake Tube
Allow parts to soak as recommended by the cleaning solutions manufacturer, then remove
them and dry completely with a clean cloth or paper tower.
C. Clean the Hood
Use a disinfectant-detergent to thoroughly clean all surfaces, including all holes, indentations,
Access Doors and Iris Ports then dry them with a clean cloth or paper towel.
CAUTION: Alcohol can cause crazing of the clear Acrylic panel. Do not use alcohol,
acetone, or any organic solvents for cleaning. Do not expose the panel
assembly to direct ultraviolet radiation.
I2
4-3
D. Clean the controller

Use detergent to clean the all surfaces thoroughly, then be especially careful when cleaning
fans, heater and surface of air temperature sensor. Then dry them with clean cloth.
CAUTION: Pay particular attention to avoid liquid seeping into the Controller Hood.
clean the surface of controller after the heater becomes cold.
WARNING: Failure to clean the Heater and Fan Impeller could result in sufficient lint buildup to reduce airflow, which will affect temperature control and cause high CO2
concentration.
E. Clean the bassinet, Main Deck, shelf
Use a disinfectant-detergent to thoroughly clean all surfaces then dry them with a clean cloth
or paper towel.
CAUTION: Do not lubricate the Mattress Tilt Mechanism with oil or other potentially
F. Clean Mattress Cover
Use a disinfectant-detergent to thoroughly clean it and sun it after washing it with clean water.
G. Clean Air filter
Access Doors and Iris Ports then dry them with a clean cloth or paper towel. If the air filter is dirt
or is used for more than 2 months, please replace it.
H. Clean Water tank and Humidity chamber fill spout
Fill the humidity chamber with a disinfectant-detergent, completely cleaning the water
chamber and cup inside and outside. (see figure 5.5)Drain the humidity chamber, scrub it
thoroughly, including all indentations, then try the chamber and water cup with a clean cloth or
paper towel. After scrubbing, continuous rotating water cup per counter-clockwise until it take out
for separate scrubbing.
FIGURE 4.5
4-4
I2
I. Clean NEONATE BILIRUBIN OHOTOTHERAPY EQUIPMENT

See the users manual for XHZ-90 and XZH-90L.
J. Clean surface of device
Access Doors and Iris Ports then dry them with a clean cloth or paper towel.
4.2.3 REASSEMBLY AFTER CLEANING
NOTE: Before reassembling parts into Incubator, check carefully if there is any crack or
damage. Some disinfectant-detergent may cause crazing of plastic parts in
Incubator.
A. Install Buffer, Humidity chamber fill spout, Air Filter
Place the Buffer into Trough as described in Figure 4.6 in correct direction. Humidity
chamber fill spout is rotated clockwise to its original position and placed into the Air Filter Cover.
All the screws should be tightened.
Correct Position
Wrong Position
FIGURE 4.6
B. The Air Intake Tube should be installed by reversing the procedure , Installed Air Intake
Tube must comply to Figure 4.7.
NOTE: Air Intake Tube must be placed inside the Air Intake Tube Connector and
completely sealed.
FIGURE 4.7
I2
4-5
C. Place Main Deck back and install the seal on it.

WARNING: Be sure the two thumb screws that hold the bassinet are tightened. The
right side and the wrong side of seal must be placed in the right
position, and make sure the airproof to avoid the inepuality of heating
towards the bed.
D. Install Controller back according the oposite order , see figure 4.1.
Controller is the key unit of Incubator and must be installed carefully.
Insert Controller into Base Assembly. After the whole part is inserted into Base Assembly,
depress the snaps at both sides of Controller until they are parallel to the side then pull the
Controller outward. If the Controller is not loosened, it is already locked. (See Figure 4.8)
CORRECT INSTALLATION STATE
FIGURE 4.8
E. Rotating the iris entry sleeves , see figure 4.9.
Step 1: Install the elastic band over the inner ring of the port housing. Fold back and slip
elastic band over the outer ring of the port housing.
4-6
I2
Step 2: Rotate outer ring to close. If properly installed, the sleeve will open again if rotation is
reversed.
FIGURE 4.9
F. See figure 4.10, install the Access door gasket, and then install the Access door cuff.
access door gasket, inner wall of hood, Access door wall, outside wall of hood, installation groove
of Access door cuff.
Access door wall
Inner wall of hood

Access door gasket
Outside wall of hood
Installation groove of Access door cuff

FIGURE 4.10
G. Install the soft tubing in figure 4.11.
NOTE: The opening of soft tubing should face outward.
I2
FIGURE 4.11
4-7
H. Install the Mattress cover with the mattress, and put the bassinet inside hood according to
the oposite order. (see Figure 4.2)
WARNING: Place the bassinet as the label indicates on the infant bed.
4.3 STERILIZATION
NOTE: Please do not steam autoclave.
Please sterilize under low temperature, e.g., gas sterilization.
Clean the incubator before gas sterilization.
WARNING: Please remove the controller when do gas sterilization, or else, it will cause
danger.
After gas sterilization, there will be ventilation of 16 ~ 24hrs, and then put back the controller.
During the whole ventilation, the incubator shoule work under the dry environment of 32~ 35.
After ventilation, please cover the dustproof cover if do not use the infant incubator.
CAUTION: The temperature of sterilization should not exceed 54.5.
IMPORTANT: Please check all parts prior to use.
4.4 MAINTENANCE
Please check the condition of the build-in rechargeable battery before the first use of device
or in the alternation of device using.
A. Operate the unit for a period of 12 to 24 hours.
B. Trigger a power failure alarm by disconnecting the AC power cord.
C. The power failure alarm should activate and continue to alarm for at least 10 minutes.
D. Reconnect the unit to the AC line and recharge the battery.
If the power failure alarm cannot last more than 10 minutes, please replace the rechargeable
battery. For the replacement of battery, please refer to section 5.
4-8
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SECTION 5
SERVICE
5.1 GENERAL
This section provides system setting procedure and the troubleshooting procedure of these parts:
replacement of Fuse, Internal charging Battery and Controller.
5.2 REPLACEMENT OF ELEMENT

5.2.1 REPLACEMENT OF FUSE
Open Temperature Controller, replace the same type fuse with same specification accorind to the
label on the circuit board.
NOTE: When replacing the fuse, switch off the power supply and disconnect the power cord.
5.2.2 REPLACEMENT OF INTERNAL BATTERY
See figure 5.1, Open Controller, and disonnect the battery fastener and the internal charing battery,
and take out the baffle to replace the battery.
Battery Fastene
Internal Charing Battery
Baffle
FIGURE 5.1
NOTICE: 1.During replacing the internal battery, the plastic washer should be placed the original
position, and keep correct connection between the anode/ cathode of battery and its
fastener;the faulty connection will cause the damage to the battery and no hont for
power failure alarm.
2.Please replace theb internal battery after using it for three years.
3. Battery will be automatically charged when the temperature controller works,
charging the battery outside of the incubator is forbidden.
4.The charging battery inside the wartmer is GP17R8H Ni-MH8.4V/170mAh, to ensure
safety, do not disassemble battery. Connect the battery correctly, do not use other type
battery.
5.It will not influence battery charging and the battery capacity when the battery is full.
(Switch on controller)
6. Please do not throw the old battery into fire or water to avoid explosion or leakage.
7.Please dispose the Old battery accoring to local law, and please do not throw them
away randomly.
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5-1
5.3 SYSTEM SETTING PROCEDURES

5.3.1 GENERAL
This paragraph provides controller system setting procedure.
NOTICE: Please follow by the procedures of item 5.3.3. if it is unnecessary, please do not
change data of system setting to avoid hazards.
5.3.2 BRIEF INTRODUCTION

Controller system setting procedures listed below:
1. LED Lightness set
2. Air temperature sensor compensation
3. Air flow temperature sensor compensation
4. Skin temperature sensor compensation
5. Machine Number
6. Motor speed alarm value
7. Set value of Low deviation for air temperature
8. Set value of High deviation for air temperature
9. Set value of Low deviation for skin temperature
10. Set value of High deviation for skin temperature
11. Minimum set value of air temperature
12. Maximum set value of air temperature
13. Minimum set value of skin temperature
14. Maximum set value of skin temperature
15. Set value of Over temperature alarm (37)
16. Set value of Over temperature alarm (37)
17. Set value of air flow Over temperature alarm (37)
18. Set value of air flow Over temperature alarm(37)
5-2
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5.3.3 PROCEDURE
At first, connected power supply, press and hold Set key for 2s as soon as switch on until Air
temprature indicator displays --.-, and no display on Skin and Set temprature indicator. And then,
press Up or Down until Air temprature indicator displays 78.6, after then, press Set key to enter into
the system set screen, or press Silence/Reset key to exit.
After entering into the set screen, Set temprature indicator displays set code, Air temprature
indicator displays the specific set data.
Turn on the power switch
Press and hold the
for 3s
Enter password
Press
key, EXIT
Press
or
Then press
Error
key to enter password 78.6,

key to confirm
Password check
YES
System setting screen
Press
key or
the set code
Key, set temperature indicator displays
Brightness set of indicator
Press
or
Key can change
current set value
END
Press
key
Press
SAVE and EXIT
together
Return to original set

