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    Quality Assurance Plan Product Name: Stone Ware Pipes

    Uploaded by

    Anonymous ciKyr0t
    This quality assurance plan outlines the controls and checks for stoneware pipes. It details the raw materials used, production processes, and final inspections. Key points: - Raw materials (clay, salt, quartz, feldspar) are checked for characteristics like color and size upon arrival and samples are analyzed. - Production includes grogging, mixing, and firing, with checks on proportions, temperatures, and powder. - Final inspection tests pipes for dimensions, defects, hydraulic performance, absorption, acid/alkali resistance, strength, and marking compliance against standards. - Checks are conducted by the manufacturer and records are verified by a third-party inspection authority.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Quality Assurance Plan Product Name: Stone Ware Pipes

    Uploaded by

    Anonymous ciKyr0t
    150 views3 pages
    This quality assurance plan outlines the controls and checks for stoneware pipes. It details the raw materials used, production processes, and final inspections. Key points: - Raw materials (clay, salt, quartz, feldspar) are checked for characteristics like color and size upon arrival and samples are analyzed. - Production includes grogging, mixing, and firing, with checks on proportions, temperatures, and powder. - Final inspection tests pipes for dimensions, defects, hydraulic performance, absorption, acid/alkali resistance, strength, and marking compliance against standards. - Checks are conducted by the manufacturer and records are verified by a third-party inspection authority.

    Original Description:

    Quality Reference SW Pipes

    Original Title

    QAP SWpipe

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    © © All Rights Reserved

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    This quality assurance plan outlines the controls and checks for stoneware pipes. It details the raw materials used, production processes, and final inspections. Key points: - Raw materials (clay, salt, quartz, feldspar) are checked for characteristics like color and size upon arrival and samples are analyzed. - Production includes grogging, mixing, and firing, with checks on proportions, temperatures, and powder. - Final inspection tests pipes for dimensions, defects, hydraulic performance, absorption, acid/alkali resistance, strength, and marking compliance against standards. - Checks are conducted by the manufacturer and records are verified by a third-party inspection authority.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    150 views3 pages

    Quality Assurance Plan Product Name: Stone Ware Pipes

    Uploaded by

    Anonymous ciKyr0t
    This quality assurance plan outlines the controls and checks for stoneware pipes. It details the raw materials used, production processes, and final inspections. Key points: - Raw materials (clay, salt, quartz, feldspar) are checked for characteristics like color and size upon arrival and samples are analyzed. - Production includes grogging, mixing, and firing, with checks on proportions, temperatures, and powder. - Final inspection tests pipes for dimensions, defects, hydraulic performance, absorption, acid/alkali resistance, strength, and marking compliance against standards. - Checks are conducted by the manufacturer and records are verified by a third-party inspection authority.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 3

    QUALITY ASSURANCE PLAN

    PRODUCT NAME : STONE WARE PIPES


    Sl.
    No

    Component /
    Material

    Characteristics
    Check

    Category

    Type of Check

    Quantum of
    Check

    Reference
    Documents

    Acceptance
    Norms

    Format of
    Record

    Agency

    Remarks

    1.0 RAW MATERIALS CONTROL :


    A

    Clay

    Salt

    Quartz

    Colour

    Major

    (i) Visual

    1 sample per IS : 651/1992


    lorry

    IS : 651/1992

    Manufacturer's
    Registers &
    Certificate

    by Manufacturer

    Verification of
    record by 3rd
    party I.A.

    (II) Analysis

    1 sample per IS : 651/1992


    lorry

    IS : 651/1992

    Manufacturer's
    Registers &
    Certificate

    by Manufacturer

    Verification of
    record by 3rd
    party I.A.

    (iii) Salt
    Content

    1 sample per IS : 651/1992


    lorry

    IS : 651/1992

    Manufacturer's
    Registers &
    Certificate

    by Manufacturer

    Verification of
    record by 3rd
    party I.A.

    Crystalline Structure Major

    Visual

    1 sample per IS : 651/1992


    lorry

    IS : 651/1992

    Manufacturer's
    Registers &
    Certificate

    by Manufacturer

    Verification of
    record by 3rd
    party I.A.

    Size

    Major

    Measurement

    1 sample per IS : 651/1992


    lorry

    IS : 651/1992

    Manufacturer's
    Registers &
    Certificate

    by Manufacturer

    Verification of
    record by 3rd
    party I.A.

