Manual Bomba Sihi

Operation manual
ISOchem
SIHI
CBMD
Magnetically coupled volute casing pump according to EN 22858
Safety instructions
To be observed without fail
Chapter 1
Application, description
Intended application
Chapter 2
Preconditions, piping system, accessories
Planning of the installation
Chapter 3
Supply, intermediate storage, preservation
Unpacking, storage, transport
Chapter 4
Assembly site, tools, verification
Mounting of the pump
Chapter 5
Important preconditions
Putting into operation and out of operation
Chapter 6
Intervals, cleaning
Maintenance, disassembly, assembly
Chapter 7
If something does not work
Help in case of trouble
Chapter 8
materials, admissible limit values
Technical data
Chapter 9
sectional drawing, declaration of conformity
Annex
Chapter 10
Attention: This pump or this pump unit, respectively may be mounted and put into operation by qualified
technical personnel only and these operating instructions and the effective regulations have strictly to be
observed. If you do not pay attention to these operating instructions,
danger may be created for you and your colleagues,
the pump or the pump unit may be damaged,
the manufacturer is not liable for damages resulting from this non observance!
Please be aware of your responsibility for your fellow men when working at the pump or the pump
unit!
version ................ : 21694_EN_00.pdf

date ................... : 10.08.2001
filename of coversheet : de21694.doc
Sterling Fluid Systems
Sterling SIHI GmbH

Postfach 1941, 25509 Itzehoe, Germany
phone: (04821) 771 - 01 fax: (04821) 771 - 310
Safety
1.0
Page 1 of 3
Safety
Chapter 1
1.2
This operating manual gives basic instructions
Qualification and training of

personnel
which are to be observed during installation,
The
operation and maintenance of the pump. It is
maintenance, inspection and assembly must be
therefore imperative that this manual is read by
adequately qualified. Scope of responsibility and
the
responsible
for
operation,
to
supervision of the personnel must be exactly

defined by the plant operator. If the staff does not
kept available at the installation site.
have the necessary knowledge, they must be
It is not only the general safety instructions
trained and instructed which may be performed by
contained under this chapter Safety to be
the machine manufacturer or supplier on behalf of
observed,
the plant operator. Moreover, the plant operator is
also
the
specific
prior
responsible
assembly and commissioning. It is always to be
but
personnel/operator
personnel
information
provided under the other chapters.
to make sure that the contents of the operation

instructions are fully understood.
1.1
Identification of safety
prescriptions in the operation
instructions
1.3
Safety prescriptions given in these operation
Hazards in case of non

compliance with the safety
instructions
instructions, non compliance with which would
Non compliance with the safety instructions may
affect safety are identified by the following symbol
produce a risk to the personnel as well as to the

environment and the machine and results in a loss
of any right to claim damages.
For example non compliance may involve the
following hazards:
= failure
Danger symbol as per DIN 4844-W9
of
important
functions
of
the
machine/plant
(ISO 3864 - B.3.1)
= failure of specified procedures of maintenance

and repair
or in case of warning of electrical voltage with:
= exposure of people to electrical, mechanical

and chemical hazards
= endangering
the
environment
owing
to
hazardous substances being released

Danger symbol as per DIN 4844 W-8
1.4
(ISO 3864 - B.3.6)
When operating the pump the safety instructions
The word
contained in this manual, the relevant national
ATTENTION
identifies
Compliance with regulations

pertaining to safety at work
the safety regulations
accident prevention regulations and any other

whose
non
compliance may cause danger for the machine
service and safety instructions issued by the plant

operator are to be observed.
and its function. It is imperative that signs affixed

to the machine, e.g.
= arrow indicating the direction of rotation
= symbols indicating fluid connections
= type plate
must be observed and kept legible.
01de1-Atex_new1
Subject to technical alterations
Copyright Sterling SIHI GmbH
Safety
1.5
Page 2 of 3
Safety instructions relevant for

operation
Chapter 1
1.7
Safety instructions for the use in

areas with explosion hazard
= If hot or cold machine components involve

hazards, they must be guarded by the user
against accidental contact.
= Guards for moving parts (e.g. couplings) must
not be removed from the machine while in
In this paragraph information are given for an
operation.
= Any leakage of hazardous (e.g. explosive,
toxic, hot) fluids (e.g. from the shaft seal) must
operation in areas with explosion hazard.
be drained away so as to prevent any risk
1.7.1 Arrangement of the units
occurring to persons or the environment.
If the pump is completed with other mechanical or
Statutory regulations are to be complied with.
electrical components to one unit, the complete
= Hazards resulting from electricity are to be
unit may be considered only as device category
precluded by the user (see for example the
according to the directive 94/9/EC which is fulfilled
VDE-specifications and the bye-laws of the
by all used components.
local power supply utilities).
1.6
Note:
Safety instructions relevant for

maintenance, inspection and
assembly work
This instruction gets special meaning when using

pumps which are corresponding to a device
category according to the directive 94/9/EC,
It shall be the plant operators responsibility to
however, are driven by a motor which does not
ensure that all maintenance, inspection and
meet these criteria. Then it might be that the pump
assembly work
is
has been provided with the EX-sign but the unit
personnel
have
performed
by authorised
familiarised
must not be used in areas with explosion hazard
themselves with the subject matter by studying
due to the non EX-admitted motor. So the
this manual in detail.
operator has always to pay attention to the
Any work on the machine shall only be performed
conformity with the directive 94/9/EC of all used
when it is at a standstill. It is imperative that the
components of the pump unit.
procedure
who
for
shutting
adequately
down
the
machine
Pumps and pump units which convey hazardous
1.7.2 Execution of coupling guards

for shaft couplings
media must be decontaminated.
Coupling guards which shall be used in areas with
On completion of work all safety and protective
explosion hazard have to fulfill the following
facilities must be re-installed and made operative
criteria:
described in this manual is to be followed.
again. Prior to re-starting the machine, the

instructions listed under first commissioning are
to be observed.
= non- sparking material e.g. brass has to be

used or
= steel plate constructions have to be used,
which are executed in a way that with faults to
be foreseen (e.g. deformation by stepping on
the coupling guard) a mechanical contact of
the rotating parts is impossible.
01de1-Atex_new1
Safety
Page 3 of 3
Chapter 1
1.7.3 Surveillance of technical

parameters
1.9
Unauthorised mode of operation
When using pumps in areas with explosion hazard
guaranteed if it is used in the manner intended
the operator has to check regularly the following
and in accordance with the instructions of this
parameters:
manual. The specified limit values must not be
= leakage of the shaft seals
exceeded under any circumstances.
The reliability of the machine delivered will only be
= if necessary bearing temperatures

= liquid level in the pump during commissioning
1.10
Warranty / guarantee
= for pumps with magnetic coupling the
Sterling SIHI guarantee for a longterm,
temperature of the electrically conductive
satisfactory operation if
isolation shroud has to be controlled
= the
pump
is
installed
and
operated
in
The operator has to ensure that the pump, with
compliance with these instructions and under
abnormal conditions, will be taken out of operation
conditions approved by Sterling SIHI.
/not be taken again in operation at short notice.