Figure 5.2
I2
and
5-3
CODE 00.1 LED Lightness set

Indicate the lightness , and set range is 00.1~01.5. The larger the lighter.
CODE 00.2 Air temperature sensor compensation
Set value of temperature compensation for air temperature sensor , and set range is
-5.0~05.0 ,
the first figure of set value means the increasing and decreasing value. For Example, 00.2 means
that the air temperature adds 0.2 as compensation. -1.3 means that the air temperature reduces
1.3 as compensation.
CODE 00.3 Air flow temperature sensor compensation
temperature compensation for air flow temperature sensor , and set range is -5.0~05.0 , the
first figure of set value means the increasing and decreasing value. For Example, 00.2 means that
the air flow temperature adds 0.2 as compensation. -1.3 means that the air flow temperature
reduces 1.3 as compensation.
CODE 00.4 Skin temperature sensor compensation
Set value of temperature compensation for skin temperature sensor , and set range is
-5.0~05.0 , the first figure of set value means the increasing and decreasing value. For Example,
00.2 means that the skin temperature adds 0.2 as compensation. -1.3 means that the skin
temperature reduces 1.3 as compensation.
CODE 00.5 Machine Number
Set method of machine number, and set range is 00.0~02.0. For example, 00.1 measn No. 1
machine, 01.5 means No. 15.
CODE 00.6 Motor speed alarm value
Set method of fan speed, and set range is 00.0~25.5. Every 0.1 means 20 rpm. For example,
05.0 means 1000 rpm. Alarm will be active if the fan speed is lower than this value.
CODE 00.7 Set value of Low deviation for air temperature
Set method of low deviation alarm in air mode, and set range is 00.0~05.0. For example, 00.8
means 0.8 .
CODE 00.8 Set value of High deviation for air temperature
Set method of high deviation alarm in air mode, and set range is 00.0~05.0. For example, 00.8
means 0.8 .
CODE 00.9 Set value of low deviation for skin temperature
Set method of low deviation alarm in skin mode, and set range is 00.0~05.0. For example, 00.8
means 0.8 .
CODE 01.0 Set value of high deviation for skin temperature
Set method of high deviation alarm in skin mode, and set range is 00.0~05.0. For example, 00.8
means 0.8 .
5-4
I2
CODE 01.1 Minimum set value of air temperature

Set method of Minimum set value of air temperature, and set range is 20.0~34.0. For example,
25.0 means Minimum set value
25.0 .
CODE 01. 2 Maximum set value of air temperature

Set method of Maximum set value of air temperature in mode of>37.0 , and set range is
37.0~39.0. For example, 39.0 means Maximum set value 39.0 .
CODE 01.3 Minimum set value of skin temperature
Set method of Minimum set value of skin temperature, and set range is 30.0~34.0. For example,
34.0 means Minimum set value
25.0 .
CODE 01.4 Maximum set value of skin temperature

Set method of Maximum set value of skin temperature in mode of>37.0 , and set range is
37.0~39.0. For example, 39.0 means Maximum set value 39.0 .
CODE 01.5 Set value of Over temperature alarm A (37
Set method of Over temperature alarm in air mode (set temperatuer 37, and set range is
37.5~39.0. For example, 38.0 means over-temp alarm value 38.0 .
CODE 01.6 Set value of Over temperature alarm B (37)
Set method of Over temperature alarm in air mode (set temperatuer 37, and set range is
38.5~40.0. For example, 40.0 means over-temp alarm value 40.0 .
CODE 01.7 Set value of air flow Over temperature alarm A (37
Set method of alarm value for air flow blocked (set temperatuer 37, and set range is
38.5~48.0. For example, 45.0 means alarm value for air flow blocked 45.0
CODE 01.8 Set value of air flow Over temperature alarm B (37)
Set method of alarm value for air flow blocked (set temperatuer >37, and set range is 40.5~52.0.
For example, 45.0 means alarm value for air flow blocked 45.0
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5-5
5.4 TROUBLESHOOTING PROCEDURES

5.4.1 GENERAL
Troubleshooting guides for the Controller are provided in Paragraph 5.4.3 and Paragraph 5.4.4.
Paragraph 5.4.3 provides the alarm code when the controller alarms. Paragraph 5.4.4 provides
troubleshooting in the form of flowcharts.
It is confirmed that the system settings are correct before troubleshooting.
5.4.2 TEST EQUIPMENT REQUIRED

The test equipment listed below is required for troubleshooting the Controller. Equivalent test
equipment may be substituted.
z
z
Digital VOM, FLUKE 8060A

31.0 Air Temperature Simulation
Resistor
Resistor R=23166/0.25W/0.5%
31.0 Air flow Temperature Simulation
Resistor
Resistor R=23166/0.25W/0.5%
31.0 skin Temperature Simulation
Resistor
Resistor R=23166/0.25W/0.5%
5.4.3 TROUBLESHOOTING
All alarms have the relevant alarm code except for the power ailure alarm, please refer to Table 5.1.
TABLE 5.1 ERROR CODES
ALARM CODE
EXPLANATION AND
CORRECTIVE ACTION
TYPE
E0.1
Air temperature sensor failure alarm
Refer to Flow chart 5.1
E0.2
Isolated temperature sensor alarm
E0.3
Air temperature deviation failure alarm
5-6
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TABLE 5.1 ERROR CODES (Continued)

ALARM CODE
E0.4
Air flow sensor alarm
E0.5
Skin temperature sensor failure alarm
E0.6
Over temperature failure alarm
E0.7
Air circulation failure alarm
E0.8
Wrong position of skin sensor alarm
Check the position of skin sensor
E0.9
Fan motor stop alarm
E1.0
High deviation temperature failure alarm
E1.1
Low deviation temperature failure alarm
H0.1
ROM failure alarm inside of Main MCU
Replace Main MCU
H0.2
Internal system failure alarm inside of

Main MCU
Replace Main MCU
H0.3
communication failure alarm
1. Check the connection of circuit

between the main MUC and auxiliary
MCU
2. Replace main MUC and auxiliary
MCU
H0.4
ROM failure alarm inside auxiliary MCU
Replace auxiliary MCU
H0.5
Internal system failure alarm inside

auxiliary MCU
Replace auxiliary MCU
H0.6
E2PROM failure alarm
Replace Main MCU
H0.7
SRAM failure alarm
Replace U13 on mian board
H0.8
Main ADC failure alarm
H0.9
Auxiliary ADC failure alarm
H1.0
Heat system failure alarm
H1.1
Real timer RTC failure alarm
Replace U20 on mian board
H1.2
Keyboard fault alarm
When the key board of the control panel

on controller short-circuit alarms, please
replace the control panel.
Battery failure alarm
Inner storage battery failure alarm:

1. Check the wire connection between
the inner storage battery and the power
board.
2. Replace the inner storage battery.
Power failure alarm
H1.3
I2
EXPLANATION AND
CORRECTIVE ACTION
TYPE
5-7
Check whether there is heat source

nearby, if yes, please leave far away
from the heat source.
Check the close condition of all doors
and panels
5.4.4 TROUBLESHOOTING FLOW CHART

Before troubleshooting, forst, please switch off, and disconnect the power cable, and then open the
top cover of warmer module and the back cover of column. And then connect the power cable and turn
onthe switch, at the same time, make sure that power +5V, +12V of controller, element, and all cables
are in good condition.In working state, press Up Key and Air mode Key , you can find the isolated
temperature and air flow temperarture in the air and set temperature indicator respectively. So it is easy
for service man to find the cause of trouble.
AIR TEMPERATURE SENSOR FAILURE ALARM E0.1
``
no
Good conection?
Check connection of air temperature sensor,

and the wiring of all circuit board
The 31.00.2 Air Temperature Simulation (decade

Equal to 23166182)is instead of the air
temperature sensor, turn on power supply
the temperature display is

