Ring Girder Crossing: Design of Ring Girder

RING GIRDER CROSSING:
12-Apr-16
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DESIGN of RING GIRDER:

Air Valve
Ring Girder
15.8 Thk pipe
15
100 mm
a =37 mm
Diameter of pipe D=
Radius of pipe r=
1820.00 mm. =
910.00 mm. =
71.65 in.
35.83 in.
Thick. of pipe shell=

Thick. conc. lining =
12.50 mm. =
25 mm. =
0.49 in.
0.98 in.
Thick. sheathing =
Unit Wt. of pipe =
Unit Wt. of conc. =
0 mm. =
5.65 KN/m =
3.43 KN/m =
0.00 in.
0.17 ton/ft.
0.10 ton/ft.
Unit Wt. of sheathing =

Unit wt. of Water =
0.00 KN/m =
26.02 KN/m =
0.00 ton/ft.
0.78 ton/ft.
Self wt. pipe & water =

Span length L=
35.09 KN/m =
15000 mm. =
1.05 ton/ft.
49.21 ft.
Moment of inertia
=
Err:511
2.96E+10 mm4
(Pipe)
Page 1
100.00
CG
x
240.00
174.38
Effective flange width C' Err:511

=
Contact width of ring C=
Effective flange width C'
174.38 mm
240.00 mm. =
174.38 mm. =
9.45 in.
6.87 in.
( ring)
Depth of ring =
Thickness of ring =
100.00 mm. =
8 mm. =
3.94 in.
0.31 in.
( ring)
( ring)
Area
of ring
Area
of ring
Area
Err:511
800 mm.2 , x =
flange Err:511
1395 mm.2 , x =
4.77 mm
of flange (pipe) Err:511
2180 mm.2 , x =
15.02 mm
Area of ring Ar =
Err:511
=
4375 mm.2 =
37.20 in.2
Centroid of ring = Err:511

=
21.27 mm. =
I =
0.84 in.
(ring)
Err:511
+ Err:511
=
=
705289
Err:511
1183747
=
1889036 mm4
Eccentricity of Q/2, a= .04R=
36.75 mm. =
Height of channel column =
1.45 in.
76 mm. , flash with inside of ring
37.23
actual eccentricity =
Pressure head h=
Err:511
37.23 mm
60 m
196.86 ft.
Wt. of pipe shell w =
1.00 KN/m2 =
20.44 lb./ft2
Density of water q =
Err:511
10.00 KN/m =
62.50 lb./ft3
=
Total reaction Q =
918.77 mm. =
350.92 KN =
36.17 in.
35.09 tons
Allowable stress of pipe material =
122.5 N/mm2 =
17762.5 psi
Allowable stress of ring material =
122.5 N/mm2 =
17762.5 psi
Simply supported
Page 2
28.73 mm
SHELL STRESS:
The maximum combined ring stress :
fr = Err:511
=
43753 KN/mm2
43.75 N/mm2
6344.16 psi
The maximum longitudinal stress :

15.00^2
(2*1.00
10.00)
fL = ------------4*0.01250
(------( 1.82
+ -----)
2 )
27445.1 KN/mm2
27.45 N/mm2
3980 psi
=
The maximum rim-bending stress:
pr/t= 60.00*10*910/12.5=
=
=
43680 KN/mm2
43.68 N/mm2
6333.6 psi
1.82*(4374.78-240.00*12.50)
fbo = -------------- ------------ ------------ ---------------4374.78+ 1.56*12.50*Sqrt(910.00*12.50)
=
=
*43.68
16.93 N/mm2
2455 psi
The total combined longitudinal stress f=
fL + fbo
=
Err:511
44.38 N/mm2
6435 psi )
(
<
122.5 N/mm2
Page 3
OK
STRESS IN RING GIRDER:

Reaction Q
=
350.92 KN
Bending moment M= 0.01*Q*R =
0.01*350.92*0.92 =
I=
3.22 KNm
1.89E+6 mm^4
Maximum bending stress:

f1 = My/I =
3.22*1e6*50.00/1889035.97
=
85.34 N/mm2
Maximum ring stress:

f2 = Q/4Ar =
350.92*1000/(4*4374.78)
20.05 N/mm2
Ring stress :
pr
Ar-Ct
f3 = ---- *(C+1.56*sqrt(rt)*---------------- ---------------Ar

Ar+1.56t*sqrt(rt)
= 0.12*406.38 *1374.78/6454.53
=
10.80 N/mm2
Total Maximum stress = f1 +f2 + f3 =
116.20 N/mm^2
16848.4 psi
=
<
Young's modulus of steel

Maximum Deflection =
122.5 N/mm2
OK
122.5 N/mm2
OK
2.0E+008 KN/m2
Err:511
3.91 mm
Bending Stress in Pipe:

Total load
Err:511
35.09 KN/m
maximum bending moment
987.0 KNm at mid span
Elastic modulus of pipe = Err:511

=
Bending stress =
3.25E+07 mm3
Err:511
30.35 KN/mm2
<
Page 4
TEMPERATURE STRESS:
Coefficient of expansion a =
0.000012 /K
Assume temperature change of =
30
Provide restrain at mid span,

Length of pipe =
Err:511
15 m
elongation due to temperature change = a*T*L

=
Err:511
5.4 mm
If the pipe is restrained from lateral movement,

temperature stress =
Err:511
=
72 N/mm2
Temperature changes occurs when the pipe is empty

bending moment when the pipe is empty =
=
Err:511
255.29 KNm
Elastic modulus of pipe = Err:511

=
Bending stress =
Err:511
=
Total stress
3.25E+07 mm3
7.85 KN/mm2
Err:511
79.85 KN/mm2
<
122.5 N/mm2
Support:
Use 2 nos 76x38 channel
Axial load =
175.46 KN
Cross sectional area of channel =

Compressive stress =
=
17.06 cm2
Err:511
25.71 N/mm2
Page 5
OK
compute sectional properties of 2 nos channel:
8 mm
Single Section:
Area =
8.53 cm^2
Ixx =
Iyy =
74.1 cm^4
10.7 cm^4
8 mm =
gap =
Combined Section:
2 NO. CH76X38
Area =
Ixx =
17.06 cm^2
148.20 cm^4
Iyy =
64.53 cm^4
rxx =
2.95 cm
ryy =
Zxx =
Zyy =
1.94 cm
38.90 cm^3
15.36 cm^3
Weight =
13.40 Kg/m
l/r =
0.8 cm
Err:511
=
16.96
Allowable stress =
148 N/mm2
>
25.71 N/mm2
OK
Base plate:
400
B
400
Axial load=
Over hang
Over hang
Err:511
175.46 KN/ LEG

A =
Err:511
=
166 mm
Err:511
161.9 mm
B =
Bearing pressure =
Err:511
1.10 N/mm2
Required plate thickness =
Err:511
=
18.54 mm <
20 mm provided, OK
Page 6
Design of Rollers
design wheel load =
Err:511
87.73 KN
Wheel properties:
Wheel Diameter D =
Effective width Bo=
Material :
110 mm, R =
SS304
Brinell hardness =
E of roller
55 mm
200 mm
200 (Hb)
206000 N/mm2
E of track
206000 N/mm2
C=
half contact wdith (minor)
Z=
R=
depth where max. shearing stress occurs

wheel radius
Equivalent
E=
Err:511
=
103,000 N/mm2
Allowable contact stress Pa =
10/2v *Hb
v - safety factor - 1.3 for line contact, 1.0 for point contact
Pa =
=
Contact stress q =
=
Z=
=
769.23 N/mm2
Err:511
=
C=
Err:511
758 N/mm2
<
Err:511
0.52 mm
Err:511
0.406 mm
min. thickness of track =
Err:511
=
1.62 mm
Page 7
769.23 N/mm2
OK

Ring Girder Crossing: Design of Ring Girder

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What is the design of the ring girder?

What is the design of the ring girder?

What are the stresses calculated in the ring girder and pipe?

What are the stresses calculated in the ring girder and pipe?

RING GIRDER CROSSING:

DESIGN of RING GIRDER:

Thick. of pipe shell=

Unit Wt. of sheathing =

Self wt. pipe & water =

Effective flange width C' Err:511

of flange (pipe) Err:511

Centroid of ring = Err:511

Height of channel column =

76 mm. , flash with inside of ring

Wt. of pipe shell w =

Allowable stress of pipe material =

Allowable stress of ring material =

The maximum longitudinal stress :

The total combined longitudinal stress f=

STRESS IN RING GIRDER:

Maximum bending stress:

Maximum ring stress:

f3 = ---- *(C+1.56*sqrt(rt)*---------------- ---------------Ar

Total Maximum stress = f1 +f2 + f3 =

Young's modulus of steel

Bending Stress in Pipe:

maximum bending moment

987.0 KNm at mid span

Elastic modulus of pipe = Err:511

Assume temperature change of =

Provide restrain at mid span,

elongation due to temperature change = a*T*L

If the pipe is restrained from lateral movement,

Temperature changes occurs when the pipe is empty

Elastic modulus of pipe = Err:511

Cross sectional area of channel =

compute sectional properties of 2 nos channel:

175.46 KN/ LEG

Required plate thickness =

depth where max. shearing stress occurs

Allowable contact stress Pa =

min. thickness of track =

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f3 = ---- (C+1.56sqrt(rt)*---------------- ---------------Ar

elongation due to temperature change = aTL