YOUR GUIDE TO MAINTAINING TUTTNAUER

M/MK SERIES & VALUEKLAVE MKV STERILIZERS

Replacement Parts Industries, Inc. is pleased to present this valuable work tool that can help save you and your
customers time and money. Take a look, you will find Troubleshooting Guides, diagrams, exploded views and a
complete listing of all RPI parts that fit all 1730/2340/2540/3870 M/MK and Valueklave 1730 MKV Tuttnauer models. Its
all here, in one easy-to-use tool. Keep it close by in your RPI catalog or at your workbench.
PLEASE NOTE!
Over the years, Tuttnauer
has substituted parts from
what has been noted in their
LEVELING & FILLING PROCESS
manuals. As a precaution,
please verify parts before
LEVELING THE STERILIZER
replacing or servicing them.
1. The sterilizer must be placed on a level surface. Note:
When positioning the sterilizer on the surface, be sure
FIGURE 1
TABLE A
to keep the back and right side of the sterilizer approxLEVELING THE STERILIZER
AMOUNT OF WATER NEEDED, TO CHECK IF STERILIZER IS LEVEL.
imately 1" (25mm) away from the wall to allow for
To verify that the sterilizer is
Model
Amount of Water
level, the amount of water (as
proper ventilation.
1730 Series & Valueklave 1730 MKV 10 - 12 oz. (300 - 355 ML)
indicated
in
Table
A,
to
the
2. To check if the sterilizer is level: Refer to Table A, to the
2340 & 2540 Series
12 - 15 oz. (355 - 444 ML)
right) when poured into the
right; measure only the amount of water indicated in
chamber must reach the indica3870 Series
24 - 27 oz. (710 - 798 ML)
the chart for the corresponding model into a measuring
tion groove inside the chamber.
cup; and, pour the measured water into the chamber.
The water must reach the indication groove near the
front of the chamber. Refer to Figure 1, to the right.
If the water does not reach or it goes past the groove,
the sterilizer is not level and must be
adjusted. To help level the sterilizer, the front legs of the
sterilizer may be adjusted using a wrench.
FILLING THE RESERVOIR
1. Use distilled water only to fill the reservoir. Fill the reserINDICATION
GROOVE
voir until the water level is 1" (25mm) below the base of
the Safety Valve Holder. Refer to the Min/Max lines on the
Reservoir Dip Stick.
Caution! For proper operation of the sterilizer,
do not fill water above the Safety Valve Holder.

PLANNED MAINTENANCE
CAUTION!
DAILY

Before starting any maintenance or repairs: 1) Turn the sterilizer OFF. 2) Unplug the power cord from the wall outlet. 3) Verify
that there is no pressure in the unit. 4) Allow to cool to room temperature. 5) Wear appropriate protective hand and eye gear.
Clean the Door Gasket with a soft cloth or sponge using a soft liquid detergent and water. Rinse well and leave no residue.

WEEKLY

1. Remove the Trays and Tray Holder from the unit. Clean the Chamber, Tray Holder and Trays with a cloth or sponge using an
OEM recommended cleaner. Caution: Do not use steel wool, a steel brush or chlorinated cleansers on these parts.
2. Thoroughly rinse Chamber, Tray Holder, and Trays with clean water. Flush the Chamber. Flush the Fill hole located at the back
of the Chamber by turning the Fill Knob to the FILL position for a couple of seconds.
3. Dry the Chamber, Tray Holder and Trays, and reinstall.
Place a couple of drops of oil on the two door pins and the door tightening bolts.
Clean the outside of the unit with a soft cloth or sponge using a non-abrasive cleaner.
Drain and flush the Water Reservoir while using a baby bottle brush to clear any build up of debris. Refill the reservoir (see
FILLING THE RESERVOIR, above).
When the sterilizer is cold and not pressurized, verify the integrity of the Spring and Plunger Assembly by pulling and releasing
the end ring on the Safety Valve it should spring back.
Remove and clean Chamber Filters.
Check and clean the Air Jet Valve by moving the wire back and forth several times to prevent debris buildup.

MONTHLY

During a sterilization cycle, use an insulated tool or pair of needle nose pliers to pull on the end ring of the Safety Valve, and let the
steam exhaust for a couple of seconds. This will remove debris in the lines and clean the valve's orifices. Verify its closing ability.
Caution: During this procedure, be prepared for a rush of steam to be released with a loud hissing sound. Wear appropriate
protective hand and eye gear.
After Every 20 Cycles - Clean Sterilizer with Tutt-Clean (RPI Part #'s TUC094 &TUC095) in conjunction with the Sterilizers
Cleaning Kit (RPI Part #RPK791) to help remove water deposits, oxides and other sediments.

ANNUALLY

Recommended parts to be replaced at this time include the Door Gasket, Chamber Filters, Door Bellows, and parts showing wear.

The parts mentioned in this document are manufactured by Replacement Parts Industries, Inc. to fit Tuttnauer equipment.

All product names used in this document are trademarks or registered trademarks of their respective holders.RPI, 2012 (REV B 09/12)

ELECTRICAL TROUBLESHOOTING
& WIRING DIAGRAMS
BASIC CIRCUIT INSPECTION
1. Disconnect power to unit.
2. Set sterilizer controls to the
SERVICE TIP
following settings:
When working on the
Circuit Breaker = ON
electrical system, follow
Power Switch = ON
all safety requirements.
Sterilizer Door = CLOSED
Timer = Set for more than 10 minutes
Temperature Controller = Set at 250 or higher
3. Set a multi-meter to ohm scale, then connect the line and neutral terminals of the power module.
4. Rotate the Multi-Purpose Valve to each setting; starting and ending at O,
and observe the meter for the following:
In the STE and EXH+DRY positions, the meter should read the circuit
values ( 10%) shown in Table B, below for each model. If the meter
reads a much higher resistance than shown in Table B, it is an indication of an open circuit. If the reading is significantly lower than shown
in Table B, it is an indication of a short circuit or heater burnout.
In the O and FILL positions, the meter should read a very high resistance which indicates an open circuit.
5. Remove unit's covers and insulation blanket. Perform a full visual
inspection of wiring, terminals and connections. Inspect the wiring har-

6.