31.0 and add the
no
compensation temperature
alarm E0.1?
Replace the air temperature sensor
of system set procedure
yes
on the main board
U11-6 is 2.3V?
no
check the connect to R21, U1-6
Yes
CHECK U11
FLOW CHART 5.1 AIR TEMPERATURE SENSOR FAILURE

5-8
I2
ISOLATED TEMPERATURE SENSOR FAILURE ALARM E0.2

``
no
Good conection?
Check connection of isolated temperature

sensor, and the wiring of all circuit board

Equal to 23166182)is instead of the isolated
See 5.4.4, the isolated

temperature is 31.0
no
alarm E0.2?
Replace the isolated temperature sensor
yes
no
on the main board
U21-6 is 2.3V?
check the connect to R16, U21-6
Yes
Check U21
FLOW CHART 5.2
I2
ISOLATED TEMPERATURE SENSOR FAILURE
5-9
Air temperature deviation failure alarm E0.3

``
no
Good conection?
Check connection of isolated temperature

sensor, and the wiring of all circuit board

Equal to 23166182)is instead of the air and isolated
See 5.4.4, check whether

The air temeprature and
no
isolated tempertire is
alarm E0.3?
Replace sensor
added the temperature

compensation based on 31.0
yes
U11-6,
on the main board
no
U21-6 is 2.3V?
check the connect to R16 and U21-6,

R21 and U11-6
Yes
Replace U11 or U21
FLOW CHART 5.3
AIR TEMPERATURE DEVIATION FAILURE
5-10
I2
Air flow sensor failure alarm E0.4
``
no
Good conection?
Check connection of sensor,and the wiring of all

circuit board

Equal to 23166182)is instead of air flow
See 5.4.4, check whether

The air temeprature and
no
isolated tempertire is
alarm E0.4?
Replace air flow sensor
added the temperature

compensation based on 31.0
yes
no
on the main board
U11-8 is 2.3V?
check the connect to R23 and U11-8
Replace U11
FLOW CHART 5.4
I2
AIR FLOW SENSOR FAILURE
5-11
SKIN TEMPERATURE SENSOR FAILURE ALARM E0.5
Check connection between skin sensor

Good conection?
Socket and circuit board, the connection Of all

circuit board

Equal to 23166182)is instead of air flow
the temperature display
no
is 31.0, added
alarm E0.5?
Replace the skin temperature sensor
the temperature compensation

in system set procedure
yes
no
on the main board
U11-7 is 2.3V?
check connect Relay R22 to U1-7
Yes
Check U11
FLOW CHART 5.5 SKIN TEMPERATURE SENSOR FAILURE
5-12
I2
Over-temp failure E0.6
yes
Is there heat source nearby?
Far away from the heat source
no
yes
Air and isolated temperature
Check air and isolated temperature sensor
Sensor is OK?
no
Replace air and isolated temperature sensor
FLOW CHART 5.6 OVER TEMPERATURE FAILURE
Air circulation failure alarm E0.7
Check whether the inlet

Or outlet is blocked
Check the air flow condition of inlet and outlet
FLOW CHART 5.7 AIR CIRCULAATION FAILURE
I2
5-13
Fan Motor Failure Alarm E0.9
Motor rotating
no
Motor input terminal
no
Check the power cord
Is AC power?
yes
yes
on the power
Pulse at
supply board
U5-2?
no
Check the
Capacitor
fan detected
CM is good
no
Replace the capacitor CM
board
yes
yes
no
on the power
Pulse at
supply board
U5-3
Replace the Motor

Check U5
yes
on the main
board
no
Pulse U12-16?
check the connection between the main board

and the power supply board
yes
Check U12
FLOW CHART 5.8 FAN MOTOR FAILURE ALARM( SHEET 1 OF 2)
5-14
I2
Slow Motor Speed Alarm E0.9
yes
Motor input
no
Voltage is ok?
Check the power input
yes
no
Capacitor
Replace the capacitor CM
CM is good
yes
Replace the motor
FLOW CHART 5.8 FAN MOTOR FAILURE ALARM ( SHEET 2 OF 2)
I2
5-15
Main ADC failure alarm H0.8
On main board
Crosspoint
of
U11-13
no
Check R5, R6
is
no
of
Check the jumper wire of

U11-13, R5, R6
+2.5V?
Connection
On main board
R5
and R6 is +2.5V?
Pin
On main board
of
U11
and U12 is OK?
Check the connecting wire
Replace U11
FLOW CHART 5.9 MAIN ADC FAILURE ALARM
5-16
I2
Auxiliary ADC failure alarm H0.9
On main board
Crosspoint of R14
of
U21-9
is
no
Check the jumper wire of

U21-9, R14, R15
+2.5V?
Connection
On main board
Check R14, R15
and R15 is +2.5V?
Pin
On main board
no
of
U21
and U18 is OK?
Replace U21
FLOW CHART 5.10 AUXILIARY ADC FAILURE ALARM
I2
5-17
Check the connecting wire
Heat circuit failure alarm H1.0
Disconnet power supply, measure resistance of two

terminals for heater
yes
Heater is open circuit or
short circuit?
Replace heater
no
Conneat power board and main board
Element number from here is on

power board
Connect pin 1 (ssr-ctr) and pin 3
(relay-ctr) on J8 to VCC power make two
conrol signals high level
no
Base of triode Q2, Q3
Check triode Q2, Q3
is >0.7V?
and resistor R8,R9
yes
there
+12V
relay
and
on
solid
control
terminal of relay K1
no
Replace triode
Q2 or Q3
yes
To sheet 2
FLOW CHART 5.11 HEAT SYSTEM FAILURE (SHEET 1 OF 4)
5-18
I2
From sheet 1
Output terminal of solid
no
relay and relay K1 can
Replace solid relay

or relay K1
work?
yes
no
Voltage of U1-2 is
Check inductor T1
> 5mV
yes
no
Voltage of U1-1
Check U1,R1 ,C4
is >2V?
yes
Base of triode Q1
no
Check R2,R6,C5
>0.7V?
yes
Base of triode Q1
no
>0V?
Repalce triode Q1
yes
Connet pin 1 (ssr-ctr) and pin3 (relay-ctr) on J8 to GND
make two control signals high level
To sheet 3
I2
5-19
From sheet 2
yes
Base of triode Q1,Q3
Check
is 0V?
triode
Q2,Q3
and resistor R8, R9
no
yes
Is there +12V on
Replace
control terminal of solid
triode
Q2 or Q3
relay and relay K1
no
no
Voltage U1-2 is
Check inductor T1
0V?
Yes
no
Voltage U1-1 is
Check U1,R1,C4
0V?
Yes
Base of triode Q1
no
Check R2, R6, C5
is 0V?
yes
Base of triode Q1
is 5V?
no
Replace triode Q1
yes
To sheet 4

5-20
I2
From sheet 3
Connect power board and main board
Switch off during measuring
no
The pins on porer

board J8-1, 3, 4 and
J2-1, 3, 4 on main
board works?
yes
Replace connecting wire
Element number from here is on

mainboard
Connect pins U8-2, 11 to VCC power
no
Pin of U8-9, 18 is
Check U8
5V?
Yes
Measure the voltage of U15-2 for self-checking

yes
no
Voltage is changing
from low level to high
level?
yes
Replace U15
yes
Still alarming after
Replace main board
replacing U15
I2
5-21
Power Failure Alarm
No
Is there AC power on
input socket?
Check outside power input
Yse
Check the connecting wire of
No
Initial trans for mer is

AC power?
trans for mer and ower cord,

and Fuse F1, F2, F3 on AC
entry board
Yes
No
Secondary
output
of
transformer is 9V, 15V?
Replace transformer
Yes
On power board
Pin 3 on U2, U3 is +5V?
Check U2, U3 and prefix circuit
Yes
On power board
Pin4 of U4 is
No
+12V?
Check U4 and prefix circuit
Yes
On power board
Cross point of R17,

R18 is +2.5V?
No
Check R17, R18
Yes
To sheet 2
FLOW CHART 5.12 POWER FAILURE ALARM (SHEET 1 OF 2)

5-22
I2
From sheet 1
Crosspoint of
On power board
No
Replace R19, R20
R19, R20 is 2.5V?
Yes
Crosspoint of
On power board
No
Replace R21, R22
R21, R22 is
2.1V?
Yes
On power board
Pins7, 1 of U6
No
Replace U6
is high level?
Yes
On main board
Pin5 of U8 is low
No
Check the connection of power board
level?
and main board