The advises regarding operation and maintenance
= modifications only will be carried out with

Sterling SIHIs agreement.
given in this operation manual have to be kept to.

Particular informations concerning the surface
temperatures of the pump are given in chapter 9
of this operation manual.
1.7.4 Avoidance of sparks caused by

exterior impact effect
The operator has to ensure that with an operation
of the machine in areas with explosion hazard no
exterior impact effect to the machine casing may
create sparks.
1.8
Unauthorised alterations and

production of spare parts
Any unauthorized modification of the machine will

result in an exemption of Sterling SIHI from any
liability. In such cases the operator of the machine
takes over the responsibility for the safe operation.
Using spare parts and accessories authorised by
the manufacturer is in the interest of safety. Use of
other parts may exempt the manufacturer from
any liability.
01de1-Atex_new1
Application
2.0
Page 1 of 2
Application
2.3
Chapter 2
Description
The pump is to be applied only for the operating
The design of the supplied pump is specified in
conditions stated by the orderer and confirmed by
the product identification table on the next page
the supplier. Guarantee is assumed within the
(see chapter 2.5).
scope of the Sterling SIHI conditions of sale.

This pump is able to handle liquids which do not
2.4
contain solid particles regularly and which do not
Construction
operation
and
mode
of
contain ferromagnetic particles.
Pumps of this product line are volute casing
If a permanent pollution of the liquid is to be
pumps acc. to EN 22858 (chemical-standard-
expected, the partial flow has to be led via a free
pump). The sealing against atmosphere is made
flow filter (designation of type see table under 2.5).
by an isolation shroud. The driving torque of the
The
motor is transmitted to the pump shaft by a
pumping
liquid
must
not
tend
to
evapourisation, polymerisation, crystallisation or
magnetic coupling.
hardening
The pump shaft with the impeller and the interior
under
the
given
pressure
and
temperature conditions.
2.1
magnet is run in two sleeve bearings lubricated by

the medium.
Warning of misuse
The outer part of the magnetic coupling (the

magnetic bell) is placed on a clutch shaft, which is
run in two ball bearings in the bearing bracket. In
= You may use the pump only for the application

stated in the acknowledgement of order as
otherwise hazards for people and environment
may occur.
= Do not exceed the density and viscosity stated
in the acknowledgement of order. Otherwise
the gap between magnetic bell and inner magnet

lies the isolation shroud.
2.5
Product identification
The design of the pump is described by the pump

type, which is described in the following table.
there is the danger of damage to the magnetic

coupling.
= The torque of the motor must not be higher
than the nominal torque of the magnetic
coupling. Otherwise there is the danger of
destruction of the coupling.
= When hot liquids are pumped, the surface of
the pump heats up in a way, that it can not be
touched without the danger of injury.
= The pump must not be exposed to temperature
shocks.
2.2
Accessories
Measuring devices or other accessories may only

be mounted after approval of Sterling SIHI. If this
approval is not given, warranty claims will not be
accepted.
02de47
Application
Pos.
Page 2 of 2
Designation
Code
Chapter 2
Explanation
1-3
pump model
CBM:
single stage, end suction pump

acc. to EN 22858
with mag drive acc. to VDMA 24279
construction level
D:
see technical description
5-7
pump size
32, 40, 50, 65,
nominal diameter of the discharge nozzle in mm
80, 100, 125...:

8 - 10
diameter of the impeller
125, 160, 200,
nominal diameter of the impeller in mm
250, 315, ...:

11
12
13 - 14
Hydraulics
and
nominal pressure
bearing configuration
and
cooling flow circulation
shaft sealing
C:
hydraulic acc. to EN 22858 with shrouded impeller

PN 16
R:
hydraulic acc. to EN 22858 with semi open impeller

PN 16
1:
hydraulic acc. to EN 22858 with shrouded impeller

PN 25
2:
hydraulic acc. to EN 22858 with semi open impeller

PN 25
H:
2 grease lubricated ball bearings in the bearing bracket,

2 fluid lubricated sleeve bearings inside the pump
partial flow: internal circulation with internal strainer
M:
2 oil lubricated ball bearings in the bearing bracket,

2 fluid lubricated sleeve bearings inside the pump
partial flow: internal circulation with internal strainer
1:
as H, but external circulation with free flow filter
3:
as M, but external circulation with free flow filter
1A, 2A, 3A, 4A,

6A:
mag drive system 1/2/3/4/6, metallic isolation shroud;

max. temperatur of the pumping medium: 180C
2B, 3B:
mag drive system 2/3, ceramic isolation shroud
1C, 2C, 3C, 4C, mag drive system 1/2/3/4/6, plastic isolation shroud;
6C:
1E, 2E, 3E, 4E,
6E:
mag drive system 1/2/3/4/6, metallic isolation shroud

with open bearing bracket;
15
mag drive
A - Z:
16 - 17
materials of
construction
for detailed explanation of
the materials and
additional executions see
table in chapter 9
gaskets
and
flange design
1B:
code for the maximum torque of the mag drive

(see table under chapter 9.2)
SG iron, impeller made from grey cast iron
1E:
as 1B, but impeller made from stainless steel
2B
as 1B, but volute casing made from casted steel
4B:
stainless steel
2:
gasket from grafite with stainless steel insert

flanges machined acc. to DIN 2501
A:
as 2, but flanges with groove acc. to DIN 2512, form N
E:
as 2, but flanges drilled acc. to ANSI 150 RF
F:
as 2, but flanges drilled acc. to ANSI 300 RF
A* - Z*
different motor sizes

specified in acknowledgement of order
18
19 - 20
02de47
motor size
Page 1 of 2
3.0
3.1
Piping system
Chapter 3
3.1.1 Installation plan
ATTENTION
If the pump is mounted vertically, suction lift

operation is not permitted as the ventilation of
the isolation shroud then cannot be ensured.
Pay attention to the arrows at the pump
branches indicating the flow direction.
The nominal widths of the pipelines must not
be smaller than the nominal widths of the
corresponding pump branches.
All pipelines must be cleaned prior to
installation of the pump.
The pipelines must be supported in order to
avoid distortions of the pump components
(danger
of
breaking
of
the
pump
components).
Avoid abrupt transitions of cross section and
changes of direction.
Unequal nominal widths are to be
compensated by excentric transition pieces.
The extension of the cross section has to be
made downward in order to avoid the
formation of air pockets in the pipeline.
In front of the suction branch of the pump a
flow normalizer has to be arranged; it shall
have the diameter of the nominal width of the
suction branch and the length of 15 times the
diameter of the suction branch. This secures
favourable inflow conditions.
The flow velocity in the suction line or inflow
line, respectively, must not exceed 2 m/s.
The pipelines are to be laid in such a way that
thermal expansion in the pipe system does
not have any effect on the pump branches.
3.1.2 Suction line or inflow line, resp.

