Catherine Lefay, Bernadette Charleux, Maud Save, Christophe Chassenieux, Olivier Guerret, Ste Phanie Magnet
Catherine Lefay, Bernadette Charleux, Maud Save, Christophe Chassenieux, Olivier Guerret, Ste Phanie Magnet
Catherine Lefay, Bernadette Charleux, Maud Save, Christophe Chassenieux, Olivier Guerret, Ste Phanie Magnet
www.elsevier.com/locate/polymer
Laboratoire de Chimie des Polyme`res, Universite Pierre et Marie CurieParis 6, UMR 7610 Associee au CNRS, Tour 44,
1er etage4, Place Jussieu, 75252 Paris Cedex 05, France
b
Physicochimie des Polyme`res et des Milieux Disperses (UMR 7615), UPMC-CNRS-ESPCI, 10 rue Vauquelin, 75231 Paris Cedex 05, France
c
ARKEMA, Groupement de Recherches de Lacq, B.P. no 34, 64170 Lacq, France
Received 21 October 2005; received in revised form 23 December 2005; accepted 13 January 2006
Available online 7 February 2006
Abstract
A well-defined, amphiphilic poly(styrene-co-acrylic acid) copolymer was synthesized in a single step by nitroxide-mediated controlled freeradical copolymerization of styrene and acrylic acid, without protection of the acid groups: MnZ6500 g molK1, Mw/MnZ1.5 and a composition
of FAAZ0.70G0.03 in acrylic acid. In addition to the good control over molar mass and molar mass distribution, the copolymer exhibited a
narrow composition distribution with a slight gradient. Such copolymer was an efficient stabilizer for the emulsion polymerizations of styrene and
of mixtures of methyl methacrylate and n-butyl acrylate, until 45 wt% solids. A low amount (typically 34 wt% based on the monomer(s)) was
needed for a good stabilization. This is approximately a decade lower than the required amount of random, amphiphilic copolymers prepared via
conventional free-radical polymerization. The performances were, however, below those of analogous diblock copolymers, but the great
advantage is the very easy synthetic procedure.
q 2006 Elsevier Ltd. All rights reserved.
Keywords: Styrene; Acrylic acid; Amphiphilic copolymer
1. Introduction
Amphiphilic, random copolymers are widely industrially
produced and used in different applications such as coatings,
adhesives, inks etc. Those copolymers are composed of
hydrophobic and hydrophilic monomer subunits, randomly
distributed along the chains. They are generally synthesized by
classical free radical copolymerization in different media and
are usually called ASR for alkali-soluble resins when the
hydrophilic comonomer possess a carboxylic acid, ionizable at
alkaline pH. In particular, the free radical copolymerization of
styrene (St) and acrylic acid (AA) is well described in the
literature. It was, for instance, performed either in bulk [1,2], in
0032-3861/$ - see front matter q 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.polymer.2006.01.034
1936
O
HO
O
O
N
P
Nitroxide SG1
2. Experimental part
2.1. Materials
The monomers, styrene (St, Aldrich, 99%), methyl
methacrylate (MMA, Acros, 99%) and n-butyl acrylate (BA,
Aldrich, 99%) were distilled under vacuum before use. Acrylic
acid (AA, purest grade, Arkema, stabilized with 200 ppm of
hydroquinone) was stored at room temperature and used
without further purification. The alkoxyamine initiator
(Scheme 1), called MAMA in the following (commercial
name is BlocBuildere, 99% purity) and the nitroxide SG1 (Ntert-butyl-N-(1-diethylphosphono-2,2-dimethylpropyl)-Noxyl, 85% purity) were kindly provided by Arkema. The
solvents, 1,4-dioxane (synthesis grade) and dichloromethane
(Normapur) were, respectively, supplied by SDS and by
Prolabo. Trimethylsilyldiazomethane (2 M solution in hexane)
and sodium hydrogen carbonate (NaHCO3, 99.7%) were
purchased from Aldrich and potassium persulfate
(purityO99%) from Acros.
2.2. Nitroxide-mediated copolymerization of styrene
and acrylic acid
The copolymerization reactions were carried out in 1,4dioxane solution at 120 8C, according to an already published
protocol [27]. The only major difference was the type of
alkoxyamine used as an initiator, since here the MAMA
(Scheme 1) was chosen instead of the MONAMS [27]. The
reactions were performed in a Parr reactor of 300 mL at a
stirring rate of 300 rpm. In a typical synthesis, the alkoxyamine
initiator MAMA (1.637 g, 4.3!10K3 mol) was dissolved in a
mixture of styrene (11.50 g, 0.111 mol) and acrylic acid
(32.00 g, 0.444 mol, initial molar composition of AA in the
comonomer mixture: fAA0Z0.80). Then, a volume of 145 mL
of 1,4-dioxane and 0.0638 g of free SG1 (2.2!10K4 mol,
5 mol% based on the initiator) were added. The polymerization
solution was transferred into the reactor and deoxygenation
was performed at room temperature by nitrogen bubbling for
5 min. Afterward, the reactor was heated at 120 8C and a 2 bar
pressure of nitrogen was applied. Time zero for the reaction
was arbitrarily taken when the mixture reached 90 8C.
Aliquots were periodically withdrawn during the reaction
and cooled in an iced water bath to quench the polymerization.
For all of them, the overall monomer conversion was
determined by 1H NMR analysis of the raw polymerization
medium in acetone d6 solution. The overall molar conversions
(xmol) and the individual conversions of each monomer (xAA
and xSt) were determined by integrating the peaks corresponding to the vinylic protons, using the broad peak between 6.5 and
7.5 ppm as an internal reference (five aromatic H for styrene
and polystyrene, and one vinylic H for the styrene monomer
that was subtracted before calculation). The overall weight
conversion was calculated from those experimental data [27].