Yes
On main board
Pin4 of U8 is
low level?
No
Replace U8
Yes
Replace main board
FLOW CHART 5.12 POWER FAILURE ALARM (SHEET 2 OF 2)
I2
5-23
SECTION 6
REPLACEMENT PARTS
6.1 GENERAL
This section provides parts lists for infant incubator. Part numbers of accessories are provided
below:
05
03
04
02
01
FIGURE 6.1 PARTS LOCATION DIAGRAM OF WHOLE UNIT
TABLE 6.1 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No.
I2
DESCRIPTION
PART NUMBER
Basinet
01 000 00
Controller
02 000 00
Hood
03 000 00
Base
04 000 00
I. V. Pole Groupware
05 000 00
6-1
FIGURE 6.2 PARTS LOCATION DIAGRAM, HOOD (SHEET 1 OF 2)
6-2
I2
FIGURE 6.2 PARTS LOCATION DIAGRAM, HOOD (SHEET 2 OF 2)

I2
6-3

ITEM No.
DESCRIPTION
PART NUMBER
Outlet port
03 037 00
Bumper
03 013 00
Hood
03 038 00
Direction label
03 012 00
Access door
03 010 00
Access panel
03 039 00
Latch pivot
03 040 00
Cross groove pan head bolt M325
Long chain
10
split baffle ring 4
11
Flat washer
12
Long hinge for access door
03 042 00
13
Short hinge for access door
03 043 00
14
Soft tubing port
03 011 00
15
Right hinge
03 044 00
16
Cover plate
03 006 00
17
Cross groove countersunk head bolt M516
18
Compound nut M5
19
No.7 stoppert
03 045 00
20
Inlet port
03 046 00
21
Left hinge
03 047 00
22
Fixing hook
23
Cross groove pan head bolt M 612
24
Spring washer 6
25
Cross groove oblate head bolt M412
26
Pawl latch for access door
03 030 00
27
Sheath for pawl latch
03 031 00
See No. of
standard Parts
03 041 00
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
03 001 00
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
6-4
I2

ITEM No.
I2
DESCRIPTION
PART NUMBER
28
SpringIV
03 034 00
29
Hinge pivot
03 020 00
30
31
Bolt cover M3
03 051 00
32
Bolt cover M5
03 052 00
33
Torsion spring
03 021 00
34
Access door gasket
03 032 00
35
Access door cuff, reusable
03 033 00
36
O-ring 8.51.8
37
Top pin
03 026 00
38
Rolling lock bush
03 028 00
39
Spring I
03 025 00
40
Latch for access door
03 024 00
41
Column pin 330
42
Cross groove pan head bolt M 510
43
Flat washer 5
44
Spring washer 5
45
Iris port sleeve, reusable
03 027 00
46
Ring asembly
03 017 00
47
Soft retaining ring
03 018 00
48
Rotatable ring
03 019 00
49
50
Washer
51
Cross groove pan head tapping bolt ST2.99.5
52
White elastic part for Pawl Latch
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
03 003 00
See No. of
standard Parts
03 035 00
6-5
FIGURE 6.3 PARTS LOCATION DIAGRAM, BASE (SHEET 1 OF 2)
6-6
I2
FIGURE 6.3 PARTS LOCATION DIAGRAM, BASE (SHEET 2 OF 2)
I2
6-7

ITEM No.
DESCRIPTION
PART NUMBER
Base outer shell
04 001 00
Lock base
04 002 00
Humidity chamber fill spout
04 004 00
Label for Humidity chamber fill spout
04 003 00
O-ring 162.65
Cap of fill spout for Humidity chamber
See No. of
standard Parts
Flat washer 4
See No. of
standard Parts
10
Small pad
04 006 00
11
Limit panel
04 007 00
12
Fixing boltII
04 008 00
13
Bush I
04 009 00
14
Seal
04 010 00
15
Humidity baffle
04 011 00
16
Humidity chamber
04 012 00
17
Bassinet
04 018 00
18
Pull handle
04 014 00
19
Washer for pull handle
04 015 00
20
Flat washer 8
See No. of
standard Parts
21
Spring washer 8
See No. of
standard Parts
22
Hexagon nut M8
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
04 005 00
6-8
I2

ITEM No.
I2
DESCRIPTION
PART NUMBER
23
Limit rod
04 016 00
24
Left lock
04 017 00
25
See No. of
standard Parts
26
Flat washer 3
See No. of
standard Parts
27
Label for wiring box
04 020 00
28
Wiring box
04 021 00
29
Winding frame
04 022 00
30
See No. of
standard Parts
31
Spring washer 4
See No. of
standard Parts
32
Latch hook
04 023 00
33
Bush III
04 024 00
34
Torsion springI
04 025 00
35
Bush II
04 026 00
36
Connector for ait intake tube
04 027 00
37
Air intake tube
04 048 00
38
Warnning label
04 030 00
39
Right lock
04 031 00
40
Hexagon nut M4
See No. of
standard Parts
41
Spring washer 4
See No. of
standard Parts
42
See No. of
standard Parts
43
knob
44
Spring washer 6
05 001 00
See No. of
standard Parts
6-9

ITEM No.
DESCRIPTION
PART NUMBER
45
Flat washer 6
See No. of
standard Parts
46
Hexagon nut M612
See No. of
standard Parts
47
Fixing nut
04 019 00
48
Air filter
04 028 00
49
50
Lock bush
04 032 00
51
Spring II
04 033 00
52
53
Cap for torsion spring
See No. of
standard Parts
See No. of
standard Parts
04 049 00
6-10
I2
FIGURE 6.4 PARTS LOCATION DIAGRAM, I.V. POLE GROUPWAREFOR YP-90YP-90A

ITEM No.
I2
DESCRIPTION
PART NUMBER
I.V.Pole
P05 008 01
Fixng clip I
hexagon tightening clamp M620
Spring washer 6
Flat washer 6
Tray holder
Spring washer 4
Flat washer 4
10
Tray
05 007 00
11
Notice label
05 012 00
12
Weight warning label
05 013 00
05 009 00
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
05 011 00
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
6-11

ITEM No.
DESCRIPTION
PART NUMBER
See No. of
standard Parts
13
hexagon bolt M645
14
Fxing clip II
15
16
Squareruler holder II
17
Hexagon tightening clamp M812
18
Spring washer 8
19
Big pad 8
05 010 00
See No. of
standard Parts
05 002 01
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
FIGURE 6.5 PARTS LOCATION DIAGRAM, I.V.POLE GROUPWAREFOR YP-90BYP-90AB

6-12
I2

ITEM No.
I2
DESCRIPTION
PART NUMBER
I.V. Pole
P05 008 01
Fixing pin I
hexagon tightening clamp M620
Spring washer 6
Flat washer 6
Tray holder
Spring washer 4
Flat washer 4
10
Tray
05 007 00
11
Caution label
05 012 00
12
Weight warning label
05 013 00
13
hexagon bolt M645
See No. of
standard Parts
14
Fixing pin II
15
16
Holder for phototherapy unit
17
Hexagon bolt M812
18
Spring washer 8
19
Big pad 8
20
Hexagon nut M8
21
Flat washer 8
22
Hexagon bolt M845
05 009 00
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
05 011 00
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
05 010 00
See No. of
standard Parts
06 019 00
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
6-13
5
3
FIGURE 6.6 PARTS LOCATION DIAGRAM, FIXED CABINET

TABLE 6.6 REPLACEMENT PARTS LIST, FIXED CABINET
ITEM No.
DESCRIPTION
PART NUMBER
Guard rail
01 001 00
Fixing shaft
01 002 00
Caster with brake
01 003 00
Drawer
01 004 00
Lock machanism
01 005 00
Cabinet
01 006 01
Caster without brake
01 014 00
6-14
I2
1
6
2
5
3
FIGURE 6.7 PARTS LOCATION DIAGRAM, CASTER

TABLE 6.7 REPLACEMENT PARTS LIST, CASTER
ITEM No.
I2
DESCRIPTION
PART NUMBER
Square frame
01 011 00
Lock mechanism
01 005 00
Left part of stand
01 009 00
Connecting crossbeam
01 010 00
Caster with brake
01 003 00
Right part of stand
01 008 00
Caster without brake
01 014 00
6-15
FIGURE 6.8 PARTS LOCATION DIAGRAM, CONTROLLER
6-16
I2
TABLE 6.8 REPLACEMENT PARTS LIST, CONTROLLER