The suction line must ascend to the pump. The
inflow line must slightly descend to the pump.
Gate valves in the suction line or inflow line must
be kept completely open during start and
operation of the pump.
Gaspendelleitung
Suction head operation
Suction lift operation
If dirt particles are to be expected either from the

pipework or from the pumping medium, a filter
must be installed in the pipeline. The free section
of the filter must have at least the triple section
surface of the nominal width of the pump. Mesh
size = 0,1 mm.
3.1.3 Discharge line

In order to adjust the pumping data a gate valve is
to be installed behind the pump. If non-return
elements are applied they shall have the property
of closing smoothly. Prevent pressure surges.
3.1.4 Installation of an orifice
03DE2.DOC
- Q-max-orifice
In order to avoid the exceeding of the admissible
output a Q-max orifice should be fitted into the
discharge line (see installation plan). This secures
sufficient lubrication of the sleeve bearings and
the safe dissipation of the heat due to energy
losses of the magnetic coupling.
Page 2 of 2
- Q-min-orifice or overflow valve, resp.

In order to avoid that the output goes below the
required minimum, an overflow valve or a Q-minorifice should be fitted (see installation plan). This
secures sufficient cooling of the magnetic
coupling.
3.1.5 Pressure control

For the proper pressure control two measuring
points are to be provided at the pipelines, one
before and one behind the pump. (see installation
plan).
Chapter 3
damage to the magnetic coupling or to the pump

is prevented.
3.3.2 PT 100
The PT 100 is a resistance thermometer for the
control of the temperature of the isolation shroud.
It is screwed on the pump by a threaded
connection. The switch-off temperature is to be
adjusted by 10 C higher than the operating
temperature. In case of variable temperatures the
control values should be inquired at Sterling SIHI.
3.3.3 Level transmitter

3.2
Electrical connections
For the drive motor a mains connection is

required which complies with relevant regulations
and laws. The start up of centrifugal pumps with
star-delta-switch normally leads to a higher power
consumption during the switch to delta than the
direct start up in delta connection. The
accelerating torque during the switch from star to
delta connection is very high, so that a
desynchronisation of the magnetic coupling might
happen. Therefore a direct start up is
advantageous, especially with pumps with big
moments of inertia. Normally this has to be
approved by the local power supplier. If the direct
switch on in delta connection is not allowed, a soft
starter (see point 3.3.4) might be necessary.
3.3
In order to ensure that the pump only can be run

with a sufficient liquid level, a level transmitter
should be installed. It must guarantee that a
sufficient liquid quantity will always be available.
Therefore it has to installed in the pipework above
the pump.
3.3.4 Soft starter

When selecting the magnetic coupling, the
decision to apply a soft starter may result in the
fact that a coupling with smaller nominal torque,
i.e. a cheaper one, can be applied. The use of a
smaller coupling also results in lower eddy current
losses. Therefore the power consumption of the
pump is lower and the efficiency increases.
Accessories
For this pump the following accessories are

available:
Load detector for the control of the motor
power absorption
Temperature probe PT 100 for the control of
the temperature of the isolation shroud
Level transmitter for the protection against dry
operation
Soft starter
3.3.1 Load detector

The load detector measures the power absorption
of the drive motor. If the absorption becomes too
high, e.g. by blocking of the rotor or decreases by
desynchronization of the magnetic coupling, the
motor is switched off automatically. Thus a
03DE2.DOC
Unpacking, transport, storage
4.0
Page 1 of 1
Unpacking, transport, storage
4.4
Chapter 4
Preservation
The pump is preserved with a preservative as

stated on the pump label.
4.1
Safety measures
4.4.1 Elimination of the preservative
The preservative can be eliminated according to
the
instructions
on
the
pump
label.
The
preservative is to be disposed of in accordance

with the applicable regulations.
Never stay below the suspended load.
Keep a sufficient safety distance during
4.4.2 Re-preservation
transport of the load.
The pump is to be preserved with a preservative
Use only licensed lifting appliances which are
as indicated on the pump label.
in perfect condition.
Adjust the length of the lifting appliances in
4.5
such a way that the pump or the pump unit,
the
respectively, is suspended horizontally.
If the pump has not been ordered in oil- and
Do not use the eyebolts at the pump
grease-free condition, grease and other lubricants
components for lifting the assembled pump or
have been used during the assembly of the pump.
the complete unit.
If these substances shall not come in contact with
Do not remove documents which are attached
the pumping medium, the pump has to be flushed
to the pump.
with a cleaning agent before it is installed in the
Do not remove the protection caps from the
piping system.
pump
=
Lubricants used during

assembly of the pump
branches.
Otherwise
danger
of
contamination exists.
4.6
Transport
The pump has ceramic sleeve bearings which
The pump has to be transported as shown in the
are susceptible to impacts and shocks.
following figures.
Therefore handle the pump with care.
4.2
Unpacking
Before unpacking a visual control of the packing is

recommended. If transport damages are visible,
their extent is to be noted on the receipt or on the
delivery note. Possible claims are to be lodged
immediately with the carriers or the insurance
company.
4.3
Intermediate storage
If the pump or the pump unit is not installed

immediately after delivery, it has to be stored free
Pump without motor and base plate
from vibration in a dry room.

If the complete unit with motor and base plate has
to be transported, the cables have to be fixed at
the base plate
04de124
Page 1 of 2
Chapter 5
5.0
5.4
General informations
5.1
Preconditions
5.4.1 Admissible ambient conditions
The pump or the pump unit, respectively, must
The ambient temperature may be between -20 C
have been unpacked and transported as stated in
and +60 C. The humidity of the air should be as
chapter 4.
low as possible in order to avoid corrosion.
5.2
5.4.2 Base, foundation
Target group
The work described in this chapter must be
The pump must be installed on a plane non-
carried out by trained skilled staff only.
oscillating floor or foundation. It is recommended

to use a base plate. In case of doubt use vibration
5.3
Safety measures
dampening feet.
5.4.3 Space required

The dimensions for the space requirement of the
pump unit can be learned from the dimension
table.
Connect the pipelines carefully as otherwise
Ensure the easy access to the shut-off and
the
regulation devices as well as to the measuring
medium
handled
may leave
during
operation and may endanger the operating

staff. Remove the protection caps from the
pump branches only just before connecting
5.4.4 Position
the pipelines.
In principle the pumps are installed horizontally.
Ensure that the shut-off devices in the suction

or
inflow line, respectively, and in
the
Pay
attention
to
the
existing
internal
Eliminate
the
preservative
acc.
to
the
indications stated on the pump label. In case

of
=
non
Motor
of the motor (indicated by an arrow at the pump

casing). If this should not be possible the sense of
instructions.
=
5.5
Before the assembly check the sense of rotation
discharge line are closed.
instruments.
observance
exists
danger
of
rotation of the complete unit may be checked only

if the pump is filled.
contamination of the plant.
5.6
Coupling
Provide for a motor protection switch with a
Mount
the
drive by an E-motor.
necessary in warm condition. Arrange pump and
coupling
without
hard
blows,
if
motor on a level base and without tensions. The

shaft ends must exactly be centered towards each
=
=
=
other. The distance between the halves of the