7.
8.
9.

ness for loose leads and broken or damaged wires. Make any repairs
and retest. If no defects found, then inspect each component and conduct continuity check of the complete wiring circuit.
Refer to the schematic in Figure 2, below, check each circuit component, starting with the circuit breaker. Take note of the following characteristics for each of the components:
Safety Thermostats should be closed except at high temperature when
they open to protect the circuit. Note: Models built after
January, 1993 have dual Safety Thermostats, one of which has a
manual reset button and is located near the circuit breaker.
Timer must be turned past 10 minutes to make contact and provide
electrical continuity.
Control Thermostat must be set above 212 F to make contact and
provide electrical continuity.
Micro-Switch positions and wiring are referenced on page 9, MULTIPURPOSE VALVE & MICRO-SWITCHES. (Note: Micro-Switches are
best checked with an analog ohm meter.)
Heater element resistance values are shown in Table C, below.
Repair or replace all faulty circuits or components, then retest unit.
Replace insulation blanket and reinstall covers.
Run unit for several cycles and check all operations.

TABLE B - APPROXIMATE CIRCUIT VALUES (10%) AT STE AND EXH-DRY POSITIONS

TABLE C - APPROXIMATE HEATER ELEMENT RESISTANCE VALUES (10%)
STE
STE
EXH-DRY EXH-DRY
Resistance
Model
VAC
Amps
Ohms
Amps
Ohms
Model
VAC
Watts
(Ohms)
1730M
120
9.5
13.0
2.0
60
1730M
120
350
41
1730M
230
4.8
48.0
1.2
218
1730M
230
350
147
1730MK
230
6.0
38.0
1.3
170
1730MK
230
450
117
1730MKV (Valueklave)
120
13.0
9.0
3.0
40
1730MKV (Valueklave)
120
450
32
2340M
120
13.0
9.5
3.2
38
2340M
120
350
41
2340M
230
6.5
35.0
1.6
140
2340M
230
350
147
2340MK
230
11.5
21.0
2.8
90
2340MK
230
550
96
2540M
120
13.0
9.0
3.2
38
2540M
120
350
41
2540M
230
6.5
35.0
1.6
140
2540M
230
350
147
2540MK
230
11.5
9.5
2.8
90
2540MK
230
550
96
3870M
230
12.0
19.0
3.2
76
3870M
230
1000
112
FIGURE 2
Schematic of Current Tuttnauer Models 2340M/MK & 2540M/MK
Although the schematic below applies to the current 2340M/MK &
2540M/MK Models of Tuttnauer sterilizers, it can be used as a reference
for all of the other manual models as well. Variations to the wiring of
manual models is common among Tuttnauer sterilizers. For a list of the
variations that might be encountered when servicing these sterilizers,
see the listing to the right.

Variations Between Tuttnauer M/MK/MKV Wiring

Single vs. Dual Circuit Breakers
Circuit Breaker(s) or Fuse
Single or Dual Thermostat
Wiring of Thermostat (Manual or Automatic reset)
Wiring of Heat Light or Dry Light
With or without Door Switch
Number of Heating Elements required

LEGEND (Located on Multi-Purpose Valve)

MSW1 = Micro-Switch 1 MSW2 = Micro-Switch 2 MSW3 = Micro-Switch 3

WATER/STEAM SYSTEM
TROUBLESHOOTING
Water and steam leaks not only cause damage to the site where the unit is located but also,
will create a low water condition resulting in overheating that could cause major damage to the autoclave.

ISOLATING LEAKS & CORRECTIVE ACTION

HOW TO CHECK THE AIR JET VALVE

1. Refer to Table A, page 1, and in a TABLE D

measuring cup, fill it with the amount NOMINAL TIMES FOR REACHING 28 PSI
of water indicated in the chart for the
Time from Time from
Hot Start Cold Start
corresponding model, then pour the Model
M Series
19 min.
24 min.
measured water into the Chamber.
9 min.
2. Bypass the FILL setting to manually MK Series & MKV 6 min.
run sterilizer in STE mode at 273F for 30 minutes for M units and 15
minutes for MK & Valueklave 1730 MKV units. After 30 minutes (or 15
minutes), shut off power, but leave MPV in STE mode until chamber pressure is reduced to 0 PSI and chamber has cooled (approx. 15 minutes).
3. Open Chamber Door, siphon water back into the measuring cup, and
measure the amount of water remaining in the chamber.
- If remaining water is less than 50% of the original volume and no other
leaks were detected, replace Air Jet Valve.
- If remaining water is greater than 50% and the pressure did not reach
28 psi within the nominal times (see TABLE D, above), and no fault
was found within the heating system, then replace the Air Jet Valve.

Visual and audible leaks can be

detected by operating the sterilizSERVICE TIP
er in the normal STE mode with If the Chamber is found to be
temperature set at 273 F and the defective, tag it as "Out of
time set for 30 minutes on M Operation". Removal of the
units and 15 minutes on MK & power cord is recommended
Valueklave 1730 MKV units.
until the chamber is replaced.
Possible points of water/steam
leaks with corrective action, and
order in which they should be checked are noted in #1-5 below.

SERVICE TIP
To help prevent
clogging of the MPV,
install RPI Filters (RPI
Part #MIF062) into
the Water Fill and
Exhaust Lines.

DOOR GASKET & DOOR BELLOWS

Check chamber Door Gasket for any steam leaks, hissing, or water
bubbles at the Door Bellows. If steam is leaking at the door closing
device, then rotate the Gasket 180 to see if the leak follows it. If the
leak follows the Gasket, then replace the Gasket. If the leak does not
follow the Gasket, then replace the Door Bellows.