ITEM No.
DESCRIPTION
PART NUMBER
Operation panel for controller

YP-90 Operation panel for controller
02 049 01
YP-90A Operation panel for controller
02 050 01
YP-90B Operation panel for controller
02 089 00
YP-90AB Operation panel for controller
02 090 00
Operation panel groupware for controller
02 037 00
Lock patchright
02 004 00
O-ring 8.51.8
Warning label
External teeth serrated lock washer 5
Flat washer 5
Spring washer 5
10
Frame groupware
02 002 00
11
Electric nameplate
02 009 00
12
Lock patchleft
02 036 00
I2
See No. of
standard Parts
02 003 00
6-17
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
XX xxxxxxxx
FIGURE 6.9 PARTS LOCATION DIAGRAM, FRAME GROUPWARE (SHEET 1 OF 2)
6-18
I2
FIGURE 6.9 PARTS LOCATION DIAGRAM, FRAME GROUPWARE (SHEET 2 OF 2)
I2
6-19

ITEM No.
DESCRIPTION
PART NUMBER
frame
02 002 00
Pin
02 034 00
Groove
02 035 00
Solid relay GN84137010-25
Power board
02 033 00
Protective rod
02 006 00
Flat washer 8
Spring washer 8
Heaxagon nut M8
10
Snail seal
02 007 00
11
Bottom plate of heater
02 019 00
12
Heat insulation pad
02 101 00
13
Electrothermal tube
02 012 00
14
15
Spring washer 4
16
Heaxagon nut M4
17
Flat washer 4
18
19
Heat insulation plate
20
Flat washer 3
21
Spring washer 3
22
23
Air flow sensor RFP-II
02 042 00
24
Snail board
02 045 00
Y02 027 00
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
02 011 00
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
6-20
I2

ITEM No.
I2
DESCRIPTION
PART NUMBER
25
Impeller froupware
02 010 00
26
27
Earthed label
28
29
Electric board groupware
02 005 00
30
Label for air temperature sensor
02 096 00
31
Air temperature sensor
02 026 00
32
Hoder of probe
02 094 00
33
34
35
Hexagon insulation column HTS-306
02 020 00
36
AC entry board
02 021 01
37
Plastic washer
P02 030 00
38
Hexagon nut M3
39
Adjustment wiring clip
40
41
Fixing pin for capacitor
02 061 00
42
Motor gruopware
02 023 00
43
Battery groupware
02 028 00
44
Transformer groupware
02 032 00
45
Warning label
02 008 00
46
Skin temperature sensor
See No. of
standard Parts
02 017 00
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
02 047 00
See No. of
standard Parts
T02 024 00
6-21
FIGURE 6.10 PARTS LOCATION DIAGRAM, OPERATION PANEL FRAME FOR CONTROLLER
ITEM No.
DESCRIPTION
PART NUMBER
operation panel frame
02 037 00
Main board
02 039 00
Buzzer gruopware
02 040 00
Cross groove pan head tapping bolt ST2.913
Plastic washer
See No. of
standard Parts
P02 030 00
See No. of
standard Parts
6-22
I2
FIGURE 6.11 PARTS LOCATION DIAGRAM, WIRING BOARD FOR CONTROLLER

ITEM NO.
I2
DESCRIPTION
PART NUMBER
Electric board
02 041 00
Hexagon nut M3
Plastic washer
P02 030 00
DC entry board
02 063 00
Hexagon insulation column HTS-306
02 020 00
Flat washer 3
Spring washer 3
10
Hexagon insulation column HTP-306
02 100 00
11
Switch groupware
02 027 00
12
Socket
02 044 00
13
14
15
Power filter
16
Socket for sensor ,Femal
See No. of
standard Parts
FN9222-10-06
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
See No. of
standard Parts
02 043 01
02 068 00
6-23
TABLE 6.12 SATANDARD PARTS LIST

ITEM NO.
DESCRIPTION AND SPECIFICATION
PART NUMBER
BZ 001
BZ 003
BZ 004
BZ 006
BZ 008
BZ 009
BZ 012
BZ 014
BZ 015
10
BZ 016
11
BZ 018
12
BZ 020
13
BZ 021
14
BZ 022
15
BZ 023
16
BZ 024
17
BZ 025
18
BZ 028
19
Cross groove pan head tapping bolt ST2.913
BZ 029
20
Flat wahser 3
BZ 036
21
Flat wahser 4
BZ 037
22
Flat wahser 5
BZ 038
6-24
I2

ITEM No.
I2
PART NUMBER
23
Flat wahser 6
BZ 039
24
Flat wahser 8
BZ 040
25
Spring washer 3
BZ 043
26
Spring washer 4
BZ 044
27
Spring washer 5
BZ 045
28
Spring washer 6
BZ 046
29
Spring washer 8
BZ 047
30
External teeth serrated lock washer 5
BZ 051
31
Hexagon nut M3
BZ 053
32
Hexagon nut M4
BZ 054
33
Hexagon nut M8
BZ 057
34
Hexagon bolt M612
BZ 061
35
O-ring 8.51.8
BZ 067
36
O-ring 162.65
BZ 069
37
Column pin 330
BZ 072
38
Slot wahser 4
BZ 074
39
BZ 081
40
BZ 085
41
BZ 086
42
BZ 098
43
BZ 120
44
Cross groove oblate head bolt M412
BZ 155
6-25

ITEM No.
DESCRIPTION
PART NUMBER
45
Hexagon tightenning clamp M620
BZ 178
46
Hexagon tightenning clamp M812
BZ 179
47
Hexagon bolt M6 45
BZ 180
48
Hexagon bolt M845
BZ 181
49
Big washer 8
BZ 182
50
Slot washer 6
BZ 184
51
Knockdown cap nut M5
BZ 185
52
BZ 186
6-26
I2
SECTION 7
DIAGRAMS
K1
7.1 GENERAL
The section provides schematic and wiring diagrams for Infant Incubator, parts location diagrams,
and schematic diagrams of controller.
Remarks: Meaning of mark, for example, A32-1 means the point is connected with mark 1 of J2
element of A3 (Power supply board).
A1AC Integration board
A2DC Integration board
A4Main board
A5Fan detector board
ZFFan sensor
TTransformer R20
FFuse T1.6AL/250V
MFan motor 90YY2
RLHeater AC240V/377W
ZAAirIsolate temperature sensor
A3Power supply board
K1Solid-state relay GN84137010-25
CM0.27 uF/500V capacitance
ZSSkin temp sensor socket
X2AC220V Power output socket SS-8B
GBatterytype as GP17R8H Ni-MH8.4V/170mAH
SPower switchS1as internal power switch, S2 as outer power switch
PWL-2P2T
X1AC220V Power input socketAnnex Power filter FN9222-10-06
WIRING DIAGRAM OF CONTROLLER
I2
7-1
PARTS LOCATION DIAGRAM OF AC ENTRY BOARD

PARTS LIST OF OF AC ENTRY BOARD
ITEM NO.
CODE
QUANTITY
J1J5,J6formed by both
two of them
Power socket MB312-762M2
F1
Fuse T 160mAL/250V
F2,F3
Fuse F 3.15AH/250V
F4
Fuse T 1.6AL/250V
7-2
I2
I2
7-3
2PIN
J5
2PIN
J4
1
2
1
2
AC INTEGRATION BOARD SCHEMATIC DIAGRAM
F3.15A/250V
F3
F3.15A/250V
F2
F4
T1.6A/250V
2
1
F1
T160mA/250V
J3
2PIN
1
2
3
4
2
1
2
1
4PIN
J6
2PIN
J2
2PIN
J1
2
1
2PIN
J7