Ensure that all electrical connections are free
SIHI coupling shall be 2 - 3 mm (see fig.).
from tension. Otherwise there exists danger to
If
life by electric shock.
manufacturers instructions. After installation on
foreign couplings
are used observe
the
the foundation and the connection of the pipelines,

the alignment of the coupling has to be checked
and re-aligned, if necessary. Moreover, after
5.4.1 Assembly tools
reaching the operating temperature the alignment
Special tools are not required for assembly and
of the coupling has to be checked again.
installation.
05de44
Page 2 of 2
The coupling requires a guard acc. to DIN 31001
Chapter 5
5.8
Mounting of the pump and

installation into the piping
system
in order to avoid accidental contacts during

operation.
The pipelines should be laid in such a manner that
ruler
thermal expansion in the pipe system does not

cause additional forces acting on the pump
flanges.
The pump has to be aligned with the pipelines.
The pipelines have to be supported so that the
pump flanges can be connected without tension.
ATTENTION
=
When handling liquids below -20C or above

60C, only the pump feet at the volute casing
are to be tightened hard to the base plate.
It must be a = a1 and b = b1
5.7
The screws at the foot of the bearing bracket

are to be tightened only in a way, that an axial
movement of the bearing bracket is possible,
Verification before installation
Before installing the pump into the plant the

following points have to be verified:
to allow thermal expansions.

=
The pump set including the base plate has to

be fixed to the base and the pipework free of
1. Is the electrical connection of the drive motor
tension.
free of tension?
2. Are suction or inflow line, respectively, and
discharge line emptied and closed?
5.9
3. Is it possible to rotate the pump easily by hand
Protection and regulating

devices
(for this purpose turn the fan of the motor or
The existing protection and regulating devices
the coupling)?
(also see chapter 3, accessories) are to be
4. Have
been
observed
existing
internal
installed and connected acc. to the appertaining

instructions.
instructions?
ATTENTION
Eliminate the preservative acc. to the indications
5.10
stated on the pump label. In case of non
The following final work must be carried out:
observance exists danger of contamination of the
1. Check the tightness of the connecting flanges.
plant.
2. Check the easy running of the pump (for that
Final work
purpose turn the coupling or the motor fan).
3. Check the alignment of the coupling.
4. Mount the coupling guard.

5.11
Hydrostatic pressure test
When
subjecting
piping system.
hydrostatic pressure test it must be ensured that
the
piping
system
to
foreign bodies cannot enter the pump.

The permitted test pressure of the pump must not
be exceeded.
05de44
Putting into operation and out

of operation
Page 1 of 2
6.0
Putting into operation and out of

operation
6.1
Preconditions
Chapter 6
6.4
Filling / ventilation
The pump or the pump unit, respectively, must
Eliminate the preservative acc. to the indications
have been installed acc. to the instructions of
stated on the pump label. In case of non
chapter 5.
observance exists danger of contamination of the

plant.
6.2
Target group

6.3
Safety measures

piping system.
Before the first start-up the pump as well as the
Electrical connections are to be carried out
suction or inflow line, respectively, must be
acc. to the regulations of the local public
completely filled with pumping medium in order to
utilities and to the ELexV standards. Only
avoid dry operation of the pump.
personnel, authorized correspondingly, may

carry out this work.
6.5
Electrical connection
The motor has to be connected acc. to the
ATTENTION
directives given in its operation manual.
Fill the pump properly; otherwise the sleeve
6.6
bearings could be destroyed.
Check the sense of rotation only when the
The connections and the verification of the used
pump is filled.
accessories have to be made in accordance with
Fill the pump slowly if hot pumping media are
the operating instructions of the different devices.
used in order to avoid distortions or a heat
shock.
6.7
In case of handling explosive, toxic, hot,
Before switching on the pump unit the following
crystalline or corrosive media it must be
points are to be verified:
ensured that persons and environment are not
1. Are all pipelines connected and are the unions
Verification before switching-on
tight?
endangered.
Connection and verification of

accessories and control devices
Regulate the output at constant speed at the
2. Is the pump filled properly?
discharge side only. The shut-off device at the

suction or inflow side, respectively, must
3. Is the regulating element in the discharge line

slightly opened?
always
4. Is the shut-off element in the suction or inflow
be
completely
opened
during
operation; otherwise there is the danger of

cavitation.
line, respectively, completely opened?

5. Is the motor ready for operation?
6. Is the sense of rotation of the motor correct?
(check by short-time starting of the motor)
7. Is the coupling aligned properly?
8. If oil-lubricated ball bearings are used, the oillevel has to be checked.
06de38
Putting into operation and out

of operation
Page 2 of 2
Chapter 6
= If oil lubricated ball bearings are installed, the
6.8
Putting into operation
oil level has to be controlled.
For putting into operation proceed as follows:

ATTENTION
1. Open fully the shut-off element at suction side.

2. Open only slightly the regulating element at
If the magnetic coupling should desynchronize
discharge side.
3. Switch on the motor.
(motor and outer magnet are rotating, but not the
4. Check the pressure gauges at the pressure
pump), the motor must be switched off, the cause
measuring points.
of the desynchronization must be eliminated and
If the pumping pressure does not constantly
then the unit can be started again.
rise with increasing speed, the motor is to be
A long time of operation during desynchronization
switched off again and the pump must carefully
causes damage to the magnetic coupling!
be vented once more.

5. After reaching the operation speed regulate the
6.11
Putting out of operation
operating point of the pump by actuating the
For putting out of operation proceed as follows:
regulating elements in the discharge line.
1. Switch off the motor.

2. Close the regulating element at discharge side.
The operation against closed regulation elements
3. Close the shut-off element at suction side.
in the discharge line is admissible only if the min.

output via a bypass line is guaranteed.
If there is the risk of freezing, drain the pump and
By means of safety measures at the plant (e.g.
preserve it.
overflow valve) it must be ensured that the
ATTENTION
admissible casing pressure of the pump is not

exceeded
because
of
malfunction
during
Even after emptying residual liquid remains inside
operation.
the pump. If the pump has to be dismounted, it
The alignment of the coupling should be repeated
should be washed, to make sure that the personel
at operational temperature. If necessary the pump
will not be endangered by getting in contact with
or the drive motor, respectively, is to be re-aligned.
the pumping medium.
6.9
Switching frequency
The pump may be switched on and off max. 8

times per hour.
Before switching on the pump again it is important
that the pump rotor has come to a stop because
otherwise
the
magnetic
coupling
could
desynchronize.
6.10
Special instructions
During operation the following points are to be

observed:
= Control the speed and the delivery head.
= Ensure that the pump runs without vibration.
= Control the liquid level in the suction or inflow
tank, respectively.
= Control the temperature of the ball bearings in
the bearing bracket.
(max. permissible temperature: 100C)
06de38
Page 1 of 5
7.0
Maintenance, disassembly,
assembly
7.1
Preconditions
7.4
Chapter 7
Maintenance and inspection
The pump or the pump unit, respectively, has
The pump requires only little maintenance.
been put out of operation acc. to the instructions
However, after 8.000 service hours, at least after 2
of chapter 6.
years, the inner sleeve bearings are to be

checked.
7.2
Target group
But the ball bearings in the bearing bracket should
be checked in regular intervals.

