08 Trend 2005 Emcat Pro 2005 User Manual

TREN D 2005
EMCAT PRO 2005
ALL-T EST Pro, LLC
EMCAT 2005 version 2.0 2/2007
TREND 2005/ EMCAT PRO 2005
Manual for Version 2.0

ALL-TEST Pro, LLC
123 Spencer Plain Rd
Old Saybrook, CT 06475
Attn: Technical Support Department
Ph: USA-860-395-2988
Fax: 860-399-3180
Email: support@alltestpro.com
Copyright 2006, ALL-TEST Pro, LLC

Patents Pending
Manual for Version 2.0
T RE N D 2005
/ E MCAT P R O 2005
VE RSI O N 2. 0
USERS MANUAL
ALL-TEST Pro, LLC
Table of Contents
CD Directory .............................................................................. 1
Introduction................................................................................ 3
Version 2.0 Features ................................................................. 4
Enhanced Graphics Operations........................................................ 4
Reports........................................................................................ 4
Custom Logos .............................................................................. 5
Equipment Setup........................................................................... 5
Increased Export Capabilities ......................................................... 5
Enhanced Auto Analysis Capabilities...................................... 5
Future Enhancements ............................................................... 5
Software Requirements ............................................................. 6
Launching TREND/EMCAT PRO 2005 ..................................... 7
Log In Screen................................................................................ 7
Main screen ............................................................................... 8
Menu Bar...................................................................................................8
DATABASE BACKUP/RECOVER ........................................... 11

BACKUP ................................................................................... 11
RECOVER............................................................................... 11
Import Test Data...................................................................... 15
Creating & Viewing a Company............................................... 17
Deleting a Company ................................................................ 18
Adding/Viewing Contacts to a Company/Location................... 19
Adding Contacts to Location Information Sheet ...................... 22
Equipment Information Setup .................................................. 23
Duplicating Equipment Information .........................................................25
Name Plate Data From ATPOL...............................................................26
Route Setup............................................................................. 26
Route Setup............................................................................. 27
Move........................................................................................ 30
Instrument Upload/Download .................................................. 31
Introduction ................................................................................... 31
Uploading ALL-TEST PRO IV 2000 ........................................ 32

Mapping Uploaded/Imported Data........................................... 33
Deleting Unmapped Import Pending Test Data ....................... 37
Downloading Test Data (EMCAT PRO 2005) ......................... 37
Instrument Backup/Restore ..................................................... 40
Rotor Testing (EMCAT PRO 2005) ......................................... 43
ALL-TEST PRO Rotor Grading System .................................. 44
AC Rotor Visual Analysis......................................................... 44

To change entered data .......................................................... 46
Changing Graphical Display Appearance................................ 47
Closest Point Identification ............................................................ 48
Graphic Properties................................................................... 48
Storing or Printing Graphs ....................................................... 49
Expanding the Graphic Display ............................................... 49
Equipment Data Analysis .............................................................. 51
Analysis Display Screen .......................................................... 51
Equipment Information Section ............................................... 52
Displaying Name Plate Data.................................................... 52
Multi-Technology (Adding Additional Test Data) ..................... 52
Generating Work Orders ......................................................... 54
Basic MCA Principles .............................................................. 56
TREND/EMCAT PRO 2005 REPORTS .................................. 60
Interpreting the Report............................................................. 67
Individual Analysis Report (Equipment Findings) .................... 68
Route Report ........................................................................... 70
ELECTRIC SIGNATURE ANALYSIS (ATPOL) ....................... 72
Uploading the ATPOL Data Collector .....................................................72
Performing Automatic Electrical Signature .............................................73
Analysis ...................................................................................................73
Special Applications ................................................................ 74

Motor Master + 4.0 ..................................................................................74
Trademark Recognition ........................................................... 75

Security Device........................................................................ 75
Software Agreement................................................................ 76
Appendix 1............................................................................... 78
Appendix 2............................................................................... 79
ADDENDUM
Changes incorporated into TREND and EMCAT PROTM 2005 Version 2.2
Version 2.2 incorporates the following changes:
Manual data entry for phase to phase Resistance, Impedance and Inductance.
Multiple language capability
o Spanish version is now available.
o Other languages to be determined.
READ this addendum prior to using V2.2 software. The Trend/EMCAT

PRO 2005 manual has not been updated to reflect these changes.
Software Installation:
This upgrade file will only be usable on Versions 2.0 and 2.1. If you currently are using
Version1.x, you must first upgrade from Version 1.x to Version 2.1. The upgrade files and
installation instructions will be found on the installation disk under the following tab:
TREND/EMCAT PRO 2005 Software

Installation and instructions
The user should always backup the database and save it to a safe location prior to
upgrading the software. Instructions for where to find the database files are referenced in
the user manual.
Manual data entry:
When using the ATIV in Auto Mode where impedance and/or inductance readings are
less than 10, the ATIV will display whole numbers only. I.e. drops the numbers to the
right of the decimal. Therefore, if the phase to phase impedance is 1.9 ohm, 1.9 ohm,
and 2.0 ohm, the ATIV in Auto Mode will display 1, 1, and 2. When evaluating these
results in previous versions of Trend/EMCAT PRO 2005 software it will show a 50%
phase to phase unbalance and generate a yellow alarm.
If needed, the user can now make measurements of impedance and inductance in the
ATIV s Manual mode (which will display values to the right of the decimal) and enter
these new readings into the software.
Phase-to-Phase resistance can also be entered via Manual data entry when required.
These values are changeable in both TREND and EMCAT PRO 2005 and are accessed
as shown below:
After selecting the Manual Entry of Test Values the following screen will appear:
The original values uploaded from the instrument are displayed for the motor dataset
selected.
The user then enters the new data using the computer keyboard:
Impedance and Inductance values were

replaced with manual readings. This change
by the user is documented by the MZL
notation.
As shown, a note will be added to the dataset indicating that any or all of the values have been changed and
this note appears as the new data is being entered:
Manual Resistance MR
Manual Impedance MZ
Manual Inductance ML
Or all three
MRZL
Any changes to the dataset must be saved before leaving the screen to permanently save the changed
values. If you do not select save before trying to close then the following screen pop up will display:
T R E N D
2 0 0 5 / E M C A T
P R O
2 0 0 5
LOADING SOFTWARE AND GETTING STARTED

To load TREND 2005/EMCAT PRO 2005 place the TREND 2005/ EMCAT PRO 2005
(TREND/EMCAT PRO 2005) CD into your CD drive.
Caution: Because this
installation may add some
files to your system, loading
TREND/EMCAT PRO
2005 requires full
administration capabilities for
your system.
Software Loading
The TREND/EMCAT PRO 2005 software loading
operating instructions should auto load immediately
after the CD is placed into the CD drive. Make a
selection from the following menu:

Installation and instructions
TREND/EMCAT PRO User Manual

Motor Master Plus 4.0
Motor Master Plus 4.0 User Manual
ALL-TEST Pro Product Literature
Technical Papers
Electrical Calculator
CD Directory
The directory of the TREND/ EMCAT PRO 2005 should have the following files on the CD. If any files
are missing; please contact us at: www.alltestpro.com
ALL-TEST-Papers: This file contains
reference articles and papers
that
maximize the use of ALL-TEST Pro
Instruments.
EMCAT 2005 Installation: This file
contains the software for either new
installations or for upgrades of previous
TREND/EMCAT PRO 2005 versions. It also contains
the software for EMCAT Calculations and the latest Java
Runtime Environment version for proper operation of
the TREND/EMCAT PRO 2005 software.
Literature: This file contains literature about other ALL-TEST Pro Motor Diagnostic
products such as the ALL-TEST IV Pro 2000 (ATIV), ALL-TEST PRO 31(AT31), ALLSAFE, and ALL-TEST PRO On-Line II (ATPOL II).
Manuals: This file contains the instruction manuals for the ATIV and the TREND/ EMCAT
PRO 2005 software.
Misc. files: This file contains software file that may be needed for proper operation of the
TREND/EMCAT PRO 2005 system. Currently this file contains the Software to install the
Security Dongle and the proper KL2DLL32.DLL file for this version of TREND/ EMCAT
PRO 2005.
MMPlus: This file contains the software and the users manual for the Motor Master + 4.0 the
Department of Energys software tool. A n energy-efficient motor selection and management tool,
MotorMaster+ software includes a catalog of over 20,000 A C motors. This tool features motor inventory
management tools, maintenance log tracking, efficiency analysis, savings evaluation, energy accounting, and
environmental reporting capabilities.
Windows Software: This file contains windows software programs that will assist in viewing
and using the tools and programs that come with the ALL-TEST PRO CD s. This file contains;
Adobe Reader 8.0; Explorer 6.0; Power Point Viewer; & Windows Media Player.
Introduction
The TREND/EMCAT PRO 2005 (Electric Motor Circuit Analysis Tool) is an advanced tool for
electric motor maintenance and management using ATIV instrumentation.
TREND/EMCAT PRO 2005 is a completely new platform that runs under the widely accepted
Windows XP operating system. To operate the software an understanding of the Windows
XP operating system is necessary.
When accessing TREND/EMCAT PRO 2005, it will run as either TREND or the more
powerful EMCAT PRO 2005. To access the features of EMCAT PRO 2005 the USB security
key must be installed. Without the USB security key will still allow the user to access the
majority of the programs features. See below for the features accessible with the upgraded
EMCAT PRO 2005.
EMCAT PRO 2005 is the industry s most powerful tool for tracking, scheduling and maintaining
records for AC/DC electric motors and transformers for service companies and in-house
maintenance departments.
The TREND 200 allows for uploading data gathered and stored in any ATIV, automatic data
analysis, and report generation. TREND 2005 also provides a platform to operate the software
and programs necessary to operate the ATPOL Series analyzers (Separate software CD).
TREND 2005 imports and sorts data from previous versions of TREND/EMCAT software, and
test results from other technologies such as infrared, ultrasonic, vibration analysis and much
more. TREND 2005 performs specialized analysis during upload, and data importing providing
immediate answers to the electrical condition of your equipment.
The EMCAT PRO 2005 includes all of the features of the TREND 2005 plus additional
advanced features which make the EMCAT PRO 2005 the most advanced and easy to use motor
management and analysis system available today.
The additional features EMCAT PRO 2005 include:

The Rotor Test module which allows entry of inductance or impedance rotor test
information and scores the condition of the rotor based upon our proprietary Rotor
Grading System.
Test analysis and trending modules provide degree of fault gauges and allow for the
generation of work orders. Trend reports, analysis reports, route lists and more can be
printed directly from the program.
The DC Motor analysis capabilities are unparalleled in the industry. It supplies field
proven techniques and procedures to trend and evaluate your DC motors.
Transformer Analysis uses the same field proven techniques developed in motor testing to
quickly and accurately evaluate the condition of the Transmission or distribution
transformers.
Work Orders incorporating all of the data gathered for the equipment can be generated
quickly and easily with a simple button operation.
EMCAT PRO 2005 provides a very simple, intuitive program for access and maintenance of your
electric motor and transformer data using the most advanced methods available today. If you have
already been using the ATIV and the previous versions of TREND/EMCAT PRO 2005, you can
import your data history with a few clicks of your mouse button.
Version 2.0 Features

Caution: TREND/EMCAT PRO 2005 version 2.0 is not backwards compatible; once the database has
been converted it cannot be run on previous versions of TREND/EMCAT PRO 2005. It is recommended
that the user create a backup of the current TREND/ EMCAT PRO 2005 database before upgrading to
TREND/EMCAT PRO 2005 version 2.0.
Enhanced Graphics Operations

TREND allows enhanced operations of the graphics displays in the analysis screens. Display
zooming and precision data location features have been added to increase the analysis, display
and reporting capabilities of the TREND/EMCAT PRO 2005 program.
Reports
Several enhancements have been added to the TREND/EMCAT PRO 2005 reports.
Custom Logos
The following reports now allow the user to add custom logos to their reports:
List of Equipment
Equipment to Review
Equipment to Test
Equipment Findings
Route Report
The equipment finding report now prints in full color. The report displays the same color code as
the TREND/EMCAT PRO 2005 software display screens; it also displays the Impedance and
Inductance comparison graphs from the individual analysis screen.
Equipment Setup
The equipment setup now allows for the Name plate data information to be populated from
the ATPOL series Electrical Signature Analysis (ESA) software.
Increased Export Capabilities

TREMD/EMCAT PRO 2005 now exports all test results, including user notes.
Enhanced Auto Analysis Capabilities

TREND/EMCAT PRO 2005 has improved automatic analysis on impedance and inductance
unbalance. Since normal rotor orientation can cause an unbalance in an uncompensated
MCA reading TREND/EMCAT PRO 2005 software will now issue a yellow warning
instead of a red alarm for impedance and inductance unbalances.
Future Enhancements
ALL-TEST Pro, LLC will continue to upgrade and improve TREND/EMCAT PRO 2005 software.
Additional features are already in progress. Input from our users is welcome and appreciated. Please Email them to us at Support@alltestpro.com.
Software Requirements
TREND 2005/EMCAT PRO 2005 requires the following:
1. Windows XP or later
2. Pentium computer or equivalent
3. 256 MB RAM
4. 15 inch screen on laptop or 17 inch screen on PC
5. 1024 x 768 resolution, minimum
6. Color or B&W printer for reports
7. RS-232 port or adaptor (for communication with ATIV)
8. USB port for EMCAT PRO 2005 security key
9. Microsoft Office 2003 with word (for ATPOL series reports)
In addition to this you must also have a minimum of Java Runtime Environment (JRE) of 1.4 or higher.
Note: If your computer does not have the required JRE file, load it from the TREND/ EMCAT PRO
2005 installation CD or from http://java.com.
Launching TREND/EMCAT PRO 2005

There are two ways for you to launch TREND/EMCAT PRO 2005 Software, either directly
from your desk top by double clicking on the EMCAT 2005 icon, or you can launch the
software by going through your start menu.
Log In Screen
When TREND/EMCAT PRO 2005 is accessed for the first time the
default settings are:
UserID: Admin
Password: admin
Note: the UserId and Password are case sensitive
New UserID and password can be assigned by an administrator once TREND 2005/EMCAT PRO
2005 is operating. See ADMINISTRATION
Note: For Security purposes and safer operation, either the Administrators User ID or password may be changed once the
TREND/EMCAT PRO 2005 program has been initially launched. However, it is recommended if either of these is changed
a record of the changes should be kept as a default User ID & Password. The default User ID and Password should not be
normally used.
Main screen
Menu Bar
The menu Bar provides drop down menus to access the features and functions of TREND/EMCAT
PRO 2005.
File: Exits and closes the TREND/EMCAT PRO 2005 program.
Setup: Allows the administrator/user to setup and maintain the TREND database.
EMCAT Data Entry: Allows EMCAT PRO 2005 users to create rotor test graphs and
Perform DC Motor Analysis, this feature is not available to TREND users.
Instrument: Allows the Administrator/User the ability to Upload data collected in an ATIV,
assign uploaded data to individual machines, and backup & restore the database. EMCAT
PRO 2005 users can also download routes into the ATIV.
Applications: Allows Administrators/Users to Access additional application programs for
more versatility with the TREND/EMCAT PRO 2005.
PQ: This selection accesses PQ application program which controls the ALL-TEST PRO OnLine Series analyzers, (ATPOL). ATPOL: Electrical Signature Analysis which performs
automatic analysis of the on-line dynamic Data gathered by the ATPOL. Separate ATPOL
software needs to be installed in order for this function to operate properly.
Motor Master +: This software developed, by the U.S. Department Of Energy, allows you to
quickly and easily find electric motors for your particular application, and to compare the cost
of an energy efficient motor to a standard motor. MotorMaster+ needs to be installed for this
function to operate properly
Reports: Allows the Administrator/User to create and print various reports regarding the condition of
the equipment imported from the ATIV.
List of Equipment: Allows the Administrator/User to create and displays a list of the name,
type of equipment and where the equipment is located in the data base.
Equipment to Test: Allows the Administrator/User to generate a list of the equipment
scheduled to be tested.
Equipment to Review: Allows the Administrator/User to create a report that displays the
condition of the equipment imported from the ATIV.
Equipment Findings: Allows the Administrator/User to create and print a report of the data
collected by the ATIV and imported into the TREND/EMCAT PRO 2005.
Route: Allows the Administrator/User to create and print a list of the routes, and equipment in
the routes, setup in the TREND/EMCAT PRO 2005 database.
Admin: This feature is only available to an Administrator. It will only be active when a person with
administrative capabilities is logged onto the system.
Users: This feature allows an administrator the add/delete TREND 2005/EMCAT PRO 2005
users, change passwords, and assign administrative rights to users.
Export Test Data: This feature allows an administrator to export test data from the
TREND/EMCAT PRO 2005 database to another database or program.
Migration: This feature allows for importing data from previous versions on
TREND/EMCAT PRO 2005.
ADMINISTRATION
TREND/EMCAT PRO 2005
Main Screen
When using the Admin account it will open, as an Administrator. From this screen, the user can
perform all of the operations using the menu bar by simply selecting from the activated menu
selections. In addition to being an Administrator; the user will be able to perform all of the normal
operations, users can be added or deleted, as well as deleting information which was entered from the
SETUP screen. An Administrator is also able to import and export data.
Setting up Administrator/Users
The Admin menu selection is used to add or delete users of the TREND/EMCAT PRO 2005 and to
establish the administrative rights to the system.
Administrator: Can control who has access to the TREND/EMCAT PRO 2005 program and
delete any information accessible through the set-up screen, as well as import and export motor
data.
Caution: For security purposes routine users should not log in as the default User ID: Admin. If your computer crashes
while TREND/EMCAT PRO 2005 is operating the user currently logged in will be precluded from logging into
TREND/EMCAT PRO 2005. To clear this condition an Administrator must log into TREND/EMCAT PRO 2005 and
remove and re-enter the user. If the default User ID is logged in and this occurs ALL access to TREND/EMCAT PRO 2005
will be denied.
Note: To protect from this occurring it is recommended that you create at

least one additional Administrator UserID, and a non-administrator UserID
for normal use, incase you become locked out.
Further protection can be obtained by frequently backing up your database. If you do get locked
out of TREND 2005/EMCAT PRO 2005 access can be regained by replacing the locked database
files with the latest backup. The database files to routinely backup are located in the EMCAT
PRO 2005 file in the Program Files directory.
emcatdb.jds
emcatdb_LOGA_0000000000
emcatdb_LOGA_ANCHOR
emcatdb_status_0000000000
User: Can Access any of the functions of TREND/EMCAT PRO 2005, but can not add/delete users
or delete machines or transfer motor information.
10
DATABASE BACKUP/RECOVER
BACKUP
To protect the integrity of the database the user should routinely back up the database. Backup the
database on either an external drive, CD or in another file in the EMCATPRO2005.
Following is a quick procedure to create a backup folder and how to backup the database. Review the
windows procedure on creating folders
1) Create a sub folder named DB backup
in the EMCATPRO2005 folder.
2) Copy the 4 database files:
emcatdb.jds
emcatdb_LOGA_0000000000
emcatdb_LOGA_ANCHOR
emcatdb_status_0000000000
(Review the Windows procedure for copying files)
3) Paste these 4 files into the newly created

DB Backup folder.
4) To routinely Backup up the
database, simple copy these files
from the active database and
pasting them into the DB Backup
file. (At least once a week is
recommended, but it should be
backed up anytime the database is
modified.)
RECOVER
To recover the database
1) Copy the 4 database files located in the DB Backup folder.
2) Paste them into the EMCATPRO2005 folder.
11
5) User Setup Screen

When logging into TREND/EMCAT PRO 2005 for the first time,
use the Admin account to log in. The user will be logged in the
Administrator. To add a user, select, Admin from the menu bar,
and then select users. This will provide you with the Setup Users
screen. From the users setup screen, the administrator can select to
add, view or delete users.
ADD User Information: To add user to the TREND/EMCAT PRO 2005 system select add from the
Setup users screen and fill in the open boxes from the drop down screen.
User ID: Can be any combination alpha characters with a maximum of
20; however these characters are case sensitive. Caution: the software
will allow you to enter an incorrect UserID but you will not be able to Log
in using an invalid UserID.
Name: Enter the users name; it can be any combination of Alpha
Characters up to 50 characters can be used.
Password: The user password can be any combination of alpha, numeric or even special characters,
but there must be a minimum of 6 characters and a maximum of 20. The password is case sensitive.
By placing a check mark in the next to Administrator this user will now have Administrator Privileges.
Default Report Size: Allows the user to select which paper size the reports will be printed on. A4 (210
mm X 297 mm) is the metric standard. The letter size (8 X 11 in) is the imperial size and normally
used as standard in North America.
12
Export Test Data