REMOVING OBSTRUCTIONS

HOW TO UNCLOG THE MULTI-PURPOSE VALVE DURING A CYCLE

1. Refer to Table A, page 1, and pour the indicated amount of water into
the sterilizer. Turn the power switch ON.
2. Close and lock the sterilizer door be sure to make a tight seal and wait
for the heat light to come on.
3. Set the sterilizer to the following settings: Multi-Purpose Valve (MPV) set
to STE position; Timer Knob set to 20 minutes; and, Thermostats Knob to
273F (134C). Then press power switch to START. (Note: With the MPV in
the STE position, heaters will be ON, and sterilizer will begin to build pressure.)
4. When the Chamber pressure reaches 30-31 PSI:
Turn the Power Switch to the OFF position.
Turn the MPV to the FILL position. Now the Chamber pressure should
force out debris from the MPV through the Fill Line into the Reservoir.
When the pressure in the Chamber reaches 0, turn the MPV to the OFF
position, then open the door. Allow the sterilizer to cool.
Clean out any debris from the inside of the Chamber.
If the MPV is still clogged, rebuild or replace it.

SAFETY VALVE

Remove the Water Reservoir Fill Cover and visually inspect the Safety
Valve use a dental mirror to help locate the leak. Confirm that there
is no steam or water drops escaping from the vent holes or threads
of the Safety Valve. If a leakage is observed, replace the Safety Valve.

AIR JET VALVE

Inspect the Air Jet Valve. It should make a slight hissing sound
throughout the STE cycle. If there is excessive hissing, steam, or
water bubbles escaping from the Air Jet Valve, refer to HOW TO
CHECK THE AIR JET VALVE, at the top right hand side of this
page. Service Tip: Use a dental mirror to help locate the leak.
If a water/steam leak is not related to #1-3 above, disconnect power
from the sterilizer and remove the cover, then carefully remove the insulation blanket. Proceed to #4-5, below. Warning! Make sure power has
been disconnected prior to removing the cover. When running the sterilizer with the cover removed, the interior of the machine will be very hot
- use extreme caution.

HOW TO MANUALLY UNCLOG THE MULTI-PURPOSE VALVE

1. Disconnect power from sterilizer. Allow to cool. Remove covers.
2. At the center port of the Multi-Purpose Valve (MPV), disconnect the fitting. Set MPV to the FILL position. Service Tip: Drain most of the water
from the Reservoir to prevent excess spillage during this process. This
will also verify that the Drain Tube and Drain Valve are clear.
If water flows into the Chamber, then the obstruction has been cleared
from MPV and Fill Tube.
If water does not flow into the Chamber, check Fill Tube as follows:
Disconnect Fill Tube fitting at bottom of MPV.
- If water flows, Fill Tube is clear, but MPV must be rebuilt or replaced.
- If water does not flow, use forced air through Fill Tube and check for
bubbles in Reservoir. If procedure does not clear obstructions, replace
Fill Tube. Service Tip: When disconnecting Fill Tube, straighten portion
of tube (about 1" lg.) that protrudes into the bottom of Reservoir.
Support Reservoir boss with a wrench.
3. If MPV and Fill Tube are clear, next check Chamber Tube as follows:
Disconnect and remove MPV from Chamber Tube. Use forced air or water
through tube. If procedure does not clear obstructions, replace Chamber
Tube. Also check and clear Chamber Fitting and boss of any obstructions.
4. Check exhaust lines as follows: At the top port of MPV, disconnect
Condensing Coil Tube, see MULTI-PURPOSE VALVE, page 9. Force air
through tube. If the flow is blocked, determine whether Condensing Coil
or Tube is obstructed. Clear obstruction or replace coil and/or tube.
5. If no leaks or obstructions have been found by following the previous
steps, and sterilizer is still experiencing a low water condition resulting in
overheating problems, see HOW TO CHECK THE AIR JET VALVE, above.

MULTI-PURPOSE VALVE

Inspect the Multi-Purpose Valve for leakage. Note any leaks at the
three fittings or the valve stem. If none are found, disconnect the
Condensation Coil in the water reservoir at the point where it connects inside the reservoir. Operate the sterilizer in STE mode at
273F for 30 minutes on M units and 15 minutes on MK &
Valueklave 1730 MKV units, and look for any signs of leakage back
into the reservoir from the tubing fitting where the Condensation Coil
was attached. Inspect the water fill tube at the bottom of the reservoir for any signs of steam bubbling back into the reservoir. If any
leakage is noted at either position, repair or replace the MultiPurpose Valve. Important: Reconnect Condensation Coil before
exhausting Chamber pressure.

CHAMBER & INTERNAL TUBING

Carefully inspect for steam or water bubbles at the Chamber and all
fittings. If a leak is detected at one of the fittings or tubing, tighten
or replace only after the unit has been depressurized and allowed to
cool down.

TROUBLESHOOTING
SYMPTOM
Power-On Light does not illuminate

CAUSE

SOLUTIONS

Wall outlet or plug

Verify power at outlet. Make sure power cord

is plugged in at the wall and at the machine.

Power Switch
Circuit Breaker

Turn Power Switch ON. Replace if necessary.

Reset breaker. Check for short circuit (see page 2). If no short
is found, replace Circuit Breaker.

Power Lamp

Replace Power Light.

Open Circuit

Check for loose or disconnected wires. Replace Wire Harness,

if necessary.

Timer

Check that Timer is turned ON. Timer must be advanced

past 10 minutes to activate.

Heat Lamp

If unit has heat and pressure, check and/or replace Heat Lamp.
If unit has no heat, check for open circuit (see page 2).

Micro-Switch 1 (MSW1) is defective

or it is stuck in the down position.

Check MSW1. Adjust or replace as necessary.

Control Thermostat

Set Control Thermostat to 212F or higher. Adjust or replace

Control Thermostat as necessary.

Heat lamp is ON; No heat or pressure

Heaters

Measure Heater for proper resistance, see Table C, page 2.