Work at electrical connections must be carried out
7.4.1 Grease lubricated ball bearings
by authorized skilled staff only.
The ball bearings are sealed and filled with

lubricant.
7.3
Safety measures
After approx. 10000 hours of operation, at the

latest after two years, the bearings are to be
dismounted, checked and to be exchanged if
Pumps with magnetic couplings are equipped

with strong permanent magnets. Data carriers
and electronic components must not be
placed near dismounted components.
The effect of magnetic fields on cardiac
pacemakers is not researched sufficiently.
For reasons of safety, concerned persons are
to be relieved from mounting work on pumps
with magnetic couplings.
The reach of magnetic fields is only a few
decimetres; when installed the magnets are
screened off.
The parts of magnetic couplings must be

placed at sufficient distance from each other.
There exists danger of injury by
parts
attracting each other.

=
The disassembly and assembly requires a

clean and antimagnetic workshop place.
Drain the pump after disassembly out of the

plant. After draining residues of liquid will
remain in the pump. As these residues
become
free
only
during
disassembly,
preventive measures must be taken before

disassembly.
necessary.
In case of especially unfavourable conditions of
operation (humidity, dust and/or high ambient
temperatures) the maintenance intervals must be
considerably shorter.
7.4.1 Oil lubricated ball bearings

The pumps are delivered without an oil-filling.
The oil-level is controlled by a constant level oiler.
Therefore the pump has to be installed horizontal.
In every case, also at the first filling, the oil has to
be filled in the flapped back oil tank. After
reflapping the oil tank the oil flows into the bearing
bracket. This procedure has to be repeated until
the oil does not flow out of the oil tank anymore.
Then the correct oil level is reached.
With new bearings, the oil shall be renewed after
about 200 h of operation. After this renewing of
the oil, the oil shall be renewed acc. to the
following table.
light duty
medium or heavy duty
very low pollution,
low pollution,
T < 50C
T > 50C
renewing of the oil once renewing of the oil after

a year
half a year
Only high-quality oils according to DIN 51517, CL

46 are to be used (for example Shell Vitrea 46,
Esso Esstic 46).
07de811
7.5
Page 2 of 5
Disassembly
Chapter 7
= Pull the ball bearing 32.10 out of the bearing

bracket.
7.5.1 Preparation for disassembly

Proceed acc. to the following check list:
7.5.3.2 Oil lubricated bearings
1. Switch the power supply of the motor free from
= Take the oil out of the bearing bracket by

losening the screws 90.31 and 90.32.
voltage.
= Loosen the srews 90.12 and take off the
2. Disconnect the motor.
bearing cover 36.00.
3. Drain the installation at least within the pump

area, i.e. between the shut-off elements at
= The lip-ring 42.11 in the bearing cover 36.00

has to be renewed if it is damaged.
suction and at discharge side.

4. If necessary disconnect measuring probes and
= Loosen the shaft nut 92.30 and take off the

safety tab washer 93.11.
control instruments and dismount them.

5. Dismount the coupling. Loosen the screws of
= Pull the driving shaft 21.01 with the outer

magnet 84.72 out of the bearing bracket.
the pump feet from the base plate.
7.5.2 Replacement parts
bracket and take off the circlip 93.20 and the
When ordering spare parts, the item number from
spacer 52.52.
the sectional drawing, the pump number and the

bracket.
complete pump code have to be indicated.

For the reassembly the casing sealing must be
= The lip-ring 42.10 in the bearing bracket 33.00
replaced in any case.
has to be renewed if it is damaged.

For all designs:
7.5.3 Disassembly of the unit
If the outer magnet 84.72 is damaged, it can be
Note:
dismounted by loosening the screws 91.45 /
Before disassembly mark the position of the stage
90.15.
casing to each other by means of a colored pencil

or a scribing point.
7.5.4 Disassembly of the pump
This facilitates the observance of the circuit
1. Loosen the screws 91.40, 90.16 or 90.17,
diagram during the reassembly.
respectively (connection between flange for the
- see sectional drawing in the annex Loosen the screws 90.13 and pull off carefully the
can 81.71 and volute casing 10.20).

2. Remove the complete insert unit from the
bearing bracket with the built in driving shaft from
volute casing.
the pump. Pay attention that the magnetic bell
3. Loosen the srews 91.41.
does not strike against the isolation shroud.
4. Take off the flange for the can 81.71 and the
If the bearing bracket shall not be dismounted, go

on at 7.5.4.
7.5.3.1 Grease lubricated bearings
isolation shell 81.70.

a)
= Loosen the srews 90.12 and take off the

bearing cover 36.00.
pumps with mag drive system 1 and 2

(see table product identification in
chapter 2)
= Loosen the shaft nut 92.30 and take off the
= loosen the shaft nut 92.20

= pull off the impeller 23.00 and the thrust
safety tab washer 93.11.

= Pull the driving shaft 21.01 with the outer
magnet 84.72 out of the bearing bracket.
bearing 31.40 from the shaft.

= take out the key 94.01
= remove the covers 16.00 and 16.01, screwed
bracket and take off the circlip 93.20 and the
together with the bearing carrier 38.10, from
spacer 52.52.
the shaft
07de811
Page 3 of 5
= slip off the spacers 52.50 and 52.51, the
Chapter 7
7.6
Work after disassembly
bushings 52.90 and the thrust bearing 31.41
7.6.1 Cleaning
from the shaft.

= take the rear thrust bearing 31.41 and the
interior magnet 84.71 off the shaft
1. Clean all parts.

2. Clean the wear rings and sealing surfaces with
a suitable dilution.
b)
pumps with mag drive system 3

3. Metal particles adherent to the magnets can be

removed by means of an adhesive tape.
chapter 2)
= Loosen the shaft nut 92.31.
7.6.2 Control
= Pull off the interior magnet 84.71 and the thrust
The following pump parts are to be checked:
bearing 31.41 from the shaft 21.00.
1. Check the SiC sleeve bearings for damage and
= Take out the key 94.00.
wear. If they are damaged, they must be
= Remove the covers 16.00 and 16.01, screwed
replaced.

the shaft.
2. Check the wear ring surfaces for damage and

wear. The difference in diameter between the
= Slip off the spacer rings 52.50, the bushings
wear ring at the impeller and the casing parts
52.90, the spacer 52.51 and the thrust bearing
shall be 0,3 mm to 0,5 mm. If the wear rings
31.40 from the shaft.
are worn out too much, they have to be
= Slip off the impeller 23.00 from the shaft.