PARTS LOCATION DIAGRAM OF DC ENTRY BOARD

PARTS LIST OF OF DC ENTRY BOARD
ITEM NO.
CODE
QUANTITY
J1
Socket DC-2-16S
J5,J6
Socket XY2.5-2S
J2
Socket DB9F(WS)
J3
Socket XY4-2S
J4
Socket XY2.5-3S
J7
Socket XY2.5-4S
R1,R3,R4,R6,R8
Resistor 0805-2005%
R2,R5,R7,R9
Resistor 0805-1K5%
C1,C2,C7~C10
Resistor 0805-0.1uF20%
10
C3C6
Resistor CA45A-25V-1uF20%
11
U1,U2
Integrated circuit K1010
12
U3
Integrated circuit KP1020
13
U4
Integrated circuit MAX232CSE
14
U5
Integrated circuit MAX489CSD
15
U6
Integrated circuit SN74LVC1G3157DBVR
16
Q1
Triode S8050
17
D1
Diode HZ5.6BP
18
DC1
DC-DC F0505S-1W
7-4
I2
VCC
+5B
DC1
1
2
VIN
Vout+
GND
Vout-
7
R1
200
5
D1
HZ5.6BP
F0505S-1W
U4
C3
1uF
1
3
4
5
C6
1uF
U1
11
10
RXD2
R2 K1010
1K
12
9
R3
200
VCC
T1IN
T2IN
T1OUT
T2OUT
2
16
1uF
K1010
+5B
C1
0.1uF
+5B
GND
U5
1
2
3
4
5
6
7
TXD2
VCC
VDD
VCC
14
7
13
8
C5
6
VEE
1uF
MAX232CSE
+5B
R5
1K
+5B
C4
C1+
C1C2+
C2-
R1OUT R1IN
R2OUT R2IN
15
R4
200 U2
+5B
NC
RO
/RE
DE
DI
GND
GND
14
13
12
11
10
9
8
VCC
NC
A
B
Z
Y
NC
A
B
Z
Y
J2
1
6
2
7
3
8
4
9
5
C2
0.1uF
MAX489CSD
R6
200 U3A
R7
1K
3
1
4
6
WENB
KP1020
VCC
B1VCC
B2
A
S GND
SN74LVC1G3157
+5B
R8
200 U3B
DB9
+5B
U6
R9
1K
J1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
RENB
KP1020
16PIN
RXD2
TXD2
RENB
WENB
VCC
+5
airflow_probe
skin_probe
isolated_probe
air_probe
+5A
J3
2PIN
C7
C8
0.1uF
C9
0.1uF
0.1uF
2
1
4
3
2
1
+5
J4
3PIN
J5
2PIN
J6
2PIN
J7
4PIN
SCHEMATIC DIAGRAM OF DC ENTRY BOARD
I2
0.1uF
+5
2
1
+5A
3
2
1
+5
C10
7-5
PARTS LOCATION DIAGRAM FOR POWER BOARD
7-6
I2
PARTS LIST OF POWER BOARD

ITEM NO.
I2
CODE
QUANTITY
R1,R7,R11R13
Resistor 0805-10K5%
R2,R8,R9
Resistor 0805-1K5%
R5
Resistor 0805-10K1%
R14
Resistor 0805-1005%
R15
Resistor 0805-30K1%
R16
Resistor 0805-100K5%
R17~R19
Resistor 0805-2K1%
R20
Resistor 0805-7.5K1%
R21
Resistor 0805-3K1%
10
R22
Resistor 0805-2.2K1%
11
C1C3,C6C9,C16,C18
Capacitor 0805-0.1uF20%
12
C4
Capacitor 0805-2200PF20%
13
C5
Capacitor 1210-16V-10uF20%
14
C10C12,C15
Capacitor CD11-50V-470uF20%
15
C13,C14
Capacitor CD11-16V-2200uF20%
16
C17
17
U1U6
Integrated circuit LM358D
18
U2,U3
Integrated circuit MC7805CT
19
U4
Integrated circuit MC7812CT
20
U5
Integrated circuit SN74AHCT00D
21
B1,B2
Rectifier, Bridge GBU10005
22
D1,D3,D4,D8,D9
Diode SM4007-D0214
7-7
PARTS LIST OF POWER BOARD

ITEM NO.
CODE
QUANTITY
23
D6,D7
Diode 1N5339B
24
D10
Diode 1N5350B
25
D11
Diode HZ11B1
26
Q1Q4
Triode MMBT3904LT1
27
Q6
Triode MMBT3906LT1
28
J1
Socket ME040-50802
29
J2
Socket XY4-2S
30
J3
Socket XY4-4S
31
J4
Socket XY2.5-2S
32
J5
Socket XY2.5-3S
33
J8
Socket DC-2-20S
34
K1
Relay JW1aFSN-DC12V
35
Heat sink GHSI-35
36
Heat sink 718
37
F1
Fuse T 800mAL/250V
38
F2
Fuse T 400mAL/250V
39
F3
Fuse 1812L050-C
40
T1
Inductor TVA1421-01
7-8
I2
1
2
7-9
1
2
3
1
2
+12
SCHEMATIC DIAGRAM FOR POWER BOARD
1
2
RP1A40D5
~
~
+12
4
3
10K
MMBT3906LT1
Q7
R23
water_state
tank_state
+12
S1
D2
1N4007
0.1uF
C2
10K
R6
1N4007
D5
1K
R10
MMBT3904LT1
Q5
value_ctr
motor_pulse
MMBT3904LT1
Q8
SN74AHC00D
U5C
+5
1N4007
hum._ctr
bat_ctr
C5
10uF
1K
R2
10K
R12
R13
10K
100
R14
Q4
MMBT3904LT1
R11
10K
MMBT3906LT1 Q6
+12
Q1
MMBT3904LT1
heater_state
+12 VCC +5
bat_switch
3PIN
Stream System
1
2
3
6
5
4
3
2
1
10
1K
R8
MMBT3904LT1
Q2
ssr_ctr
2200pF
relay_ctr
10K
C4
R1
LM358
D1
R7
10K
4
3
2
1
D11
HZ11B1
R5
10K
R15
30K
bat+
F1
F2
C17
0.01uF
bat_voltage
0.1uF
C3
bat_switch
BATTERY
F3
PTC 500mA
J4
4PIN
TRANS-OUT
J3
bat_voltage
J6
6PIN
J7
+5
R9
0.1uF
U1A
C1
1K
MMBT3904LT1
Q3
T1
TVA1421-01
R4 R3
10K 10K
VCC
R16
100K
1N4007
1N4007
D4
JW1aFsn
D3
K1
3PIN
VCC
motor_pulse
J5
SSR ctr
2PIN
J2
+12
Heater
2PIN
J1
+12
VCC
J8
20PIN
bat+
VA
VA
R20
7.5K
tvb
R19
2K
R18
2K
R22
2.2K
R21
3K
tvc
+5
C16
0.1uF
C6
0.1uF
R17
2K
tva
+12
1N4002
1N4002
D9
D8
VCC
GBU10005
AC
AC
B2
GBU10005
AC
AC
B1
OUT
GND
MC7805CT
OUT
GND
MC7812CT
6
tvc
+5
0.1uF
LM2903
LM2903
U6B
U6A
C18
OUT
GND
MC7805CT
IN
U3
IN
U4
IN
U2
tva
tvc
tvb
C11
470uF
1
C12
470uF
C10
470uF
2
2
2
I2
ssr_ctr
hum._ctr
relay_ctr
heater_state
power_state
water_state
value_ctr
motor_pulse
bat_ctr
tank_state
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
C13
2200uF
C15
470uF
C14
2200uF
C9
0.1uF
C8
0.1uF
SN74AHCT00
U5A
+5
+12
C7
0.1uF
VCC
power_state
D7
1N5339B
D10
1N5350B
D6
1N5339B

PARTS LOCATION DIAGRAM OF MAIN BOARD
top layer
7-10
I2
PARTS LOCATION DIAGRAM OF MAIN BOARD

I2
7-11
bottom layer
PARTS LIST OF MAIN BOARD

ITEM NO.
CODE
QUANTITY
R4,R27,R34
Resistor 0805-2005%
R7,R32
Resistor 0805-5105%
R1,R2
Resistor 0805-24K5%
R29
Resistor 0805-15.4K1
R17,R18,R28,R30,R33,
R35~R41
Resistor 0805-1K5%
12
R26
Resistor 0805-1001%
R3,R8~R13,R19,R20
Resistor 0805-10K5%
Resistor 0805-20K1%
26
8
9
R5,R6,R14~R16,R21~R23,
R31
C1,C2,C5~C23,C31,C40,
C47~C49
10
C3,C4,C29,C30
Capacitor CA45B-16V-10uF20%
11
C24
C26,C32~C39,C45,C46
13
12
C27,C28,C50,C51
Capacitor SMD-25V-150uF20%
13
C41~C44
Capacitor 0805-22PF20%
14
U1,U2
Integrated circuit MAX7221CWG
15
U3
Integrated circuit SN74AHCT04
16
U4
17
U5,U6
Integrated circuit SN74LVC1G3157DBVR
18
U7
19
U8~U10
Integrated circuit SN74LS244
20
U11
Integrated circuit TLV2548CDW
21
U12
Integrated circuit AT89C51ED2-UM
22
U13
Integrated circuit DS1230Y-100
23
U14
Integrated circuit SN74AHCT373DW
24
U15
Integrated circuit SN74AHC273DW
25
U16,U17
Integrated circuit TPS3824-50
7-12
I2
PARTS LIST OF MAIN BOARD