Check for broken/disconnected wiring. Replace if necessary.

Heat lamp is ON in STE cycle, but

with low heat and slow pressure
build

Steam Leak

Check for audible/visual steam leak at Door Gasket, Door

Bellows, Safety Valve, Air Jet Valve, and Condensation Coil.
If there are air bubbles in reservoir, check Multi-Purpose Valve.
Repair or replace faulty part(s) as necessary.

Heaters

Measure Heaters for proper resistance, see Table C, page 2.

Check for broken or disconnected wiring.

Control Thermostat

Set Control Thermostat to 212F or higher. Adjust or replace

Control Thermostat as necessary.

Excess water in Chamber

Check water level. Check level of unit per Installation Procedure,

see Figure 1, page 1.

Pressure Gauge

Check and/or replace Pressure Gauge.

Control Thermostat

Reset Control Thermostat to proper value or, if necessary,

replace it.

Safety Valve

If Safety Valve opens below rated cracking pressure, replace it.

Water level

Check fill operation and water level, see Figure 1, page 1.

Water or steam leak

Check for audible/visual steam leak at Door Gasket, Door

Bellows, Safety Valve, Air Jet Valve, and Condensation Coil.
If there are air bubbles in reservoir, check Multi-Purpose Valve.
Repair or replace part(s) as necessary.

Unit overheats, Power and Heat Lights

go out

Low water level

(Over Temp Safety Switch)

Check for water or steam leak. Replace Over Temp Safety

Switch if necessary.

Heat lamp remains ON when Timer is

at 0 or Timer will not advance

Timer

Timer must be advanced past 10 minutes to activate.

Check Timer operation and replace if necessary.

Timer Bell does not sound

Timer

Timer must be advanced past 10 minutes to activate.

Check Timer operation and replace if necessary.

Water enters Chamber after unit is

exhausted and the door is closed

Condensation Coil

Water level is above open end or there is a hole in the

Condensation Coil creating a vacuum. Reduce water level to 1"
below Safety Valve and open end of Condensation Coil must
be above water level. Replace Condensation Coil if necessary.

Multi-Purpose Valve
(if not stuck open)

Remove, disassemble, clean and rebuild, or replace

Multi-Purpose Valve (see MULTI-PURPOSE VALVE, page 9).

Heat Lamp OFF in STE cycle

Safety Valve opens

Unit overheats, Heat Light stays ON

TUK075 - RESERVOIR COVER WITH DIPSTICK

TUC067 - WATER RESERVOIR/FILTER COVER
TUS068 - WATER RESERVOIR DIPSTICK

TUH015 (X3)
HARDWARE KIT

HEATERS
(SEE TABLE E)

PCN136
TUB072

HELPFUL TOOLS!
TUT073
TEST-3
TAP (3/8-19 BSPP)
TUG110
TEST-2
PRESSURE GAUGE (TEST)
RPT113
(No OEM Part # Available)
MAX. REGISTER THERMOMETER

TUS014

TUT073
TAP
TUK030
DOOR BELLOWS
ASSEMBLY KIT

TUA066

TUB064
TUB019
DOOR
BELLOWS

CLEANERS
TUC094
CB0010 (CHAMBER BRITE)
TUTT-CLEAN
10 packets per box

TUV042
RPH285

20
259
200

TUC095
CB0010 (CHAMBER BRITE)
TUTT-CLEAN
(1) case - 12 boxes per case

10
239

100

0
Pa
psi/F

400

DOOR GASKETS
(SEE TABLE E)
PCN136

CLEANING KIT

PRESSURE GAUGES
(SEE TABLE E)

RPK791
(No OEM Part # Available)
CLEANING KIT

TUF058

FREE TECHNICAL ASSISTANCE

FROM RPI
CALL (800) 221-9723
FAX (818) 882-7028
E-MAIL techsupport@rpiparts.com
WEBSITE www.rpiparts.com

ALIGN PAGE 6 WITH THIS EDGE FOR A COMPLETE "EXPLODED VIEW OF STERILIZER"

EXPLODED VIEW

W OF STERILIZER
ALIGN PAGE 5 WITH THIS EDGE FOR A COMPLETE "EXPLODED VIEW OF STERILIZER"

TUC028

PCN136

CIRCUIT BREAKERS
(SEE TABLE E)
TUT038 (MANUAL RESET)
SAFETY THERMOSTAT
(SEE TABLE E)
WIRE HARNESS
(SEE TABLE E)

TUT039 (AUTO RESET)

SAFETY THERMOSTAT
(SEE TABLE E)

RPR583
TUT038 (MANUAL RESET)
SAFETY THERMOSTATS
(SEE TABLE E)
TUT039 (AUTO RESET)

VENT
PORT

TUS035
OVER-TEMP SWITCH
(SEE TABLE E)

TUG022

CIRCUIT
BREAKERS
(SEE TABLE E)

TUF079
ELBOW
FITTING
TUK055
SAFETY VALVE AND
SAFETY VALVE HOLDER
(SEE TABLE E)

FILL
PORT
MIF062

CONDENSATION COILS
(SEE TABLE E)
TUS009

TUT007

PRESSURE
GAUGES
(SEE TABLE E)

TUT008

TUV025 - MULTI-PURPOSE VALVE

(TUV097 & TUV098 NOT SHOWN)
TUK037 - MPV REPAIR KIT
(TUK099 NOT SHOWN)

SEE PAGE 7
MULTI-PURPOSE
VALVES

259

20
10
239

I
0

TUK049

400

Pa
psi/

HEATING ELEMENTS SERVICE TIPS

TUK050
MDL022

TUK049

MDL019

MICRO-SWITCHES
(SEE PAGE 9)

MDL021

The RPI Sterilizer Cleaning

STERILIZER
Kit includes Cleansing Pad,
CLEANING KIT! Sponge, and a wide variety
of sturdy brushes to clean the entire sterilizer from
the chamber to the racks and it all comes in a
convenient, black canvas carrying case with inside
compartments, and side pockets.
All parts also sold separately including the Convenient Carrying Case.