= Take out the key 94.01.
renewed.
3. Check the ball bearings for easy rotation. If
they are damaged, they must be replaced.
c)
pumps with mag drive system 4 or 6

7.7
Assembly
chapter 2)
= loosen the shaft nut 92.20
7.7.1 Tightening torques
= pull off the impeller 23.00 and the thrust
When
bearing 31.40 from the shaft.
tightening
the
screws
the
following
tightening torques are to be kept:
= take out the key 94.01

= remove the covers 16.00 and 16.01, screwed
Thread
M8
M10
M12
Tightening torque
12Nm
25Nm
65Nm
M16
90Nm
the shaft
= slip off the spacers 52.50 and 52.51, the
tightening torque of shaft nut 92.20: 50 Nm
bushings 52.90 and the thrust bearing 31.41
from the shaft.
= take the rear thrust bearing 31.41.

= loosen the screws 91.43 and pull off the interior
magnet 84.71 from the shaft
Attention
The shaft nut 92.20 has to be renewed after the
third disassembly, because the the self locking
Disassembly of the cover:
effect gets lost. This is not valid for the pumps with
After loosening the screws 90.11 it is possible to
mag drive system 3. In this case the lock washer
pull apart the covers 16.00 / 16.01 and the bearing
might have to be renewed.
carrier 38.10 and take out the strainer insert

75.80.
07de811
Page 4 of 5
7.7.2 Assembly of the pump
Chapter 7
2. Assemble the interior magnet, the bearings,

the cover and the impeller on the shaft.
Carry out the following steps:

1. Assemble the cover 16.00 / 16.01 with the
3. Assemble the flange for the can and the
strainer insert 75.80 and the bearing carrier
isolation shroud by using the screws 91.41.

Danger of injury: the flange for the can is
38.10 by using the screws 90.11.

During the assembly of the bearing carrier 38.10
to the covers 16.00 and 16.01, the correct position
of the bores for the partial flow has to be
observed.
The position of the bearing carrier 38.10 controls
the partial flow and the pressure-level in the rear
wear ring of the impeller. By turning the bearing
carrier on 90 two different positions and therefore
two different values of partial flow can be adjusted.
At small differential heads and low axial thrust
position 1 will be chosen to ensure a sufficient
cooling and lubrication flow. At high differential
heads, high axial thrust or when NPSH-problems
occur, position 2 will be chosen.
position 1:
The bearing carrier 38.10 has to be assembled in
a way, that the two big bores for the partial flow
( 9mm) are placed on the horizontal axis, and
are congruent to the bores in the covers 16.00 and
16.01. Therefore the partial flow is led to the
backside of the impeller via these two 9mm-bores.
position 2:
The bearing carrier 38.10 has to be assembled in
a way, that the two big bores for the partial flow
( 9mm) are placed on the vertical axis. Then the
small bore for the partial flow (6mm) is placed
on the horizontal axis congruent to one of the
9mm-bores in the covers 16.00 and 16.01.
Therefore the partial flow is led to the backside of
the impeller via this 6mm-bore.
The following table shows, which positions have to
be chosen for the different pump sizes.
Pump
size
32-125
40-125
50-125
65-125
32-160
40-160
50-160
65-160
80-160
100-160
40-315
50-315
65-315
07de811
pump
position of the
bearing carrier at size
speed
[1/min]
< 1800 > 1800
1
1
32-200
1
1
40-200
1
1
50-200
1
1
65-200
1
1
80-200
1
1
100-200
1
1
125-200
1
2
32-250
1
2
40-250
1
2
50-250
1
2
65-250
1
2
80-250
1
2
100-250
position of the
bearing carrier at
speed
[1/min]
< 1800 > 1800
1
1
1
1
1
1
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
attracted by the interior magnet.

4. Mount the complete insert unit at the volute
casing. After tightening the screws 91.40 /
90.16 / 90.17, respectively, the screws 91.41
have to be retightened.
7.7.3 Assembly of the unit

Assemble the bearing bracket acc. to the following
list.
= assemble the outer magnet 84.72 to the driving
shaft 21.01 by using the screws 91.45 / 90.15.
7.7.3.1 grease lubricated bearings
= Push the ball bearing 32.10 into the bearing
bracket.
= Put in the circlip 93.20.
= Put in the driving shaft with the screwed on
outer magnet.
= Slip on the spacer 52.52 and the second ball
bearing 32.11.
7.7.3.2 oil lubricated bearings
= Push the lip ring 42.10 into the bearing bracket.
= Push the ball bearing 32.10 into the bearing
bracket.
= Put in the circlip 93.20.
= Put in the driving shaft with the screwed on
outer magnet.
= Slip on the spacer 52.52 and the second ball
bearing 32.11.
= Push the lip ring 42.11 into the bearing cover
36.00.
Page 5 of 5
Chapter 7
for all designs:

= Assemble the washer 93.11 and the shaft nut
92.30.
= Assemble the bearing cover 36.00 with the
screws 90.12.
= Mount the bearing bracket on the flange for the
can by using the screws 90.13.
Caution: Do not reach between the flanges!
Danger of injury by the attraction of inner and
outer magnet.
7.8
Test work
The following test work has to be carried out:

1. Check whether the pump rotates easily by
turning the driving shaft.
2. Carry out a hydrostatic pressure test at 1,5
times the nominal pump pressure (nominal
pressure may be learned from the data sheet).
3. Carry out a leakage test.
07de811
8.0
8.1
Page 1 of 2
Chapter 8

Target group
Trouble elimination must be carried out by trained, skilled staff only.

Trouble
Output too low
Cause
Elimination
- Counterpressure too high.
Check the plant for contamination with dirt.

Check the operating point.
Vent and fill the pump as well as the
suction or inflow line, resp.
Check the liquid levels, open the shut-off
elements at suction side.
Clean the filters and dirt traps installed at
suction side.
Replace the worn out pump parts.
Modify the motor connection.
Replace the casing seal.
Check the flange connections
Check whether the pumping conditions
which were valid for the selection of the
pump and magnetic coupling have been
kept. Possibly the max. asmissible
temperature, density and/or viscosity of the
pumping medium have been exceeded.
Check whether the assignment magnetic
coupling-motor-pump corresponds with the
original selection.
Check the pump for easy rotation. Check
whether the pump is blocked (e.g. by dirt
particles). Check the internal sleeve
bearings.
suction or inflow line.
Check the tightening torque of the casing
screws.
Replace the seals.
suction line or inflow line, resp.
suction side.
Disassemble the pump and clean the
screen filter element.
suction side.
original selection.
bearings.
suction line or inflow line, resp.
Check the installation of the pump
Dismount and clean the pump
- Pump or pipeline, resp., not completely

free of gas.
- Suction lift too high or positive suction
head too low.
- gaps between the waear rings too large.
- Wrong sense of rotation.
- Casing or suction line leaky.
No output in spite of running

motor
- The existing max. torque of the magnetic

coupling has been exceeded, i.e. the
magnetic coupling has desynchronized.-
Leakage of the pump
- Pump not filled or gas content in the

pumping medium is too high.
- Casing seal leaky.
Temperature rise in the pump
- Seals defective
- Pump or pipeline not completely filled.
head too low.
Pump runs unquiet or noisy
- The screen filter element installed for the

partial flow, is contaminated.
head too low.
- The existing max. torque of the magnetic
coupling has been exceeded, i.e. the
magnetic coupling has desynchronized
- Pump or pipeline not completely filled.