The Export Test Data function allows the Administrator to export data to another database or program.
The export file converts the data into a text file and stores it in the EMCAT PRO 2005 directory under:
To export data from your TREND/EMCAT PRO 2005, select Export Test Data from the Admin
menu bar. This will drop down the Export Test Data Screen.
1) Select the company name from which the
motor data is going to be exported is
assigned. This is done by clicking on the
company from the company selection
box.
2) Data can be exported by company,
location or equipment by highlighting the
appropriate selection from the Company
tree displayed in the left box.
a. Selecting the company allows all
of the data collected for all of the
equipment within the company
tree to be exported.
b.
Selecting location or sub location allows for all of the data collected within the location
or sub-locations to be exported.
c. Selecting equipment allows for all of the data collected on that equipment to be
exported.
3) After the Company, location or equipment has been highlighted in the left hand box; depress
the Copy To button to transfer the selected test data to the export buffer file in the box on the
right side of the screen.
Note: The export buffer file lists all of the data collected for the selected equipment by location, or
sub-location, equipment ID and date and time the data was collected.
13
4) Select the earliest date of the collected data that is to be exported:

5) Select the last date of the collected data that is to be exported.
6) Depress the export button to create export file.
7)
The export file is now created based on the equipment and dates selected. The drop down box
displays the file name of the export file created.
The test data export files are located in the EMCATPRO2005 file which is
normally in the Program Files folder on the host computers C: drive.
The export files are automatically named for the date and time the file was
created and is a tab separated value txt-file.
RowID: The RowID preceding each data entry identifies the type of data displayed following the
RowID
RowID = 10 Test Data from the instrument (for DC & single phase machines)
RowID = 12 Test Data with added analysis & notes
RowID = 20 Rotor Test Data Set
The name plate button displays the name plate data
for the selected equipment.
14
Import Test Data

The Migration feature allows the administration to import data from previous versions of
TREND/EMCAT PRO 2005.
To import data, click on Admin menu and
select Migration.
Prior to importing test data from a previous
version of TREND/EMCAT PRO 2005, the
test data must have been exported from the
previous version and stored as a delimited text
file. Follow the export instruction in your
version of TREND/EMCAT.
1) Click on Get File . Browse the explorer until you

locate the file containing the previously exported data.
2) Browse your files and highlight the delimited text
file containing the data you wish to import.
3) Click the Start Migrate button.
4) Test Data Migrated Indicator will indicate the
number data sets imported. The data has been imported
to data input buffer. See the section on Mapping
Input Data to assign the imported data to the proper
equipment. Note: The equipment must be created in
the set up menu before it can be mapped.
5) Close the Window.
15
Company Information Setup

This section discusses the procedures to set up the Company information. The Company set up within
the TREND/EMCAT PRO 2005 is structured using normal EXPLORER file structure with folders,
sub folders and files. This program can be used exclusively for your company or several companies.
The TREND/EMCAT PRO 2005 Company structure is sorted alphabetically.
The TREND 2005 organization is like a tree with branches, the Company is the trunk, the locations are
the branches and the equipment is the leaves.
Company XYZ
Location A
1
2
3
Equipment
Location B
1
2
3
Equipment
Location C
1
Location D
1
Select Setup from the menu bar.
16
From the drop down menu, select the Setup operation you wish to perform. Each database begins with
a company. Locations within the company are subfolders under the parent company. The various
equipment is assigned to these locations.
Company: The company information should include the basic company or headquarters information
for your company or the company.
The Setup Screen provides the format,
screens and buttons necessary to quickly
and easily set up and organize your
equipment system.
The field boxes in bold are required to
be filled in. The other fields are for
information only. The Company Name
is limited to 50 Characters. These
characters can be a combination of
alpha, numeric or any other character
available from your key board. Each
Company Set up screen also contains an
address book to assign key Company
contacts to the database.
The selection bar at the bottom of the set up allows the Administrator/User to perform the various
functions of the set up screen.
Creating & Viewing a Company

Fill in the Company Name (50 Characters Max). This is mandatory. Use one or all of the Address
boxes to include the company s address, phone, fax number and email address.
When all of the desired information is entered, save the information by pressing the Save button at the
bottom of the setup screen.
Additional Companies can be added by pressing New button at the bottom of the page. Then follow
the above procedure for adding each new company. To view another company in the data base, use the
Prev & Next buttons. The companies are arranged alphabetically in the data base.
Prev: Scrolls Up the alphabet D, C, B, A
Next: Scrolls down the Alphabet D, E, F, G
17
Deleting a Company
From the Set up screen use the Previous and next buttons to select the company which is being deleted.
Press the Delete button from the selection Bar., the following warning will appear, press the DELETE
button if you wish to delete the Company, press cancel
if
you do not wish to delete the Company.
Caution: Verify that the company listed in the drop

down box is the correct company to be deleted.
Note: only a user with Administration privileges can

delete information from the data base.
18
Adding/Viewing Contacts to a Company/Location

Contact names, addresses and phone numbers can be entered and accessed directly from the Company
or Location records. To add a contact to the Company Information record:
Select the Company Information page the contact will be added to using the Prev and
Next buttons from the bottom of the Company setup screen.
Press the Add button from the Company set up screen next to
the blank contacts list.
This drops down the Contact Setup up screen:
Fill in as much of the contact information as available.

Additional information can be added or viewed at a later time.
When the Contact Information is entered into the Setup screen
press Save.
Additional contacts can be added now or at a later date by repeating the above steps. The contacts
names will appear alphabetically in the contact section of the Company Information page.
To View Contacts
Select and highlight the Contact you wish to view from the stored information in from the contact list.
Press the view button. The highlighted contact will appear in the Contact view screen shown in
Alphabetical order.
To Delete Contacts
Select and highlight the contact you wish to delete from the contact list
Press the Delete button. The highlighted contact will be deleted. Any user can delete a contact.
19
Location Setup
This section discusses the procedures to set up your Location information. The Location set up within
the TREND/EMCAT PRO 2005 is one level below the company. Each Company can have one or
more locations. This allows the user to organize the equipment into easy to locate groups. The
TREND/EMCAT PRO 2005 Location structure is sorted alphabetically for ease in organizing and
locating your company and equipment.
Creating Location
1) Accessing the location setup screen can be accomplished either from the Main Screen or the Company
Set up Screen. From the Main Screen Select Setup, then Location from the drop down Menu.
2) To Access the Location Setup screen; from the Company Setup screen, left click on the Location
from the Menu bar at the top left of the Company Set up Screen.
3) This will cause the Location Screen to appear.

4) From the Company selection screen select the
Company that the Location is going to be added.
5) There are two ways of adding a location.
a) From the Location screen click on the Insert
function. This will allow you to add a location
name.
20
b) Or from the bottom of the location setup screen, click on New and this will also allow you to add a
location name.
6) This will open the Location dialog screen.

Enter the location name in the open dialog
box. The locations name is limited to 50
characters alpha, numeric, or any other key
available from the keyboard
7) Press the Save button to create a
permanent record. The Location name will
then appear beneath the company name on
the Setup screen as well as on the main
screen. A ? , next to the location indicates
that there is no equipment assigned to that
location.
Note: Additional locations or Sub-Locations can be

added to this company.
To add additional locations to this company, follow steps 4 through 7.
To Create Sub-locations
To create sub-locations from the Company Setup screen, repeat step 5a or 5b. Highlight the Location in
which the Sub-location will be created. This wills fill-in the Parent Location dialog box with the
Name of the Parent Location. The user fills in the Location dialog box with the Sub-locations name.
The Sub-locations name can be 50 Characters with any combination of alpha, numeric or other
keyboard characters.
To Delete Locations/Sub-Locations
To delete a Location or Sub-location, open the Location setup screen by selecting Location from the
Setup menu. The View option must be selected to delete a location. Highlight the Location to be
deleted.
Press the Delete button from the selection Bar. The following warning will appear, press the DELETE
button if you wish to delete the Location, press cancel if you do not wish to delete the Location .
21
Caution: Verify that the location listed in the drop down

box is the correct company to be deleted.
Note: Only a user with Administration privileges can delete

information from the data base.
1)
Adding Contacts to Location Information Sheet

Contacts are added to the information screen following the same procedures as for the screen.
Adding/Viewing Contacts to a Company/Location
22
Equipment Information Setup

The equipment information sheet provides the setup screen to organize all of the important information
for the plant equipment included in the testing program. The test data can be associated to the
equipment either before the test data is taken with the ATIV or after it has been taken.
Each piece of equipment must be assigned to a location and company before test data can be assigned
to it.
The Equipment Information Sheet can be accessed directly from the Main Screen, or from either the
Company Setup Screen or the Location Setup Screen.
1) Select the Equipment Setup from either the Company information sheet or
directly from the Main Screen.
2) From the Equipment Setup screen, select Insert
Or New from the bottom menu bar
3a) From the Company drop down dialog box select the company that the new equipment is going to
be assigned to
3b) From the Company tree select and
highlight the location or sub-location
the equipment is to be assigned to.
Caution: This must be selected before

you fill in the equipment dialog boxes.
4) Type in the information in the desired dialog boxes,

23
Note: The following dialog boxes in bold must be filled in.

Equipment ID: The equipment ID is the Permanent ID assigned to the asset. If the asset is a
motor and it is sent out for repair and then placed in another machine; trained, this Equipment
ID will follow it throughout its life. The Equipment ID is programmable and can contain 11
Characters. These characters can be any combination of alpha, numeric or other keyboard
characters, spaces count as characters. Each Equipment ID is unique for each location. The
Equipment names are case sensitive, (i.e. you can have a piece of equipment named #1 BFP,
and #1 bfp, or #1 Bfp etc).
Caution: If Equipment test data is going to be downloaded into the ATIV, the Equipment ID
must adhere to the rules of the ATIV. Do not leave spaces in the Equipment ID. It will
corrupt the data.
Note: To provide maximum flexibility and increased capability the

equipment ID can be different from the name that the test data was saved in
the ATIV and doesn t have to follow the save rules as those in the ATIV. The
equipment ID in the TREND/EMCAT PRO 2005 can be different from the
Equipment ID.
Type: The equipment type is selectable from a drop down menu. The equipment type is
extremely important since it selects the analysis for the equipment. The selectable values can be
selected by either highlighting the entry or enter the first character from the keyboard. (Ex:
3Phase can be entered by pressing 3 from the keyboard, or highlighting)
If only TREND 2005 is operating, the equipment type s selections are limited to AC Motors:
3 Phase AC
1Phase AC
If the full EMCAT PRO 2005 version is operating the equipment type selections include transformers
and DC Motors:
CompoundDC
ShuntDC
SeriesDC
Transformer
BrushlessDC
24
Test Interval: The test interval is selectable from the drop down dialog box. The user has the choice of
selecting the intervals in which the selected equipment should be tested. The recommended test
intervals are dependent on the application of the equipment and generally the environment. (See the
section in Starting a program). The test interval is selected in Months. (1, 2, 3, 4, 6, or 12)
Phases: The number of phases is selectable from a drop down menu. For AC Motors and Transformers
either 1 or 3 is selected depending whether a single phase or a three phase on the equipment tested.
When Testing a DC motor select 2.
1 AC Motors/Transformers
2 DC Motors
3 AC Motors/Transformers
5) The remaining fields are optional. However, it is useful to keep full a record of the machine s
nameplate data.
Duplicating Equipment Information
If there are several motors within the plant are the same or similar, the name plate data can be
duplicated by using the Save feature of the TREND/EMCAT PRO 2005.
1) Pressing the Save button on the bottom menu bar stores the equipment to the Equipment ID
selected. It also clears the fill in box for the Equipment ID and the Equipment Name. All of the
other fields remain filled in with the previous motor s data.
2) To add other equipment with the different Name Plate
information, select New . Pressing the New button will
clear all fields.
25
Name Plate Data from ATPOL