ITEM NO.
I2
CODE
QUANTITY
26
U18
Integrated circuit AT89C4051
27
U19
Integrated circuit SN74AHCT74A
28
U20
Integrated circuit DS12C887
29
U21
Integrated circuit TLV2544CD
30
U22
Integrated circuit MC7805BDTG
31
U23,U26
Integrated circuit K1010
32
U24
Integrated circuit LM358D
33
U25
Integrated circuit SN74AHC08D
34
JZ1,JZ2
Crystal oscillator HC-48/S-SMD-11.0592MHz
35
L1~l7
Inductance 1210-22 uH20%
36
Q1~Q5
Triode MMBT3904LT1
37
V1,V2
Nixietube NET-5631AG
38
V3
Nixietube NET-3631AG
39
H1~H3
LED
40
H4
LED 5-R
41
H5
LED 5-G/Y
42
H7~H12
LED NEA-L10ZAD
43
H13
LED NEA-B10ZAG
44
UZ1 U12
Socket of integrated circuit PLC-44
45
UZ2 U13
Socket of integrated circuit IC-28J
46
UZ3 U20
Socket of integrated circuit IC-24J
47
J1
Socket XY2.5-2S
48
J2
Socket DC-2-20S
49
J3
Socket DC-2-16S
50
S1S3,S5~S7
Micro-switch B3F-4050
5-G
7-13
DIN
LEDCS
CLK
MAX7221CWG
SA2
SB2
SC2
SD2
SE2
SF2
SG2
SDP2
18
14
16
20
23
21
15
17
22
R2
24K
SA2
SB2
SC2
SD2
SE2
SF2
SG2
SDP2
11
7
4
2
1
10
5
3
11
7
4
2
1
10
5
3
SA1
SB1
SC1
SD1
SE1
SF1
SG1
SDP1
DIG.3
DIG.2
DIG.1
DIG.3
DIG.2
DIG.1
DIG.3
DIG.2
DIG.1
temperature set
NET_3631A
A
B
C
D
E
F
G
DP
V3
NET_5631A
A
B
C
D
E
F
G
DP
NET-5631A
skin temperature
V2
A
B
C
D
E
F
G
DP
DIG8
DIG9
DIG10
9
8
DIG5
12
DIG4
DIG3
DIG2
DIG1
DIG0
12
12
H1
Air_mode
SDP2
SEG DP
ISET
SEG A
SEG B
SEG C
SEG D
SEG E
SEG F
SEG G
19
VCC
SDP1
22
11
7
4
2
1
10
5
3
SA1
SB1
SC1
SD1
SE1
SF1
SG1
SDP1
10K
H3
indicator of heater
H2
Q2
DIG11
H13
LED10
H8
1K
Q1
Q3
1K
R18
H5
battery state
H9
H10
power alarm led
KA
KA
H12
system_fail alarm led
sensor_alm devi_alm
MMBT3904LT1
MMBT3904LT1
H7
key lock Skin_mode Fan_alm
LED_PWR
R51
10K
R50
SD2
GND
GND
DIN
CS
CLK
DIG0
DIG1
DIG2
DIG3
DIG4
DIG5
DIG6
DIG7
DOUT
U2
10uF
0.1uF
C4
C2
V+
SEG DP
SA1
SB1
SC1
SD1
SE1
SF1
SG1
R1
24K
18
14
16
20
23
21
15
17
19
LED_ALARM2
10K
MMBT3904LT1
SE2
4
9
1
next1
LEDCS 12
13
CLK
DIG8 2
DIG9 11
DIG10 6
DIG11 7
DIG12 3
DIG1310
5
8
next2 24
V+
ISET
SEG A
SEG B
SEG C
SEG D
SEG E
SEG F
SEG G
10uF
MAX7221CWG
GND
GND
DIN
CS
CLK
DIG0
DIG1
DIG2
DIG3
DIG4
DIG5
DIG6
DIG7
DOUT
U1
VCC
4
9
1
12
13
2
11
6
7
3
10
5
8
next1 24
DIN
LEDCS
CLK
DIG0
DIG1
DIG2
DIG3
DIG4
DIG5
2
1
air temperature
4
3
V1
6
5
VCC
8
7
0.1uF
C3
10
9
C1
14
VCC
12
11
AK
AK
R3
16
AK
AK
20
R17
AK
AK
LED_ALARM
18
SA2
15
SB2
13
AK
AK
SC2
17
AK
AK
SF2
19
+5
H6
DIG13
H11
over_alm
VCC
AK
AK
H4
DIG12