The molar mass of the dried copolymers was determined by
size exclusion chromatography after methylation of the AA
subunits. The overall molar conversion was used for kinetic
1937
1938
C
N
AtexpKt=tdt
(1)
KN
6tp
dp pD3n
(2)
1939
2.5
3.5
4.5
log(M)
12000
2.0
10000
6000
1.6
Mw/Mn
Mn (g/mol)
1.8
8000
Molar fraction of AA
0.9
0.8
0.7
0.6
4000
1.4
2000
0
0.0
0.5
0.0
0.2
0.4
0.6
0.8
1.2
1.0
0.2
0.4
0.6
Overall molar conversion
0.8
1.0
1e-5
1e-6
A()
1940
1e-7
conversion
D (m/s)
PS
1e-8
-1
1e-9
log(R H/nm)
1e-10
1e-11
1e-12
10
15
20
25
30
C (g/L)
Polystyrene
Elution volume
Poly(methyl
acrylate)
8e-4
(3)
The Rayleigh ratio for the fast and the slow modes of
relaxation is given by Riq Z Ai qRq , where Ai(q) is the
contribution to the scattered intensity of each relaxation
process obtained from analysis of the DLS data (see Eq. (1)).
The Rayleigh ratio may be related to the weight average molar
mass of the scattering entities (Mw,i) according to:
KCi
1
Z
C
2A
C
(4)
2;i i Pi q
Mw;i
Riq
KZ
(5)
6e-4
KC/R fast (mol/g)
Rq Z
1941
4e-4
2e-4
0
0
10
15
20
25
30
C (g/L)
Fig. 6. Concentration dependence of the ratio KC/Rq for the fast mode
of relaxation (see text), the straightline corresponds to a least-square fit of
the data.
1942
A 75
70
65
60
55
50
0
3600
7200
time (s)
B 72
67
62
57
Time = 3 600 s
Time = 15 000 s
52
0
10
15
20
25
30
C (g/L)
Fig. 7. (A) Surface tension versus time for an aqueous solution of the
poly(St30%-co-AA70%) amphiphilic copolymer (pH 10, [NaHCO3]Z12 mM) at
a concentration of 6.25 g LK1 (9.6!10K4 mol LK1). (B) Surface tension
versus copolymer concentration after 3600 and 15,000 s measurement time.
Table 1
Model emulsion polymerizations of styrene in the presence of various amounts of the amphiphilic poly(St30%-co-AA70%) copolymer
wt% copo versus
St
[copo]!104
(mol LK1
latex)
Dz (nm) (DLS)
Dn (nm)a (TEM)
Dw/Dna (TEM)
K16
Np (LK1
latex)!10
Nc
Ac (nm2)
1
2
3
4
8
1.5
3.1
4.6
6.2
12.3
193
170
130
134
145
130
123
92
94
75
1.35
1.18
1.17
1.18
1.46
7
10
23
22
43
1400
1900
1200
1700
1700
41
25
23
16
10
Styrene/waterZ10 wt%; [NaHCO3]Z12 mM; [NaOH]Z973 mM depending on the amount of copolymer; TZ70 8C; timeZ3 h; conversion: 100%. Np: number of
particles per liter of latex, Nc: number of copolymer chains per particle, Ac: surface area occupied by a single copolymer chain at the particle surface (all three values
were derived
P using Dn, TEM).
P
a
nD
nD
Dn Z Pi in i and Dw Z Pi ni Di3 :
i
2 wt-%
1943
1.0
25%
20%
conversion
Number fraction
0.8
15%
0.6
0.4
10%
0.2
5%
0.0
0
60
0%
0
23
38 53 68
3 wt-%
25%
Number fraction
180
Fig. 9. Conversion versus time for the emulsion polymerizations of styrene with
different amounts of the poly(St30%-co-AA70%) amphiphilic copolymer as the
sole stabilizer. TZ70 8C; styrene/waterZ10 wt%; [NaHCO3]Z12 mM;
[NaOH]Z973 mM depending on the amount of copolymer. %: 1 wt%, ,:
2 wt%, :: 3 wt%, >: 4 wt% and C: 8 wt%.
30%
20%
15%
10%
5%
0%
0
23
38
53
68
83
53
68
83
30%
4 wt-%
25%
Number fraction
120
time (min)
20%
15%
10%
5%
0%
0
23
38
30%
Number of particles / L
8 wt-%
Number fraction
25%
20%
15%
1E+18
1E+17
: PSt16 -b-PAA55 ([K2 CO3] = 20 mM)
10%
1E+16
5%
wt % stabilizer
0%
0
23
38
53
68
83
Fig. 10. Number of particles per liter of latex (Np) as a function of the weight
percent of copolymer stabilizer, based on the monomer, for the emulsion
polymerization of styrene at 10 wt% solids content (see Table 1 for the
experimental conditions and results concerning the gradient copolymer
poly(St30%-co-AA70%) and Refs. [28] and [29] for the diblock copolymer
PSt16-b-PAA55).
1944
Table 2
Semi-continuous emulsion polymerizations of styrene and MMA/BA (35/65
wt/wt) in the presence of the amphiphilic poly(St30%-co-AA70%) copolymer
used as the sole stabilizer
Monomer(s)
Amount of stabilizer
(wt% based on the
monomers)
Latex
description
Dz (nm)
(DLS)
Polya
(DLS)
St
155
0.07
MIMA/BA
Stable no
coagulum
Stable no
coagulum
197
0.06
1945