To save time during the equipment setup process, if the equipments name plate data has been
previously entered in the ATPOL ESA software, TREND/EMCAT PRO 2005 can import this
data directly from the ATPOL DATA files to populate the TREND/EMCAT PRO 2005
database.
NOTE: This feature is unidirectional; the ATPOL ESA database can not be populated from
the TREND 2005/EMCAT PRO 2005 database
To import Equipment name plate data from ATPOL:
1) Select the Equipment ID from the Company Tree menu, for the Equipment that
requires
2) Select From ATPOL by depressing
the From ATPOL button on the
Equipment setup screen.
3) From the drop down menu select the
File that has the name plate data for
the equipment to be populated in
TREND/EMCAT PRO 2005. (The
name in ATPOL does not necessarily
need to be the same as in
TREND/EMCAT PRO 2005)
The Pop down display provides a list of the values that will entered into
the Equipment Name plate, verify that all of the values are correct.
Selecting Copy will populate the TREND/EMCAT PRO 2005 name
plate data. (Note: If the data is not correct in the ATPOL database you
must either change it in the ATPOL data base, or in the TREND/EMCAT
PRO 2005 database after this operation is performed.)
26
Route Setup
The Route Setup screen organizes the equipment into groups for scheduled maintenance and to
download the groups into the ATIV. Once downloaded to the ATIV, the user can access the last set of
data taken on that piece of equipment. The equipment assigned to a route can be viewed from the route
setup screen. The route setup screen provides the screens to create routes, add/remove equipment to a
route, and provide special instructions for a route.
The Route Setup screen can be accessed directly from the main screen.
The Route Setup screen can also be accessed from the company setup screen, location setup screen or
the equipment setup screen.
To Set Up a Route
1) Select the Company that the
route will be set up for from the
Company drop down box. If
there are existing routes created
for the company, select new from
the bottom menu bar. This will
clear the Route Name dialog box.
27
1) Select the location from the Company Tree.
2) Open the Location window. Either left click on the

open the Equipment List.
Icon, or double click the Location. This will
3) Fill in the name of the route in the Name Route Dialog box. The route name can be any combination
of alpha, numeric or any keyboard character but can not exceed 20 characters.
To Add Equipment to a Route

1) Highlight the equipment to be assigned to the new route. Press the copy to control button. This
assigns the selected equipment to the new route. Continue assigning selected equipment to the route
until the route list has been completed.
2) When the route list has been completed, save it by pressing Save from the bottom menu bar.
28
To Remove Equipment from a Route

Select the equipment to be removed from the route equipment list. Press the Remove button. The
equipment will be removed from that route.
To Delete a Route
1) From the route setup screen, select the company name that the route is in.
2) Using the Prev/Next menu buttons select the route to be deleted in the route name dialog box.
3) Press the delete button on the bottom menu bar. Note: Only an administrator can delete a route.
The entire route will be deleted and
all of the equipment will be removed
from the route. Note: Deleting
equipment from a route will not affect
any data collected for the removed
equipment.
29
Description Dialog Box
The description dialog box allows the user to include special instructions to a route, such as, where the
disconnect is located, or special lubricating instructions, etc.
Move
The Move function in the setup menu allows the administrator/user to move equipment from one
location or company to another location or company. This allows the user to move the equipment for
repair, or replacement.
The administrator/user can move a single piece of equipment or an entire location from one location or
company to another location or company.
To Move Equipment
1) Select Move from the setup drop menu from the Main screen.
2) This displays the Move Control panel, the display area on the left is the
source, and the display area on the right is the destination panel.
3) From the Source area drop down menu, select the company the source
equipment currently resides.
4) Open the Location and/or sub-location, where the source equipment currently resides. Open the
location to reveal the equipment in the company tree.
5) Highlight the equipment to be moved from the source company.
6) From the destination display area, select the Company to where the equipment is being moved.
7) Highlight the location/sub-location the where the equipment is being moved.
30
8) Press the Move button, the selected equipment will be moved to the new company/location.
9) Re-open the destination location and verify that the equipment actually moved.
Note: If a selected machine is assigned to a route, it must be removed from the route before a move can
be completed.
Instrument Upload/Download
Introduction
One of the main and powerful features of the TREND is the ability to upload the data gathered by the
ATIV. The data from the ATIV is uploaded to TREND and is then available for Trending, Analysis, and
Report generation of both three phase and single phase AC Motors. The more powerful EMCAT PRO
2005 can accept the data from AC Motors as well as single and three phase Transformers, and DC motors.
31
Uploading ALL-TEST PRO IV 2000

To upload Test Data stored in the ATIV:
1) Select Instrument from the Menu Bar on the Main Menu.
2) Highlight Upload TD
3) This accesses the Upload Control Screen.
4) From the Upload Control Screen select a free Com Port. The TREND/EMCAT PRO 2005
software recognizes only comm. ports 1-4.
Note: Determine which comports are available from Windows System Control Panel
5) From the Manual menu on the ATIV, select PC
Communications. (Refer to the ATIV Operating Manual)
6) Connect the ATIV to the computer using the serial port
cable included or connect the supplied cable to the computer
using an USB to serial port adapter (adapter commercially
available).
7) Press Start Upload; the display reminds the user to connect
the ATIV to the PC.
8) When Upload is complete, the upload Data screen

will display number of Data Sets uploaded.
Note: If communication is not established with the ATIV

the following error message is displayed.
32
The uploaded ATIV data sets are stored in a temporary file. To view, analyze,
trend or report on the ATIV data gathered and uploaded, they must be assigned
or (mapped*) to the equipment created in the Company Equipment Tree. The
Temporary file is the Import Pending TD. This data is accessed from the
Instrument Menu on the Menu Bar of the Main Screen.
Note: If data has been taken on equipment, which is not in the Equipment tree, the data will remain in
the temporary file until they are mapped.
*Mapping: Is the process that assigns Test Data to its equipment.

Mapping Uploaded/Imported Data
To access data placed in the Import Pending Temporary file select the Instrument Tab from the Menu
bar on the Main Screen. Highlight and left click on Import Pending TD. This opens the Import
Pending TD work screen. This displays the drop down the Mapping Screen.
33
The Mapping Screen

The Mapping Screen is one of the most important screens on
the TREND/EMCAT PRO 2005 program. The Mapping
Screen provides the means to attach the data collected in the
field with the equipment it gathered from.
Company Drop Down Box: Displays the Companies
available to assign the Test Data
The Valid Equipment Display Window: Displays the
Company/Equipment Tree.
The Name Plate Button: Displays the name plate and other
data entered from the Equipment Setup Screen.
Sort by Test Date Checkbox: Checking this box sorts the
test data by the date the data was gathered, the date is displayed by year, month, day, time of day based
on a 24 hour clock. If the box remains unchecked the test data is sorted alphabetically by the Name
assigned to the data during data collection.
Example: 200508311650
Year: 2005
Month: 08 (August) Day: 31
Time: 1650
This data was taken August 31, 2005 at 4:50 in the afternoon
Pending Import Test Data Window: Displays any test data not previously assigned to equipment.
The test data is sorted alphabetically by the name assigned using the save function of the ATIV during
data collection or by the date the data was collected.
MAP/UN-MAP Buttons: Assigns (Maps) the data stored in the Pending Import Temporary file to the
Permanent Equipment Data File.
Bottom Control Menu Bar: Saves mapped data or removes duplicate or unwanted data from the
Import Pending Temporary file.
1) From the company drop down box, select the Company

Tree that contains the equipment for the test data is to be
mapped.
34
2) From the Valid Equipment Display window, highlight

and open the location that contains the equipment for the
test data to be mapped.
3) From the Valid Equipment Display window, select and

highlight the equipment for the test data to be mapped.
4) From the Import Pending Test data display screen, select and highlight the entire test data
associated with the equipment selected in the Valid Equipment Display Screen.
Note:
Multiple
sequential selections can
be made by using the
shift key and the left
mouse button. Select the
first entry of the
sequence, using the left
mouse button. Using the
mouse, select the last test
data in the sequence.
Hold down the shift
key and press the left
mouse button.
35
To select non-sequential multiple entries, highlight and select the first test data to be mapped.
Select any additional test data by pressing the left mouse button while holding down the ctrl key
for each test data selection.
When all of the test data to be mapped to the selected equipment is selected, press the MAP
button on the Mapping Screen. All of the test data highlighted will be mapped to the equipment
selected from the equipment tree.
Note: If additional unmapped test data, which have been given

the same Name by the ATIV or been imported from another
version of TREND/EMCAT with the same Name, are in the
Import File, the software asks the user if they wish to map this test
data as well. Select Yes or No.
The test points mapped to the selected equipment will be identified with the Company Name,
Location, Sub-location, and equipment ID next to the Mapped test data. To map additional test data
to different equipment, follow steps 3 through 6. Test Data can be assigned to equipment in different
locations and/or Companies
After the entire test data has been has been mapped to equipment, press the Save Mapped button on
the bottom menu bar.
Caution: At this point, permanent test data is being assigned to

the mapped equipment.
Press Yes. The data is transferred from the temporary Pending file, to the permanent equipment
file. Note: If test data has been mapped to the wrong machine highlight the incorrect test data and
press unmap, this will remove the equipment assignment without affecting the data.
Mapped data, which has not been saved before the TREND/ EMCAT PRO 2005 have been
properly shut down, will remain mapped.
36
Deleting Unmapped Import Pending Test Data