STERILIZER
CLEANING SOLUTION!
TUT-CLEAN is a mild acidic salt
cleansing compound formulated for
descaling and removal of water deposits, oxides, and other sediments
from sterilizers. Also available by the
TUC094
case (RPI Part #TUC095).
(Package of 10 packets)

RPK791
(Entire Kit)

When replacing a Heater, a burning smell

may be present for several cycles. This is
normal and does not indicate any malfunction of the new Heater.
Current Heaters offered by RPI and Tuttnauer are designed to accommodate
Safety Thermostats that use 3/16" diameter bulbs. When replacing the Heater
band that mounts the Safety Thermostats
to the Chamber, take a moment to measure the diameter of the Safety Thermostat
bulbs. If the bulbs are 1/8" diameter
(original style), then replace them with
the newer style 3/16" diameter bulbs to
ensure proper contact to the Chamber
and the Heater band.
Make sure that the bulb for the automatic
reset Safety Thermostat is installed in the
lower groove of the Heater band, and that
the bulb for the manual reset thermostat
is installed in the upper groove.
When installing new Heater bands,
tighten all bolts evenly until the band is
snug against the Chamber. Run the sterilizer through several test cycles and then
retighten the hardware to ensure proper
fit. Failing to properly tighten Heater
bands can lead to premature failure.

TABLE E - QUICK REFERENCE

Various Part Options Available for Specific Models.
CIRCUIT BREAKERS
RPI Part #
TUB023
TUB024
TUB048
TUB047

Style
Lever
Lever
Push Button
Push Button

HEATER ELEMENTS & ATTACHING HARDWARE

GASKETS

Options
15 AMPS
10 AMPS
7 AMPS
15 AMPS

RPI Part #
TUG001
TUG002
TUG021
TUG003
TUG074

Fits Models
1730M/MK & Valueklave 1730 MKV
2340M (Serial #8805 and below)
2340M/MK (Serial #8806 and above)
2540M/MK
3870M

CONDENSATION COILS
RPI Part # Fits Models
TUC040
1730M/MK
TUC041
Fits earlier models where coil joins reservoir at the left rear and vents towards the front
of the machine.
TUC063
Fits newer models where coil joins reservoir at the left front and vents towards the rear
of the machine.

(see page 2 for specs)

RPI Part #
TUH027
TUH004
TUH016
TUH005
TUH017
TUH006
TUH018
TUH015

PRESSURE GAUGES
RPI Part #
TUG020
TUG012

Multi-Purpose Valve
TUV025
TUV097
TUV098

Fits Models
1730M/MK, 2340M/MK,
2540M/MK & 3870M
Valueklave 1730 MKV
Valueklave 1730 MKV

Description
Long Shaft

MPV Repair Kit

TUK037

RPI Part #
TUS035
TUT038

Long Shaft
Short Shaft

TUK037
TUK099

TUT039

Air Jet Valve

Safety Valve Holder Kit
Safety Valve Holder
Safety Valve
Threaded Adapter
Elbow Fitting
Mounting Hardware

MK

MKV

1730/2340/2540/3870

1730/2340/2540

Valueklave (1730)

37 PSI
TUJ033

Options
Over Temperature Switch
(original style)
Safety Thermostat
(newer style-manual reset)
Safety Thermostat
(newer style-automatic reset)

STERILIZER PM KITS

SAFETY VALVES & SAFETY VALVE HOLDERS

SERVICE TIP - When a Safety Valve needs replacement, replace it with the same rated PSI Valve in other words,
replace a 37 PSI valve with a 37 PSI valve, and a 40 with a 40. The PSI cracking pressure is actually etched onto
the body of the Valve for your reference. (See chart below for listing of parts and corresponding Models.)

Description

Options
Smaller sized gauge (1-1/2" dia.)
Larger sized gauge (2-1/2" dia.)

SAFETY THERMOSTATS &

OVER TEMPERATURE SWITCH

MULTI-PURPOSE VALVES
NOTE - Valueklaves (1730 MKV) manufactured with the Multi-Purpose Valves on the right side of the machine utilized
either the Long or Short shaft versions.

Fits Models
1730M
1730MK & Valueklave 1730 MKV
1730MK (230VAC)
2340M
2340MK
2540M
2540MK
Attaching Hardware fits all Models

37 PSI
TUJ034

40 PSI
TUJ034

40 PSI
TUJ033

40 PSI
TUJ033

Black Top

Black Top

Red Top

Red Top

Red Top

TUK054
TUH032
TUV011
TUA060
TUF079
TUK055

TUK078
TUH032
TUV065
TUA060
TUF079
TUK055

TUK053
TUH031
TUV011
TUA060
TUF079
TUK055

TUK077
TUH031
TUV065
TUA060
TUF079
TUK055

TUK077
TUH031
TUV065
TUA060
TUF079
TUK055

RPI Part #
TUK121
TUK122
TUK123
TUK124
TUK126
TUK128
TUK130
TUK131

Fits Models
1730M
1730MK & Valueklave 1730 MKV
2340M (Serial #8805 and below)
2340M (Serial #8806 and above)
2340MK
2540M
2540MK
3870M

RPI Part #
TUH043
TUH044

Fits Models
1730M/MK
2340M/MK & 2540M/MK

WIRE HARNESSES

BASIC PLUMBING CONFIGURATIONS

LEFT SIDE MULTI-PURPOSE VALVE MOUNT

UNITS MANUFACTURED BEFORE 1993

RIGHT SIDE MULTI-PURPOSE VALVE MOUNT

UNITS MANUFACTURED AFTER 1993

TROUBLESHOOTING
Multi-Purpose Valve Assembly (MPV)

IMPORTANT NOTE! Before working on the Multi-Purpose Valve or the Door Bellows:
Turn the power OFF. Wear protective hand and eye gear. Use a tool such as a screwdriver or wrench (do not use your fingers)
to pull the Safety Valve Pull Ring, and vent the Chamber to ZERO pressure. Allow the unit to cool down.
SYMPTOM

CAUSE

SOLUTION

MPV will not rotate.