- Pump is distorted.
- dirt particles in the pump
08de3
Trouble
Motor load detector responds
Motor protection switch

switches off
08de3
Page 2 of 2
Cause
Chapter 8
Elimination
Power absorption lower than the

adjusted min. limit value because of:
- desynchronization of the magnetic
coupling

original selection.
bearings.
- the flow rate remains under the min.

admissible flow rate
Power absorption higher than the
adjusted max. limit value because of:
Check the operating point
- exceeding the max. admissible flow rate
- increased friction in the pump
Check the pump for easy rotation.

Check the internal sleeve bearings.
Check whether the pump is blocked by dirt
particles.
- Increased friction in the pump
Check the pump for easy rotation.

Check the internal sleeve bearings.
Check whether the pump is blocked by
contamination
- exceeding the max. admissible flow rate
Technical Data, Annex
9.0
page 1 of 2
Chapter 9 and 10
Technical Data
Flange connections and hydraulic data acc. to DIN EN 22858 / ISO 2858 (chemical standard pump)
temperature of the pumping medium: -40C up to 180C
when the temperature of the pumping medium is lower than 0C, the
standard pump with the closed bearing bracket has to be used. The
bearing bracket has to be sealed against the flange for the can (81.71)
by using Soft PTFE-Cord-sealing material.
By doing so, the entrance of air humidity in the area of the outer
magnet and isolation shroud is prevented. Therefore the freezing of
the condensated air humidity during the times the pump is not running
will not happen in such an amount, that the outer magnets freezes to
the isolation shroud.
Pumps with an open bearing bracket can be used for medium
temperatures up to max. 300C. (designation of this type: see table in
chapter 2)
Surface temperature:
The surface temperature of the pump will be very close to the

temperature of the pumping medium. Especially in areas with defined
temperature class regarding the safety against explosions, measures
have to be taken to assure, that the surface temperature of the pump
does not exceed the permitted temperature.
kinematic viscosity:
To ensure safe operation of the pump, the kinematic viscosity of the

pumping medium has to at least 0,3 mm/s and has to be lower than
300 mm/s. In any case, the viscosity has to be kept in mind during the
selection of the drive and of the magnetic coupling. In some cases
also lower viscosities than 0,3 mm/s can be handled. Please ask
Sterling SIHI for further information.
Casing pressure:
PN 16 or PN 25
(designation of the different types see table in chapter 2) Depending
on the temperature of the pumping medium, the admissible casing
pressure may decrease. This is shown in the following diagramms.
pressure - temperature limits
casing material: GGG-40.3 (1B, 1E, 1R, 1U)
pressure - temperature limits

casing material: 1.4408 (4B, 4R)
perm. operating pressure [bar ]
16
dashed: size 150250
25
14
20
12
10
15
10
6
4
2
0
-50
50
100
150
200
operating temperature [C]
250
300
0
-50
Sense of rotation:
clockwise, seen from the drive
admissible nozzle loads:
acc. to DIN ISO 5199 / EN 25199.
09de814
50
100
150
200
250
300
operating temperature [C]
Noise level:
page 2 of 2
Acc. to EUROPUMP Tech

001/30/D the noise level of the
pump can be read from the
shown diagramm for power
consumptions < 100kW
Chapter 9 and 10
80
70
Lp [dB]
Technical Data, Annex
60
50
9.1
40
Materials
item no.
designation
shaft
clutch shaft
23.00
1.4408
1.4571
5L
Alloy R48
1.4517*
Alloy R48
1.4517*
5G
Alloy R53
2.4607*
Alloy R53
2.4607*
2.4610
Alloy R48
1.4517*
Alloy R53
2.4607*
2.4610/SSiC
1.4462
1.4571
GG-25
0.6025
impeller
31.40 and 31.41 thrust bearing

33.00
bearing bracket
38.10
bearing insert
52.50 and 52.51 spacer
52.90
sleeve
81.70
isolation shroud
84.71
interior magnet
84.72
exterior magnet
*similar material acc. to DIN 17007
9.2
material
4B
1B
GGG-40.3
0.7043
St 52-3
1.0570
16.00 and 16.01 cover

21.00
21.01
100
P [kW]
volute casing
10.20
10
1.4408
1.4571/SSiC
GGG 40 (0.7040) or St 52 (1.0570)
1.4462/SSiC
1.4571
SSiC
2.4610
1.4571/SmCo
1.0570/SmCo
2.4610/SSiC
2.4610
2.4610/SmCo
Nominal torque of the magnetic couplings
The given values ( in Nm) are valid for ambient temperature 20C.
code (also
see table in
chapter 2)
A
B
C
D
E
F
H
J
K
L
M
P
T
V
W
Z
09de814
1A
1C
1E
2A
2C
2E
78
100
2B
57
73
coupling system
3A
3C
3E
78
3B
100
112
158
179
73
82
115
131
57
14
4A
4C
4E
69
83
6A
6C
6E
69
83
133
178
212
255
293
330
380
133
178
212
255
23
33
24
33
24
41
54
30
40
41
54
30
40
38
Dimensional table
Pump type: CBMD
dimensions in mm
Size
Bear.
frame
32160
32200
32250
35
40160
40200
40250
40315
35
50160
50200
50250
50315
35
Pump dimensions
DNd DNs a
32 50 80
45
40
65
45
50
80
45
65160
65200
65250
Feet dimensions
Shaft end
f
h1 h2
385 160 160
180
100 500 180 225
b c1 c2 m1 m2 m3 m4 n1 n2 s1 s2 e1 e2
w d
l
t u
50 14 8 100 70 40 28 240 190 14 15 110 140 285 24 50 27 8
65
125
95
320 250
370 32 80 35 10
80 385 132
100
160
500 180
125
200
160
180
225
250
50
100
70
125
95
190
212
250
280
285 24 50 27 8
65
240
265
320
345
100 385 160 180

200
125 500 180 225
225 280
50
100
70
265 212
285 24 50 27 8
65
125
95
320 250
345 280
370 32 80 35 10 100
130
65
100 100
125
160 200
180 225
200 250
80160
80200
80250
45
80
125
500 180 225

250
225 280
100200
100250
45
55
100 125
500 200 280

140 530 225
80 16
160 120
65 14
125
80 16
160 120
95
370 32 80 35 10 100
130
90
280 212
320 250
360 280 18
130
320 250 14
345 280
400 315 18
32 80 35 10 90
120
130
360 280
400 315
32 80 35 10 115
42 110 45 12 130

Document-No. .... : de21694
Date ................... : 31.05.2001
y
90
Sterling SIHI GmbH

phone: (04821) 771 - 01 fax: (04821) 771 - 310
90
Dimensional table
Pump type: CBMD
DNsDNd
k
d2 x n
dimensions to PN 16
32
40
50
65
80
100
125
150
100
110
125
145
160
180
210
240
18 x 4 18 x 4 18 x 4 18 x 4 18 x 8 18 x 8 18 x 8 22 x 8
200
295
22 x 12
DNsDNd
k
d2 x n
dimensions to PN 25
32
40
50
65
80
100
125
150
100
110
125
145
160
190
220
250
18 x 4 18 x 4 18 x 4 18 x 8 18 x 8 22 x 8 26 x 8 26 x 8
200
310
26 x 12
dimensions to ANSI 150 RF