Deleting test data from the Temporary Import Pending File permanently removes it from the computer.
Select and highlight the test data to be deleted from the test data display area.
Press the Delete button from the bottom menu bar.
A warning appears to verify the selected test data is to be deleted.
Press Yes. The test data will be permanently deleted from the Import Pending File.
If you press No, delete is canceled.
When Mapping is complete press the Close button from the bottom Menu bar.
Downloading Test Data (EMCAT PRO 2005)

During Predictive maintenance routes or during troubleshooting of equipment it may be necessary to
compare the currently taken test data to previous data taken on the equipment to help determine the
condition of the equipment. The download feature allows the EMCAT PRO 2005 user to download
data previously uploaded and stored in TREND/EMCAT PRO 2005. The download function can also
be used to clear test data from the ATIV.
Note: The Download feature is not available for TREND 2005 Users.
To Download Data to ALL-TEST IV PRO 2000
Downloading Test data into the ATIV is

performed from the download screen.
The test data can be downloaded from any level
of the Company Tree.
37
Download to the Entire Company

1) Select Instrument from the Main Menu to open the download screen.
2)
From the company dropdown box, select the company for the equipment test data to be
downloaded.
3)
In the company tree highlight the company name.
4) Enter a date in the Oldest Date filter. Note: To prevent downloading all of the data from the
company use the oldest date filter. The date filter uses the YYYYMMDD format. August 31, 2005
would be 20050831. This filter blocks downloading any data to the download buffer before that
date.
5) To prepare to download all of the data from the company tree, after the Oldest day filter press, the
copy button. This transfers all of the test data to the download buffer.
Caution: The ATIV only holds 500 sets of data. Do not download more data sets such that the
combination of new data, downloaded data, and previous data exceeds 500 sets.
6) Select the comm. port for communications. TREND/EMCAT PRO 2005 only recognizes comm.
ports 1, 2, 3, & 4. Check available comm. port s from Windows control panel.
7) Enter the number of data sets to be left in the instrument. Do not leave more sets than is currently in
the ATIV. (i.e. if the ATIV currently has 30 sets do not attempt to leave 31)
8) Press the download button from the bottom menu bar. The program will remind you to check the
PC connection.
38
9) After PC Connection is verified press OK.

10) When download is complete press close to close download screen.
To Download Locations or Individual Equipment

1) Select and highlight the location or equipment to be downloaded.
2) Follow the steps 3 -10 for company download from above.
39
Instrument Backup/Restore
The Instrument Backup and Restore feature allows the Administrator/User to upload any test data on
the ATIV to a text file stored on the computers hard drive. This allows the user to save the test data and
restore it at a future date. This feature can restore the test data to an instrument that has been sent in for
calibration or sent to another company sight.
Backing Up ALL-TEST IV PRO 2000
To create a backup text file for an ATIV:
1) Open the Instrument Drop Down Display Menu from the Main Screen.
2) Select Backup Upload to display the Backup Upload Screen.
3) Connect The ATIV to the computer using the serial port or USB adaptor, and select PC
Communications on the ATIV.
4) Select the available comm. port from the drop down menu on the Backup Upload Screen.
5) Press Start Upload. The EMCAT asks the user to verify the connection to the ATIV.
40
When Backup Upload is complete, EMCAT displays the number of test data sets uploaded on
the Backup Upload display screen.
Note: The backup data is stored on the C Drive Program File EMCATPRO2005 in the Instrument
Backup file.
The
Backup files are labeled YYMMDD-TIME; of the backup.
7) When the Backup Upload is complete, press the Close button.

Restoring Backup Data to the ALL-TEST IV PRO 2000
To restore previously backed up data to the ALL-TEST IV PRO 2000
1) Open the Instrument Drop Down Display Menu from the Main Screen.
2) Select Backup Restore to display the Backup Restore Screen.
3) Connect The ATIV to the computer using the serial port or USB adaptor, and select PC
Communications on the instrument.
41
4) Select the available ComPort from the drop down menu on the Backup Restore Screen.
5) Press the Get File button, to select the data to be restored to the instrument.
Note: The backup data is stored on the in the Instrument Backup file, in the EMCATPRO2005 folder in
the Program Files on the C: drive.
6) Press Start Restore. The EMCAT asks the user to verify the connection to the ATIV.
7) After the connection to the ATIV has been verified press the OK button.
8) When Backup Restore is complete, EMCAT displays the number of test data sets restored on
the Backup Restore Upload display screen.
When the backup restore is complete, press the close button.
42
Rotor Testing (EMCAT PRO 2005)

The Rotor test screens provide the tools necessary for advanced rotor analysis for AC rotors.
AC Rotor Test
The AC rotor test provides a unique method of performing a complex analysis on squirrel cage rotors
to identify out of round rotors, broken rotor bars, casting voids and other rotor related issues. The rotor
test feature allows the administrator/user of EMCAT PRO 2005 to enter data taken with the ATIV to
provide a graphical display of readings for visual interpretation and analysis. The unit provides the
commands to store the data, and provides a score of the rotors condition.
The procedures for performing the AC rotor test are detailed in the ATIV manual. Appendix 1
provides a reproducible form for the user to follow while performing the AC rotor test.
Using the manual measuring mode of the ATIV inductance measurements are made of all three phase
windings:
1) With the rotor shaft key positioned at the 12 o clock position, take inductance readings of all
three phase windings.
2) Record these values in the appropriate spaces on the AC Rotor Test form.
3) Rotate the shaft the specified number of degrees determined by the table below. A minimum
of 24 shaft positions should be taken. However, on 4 pole motors or greater it is recommended
that more positioned be taken. The more rotor positions taken, the more detail is available for
analysis.
Number of
Poles
Minimum # of
Readings
Degrees Shaft
Rotation
24
150
30
120
36
100
48
7.50
>10
72
50
43
4) Record the inductance readings of all three phases at the various rotor positions, until one complete
shaft rotation has been made. Caution: Extra care should be taken to ensure that the readings are
taken at precise intervals.
5) The recorded values are transferred to the spaces on the Rotor Test in the EMCAT PRO 2005.
ALL-TEST PRO Rotor Grading System

This proprietary rotor analysis system evaluates and scores on the degree of deviation from the median
test, reading in five levels and scores 0.5 points for each deviation and level of deviation. The software
is designed to detect slight changes and may cause a few false positives (i.e.: faulty rotors), requiring
the user to confirm faulty results against sample test results.
ALL-TEST PRO
Rotor Grading System
Rotor Score
Evaluation
<= 5
Good
>5 and <= 15
Bad
> 15
Severe
AC Rotor Visual Analysis

For visual analysis, generally the graphical waveforms should be symmetrical and 1200 apart. The
number of waveforms displayed is dependent on the number of poles in the motor. There should be one
complete waveform per pole.
Large deviations in the wave forms indicate high resistance points in the copper rotor bars,
normally where the rotor connect to the end ring or shorting ring.
Similar deviations in each of the wave forms indicate broken rotor bars.
In small inexpensive aluminum rotors, similar deviations in each waveform indicate the rotor
laminations are not set properly.
Flat points on the sides of the waveforms indicate casting voids. This can be verified by a large
amount of balance weight on the rotor.
Deviations on the peak of the waveforms indicate broken rotor bars.
Eccentric rotors cause the waveforms to taper off or shift from high to low.
44
For more in depth analysis compare the graphical display to the sample rotor test results shown in
Motor Circuit Analysis: Theory, Application and Energy Analysis.
To access and use the Rotor Test feature of EMCAT PRO 2005:
1) Click on Test Data Entry
from the menu bar of the Main
Screen.
2) From the drop down menu highlight and select Rotor Test.
Caution: This order must be followed precisely or you will lose

your entered data and must start over.
3) This opens the Rotor Test Data screen.
4) From the company drop down box, select the company that contains the equipment that the
rotor test was performed on.
5) Press the Add button.
6) This date and time stamps the Rotor test data.
7) Enter the rotor test data in the available data
boxes. Enter all of the data and do not leave blank
spaces. To access additional boxes, press the left
pointing arrow. This moves the screen to the left
and displays as many data boxes as necessary.
8) When all Rotor Test data has been entered press the save button
45
9) To add additional rotor test data follow the step by step procedure. Save data after data entry is
complete.
10) When all rotor test data has been entered and saved press the close button from the bottom
menu bar.
To change entered data

1) Select the equipment that the rotor test data is to be changed from the Rotor Test data screen.
2) Identify the location of the Rotor Test Data to be changed from the Rotor Test Data, Data
Boxes. Example: Phase A, entry 9.
3) Change the rotor test data with the correct rotor test data.
4) Press the save button.
5) Press close button from the bottom menu bar.
Viewing Rotor Test Data

To
view the rotor waveforms:
1) Select the Company from the drop down Company Box on the
Main Screen to display the company tree.
2) Select the Location from the Company Tree.
3) Select The Equipment From the Location.
4) Select the rotor test data from the equipment data list.
5) The Rotor Graphic Display displays the Impedance/Inductance
Waveform, the rotor score. It also provides a note pad for the
Analysts observations.
46
To close the rotor test

display, select the Company
Name. This will return the
screen to the Main Screen.
Changing Graphical Display Appearance

To provide increased analysis and reporting functions TREND/EMCAT PRO 2005 allows the
appearance of the graphical displays or charts (such as the Rotor Test Display, Z vs. L Graph, or the
Trend Chart) to be changed. The chart color scheme and most other properties can also be changed.
Chart titles and legends can be added for enhanced reporting.
Closest point identification allows the user easily determine the exact values of any point on the chart.
The Graphs can be printed directly or stored for inclusion into other equipment or maintenance reports.
The Graph scaling can also be changed to provide closer viewing of long term trends or discontinuities
in the rotor test or other displays using the zoom functions.
1) Select the Equipment to display from the Company Tree.