MPV is jammed.

Remove, disassemble, clean and rebuild, or replace MPV.

See Important Note!, above.

MPV valve rotates in both directions.

Broken Anti-rotational Spring

Clip.

Remove, disassemble, clean and rebuild, or replace MPV.

See Important Note!, above.

MPV will not exhaust in the EXH-DRY

position; Pressure remains high

Clogged MPV, Condensation Coil, or

MPV Tubing.

Remove, disassemble, clean and rebuild, or replace MPV.

See Important Note!, above.

With power ON, MPV in EXH-DRY; Dry

Light is OFF, but unit is drying properly

Dry Light malfunction.

Replace Dry Light.

With power ON, MPV in EXH-DRY; Unit

is not drying properly

Excess water in Chamber.

If Chamber door is closed, then open the door 1" to allow for
proper ventilation.

Chamber over packed.

Refer to Owners Manual for maximum load.

Heater malfunction.

Measure Heater for proper resistance, see Table C, page 2.

Check for broken/disconnected wiring. Replace if necessary.

Timer not activated.

Activate Timer by setting it past 10 minutes. If timer still does

not activate, then replace Timer.

Micro-Switch 1 (MSW1) is defective

or it is stuck in the down position.

Set MPV to STE position, if Heat Light is OFF, adjust or replace

MSW1. Refer to MULTI-PURPOSE VALVE & MICRO-SWITCHES, page 9.

Micro-Switch 2 (MSW2) is defective

or it is stuck in the down position.

Set MPV to STE position, if Heat Light is OFF, adjust or replace

MSW2. Refer to MULTI-PURPOSE VALVE & MICRO-SWITCHES, page 9.

In EXH-DRY position, Dry and Heat

Lights OFF (Door open)

Micro-Switch 3 (MSW3) is defective

or it is stuck in the up position.

Adjust or replace MSW3. Refer to MULTI-PURPOSE VALVE &

In EXH-DRY position, Circuit Breaker

trips when Timer is set.

Micro-Switch 2 (MSW2) is defective

or it is stuck in the up position.

Adjust or replace MSW2. Refer to MULTI-PURPOSE VALVE &

Short circuit in Wiring Harness.

Check and replace Wiring Harness or repair shorted wire.

With power ON, MPV in EXH-DRY position, all three lights ON (indicating unit
is overheating).

Micro-Switch 3 (MSW3) is defective

or it is stuck in the up position.

Adjust or replace MSW3. Refer to MULTI-PURPOSE VALVE &

Door will not open after Chamber is

exhausted and MPV is in the EXH-DRY
position

Door Bellows could be jammed.

1) See Important Note!, above. Then turn door closing device

slightly clockwise to tighten, then turn counter clockwise to
open.

In EXH-DRY position, Power Light is ON,

Dry Light OFF, but unit is not drying

MICRO-SWITCHES, page 9.

MICRO-SWITCHES, page 9.

MICRO-SWITCHES, page 9.

2) See Important Note!, above. Remove covers. Carefully move

the Insulation Blanket on the left side to expose the Chamber
Tightening Bolt. Loosen Bolt until Door Locking Assembly is
loose enough to open the Door. After the Door is open, tighten
the Bolt and replace the Insulation Blanket. If necessary,
replace Door Bellows Assembly.
Vacuum in Chamber (pressure
below zero).

See Important Note!, above. If this does not correct the situation, then check if MPV has blockage, see page 3, REMOVING
OBSTRUCTIONS.

MULTI-PURPOSE VALVE (MPV)

Illustrations shown below refer to right side MPV mount only
NOTE: The illustrations below show the Multi-Purpose Valve (RPI Part #TUV025). The Multi-Purpose
Valves (RPI Part #'s TUV097 & TUV098) have slightly different connection fittings and orientations

STERILIZATION TIMES
Total Time from Start to Finish
STE Temperature: 273F (134C)

TOP VIEW

M SERIES

60- 65

FLAT ON SHAFT AT
STE (STERILIZE)
POSITION
CONNECTION TO
THE CHAMBER

SIDE VIEW

POSITION OF VALVE AT
STE (STERILIZE) MODE

CONNECTION FROM
WATER RESERVOIR
(FILL LINE)

MSW1

MSW2

MSW3

CENTER PORT

NEW STYLE MICRO-SWITCH OPERATION

CLOSED = SWITCH ACTIVATED OPEN = SWITCH NOT ACTIVATED

0
FILL
STE
EXH-DRY

CYCLE TYPE:
COLD START:
HOT START:

Wrapped
40 minutes
30 minutes

CYCLE TYPE:
COLD START:
HOT START:

Packs
45 minutes
35 minutes

SWITCH OPERATION
MSW2
OPEN
OPEN
OPEN
CLOSED

CYCLE TYPE:
COLD START:
HOT START:

Unwrapped
15 minutes
12 minutes

CYCLE TYPE:
COLD START:
HOT START:

Wrapped
20 minutes
15 minutes

CYCLE TYPE:
COLD START:
HOT START:

Packs
25 minutes
20 minutes

The sterilization times noted above are

based on the information sticker located on
the unit's outer covering. If the voltage is
significantly less than the voltage noted,
then additional time must be added to each
cycle to ensure proper functionality.

MOUNTING BRACKET

MSW1
CLOSED
CLOSED
OPEN
OPEN

Unwrapped
30 minutes
20 minutes

MK SERIES & VALUEKLAVE 1730 MKV

CONNECTION TO
WATER RESERVOIR (EXHAUST LINE)

VALVE POSITION

CYCLE TYPE:
COLD START:
HOT START:

MSW3
OPEN
OPEN
OPEN
CLOSED

Tuttnauer sterilizers tend to run a few

degrees higher than the set temperature.