SG2
SD2
SC2
SB2
SA2
SDP2
SG2
SF2
SE2
SD2
SC2
SB2
SA2
SDP2
MAIN BOARDSCHEMATIC DIAGRAM OF DISPLAY BOARD
7-14
I2
A14
A15
2
3
1
A12 14
A13 13
+5
Y0
Y1
Y2
Y3
C21
0.1uF
4
5
6 CS1
7
12 CS4
11 CS2
10 CS3
9 CS5
C24
0.01uF
R21
20K
C25
0.01uF
R26
100
R22
20K
U7A
1
U6
B1VCC
B2
A
S GND
+5
20
22
27
10
9
8
7
6
5
4
3
25
24
21
23
2
26
1
14
3
4
7
8
13
14
17
18
10
18
14
13
17
12
/WR 15
1
/RST
ALE
CS1
/RD
D0
D1
D2
D3
D4
D5
D6
D7
1
ALE 11
A15
/RD
/WR
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
DOUT 1
DIN
2
C26
CLK
3
0.01uF
ADC_INT4
5
+5
air_probe
6
7
8
airflow_probe
bat_voltage 9
10
R23
20K
3 G1
6 G2
+5
C8
0.1uF
C9
0.1uF
VCC
8 CLK1
5
2
/RST
SN74LVC1G3157
R8
10K
RST
D0
D1
D2
D3
D4
D5
D6
D7
A8
A9
A10
A11
A12
A13
A14
A15
RXD
TXD
ALE
U11
C6
0.1uF
+5
20
19
18
17
16
15
14
13
12
11
ADCS
+5
C29
10uF
+5
+5
C31
0.1uF
3
4
7
8
13
14
17
18
10
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
RST VCC
CLK
U15
D0
D1
D2
D3
D4
D5
D6
D7
GND
GND
A1
A2
A3
A4
A5
A6
A7
A8
OE1
OE2
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
OE1
OE2
A1
A2
A3
A4
A5
A6
A7
A8
GND
U21
C20
0.1uF
ADCS2
+5A
J1
C30
10uF
+5A
+5A
C40
0.1uF
C23
VCC
0.1uF
OE1
OE2
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
C14
0.1uF 5
20
VCC
18
16
14
12
9
7
5
3 RXD2
GND
3
2
5
6
LM358
U24B +5A
LM358
RST
RST
JZ1
XTAL
C47
0.1uF
VCC
+5
+5A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
ssr_ctr
1
2
relay_ctr
3
heater_state 4
power_state 5
6
7
motor_pulse 8
bat_ctr
9
10
11
bat_voltage12
13
14
C27
15
150uF 16
17
18
19
20
C28
150uF+12
+5A
CSTART2
ADCS2
SCLK2
SDI2
SDO2
+5A
air_probe
isolated_probe
skin_probe
airflow_probe
+5
VCC
TO-RXD
20
19
18
17
16
15
14
13
12
11
R19
10K
bell
LS1
Q5
MMBT3904LT1
LED_ALARM2
+5A
R32
510
C15
0.1uF
VCC
P1.7
P1.6
P1.5
P1.4
P1.3
P1.2
P1.1
P1.0
P3.7
AT89C4051
RST
RXD
TXD
XTAL2
XTAL1
/INT0
/INT1
T0
T1
GND
U18
+5A
+5A
1K
R30
C51
150uF
C49
0.1uF
clear
R25
10K
R24
10K
1
2
TIN
ROUT 3
4
5
ADC2_INT 6
7
8
9
10
J2
20PIN
J3
16PIN
+5A
+5A
+5A
C48
0.1uF
U19A
SN74LS74A
C16
0.1uF
U25A
SN74AHC08D
R12
10K
R13
10K
clear
22pF
C42
22pF
U16
TPS3824-50
C41
VDD
U24A
U22 MC7805BDTG
1
3
IN
OUT
C50
GND
150uF
SN74AHC244DW
GND
A1
A2
A3
A4
A5
A6
A7
A8
U10
VCC
10
R31
20K
+5A
R29 isolated_probe
15.4K
+5A
PTC 500mA
F1
ctr_ssr 2
4
ctr_bat 6
8
WENB 11
RENB 13
TXD2 15
TO-RXD17
1
19
C46
R14 R15
0.01uF 20K 20K
CSTART2
+5
2
1
TIN
2PIN
Q4
bell
MMBT3904LT1
R34
200
+5A
S1
S2
S3
S4
S5
S6
S7
ROUT
R28
1K
+5A
+12
LED_ALARM
R7
510
16
15
14
13
12
11
10
9
+5A
200
R4
SDO
/CS
SDI
REFP
SCLK
REFM
EOC/(-INT)
FS
VCC
/PWDN
A0
GND
A1
/CSTAR
A2
A3
TLV2544
U3A
C5
SN74AHC04D
U3B
0.1uF
KR7
KR6
KR5
KR4
KR3
KR2
KR1
SN74AHC04D
R27
200 U23
VCC
TXD1
K1010
U26
1K
1K
R41
1K
R40
1K
R39
1K
R38
1K
R37
1K
R36
R35
R33 K1010
1K
KC7
KC6
KC5
KC4
KC3
KC2
KC1
VCC
RXD1
22uH
22uH
L7
22uH
L6
22uH
L5
22uH
L4
22uH
L3
22uH
L2
L1
LED_PWR
+5
SDO2
1
SDI2
2
SCLK2 3
ADC2_INT 4
5
6
7
8
C12
0.1uF
C39
R16
0.01uF 20K
+5A
isolated_probe
20
+5
2 ctr_ssr
5 ctr_bell
6
9 ctr_bat
12 WENB
15 RENB
16
19
10
1 G1
19
10
2
4
6
8
11
13
15
17
SN74AHC244DW
VCC
R42
10K
2 heater_state
4 power_state
6
8
11
13
15
17
1 G2
19
SN74AHC273DW
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
C13
0.1uF U8
20
VCC
18
16
14
12
9
7
5
3
18
16
14
12
9
7
5
3
SN74AHC244DW
C19
0.1uF U9
20
VCC
VCC
D0
D1
D2
D3
D4
D5
D6
D7
+5
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
/RST 1
CLK1 11
C45
R5 R6
0.01uF 20K 20K
CSTART
C10
0.1uF
C18
0.1uF
C11
0.1uF
VCC
2 A0
5 A1
6 A2
9 A3
12 A4
15 A5
16 A6
19 A7
20
VCC
11 D0
12 D1
13 D2
15 D3
16 D4
17 D5
18 D6
19 D7
28
SDO
CS
SDI
REFP
SCLK
REFM
EOC/(INT)
FS
VCC
PWDN
A0
GND
A1
CSTAR
A2
A7
A3
A6
A4
A5
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
VCC
TLV2548
U13
CE
OE
WE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
GND
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
VCC
DS1230Y-100
U14
OE
LE
D1
D2
D3
D4
D5
D6
D7
D8
GND
24
VCC
23 VCC
19 RTC_INT R11
10K
4 D0
5 D1
6 D2
7 D3
8 D4
9 D5
10 D6
11 D7
R49
10K
KR7
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
SQW
IRQ
VCC
SN74AHC373DW
U20
RST
AS
CS
DS
R/W
MOT
GND
R48
10K
KR6
DS12887
R47
10K
KR5
MAIN BOARDSCHEMATIC DIAGRAM OF CONTROL PART
skin_probe
C22
0.1uF
CS2
2
SN74AHC32D
U7B
4
/RD
CS4
5
SN74AHC32D
U7C
9
/RD
CS3
3
1
4
6
SN74AHC32D
/WR 10
VCC
RXD1
5
RXD2
C7
RXD
0.1uF S0
2
1
3
R9
10K
43
42
41
40
39
38
37
36
24
25
26
27
28
29
30
31
44
22
11
13
33
32
R46
10K
KR4
U4A
A
B
OE
Y0
Y1
Y2
Y3
SN74AHC139D
U4B
A
B
OE
SN74AHC139D
U5
B1VCC
B2
A
S GND
R20
10K
RST
RST
+5
P0.0/AD0
P0.1/AD1
P0.2/AD2
P0.3/AD3
P0.4/AD4
P0.5/AD5
P0.6/AD6
P0.7/AD7
P2.0/A8
P2.1/A9
P2.2/A10
P2.3/A11
P2.4/A12
P2.5/A13
P2.6/A14
P2.7/A15
VDD
VSS
P3.0/RXD
P3.1/TXD
ALE/P
PSEN
R10
10K
R45
10K
C38
KC7
KR3
C37
KC6
R44
10K
C36
KC5
KR2
C35
KC4
R43
10K
C34
KC3
KR1
C33
KC2
3 relay_ctr
15
3
1
4
6
GND
VDD
U17
TPS3824-50
P3.7/RD
P3.6/WR
RST
XTAL1
XTAL2
EA/VP
P3.5/T1
P3.4/T0
P3.3/INT1
P3.2/INT0
P1.0
P1.1
P1.2
P1.3
P1.4
P1.5
P1.6
P1.7
U12
C17
0.1uF 5
SN74LVC1G3157
+5
2
3
4
5
6
7
8
9
S0
WDI
CLK
DIN
DOUT
15
14
ADCS
RTC_INT
ADC_INT
CSTART
17
motor_pulse 16
35
10
21
20
RST
19
18
+5
JZ2
11.0592M
TXD1
TXD2
TXD
S0
LEDCS
CLK
DIN
C43
22pF
C44
22pF
/RD
/WR
4
WDI
AT89C51ED2_PL44
+5
VCC
C32
KC1
7-15
I2
5
6
Q
Q
PRE
CLK
D
CLR
4
3
2
1
4
4
WDI
2
1
Top layer
bottom layer
PARTS LOCATION DIAGRAM OF DETECTION BOARD FOR FAN MOTOR
R10 510
VCC
A15
J1
R11 100K
4
3
2
1
SCHEMATIC DIAGRAM OF DETECTION BOARD FOR FAN MOTOR

PARTS LIST OF DETECTION BOARD
ITEM NO.
CODE
QUANTITY
R10
Resistor RJ-0.25-510
R11
Resistor RJ-0.25-100K
A15
Photo coupler RPI-574
J1
Socket XY2.5-4
7-16
I2

Service Manual YP 90 Series

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Service Manual YP 90 Series

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EDITION/REVISION B/0

NINGBO DAVID MEDICAL DEVICE CO., LTD.

SERVICE MANUAL FOR INFANT INCUBATOR

SERVICE MANUAL FOR INFANT INCUBATOR

TABLE OF DEFINITIONS AND SYMBOLS

SERVICE MANUAL FOR INFANT INCUBATOR

NOTE, IMPORTANT, CAUTION AND WARNING

SERVICE MANUAL FOR INFANT INCUBATOR

Type BF Applied Part

On (Connection to the mains)

Off (Disconnection to the mains)

On (Only For A Part Of Equipment)

Off (Only For A Part Of Equipment)

220-230V~/50Hz AC Power 220-230V, 50Hz

High temperature warning label

Protective Earth (Ground)

Heating Power Indicator

Mattress Tilt Direction

Low Water Level

High Water Level

Air Mode Key

Baby Mode Key

Silence / Reset Key

Set Down Key

Lower devices height

Temperature override mode

T 400mAL/250V Type T Fuse 400mAL/250V

F 6.3AH/250V Fuse Type F 6.3AH/250V

T 160mAL/250V Type T Fuse 160mAL/250V T 800mAL/250V Type T Fuse 800mAL/250V

Auxiliary mains output, MAX:1.6A

SERVICE MANUAL FOR INFANT INCUBATOR

SEASONAL SAFETY CHECK

500A, SFC: 1000A.

NC 100A, SFC: 500A.

SERVICE MANUAL FOR INFANT INCUBATOR

SERVICE MANUAL FOR INFANT INCUBATOR

SERVICE MANUAL FOR INFANT INCUBATOR

An important part of Infant Incubator, and it is mainly composed of

A bearing part for the incubator, namely stand, cabinet or VHA

It is intended for treating the bilirubin of patient.

NOTE: Size of Infant Incubator: W600H1550D1150mmYP-90YP-90B

SERVICE MANUAL FOR INFANT INCUBATOR

Hex head screw M8-20

Hex head screw M6-18

SERVICE MANUAL FOR INFANT INCUBATOR

b. Install the main body onto the fixed stand

Main body of Incubator

(Enlarged figure II)

hang on the lock

close the lock spanner

SERVICE MANUAL FOR INFANT INCUBATOR

B. The installation of main body onto the cabinet

Main body of incubator

SERVICE MANUAL FOR INFANT INCUBATOR

Main body of incubator

The VHA Stand

SERVICE MANUAL FOR INFANT INCUBATOR

Hook For Infusion Rod