2) Display the Screen that has a graphic display (Trend, Z vs. L, or Rotor Test).
3) Place the cursor anywhere on the Graphic display.
47
Closest Point Identification

To determine the exact co-ordinates of any point on a graph place the arrow anywhere near the point of
interest and left click the mouse button. The
graphics draws a line from that point to
both axis allowing the user to easily
determine the values of that point.
Graphic Properties
Any of the Properties of the Graphic display can be easily changed by placing cursor over the graphic
display on the screen and right clicking screen. Select Properties from the pop up menu. This also
allows for printing the graph or storing it to file for inclusion into a report.
Select Properties and follow the prompts on the screen to:
1) Display a title, add a title or change fonts to the Graphical Plot.
2) Add labels to the axis, change fonts or colors to the graph.
3) Change orientation of the graphical display.
48
Storing or Printing Graphs

To add graphics to additional reports the TREND 2005/EMCAT PRO 2005 allows the user to either
store the individual graph to a file as a PNG file, or it can be sent directly to a printer. To print or store
the graphic displays, place the cursor over the graphic display to be printed or stored and right click the
mouse.
To save the Graphical Display
1) From the pop up menu select Save as.
2) Name the Graph and select the folder from the displayed list to save it graph.
To print the Graphical Display
1) From the pop up menu select Print.
2) From the Page Setup screen select either portrait or landscape
orientation. Note: the page setup screen is a generic screen
and will default to the host computers printer control.
3) Depress OK this will display the print screen from the host
computer.
4) Select the printer and follow the directions for printing using
the print screen on the host computer.
Expanding the Graphic Display

To increase the analysis capability of the Rotor Test Display or the Trend Graph, the graphic display
can be easily expanded for a clearer viewing of the trends or discontinuities in the displays. These
zoom features can be accessed by:
1) Right clicking on mouse with the cursor over the graphical display and following the pop
up menu.
2) Left clicking on the mouse while dragging the cursor over the desired display range.
Drop Down Menu:
To zoom using the pop up menu option:
1) Position the cursor somewhere over the graphic display and right click the mouse
button.
2) From the pop up menu select Zoom In or Zoom Out.
49
Note:
Zoom In Reduces the Axis Scaling by 50%
Zoom Out Doubles the Axis Scaling
Domain Axis is the Horizontal Axis
Range Axis is the Vertical Axis
Auto Range Returns the scaling to optimal scale so that all points are displayed equally
To Zoom using the mouse:

1) Position the cursor on the point of the graph that will represent the upper left boundary of
the zoomed display.
2) Depress and hold the left or right mouse button.
3) Move the mouse right and down to draw a box over the area to be displayed.
To Auto Range using Mouse:

1) From anywhere on a zoomed display position the cursor
2) Depress and hold either button
3) Move the mouse to the left, the screen will return to the optimum display screen.
50
Equipment Data Analysis

One of the most important features of the TREND is its ability to automatically analyze the equipment
data gathered by the ATIV.
The analysis features are accessed from the Main Screen as soon as the TREND/EMCAT PRO 2005 is
opened. The left portion of the Main Screen controls access to the Analysis Screen.
Analysis Display Screen
The Analysis Display screen provides the displays and controls to automatically analyze and display
the Equipment Test Data collected by the ATIV. The Analysis Display Screen has three sections.
Section 1: Equipment Information Section
Section 2: Test Data Controls Section
Section 3: Data Display Section
Section 1
Section 2
Section3
51
Equipment Information Section

The equipment information section displays the information about the equipment being analyzed. The
ID, Name, Type, and Test Interval are entered from the Equipment Setup screen. Phases and HP/KW
are entered from the ATIV.
Displaying Name Plate Data
The Name Plate button provides additional information about the equipment. This information is
entered from the Equipment Setup Screen (See Equipment Information)
To display the Name Plate Information from the Main Menu:
1) 1) Select the Company name from the
company Drop Down Box.
2) Select and open the Location of the
Equipment Name Plate Information to
display.
3) Select and open the Equipment by
highlighting the Equipment Name.
4) From the Analysis Screen press the
Name Button.
5) To close the Name Plate Information

Screen, press the close button on the
bottom of the Screen.
Multi-Technology (Adding Additional Test Data)

For Advanced analysis of equipment problems; it is always helpful to examine as much information
and history of the problem as available. The Additional Diagnostic Test data allows the user to enter
additional test data for advanced Multi-Technology analysis.
ADDITONAL TEST RESULTS include Vibration Analysis, Electrical Signature Analysis, Infrared
Analysis, Ultrasonic Analysis, High Potential Testing, and Polarization Index.
52
To access the Additional Diagnostic Test information screen:

1) Press Additional Test Data Button from the Main Screen
2) Select the Test data from the Test Data list in the upper right hand section of the Additional Test
Data Screen. Fill in the automatic analysis findings of TREND.
3) To indicate that a Diagnostic Test was performed, move the curser to the Performed? check boxes
located next to the analysis performed and check the box. If that analysis was performed, an
additional check is made if the analysis passed. Additional information can be entered in the dialog
box for a more detailed description of each test.
4) Press the Save Button to save the additional diagnostic information. The date and time will be
recorded in the select note dialog box.
5) To view the additional test data, select the data from the select note dialog
box.
53
Generating Work Orders

EMCAT PRO 2005 users have the additional capability of generating work orders based on the results
of the collected test data, directly from the EMCAT PRO 2005 program.
To create/view/delete a work order from EMCAT PRO 2005, the analysis screen must be displayed
and the equipment selected. Follow the procedure below to select the equipment to be analyzed.
From the Analysis Screen Equipment Information Section:
1) Press the Work Order Button.

2) This displays the Work Order selection screen. If the Work Order Selection Screen is blank,
there are no outstanding work orders on the selected equipment.
3) To add a work order to the selected equipment press the add button.
4) This will display the Add Work Order Screen.
5) In the Name
dialog box fill
in the name of
the person
assigned to
the work
order.
6) In the Instructions dialog box fill in the work to be

performed.
7) Press Save to save the work order.
View/Delete an existing Work Order

1) Press the Work Order Button.
2) From the Work Order Selection Screen, highlight the person assigned to
the work order and press view. This will display the active work order.
If the work order has been completed, check the completed box.
3) To delete a work order, highlight the work order to be deleted and press
delete.
54
Analyzing Test Data

1) From the company drop-down box, select the Company for the test data to be analyzed. This
opens the company locations below in the Company Tree.
2) From the open company tree, highlight and select the Location that contains the equipment to
analyze.
3) From the open Location, highlight and select the equipment to be analyzed.
4) This displays the Test Data list in the box below the Company Tree.
Company Tree
Test Data List
5) Highlight and select Test Data from the Open Test Data List.
The test data list organizes the Test Data by date and time the data was taken, using the YYYYMMDD
TTTT format. From the above display, 20050715-16:13 (B) corresponds to YYYY, Year= 2005; MM,
Month =07 July; Date= 15; Time = 4:13 PM, (B) this data has been designated as the baseline
measurement. This means the test data taken 15 July 2005 at 4:13 PM is the baseline data for equipment
Position3, in the front ware house at the ALL-TEST Pro, LLC Company.
55
This loads the selected test data into the analysis screen and allows the TREND/EMCAT PRO 2005 to
perform analysis on the selected test data.
The automatic analysis is performed by proprietary algorithms developed from
over 20 years of testing coils and windings.
More In-depth analysis details are provided in the MCA: Theory,
Applications and Energy Analysis, the ALL-TEST Pro, LLC Motor
Diagnostics Training Guide or the ATIV operating manual.
Basic MCA Principles

On Three-Phase AC Motor Analysis, the analysis determines the unbalance of the readings between
the phases. On good operating motors all of the readings should be balanced.
Resistance Unbalance: Indicates loose connectors, cold solder joints, or high resistance
connections.
Inductance and Impedance Unbalances: Some unbalance in Inductance and Impedance is
expected with the rotor installed in the motor, depending on the winding and rotor bar ratio. If
these unbalances are detected, additional reading should be taken with the shaft rotated 900.
If the unbalance follows the rotor position change, this verifies the unbalance is most
likely due to the rotor position.
If the unbalance remains in the same relationship, the fault is most likely in the stator
windings.
If the graphed Impedance and Inductance don t follow similar patterns this indicates
overheated or contaminated windings.
56
I/F Current Frequency Response is a patented procedure that, when combined with the phase angle,
helps identify turn to turn, coil to coil, or phase to phase shorts. Both I/F and Phase should be balanced
with in 2 units.
On single phase and DC windings, automatic analysis is not as straight forward since similar windings
are not readily available. For Analysis of DC windings and single phase motors or transformers it is
necessary determine a baseline set of readings for that particular coil or trend the data (see Trend
Analysis below)
Automatic Analysis
To interpret the analysis the data charts are color coded. The program uses proprietary algorithms to
calculate the percentage difference between phases for the different measurements and compares the
calculated differences to predetermined limits to evaluate the condition of the equipment. If the
differences vary by a pre-determined value, an alert or alarm warning are issued.
Green: Data differences color coded in green indicate good windings and no further action is
required.
Yellow: Data differences color coded in Yellow indicate a warning condition exists and the
equipment should be watched closely, possibly reducing the inspection interval.
Red: Data differences color coded in Red indicate the measurement values have exceeded predetermined limits that indicate a severe condition occurs and action is required immediately.
The findings dialog box provides a verbal interpretation of the data and provides recommendations
based on the evaluation of the data.
For the most complete evaluation of the equipment it is recommended that the data be taken from the
motor control center. This allows at ATIV, to measure the condition of the complete equipment
system, including the controller and associated cabling. If a fault is found from the data it is
recommended to retake the data directly at the equipment to separate cabling faults from equipment
faults.
57
Analysis Display Screen
If the automatic analysis identifies an impedance or inductance unbalance, the user should examine the
graphical display to verify the patterns are similar.( i.e. if the Inductance graph goes from medium ,to
high, to low; as in the above display, then the Impedance graph should follow. The first reading should
be the medium reading the second should be the highest and the third should be the lowest.
If both readings follow similar patterns and an unbalance still exists, the user should retake the data
after turning the shaft 900 from its position when the readings were originally taken. It is good practice
to take the off line data with the shaft key positioned to the 12 o clock position.
The notes section allows the analyst to add additional comments supplement the automatic analysis.
58
Trend Analysis
In single phase equipment, DC equipment and even three phase equipment long term trend data
provide powerful insight to the condition of the equipment. Comparing measurement changes over
time and in relation to one another also is important to the long term determination of the equipment s
condition.
To perform trend analysis and display the trends of the measurements, place a check in the trend
analysis check box above the Company Tree.
The Trend Graph:
Plots the change of equipment measurements from the baseline to the newer data
Develops trend plots and calculates trend patterns to compare against pre-determined levels
and limits
Displays the trend plots over time
Provides color coded display of the Trend Condition with easy to identify warning lights on the
check box display
Allows the user to easily add or delete data to the Trend display graph using the trend check
boxes
The Notes section allows the user to enter additional comments or notes to the trend plots.
59
The trend screen also allows the user to change the baseline data set. This is very useful while
performing trend analysis as the trend alarms are based on deviations from the measured data to
baseline.
Baseline Data
The TREND 2005/EMCAT PRO 2005 use the data set that has been designated baseline as the basis
for trend analysis. The baseline designation defaults to the oldest data in the database, but can be
changed from either the on Analysis screens. Only data that is newer than the baseline is included in
the trend alarms calculations.
Administrators can also remove Test data from the data list from the Trend screen.
To remove Test Data select and highlight the Test Data to be deleted from the Test Data list and press
the Delete Test Data button.
TREND/EMCAT PRO 2005 REPORTS