MICRO-SWITCHES

COM. TAB
N.C. TAB
N.O. TAB

N.C. TAB
N.O. TAB

COM. TAB

N.C. TAB
N.O. TAB

COM. TAB
MICRO-SWITCH (CHERRY E11/GREY)

MICRO-SWITCH (CHERRY E13/BLACK)

RPI PART #TUS013

MICRO-SWITCH (CHERRY D48X/GREY)

RPI PART #TUS057
MICRO-SWITCH KIT (NEW STYLE)
RPI PART #TUK061

SERVICE TIP: If unit is to be upgraded from the old style Micro-Switches (Cherry E11 or E13)
to the new style Micro-Switch (Cherry D48X/Grey), then the Micro-Switch Kit (RPI Part
#TUK061) must be used. The Kit includes the spacers and hardware that are necessary to
upgrade from the old style to the new style Micro-Switches.

LIST OF RPI PARTS AVAILABLE TO FIT TUTTNAUER MANUAL UNITS AS OF SEPTEMBER, 2012
RPI
PART #
MDL019
MDL021
MDL022
MIF062
PCS036
RPA032
RPA369
RPA459
RPB792
RPB793
RPB794
RPB795
RPB796
RPC582
RPC799
RPF216
RPF217
RPF221
RPH105
RPH108
RPH118
RPH130
RPH186
RPH285
RPK791
RPL090
RPO360
RPO386
RPO387
RPO439
RPO448
RPO488
RPP798
RPR583
RPS797
RPT018
RPT113
RPT579
RPT580
TUA060
TUA066
TUB019
TUB023
TUB024
TUB047
TUB048
TUB064
TUB072
TUC028
TUC040
TUC041
TUC063
TUC067
TUC094
TUC095
TUF058
TUF079
TUG001
TUG002

OEM
PART #
01960007
01910257
01910258
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)

02819996
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)

02620016A
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)

02610030/Inner
02610027/Outer
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)

02819993
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)

CT312036
(No OEM Part # Available)

01910098
01910097
01910100
01910099
CT245010
(No OEM Part # Available)

02819995
CU836101
CT836101
CT836101
02550019
CB0010 (Chamber Brite)
CB0010 (Chamber Brite)
04010001 & 04010002
(No OEM Part # Available)

02610020
02610005

DESCRIPTION
SIGNAL LIGHT - RED (125VAC)
SIGNAL LIGHT - AMBER (125VAC)
SIGNAL LIGHT - GREEN (125VAC)
FILL/VENT MESH CHAMBER FILTER
AIR RELEASE VALVE SEAT
THREADLOCKER 242
THREADLOCKER 545
PIPE SEALANT 567
LARGE DIA. BRUSH (1-3/4")
SMALL DIA. BRUSH (3/8")
SCRUB BRUSH
HANDLE BRUSH
FLEXIBLE TUBE BRUSH (7/8")
POWER CORD (220VAC)
CARRYING CASE
COMPRESSION SLEEVE
COMPRESSION SLEEVE
COMPRESSION NUT
#8 SPLIT LOCK WASHER
#8 FLAT WASHER
METRIC SCREW (M4 X 8)
METRIC SCREW (M4 X 8)
1/4" EXTERNAL TOOTH WASHER
DRAIN HOSE
CLEANING KIT
HIGH TEMP LUBRICANT
O-RING (Multi-Purpose Valve)
O-RING (Drain Valve)
O-RING (Drain Valve)
O-RING (Multi-Purpose Valve)
O-RING (Multi-Purpose Valve)
O-RING (Multi-Purpose Valve)
CLEANSING PAD
AC INLET RECEPTACLE
SPONGE (4-1/4" x 6")
WIRE NUT
MAX REGISTER THERMOMETER
1/4" TEFLON THREAD SEALING TAPE
1/2" TEFLON THREAD SEALING TAPE
THREADED ADAPTER (Fits Safety Valve Holder)
DOOR SWITCH ACTIVATOR
DOOR BELLOWS
CIRCUIT BREAKER (15A)
CIRCUIT BREAKER (10A)
CIRCUIT BREAKER (15A)
CIRCUIT BREAKER (7A)
DOOR BELLOW HOUSING BOLT
RUBBER BOOT (Fits Door Switch)
POWER CORD (125VAC)
CONDENSATION COIL
CONDENSATION COIL
CONDENSATION COIL
WATER RESERVOIR/FILTER COVER
TUTT-CLEAN
TUTT-CLEAN (CASE)
LEVELING FOOT
ELBOW FITTING (Fits Safety Valve Holder)
DOOR GASKET
DOOR GASKET

SEE
NOTE

VALUEKLAVE
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV

MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV
MKV

MKV
MKV
MKV
1
1

MKV
MKV
MKV
MKV
MKV
MKV
MKV

1730
M
M
M
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M
MK
M MK
MK
M MK
M MK
M
M MK

M
M
M
M
M
M

MK
MK
MK
MK
MK
MK

2340
M
M
M
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M

2540
M
M
M
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M

3870

M MK

M MK

M MK
M MK
M

M MK
M MK
M

M
M
M

M
M
M
M
M
M
M

M
M
M
M
M
M
M

M
M
M
M
M

MK
MK
MK
MK
MK
MK
MK

MK
MK
MK
MK
MK
MK
MK

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

RPI
PART #
TUG003
TUG012
TUG020
TUG021
TUG022
TUG074
TUG110
TUH004
TUH005
TUH006
TUH015
TUH016
TUH017
TUH018
TUH027
TUH031
TUH032
TUH043
TUH044
TUJ033
TUJ034
TUK030
TUK037
TUK049
TUK050
TUK053
TUK054
TUK055
TUK061
TUK075
TUK077
TUK078
TUK099
TUK121
TUK122
TUK123
TUK124
TUK126
TUK128
TUK130
TUK131
TUS009
TUS013
TUS014
TUS035
TUS057
TUS068
TUT007
TUT008
TUT038
TUT039
TUT073
TUV011
TUV025
TUV042
TUV065
TUV097
TUV098