32
40
50
65
80
100
125
150
1,25
1,5
2
2,5
3
4
5
6
88,9
98,4 120,6 139,7 152,4 190,5 215,9 241,3
16 x 4 16 x 4 20 x 4 20 x 4 20 x 4 20 x 8 23 x 8 23 x 8
200
8
298,4
23 x 8
DNsDNd
k
d2 x n
DNsDNd
k
d2 x n
Pump size
DNs
32125
31160
32200
32250
40125
40160
40200
40250
40315
50160
50200
50250
50315
65160
65200
65250
65315
80160
80200
80250
80315
80400
100200
100250
50
DNd
32
65
40
80
50
100
65
125
80
125
100
dimensions to ANSI 300 RF

32
40
50
65
80
100
125
150
200
1,25
1,5
2
2,5
3
4
5
6
8
98,4 114,3
127
149,2 168,3
200
234,9 269,9
330,2
20 x 4 23 x 4 20 x 8 23 x 8 23 x 8 23 x 8 23 x 8 23 x 12 26 x 12
SG.IRON
PN16
Discharge Suction side
side
D
Td
S
Ts
316SS
PN16
side
D
Td
S
Ts
SG.IRON
PN25
side
D
Td
S
Ts
140
140
140
140
20
20
20
20
165
165
165
165
22
22
22
22
140
140
140
140
18
18
18
18
165
165
165
165
20
20
20
20
140
140
140
140
20
20
20
20
165
165
165
165
22
22
22
22
140
150
150
150
150
20
20
20
20
20
165
191
191
191
191
22
24
24
24
24
140
150
150
150
150
18
18
18
18
18
165
191
191
191
191
20
18
18
18
18
140
150
150
150
150
20
20
20
20
20
165
191
191
191
191
22
24
24
24
24
165
165
165
165
22
22
22
22
200
200
200
200
26
26
26
26
165
165
165
165
20
20
20
20
200
200
200
200
20
24
24
20
165
165
165
165
22
22
22
22
200
200
200
200
26
26
26
26
191
191
191
191
24
24
24
24
235
235
235
235
28
28
28
28
191
191
191
191
18
18
18
18
229
229
229
229
24
24
24
24
191
191
191
191
24
24
24
24
235
235
235
235
28
28
28
28
200
200
200
200
200
26
26
26
26
26
270
270
270
270
270
30
30
30
30
30
200
200
200
200
200
20
20
20
20
20
254
254
254
254
254
24
24
24
24
24
200
200
200
200
200
26
26
26
26
26
270
270
270
270
270
30
30
30
30
30
220
220
28
28
250
250
30
30
229
229
24
24
254
254
24
24
235
235
28
28
270
270
30
30

Document-No. .... : de21694
Date ................... : 31.05.2001
Sterling SIHI GmbH

phone: (04821) 771 - 01 fax: (04821) 771 - 310
sectional drawing
page 1 of 6
annex
valid for construction size 160 und 200 with mag drive system 2
cbmd6de
subject to technical alterations
sectional drawing
page 2 of 6
annex
cbmd6de
sectional drawing
page 3 of 6
annex
valid for construction size 250 with mag drive system 3
cbmd6de
sectional drawing
page 4 of 6
annex
cbmd6de
sectional drawing
page 5 of 6
annex
valid for construction size 315 with mag drive system 6
cbmd6de
sectional drawing
page 6 of 6
annex
additional sheet for

pumps with free flow filter
cbmd6de
Sterling SIHI GmbH

Lindenstrasse 170
D - 25524 Itzehoe
Declaration by the manufacturer

Herewith we declare that the magnetically coupled end suction pumps
of the series:
CBMD
CBED
ZLKD
ZLID
ZTKA
is intended to be incorporated into machinery or assembled with other machinery to constitute machinery
covered by the directive 98/37/EC and must not be put into service until the machinery into which it is to be
incorporated has been declared in conformity with the provisions of the directive 98/37/EC
Applied harmonized standards in particular

EN 809
EN 292 - 1
EN 292 - 2
in the valid versions.
Sterling SIHI GmbH

General Manager
T. Plingen
(25.05.01, signature)
Spiralgeh.-Magnet-DE
Sterling SIHI GmbH

Lindenstrasse 170
D - 25524 Itzehoe
EC declaration of conformity
Herewith we declare that the magnetically coupled pump units of the
series :
CBMD
CBED
ZLKD
ZLID
ZTKA
comply with the following provisions applying to it
Machinery directive (98/37/EEC, Annex I No. 1)
Applied harmonized standards in particular

EN 809
EN 292 T 1
EN 292 T 2
in the valid versions.
Applied national technical standards and specifications in particular
Unauthorized alterations of the pump unit and any use not in accordance with valid regulations and/or the
intended use result in a loss of validity of this document.
Sterling SIHI GmbH

General Manager
T. Plingen
(25.05.01, signature)
Spiralgeh.-Magnet-DE

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Operation manual

Magnetically coupled volute casing pump according to EN 22858

To be observed without fail

Preconditions, piping system, accessories

Planning of the installation

Supply, intermediate storage, preservation

Unpacking, storage, transport

Assembly site, tools, verification

Mounting of the pump

Putting into operation and out of operation

Maintenance, disassembly, assembly

If something does not work

Help in case of trouble

materials, admissible limit values

sectional drawing, declaration of conformity

version ................ : 21694_EN_00.pdf

Sterling Fluid Systems

Sterling SIHI GmbH

This operating manual gives basic instructions

Qualification and training of

which are to be observed during installation,

operation and maintenance of the pump. It is

maintenance, inspection and assembly must be

therefore imperative that this manual is read by

adequately qualified. Scope of responsibility and

supervision of the personnel must be exactly

kept available at the installation site.

have the necessary knowledge, they must be

It is not only the general safety instructions

trained and instructed which may be performed by

contained under this chapter Safety to be

the machine manufacturer or supplier on behalf of

the plant operator. Moreover, the plant operator is

assembly and commissioning. It is always to be

provided under the other chapters.

to make sure that the contents of the operation

Safety prescriptions given in these operation

Hazards in case of non

instructions, non compliance with which would

Non compliance with the safety instructions may

affect safety are identified by the following symbol

produce a risk to the personnel as well as to the

Danger symbol as per DIN 4844-W9

(ISO 3864 - B.3.1)

= failure of specified procedures of maintenance

or in case of warning of electrical voltage with:

= exposure of people to electrical, mechanical

hazardous substances being released

(ISO 3864 - B.3.6)

When operating the pump the safety instructions

contained in this manual, the relevant national

Compliance with regulations

the safety regulations

accident prevention regulations and any other

compliance may cause danger for the machine

service and safety instructions issued by the plant

and its function. It is imperative that signs affixed

Subject to technical alterations

Copyright Sterling SIHI GmbH

Safety instructions relevant for