The TREND/EMCAT PRO 2005 report features allow the user to create reports from data stored in the
TREND/EMAT PRO 2005 system. Any of the reports can be created for viewing, storing
electronically or sent to a printed for hard copy. Each report can be printed on Standard Letter size
paper (81/2 X 11 inches) or the metric standard A4
paper. If the correct report paper is not selected, do so
before printing.
The reports can also be saved electronically in any of
the various different formats selected from the drop
down menu.
Custom logo s can be added to the individual reports by selecting Logo from the Print setup screen.
CAUTION the report program only supports jpg, png, or gif logo formats. Attempts to use other, nonsupported formats may result in Locking Up TREND/EMCAT PRO 2005 program.
60
List of Equipment Report

This report creates a list of all of the equipment set up in the TREND/EMCAT PRO 2005. Equipment
can be listed by Company, Location, Sub-Location or Individual Equipment.
The equipment report lists the Equipment ID, Type of Equipment, HP or KW rating, Test Interval,
Name Plate voltage, Equipment Name, and Equipment Manufacturer. (See Appendix 1 for a List of
Equipment report).
To Create a List of Equipment Report:
1) From the Main or Analysis Screen, highlight and select
the Reports selection from the Menu Bar
1) 2) Highlight and select List of Equipment from the Reports
drop down menu.
3) This displays the List of Equipment Report screen; this
screen provides the tools necessary to select the equipment for
the report.
4) Select the Company from the company drop down
menu.
5) To create a list of the equipment with in an entire
company.
6) A) Highlight the Company name in the Company
Tree
7) Verify the report paper size
8) Insert logo to report
B) Press the Copy to Button

This generates a list of the Equipment ID s of all of the equipment set up under the selected company
name.
The list can be displayed in HP or KW depending on which selection the user selects.
To remove Equipment from the Equipment to Print list, select and highlight the equipment to
be removed from the list and press the remove key.
61
Note: Multiple Equipment ID s can be removed by selecting and highlighting multiple Equipment ID s
and using the keyboard s Shift and Control keys along with the left mouse button.
To Print the List of Equipment press the print button from the bottom control bar.
If the report is satisfactory the

can be either printed or saved.
To send the report to the
Printer select the Printer icon
on the top menu bar.
To print the report, press the OK Button from the bottom of the pop up print screen. A completed
Equipment List is available in Appendix 1.
To save the report electronically select the Save
icon on the top menu bar (see the list of formats
above).
To create a report of the equipment under a
location or Sub-location, select and highlight the
name of the location or sub-location and press
the Copy To button.
Individual Equipment ID s can be printed by
selecting the Individual ID. When all Lists of
Equipment have been printed press Close to
return to the Main or Analysis Screen.
62
Overdue Equipment List (Equipment to Test Report)

The Equipment to Test Report creates a report of any equipment which is overdue for testing or needs
to be tested with in the near future (Appendix 2).
The Equipment to Test Report can be accessed from either the Main screen or the analysis screen.
1) From the Reports Menu point and click the Equipment to Test
2) This opens the Equipment to Report Control screen.

3) From the Company drop down menu; select the Company that the Equipment to Test
Report is being created.
4) Press the Copy To Button to display the list of

equipment to search for any Equipment which
is overdue for testing.
5) In the Days to Add dialog box put the number

of days in the future to search for any
equipment due for testing in
the near future.
For example, if the search is to include any equipment overdue or due within the next 2 weeks, insert
14 in the dialog box.
6) Point and Click to the Sort Order selection to list the Equipment to be tested.
As listed in the Equipment Display screen or by the number of days overdue.
7) To view the Equipment List before printing or to simply view the list press
the Print Button.
8) Unwanted equipment can be removed from the Equipment to be Tested list by selecting and
highlighting the unwanted equipment and pressing the remove button.
63
9) To print the list, press the Print button. A completed Overdue Equipment Report is in
Appendix 2.
10) After the list has been

printed or saved close the
Equipment to Test
Control screen by
pressing X button.
NOTE: The Printing and Saving the reports procedure are the same for all reports
review the procedure for printing and saving reports under the List of Equipment, if
necessary.
64
Equipment in Alarm Report (Equipment for Review)

The Equipment for Review Report creates a report listing all equipment which has reached or
exceeded predetermined warning or alarm levels. (Appendix 3)
These alarms values have been established by field testing motors, transformers and all other types of
windings for more than 20 years. These alarm and warning values have consistently identified winding
faults and potential troublesome winding.
To create an Equipment in Alarm report:
1) From Main or Analysis Screen, point and click Reports on the Menu Bar.
2) Point and click Equipment for Review from the drop down dialog box.
This displays the Equipment for Review control display. Equipment Alarms can be reviewed by
Company, Location, Sub-location or Individual Equipment
3) From the Company drop down menu, select the
Company that the Alarm report is going to be
generated.
4) From the Company Tree, point and click on the
Company Name. This will highlight the Company.
5) To display the Equipment to be reviewed
for Alarms & warnings, press the Copy To button.
6) From the Alarm control section of the

Equipment For Review screen, select which
analysis (Trend, Individual) to perform and which alarms (Warning, Alarm) to display.
65
The Individual & Trend alarm algorithms

have been developed with over 20 years
experience using Motor Circuit Analysis.
More detailed information regarding these
alarms is provided in the Motor Circuit
Analysis: Theory, Applications, and Energy
Analysis text book available through ALLTEST Pro, LLC.
7) To create the list of

equipment in alarm, press the Print button. This will list all
of the Equipment from the Equipment List that has exceeded any of the individual or trend, warnings
or alarms.
The Equipment for Review report lists all of Equipment ID of the Equipment which have exceeded
predetermined warning and alarm levels as setup in the Alarm Control section of the Equipment for
Review display. Included in the report are the Equipment Name, and Type of Equipment and the number
and type of Alarms. A printed Alarms report is in Appendix
3.
66
Interpreting the Report

The Warning column indicates the number of Individual Warnings (I) and Trend Warnings (T). The
number following the letter indicates the number of measurements that are in a warning state.
The Alarm column indicates the number of Individual Alarms (I), and Trend Alarms (T). The number
following the letter indicates the number of measurements that are in an alarm state, based on the
TREND analysis.
An alarm indicates a more severe fault or problem than a warning.
For example, from the above report, #1BFP is a 3 Phase AC motor, has 5 Individual alarms, 0 Trend
alarms, 1 additional Individual Warning and 1 Trend Warning. For a more detailed analysis, the user
should access the Findings report.
necessary.
67
Individual Analysis Report (Equipment Findings)
The Equipment Findings report displays and prints the automatic analysis of the individual
equipment data collected by the ATIV.
The Equipment Findings report can be accessed from the Main Screen, the Individual or the Trend
Analysis Screens.
To access the Equipment Findings Report:
1) From Main or Analysis Screen, point and click Reports on the Menu Bar.
2) Point and click Equipment Findings from the drop down dialog box.
3) From the Company Drop Down menu point and click on the Company that contains the
Automatic Analysis to Display.
4) Point and Click on the +/- box next to the Location that contains the Automatic Analysis for the
equipment data to Display.
5) Point and click on the Equipment ID to

display the Automatic Analysis. This
displays a list of Data Sets collected for the
selected Equipment ID.
6) Point and click on the data set to display
the Automatic Analysis.
7) To create the Analysis Report on the
computer Screen, press
the Print Button.
68
The Analysis Report Contains the Equipment Information as entered from the Equipment Setup, the
Equipment Baseline Data, and the current readings along with the Automatic Analysis of the Data.
The Analysis Report includes the same color coding as displayed in the TREND 2005/EMCAT PRO
2005 Automatic Analysis Screen. The report also provides the graphical display of Impedance (Z) vs.
Inductance (L). The complete Analysis report is in Appendix 4.
After viewing, saving or
printing the Analysis Report
press the Button to return to
the Analysis Setup Screen.
necessary.
To view and print the Equipment Findings of additional Data, repeat steps 5 to 7.
When all analysis reports have been printed, press the Close Button to return to the Main or Analysis
Menu.
69
Route Report
The route report provides a list of the equipment assigned to a route. The route report can be accessed
from the Main or the Analysis Screens. (Appendix 5)
To create the Route Report:
1) From Main or Analysis Screen, Point and Click Reports on the Menu Bar.
2) Point and click Route from the drop down dialog box.
3) This opens the route report display screen.