OEM
PART #
02610023
02300011
02300012
02610118
02610029
02610019
TEST-2
01720011
01720002
01720003
(No OEM Part # Available)

01720012
01720013
01720014
01720001
CT841010
CT841020
CU900012
CT900012
CB842010
CT842010
CT241111
(No OEM Part # Available)

02450002
02450003
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
01910197/Switch Only
(No OEM Part # Available)
(No OEM Part # Available)
(No OEM Part # Available)
((No OEM Part # Available)
02610020 (Gasket Only)
02610020 (Gasket Only)
02610005 (Gasket Only)
02610118 (Gasket Only)
02610118 (Gasket Only)
02610023 (Gasket Only)
02610023 (Gasket Only)
02610019 (Gasket Only)

01910172
01910191
01910190
01620301
01910197
2550043
01620101
01910011 & 01910005
01620004
01620103
TEST-3
03110003
CT810013
CT844180
03110002
CMT173-0031
CMT173-0031

DESCRIPTION
DOOR GASKET
PRESSURE GAUGE W/ INDICATOR (2-1/2")
PRESSURE GAUGE (1-1/2")
DOOR GASKET
WATER RESERVOIR GASKET
DOOR GASKET
PRESSURE GAUGE (TEST)
HEATER ELEMENT (120VAC, 450W)
HEATER ELEMENT (120VAC, 350W)
HEATER ELEMENT (120VAC, 350W)
ATTACHING HARDWARE (Fits Heaters)
HEATER ELEMENT (230VAC, 450W)
HEATER ELEMENT (230VAC, 550W)
HEATER ELEMENT (230VAC, 550W)
HEATER ELEMENT (120VAC, 350W)
SAFETY VALVE HOLDER
SAFETY VALVE HOLDER
WIRE HARNESS
WIRE HARNESS
AIR JET VALVE (Red Top)
AIR JET VALVE (Black Top)
DOOR BELLOWS ASSEMBLY KIT
MULTI-PURPOSE VALVE REPAIR KIT
TIMER & MULTI-PURPOSE VALVE KNOB
THERMOSTAT KNOB
SAFETY VALVE HOLDER KIT (37 PSI)
SAFETY VALVE HOLDER KIT (37 PSI)
MOUNTING HARDWARE (Fits Safety Valve Holder)
MICRO-SWITCH KIT
RESERVOIR COVER WITH DIPSTICK
SAFETY VALVE HOLDER KIT (40 PSI)
SAFETY VALVE HOLDER KIT (40 PSI)
REPAIR KIT (MPV)
STERILIZER PM KIT
STERILIZER PM KIT
STERILIZER PM KIT
STERILIZER PM KIT
STERILIZER PM KIT
STERILIZER PM KIT
STERILIZER PM KIT
STERILIZER PM KIT
POWER SWITCH
MICRO-SWITCH (CHERRY E13/BLACK)
DOOR SWITCH
OVER TEMPERATURE SAFETY SWITCH
MICRO-SWITCH (CHERRY D48X/GREY)
WATER RESERVOIR DIPSTICK
CONTROL THERMOSTAT
TIMER
SAFETY THERMOSTAT (MANUAL RESET)
SAFETY THERMOSTAT (AUTOMATIC RESET)
TAP (3/8-19 BSPP)
SAFETY VALVE (37 PSI)
MULTI-PURPOSE VALVE ASSEMBLY
DRAIN VALVE ASSEMBLY
SAFETY VALVE (40 PSI)
MULTI-PURPOSE VALVE (Long Shaft)
MULTI-PURPOSE VALVE (Short Shaft)

SEE
NOTE

VALUEKLAVE

1730

2340

3870

M MK

2540
M MK
M MK

M MK

MKV

M MK

M MK
M MK

M MK

M MK

M MK

M
M
M

MKV
MKV

M MK
M MK

M
M MK

MKV
3

M
MKV

M MK
MK

M MK
MK

MK
M
4
4
5
6
4
4

MKV

MKV
MKV
MKV
MKV
MKV

4
4

4
4

MK
M
M MK

MKV
MKV
MKV
MKV

MK
M
M
M
M
M

MK
MK
MK
MK
MK

M
M MK
M MK
M MK
MK
M

MK

MK

M MK
MK
M
M MK
M MK
M MK
M MK
MK
M
M MK
M MK
M MK
MK
M

M MK
MK
M
M MK
M MK
M MK
M MK
MK
M
M MK
M MK
M MK
MK
M

M
M
M
M

M
M
M
M
M

MKV
M
MKV

MK

8
9

M
M
MK
M
MK
MKV
MKV

7
MKV
MKV
MKV

MKV
4

MKV
MKV
MKV
MKV

M MK
M MK
M MK
MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK

M MK
M MK
M MK
MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK

M MK
M MK
M MK
MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK
M MK

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

IMPORTANT NOTE: Over the years, Tuttnauer has substituted parts from what has been noted in their manuals. As a precaution, please verify parts before replacing or servicing them.
FOOTNOTES 1) TUC041 & TUC063: Both parts fit Models 2340M/MK & 2540M. However, see page 7,Condensation Coils, for specifics. 2) TUG002: Fits Models 2340M S/N 8805 and below. 3) TUG021: Fits Models 2340M/MK S/N 8806 and above. 4) TUJ033/TUJ034,
TUH031/TUH032, TUK053/TUK054, TUK077/TUK078 and TUV011/TUV065: See page 7, Safety Valves & Safety Valve Holders. 5) TUH043: For Models 1730M/MK, existing connections should accommodate most units manufactured after January 1993. However, some
modifications may be necessary. 6) TUH044: For Models 2340M/MK and 2540 M/MK, existing connections should accommodate most units manufactured after January 1993. However, some modifications may be necessary. 7) TUS035: Fits units prior to 1993.

RPI, 2012