4) From the Company drop down menu select the company for the route
list to be displayed.
5) Point and Click on the Route to be displayed.
6) To create the route report Press the Print button.
7) This displays the Equipment assigned to the selected route.
70
The route report displays the Equipment Location, The Equipment ID, The Equipment Name, and
Equipment Type.
To print or save the report, press the follow the direction above.
necessary.
A copy of the Route report is in Appendix 5.
71
ELECTRIC SIGNATURE ANALYSIS (ATPOL)

TREND/EMCAT PRO 2005 provide access to the ALL-TEST PRO On Line (ATPOL) Electrical
Signature Analysis system to evaluate the condition of your electrical system with system on-line.
The Programs to Operate the ATPOL are stand alone systems and they reside at a different location on
the computer. Either of the ATPOL programs can be accessed from TREND/EMCAT PRO 2005 or
independently.
The ATPOL combined with TREND/EMCAT PRO 2005 provides the most powerful and
comprehensive Electrical Analysis System available. The Automatic Analysis of the ATPOL and
TREND/EMCAT PRO 2005 automatically provide the complete picture of you system, either on-line
or off-line.
Complete operating instructions for the ATPOL system is covered more in detail in their separate
manuals, provided with the ATPOL system.
This part of the manual covers accessing the ATPOL programs from TREND/EMCAT PRO 2005.
The PQ program controls the uploading and downloading of the ATPOL, while the ATPOL provides
all of the tools and programs necessary for automatic
Uploading the ATPOL Data Collector

Prior to accessing the ATPOL instrument:
1) Plug the Serial Cable into the ATPOL and the serial port of the computer.
2) Turn on the ATPOL
3) Point and click Applications from the Menu bar on the Main or Analysis Screen.
4) Point and click PQ
5) This accesses the PSM software that controls the upload and download of the ATPOL.
6) Almost Immediately the ATPOL will be communicating with the PSM
software.
7) If the unit fails to connect check the Baud rate and the connection.
72
For additional information regarding communications with the ATPOL, refer to the ATPOL Data
Collector Manual Supplied with the Instrument.
Performing Automatic Electrical Signature

Analysis
After Uploading the On-Line data gathered by the ATPOL data collector, to the computer, the ATPOL
software performs the automatic analysis.
To access the ATPOL Electrical Signature Analysis software:
1) Point and Click Applications from the Menu
bar on the Main or Analysis Screen.
2) Point and Click ATPOL.
This accesses the ATPOL automatic analysis software. More detailed Operating instructions are
available from ATPOL ESA user manual supplied with the ATPOL.
73
Special Applications
There are currently two additional features accessible from the TREND 2005/EMCAT PRO 2005
program.
Motor Master + 4.0

MotorMaster+ 4.0 is a software program that analyzes motor and motor system efficiency.
MotorMaster+ 4.0 contains a database of over 12,000 motors available in the US market. It also
contains information on metric motors. Designed for utility auditors, industrial plant energy
coordinators, and consulting engineers; MotorMaster+ 4.0 is used to identify inefficient or oversized
facility motors and compute the energy and demand savings associated with selection of a replacement
energy-efficient model. The software has been enhanced to make it an even more powerful motor and
motor-driven equipment energy management tool. MotorMaster+4.0 has expanded Inventory
Management, Maintenance Logging, Lifecycle Costing, Savings Tracking, Trending Functions,
Conservation Analysis, Savings Evaluation, Energy Accounting, and Environmental Reporting
Capabilities.
TREND 2005/EMCAT PRO 2005 allows the user to directly access to MotorMaster+ 4.0 as if it was
loaded on the C: drive of the computer TREND 2005/EMCAT PRO 2005 resides on. Alternatively,
MotorMaster+ 4.0 is can be download from the internet.
To access MotorMaster+ 4.0:
1) Point and click on Applications on the Menu bar from the Main screen.
2) Point and click On MotorMaster .
This accesses the MotorMaster Program residing on the host computer.
74
Trademark Recognition
ALL-TEST Pro, LLC and BJM Corporation are the sole owners of the following trademarks:
TREND 2005
EMCAT PRO 2005
ALL-TEST Pro
ALL-TEST PRO
ALL-TEST PRO 31
ALL-TEST IV PRO 2000
ATPOL II
ALL-TEST PRO ON-LINE II
ALL-TEST PRO ON-LINE
Windows, Access and Word are registered trademarks of the Microsoft Corporation.
MotorMaster+ 4.0 and MotorMaster+ 4.0 User s Guide are produced by the Washington State
University (WSU) Cooperative Extension Energy Program with the support of the U.S.
Department of Energy (USDOE).
Security Device
Note: A lost or damaged security key is equivalent to losing the software and a replacement key can
only be obtained at the full list price of EMCAT PRO 2005.
75
EMCAT User Manual

Software Agreement
READ THIS! You should carefully read these terms and conditions before installing ALL-TEST Pro, LLC software. This is a license agreement
( Agreement ) between you and ALL-TEST Pro, LLC. By installing the ALL-TEST Pro, LLC software you acknowledge that you have read and
accept the following terms and conditions. If you do not agree and do not want to be bound by such terms and conditions, promptly return the
software to the place you obtained it for a full refund.
1. License Grant. ALL-TEST Pro ,LLC grants to you (either an individual or entity) a nonexclusive license to use one copy of the
enclosed software program solely for your own personal or business purposes on a single computer (whether a standard computer or a
workstation component of an Enterprise network). The ALL-TEST Pro, LLC software is in use on a computer when it is loaded into
temporary memory (RAM) or installed into permanent memory (hard disk, CD ROM, or other storage device). ALL-TEST Pro, LLC
reserves all rights not expressly granted herein.
2. Ownership ALL-TEST Pro, LLC is the owner of all right, title, and interest, including copyright, in and to the compilation of ALLTEST Pro, LLC software recorded on the disk(s) or CD ROM ( Software Media ). Copyright to the individual programs recorded on
the Software Media is owned by the author or other authorized copyright owner of each program. Ownership of ALL-TEST Pro, LLC
software and all proprietary rights relating thereto remain with ALL-TEST Pro, LLC and its licensers.
3. Restrictions on Use and Transfer
3.1. You may only (i) make one copy of the Software for backup or archival purposes, or (ii) transfer the
Software to a single hard disk, provided that you keep the original for backup or archival purposes. You may not (i) rent or
lease the Software, (ii) copy or reproduce the Software through a LAN or other network system or through any computer
subscriber system or bulletin-board system, or (iii) modify, adapt, or create derivative works based on the Software.
3.2. You may not reverse engineer, de-compile, or disassemble the Software. You may transfer the Software and
user documentation on a permanent basis, provided that the transferee agrees to accept the terms and conditions of this
Agreement and you retain no copies. If the Software is an update or has been updated, any transfer must include the most
recent update and all prior versions.
4. Limited Warranty.
4.1. ALL-TEST Pro, LLC warrants that the Software and Software Media are free from defects in materials and
workmanship under normal use for a period of sixty (60) days from the date of purchase. If ALL-TEST Pro, LLC receives
notification within the warranty period of defects in materials or workmanship, ALL-TEST Pro, LLC will replace the
defective Software Media.
4.2. ALL-TEST Pro, LLC and the author of the software disclaim all other warranties, express or implied,
including without limitation implied warranties of merchantability and fitness for a particular purpose, with respect
to the software, the programs, the source code contained therein, and/or the techniques described in this software.
ALL-TEST Pro, LLC does not warrant that the functions contained in the software will meet your requirements or
that the operation of the software will be error free.
4.3. This limited warranty gives you specific legal rights, and you may have other rights that vary from
jurisdiction to jurisdiction.
5. Remedies.
5.1. ALL-TEST Pro, LLC s entire liability and your exclusive remedy for defects in materials and workmanship
shall be limited to replacement of the Software Media, which may be returned to ALL-TEST Pro, LLC at the following
address: ALL-TEST Pro, LLC, 123 Spencer Plains Rd, Old Saybrook, CT 06475 or email: info@alltestpro.com. Please
allow three to four weeks for delivery. This Limited Warranty is void if failure of the Software Media will be warranted for
the remainder of the original warranty period or thirty (30) days, whichever is longer.
5.2. In no event shall ALL-TEST Pro, LLC or the author be liable for any damages whatsoever (including without
limitation damages for loss of business profits, business interruption, loss of business information, or any other pecuniary
loss) arising from the use of or inability to use the software, even if ALL-TEST Pro, LLC has been advised of the possibility
of such damages.
6. U.S. Government Restricted Rights. Use, duplication, or disclosure of the Software for or on behalf of the United States of
America, its agencies and/or instrumentalities (the U.S. Government ) is subject to restrictions stated in paragraph (c)(1)(ii) of the
Rights in Technical Data and Computer Software clause of DFARS 252.227-7013, or subparagraphs (c)(1) and (2) of the Commercial
Computer Software Restricted Rights clause at FAR 52.227-19, and in similar clauses in the NASA FAR supplement, as applicable.
7. General. This Agreement constitutes the entire understanding of the parties and revokes and supersedes all prior agreements, oral or
written, between them and may not be modified or amended except in writing signed by both parties hereto that specifically refers to
this conflict herewith. If any one or more provisions contained in this Agreement are held by any court or tribunal to be invalid, illegal,
or otherwise enforceable, each and every other provision shall remain in full force and effect.
Contact:
Steve H. Bjorkman
President
Email: sbjorkman@alltestpro.com
2007, ALL-TEST Pro , LLC
76
THIS PAGE IS LEFT BLANK INTENTIONALLY
77
Appendix 1
78
Appendix 2
79
Appendix 3
80
Appendix 4
81
Appendix 5
82

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TREN D 2005

EMCAT PRO 2005

ALL-T EST Pro, LLC

EMCAT 2005 version 2.0 2/2007

TREND 2005/ EMCAT PRO 2005

Manual for Version 2.0

Copyright 2006, ALL-TEST Pro, LLC

ALL-TEST Pro, LLC

DATABASE BACKUP/RECOVER ........................................... 11

Uploading ALL-TEST PRO IV 2000 ........................................ 32

AC Rotor Visual Analysis......................................................... 44

Special Applications ................................................................ 74

Trademark Recognition ........................................................... 75

READ this addendum prior to using V2.2 software. The Trend/EMCAT

TREND/EMCAT PRO 2005 Software

Impedance and Inductance values were

LOADING SOFTWARE AND GETTING STARTED

TREND/EMCAT PRO 2005 Software

TREND/EMCAT PRO User Manual

The additional features EMCAT PRO 2005 include:

Version 2.0 Features

Enhanced Graphics Operations

Increased Export Capabilities

Enhanced Auto Analysis Capabilities

Launching TREND/EMCAT PRO 2005

Note: To protect from this occurring it is recommended that you create at

(Review the Windows procedure for copying files)

3) Paste these 4 files into the newly created

5) User Setup Screen

Export Test Data

4) Select the earliest date of the collected data that is to be exported:

Import Test Data

1) Click on Get File . Browse the explorer until you

Company Information Setup

Select Setup from the menu bar.

Creating & Viewing a Company

Caution: Verify that the company listed in the drop

Note: only a user with Administration privileges can

Adding/Viewing Contacts to a Company/Location

Fill in as much of the contact information as available.

3) This will cause the Location Screen to appear.

6) This will open the Location dialog screen.

Note: Additional locations or Sub-Locations can be

To add additional locations to this company, follow steps 4 through 7.

Caution: Verify that the location listed in the drop down

Note: Only a user with Administration privileges can delete

Adding Contacts to Location Information Sheet

Equipment Information Setup

Caution: This must be selected before

4) Type in the information in the desired dialog boxes,

Note: The following dialog boxes in bold must be filled in.

Note: To provide maximum flexibility and increased capability the

Name Plate Data from ATPOL

1) Select the location from the Company Tree.

2) Open the Location window. Either left click on the

Icon, or double click the Location. This will

To Add Equipment to a Route

To Remove Equipment from a Route

Description Dialog Box

Uploading ALL-TEST PRO IV 2000