    Silica content

    Major

    Analysis

    1 per Batch

    IS : 651/1992

    Manufacturer's
    Registers &
    Certificate

    by Manufacturer

    Verification of
    record by 3rd
    party I.A.

    IS : 651/1992

    322101932.xls

    C:QAP.Pre-Str.pipe(7)

    Sl.
    No

    Component /
    Material

    Characteristics
    Check

    Major

    Analysis

    1 per Batch

    IS : 651/1992

    IS : 651/1992

    Manufacturer's
    Registers &
    Certificate

    by Manufacturer

    Verification of
    record by 3rd
    party I.A.

    Burnt material
    powder check

    Major

    Visual

    1 per Batch

    IS : 651/1992

    IS : 651/1992

    Manufacturer's
    Registers &
    Certificate

    by Manufacturer

    Verification of
    record by 3rd
    party I.A.

    Size

    Major

    Saving

    1 sample per IS : 651/1992


    lorry

    IS : 651/1992

    Manufacturer's
    Registers &
    Certificate

    by Manufacturer

    Verification of
    record by 3rd
    party I.A.

    Feldspar

    Silica Potash

    II

    PROCESS CONTROL

    Grogging

    Acceptance
    Norms

    Format of
    Record

    Remarks

    Quantum of
    Check

    Reference
    Documents

    Agency

    Type of Check

    Category

    Mixing

    Proportion of clay to Major


    Grog

    By weightment Continuous

    Manufacturer
    standards

    80% Clay
    20% Crog

    Internal Records

    by Manufacturer

    Verification of
    record by 3rd
    party I.A.

    Firing

    Temprature

    Temprature

    Furnace
    check for
    every firing

    Manufacturer
    standards

    Manufacturer
    standards

    Internal Records

    by Manufacturer

    Verification of
    record by 3rd
    party I.A.

    Measurement

    Samples as
    per table 1.3
    of IS
    651:1992
    Samples as
    per table 1.3
    of IS
    651:1992
    Samples as
    per table 1.3
    of IS
    651:1992

    As per IS
    651/1992

    IS 651/1992

    Report

    by Manufacturer IA

    Verification of
    record by 3rd
    party I.A.

    As per IS
    651/1992

    IS 651/1992

    Report

    by Manufacturer IA

    Verification of
    record by 3rd
    party I.A.

    As per IS
    651/1992

    IS 651/1992

    Report

    by Manufacturer IA

    Verification of
    record by 3rd
    party I.A.

    Major

    2.0 FINAL INSPECTION AND TESTING :


    A Dimensions
    a) internal Dia
    Major

    b)Thickness of barel Major


    & sockets

    Measurement

    c) Length of pipe

    Measurement

    Major

    322101932.xls

    C:QAP.Pre-Str.pipe(7)

    Sl.
    No

    Component /
    Material

    Characteristics
    Check
    d) Strightness of
    pipe

    Category

    Type of Check

    Major

    Measurement

    Major

    Visual

    pressure
    gauge and
    leakage
    tightness
    Analysis

    Acceptance
    Norms

    Format of
    Record

    Agency

    Remarks

    Quantum of
    Check

    Reference
    Documents

    Samples as
    per table 1.3
    of IS
    651:1992
    100% by
    manufacturer

    As per IS
    651/1992

    IS 651/1992

    Report

    by Manufacturer IA

    Verification of
    record by 3rd
    party I.A.

    As per IS
    651/1992

    IS 651/1992

    Report

    by Manufacturer IA

    Verification of
    record by 3rd
    party I.A.

    Samples as
    per table 13
    of IS
    651:1992
    Samples as
    per table 13
    of IS
    651:1992

    As per IS
    651/1992

    IS 651/1992

    Report

    by Manufacturer IA

    Verification of
    record by 3rd
    party I.A.

    As per IS
    651/1992

    IS 651/1992

    Report

    by Manufacturer IA

    Verification of
    record by 3rd
    party I.A.

    Surface defects

    Hydralic Test

    Water leakage

    Major

    Absorbtion test

    Increase in size

    Major

    Test for Acid


    resiistance

    Loss in Mass not


    less than 0.25%

    Major

    Analysis as per Samples as


    Annexure-A of per table 13
    IS 651:1992
    of IS
    651:1992

    As per IS
    651/1992

    IS 651/1992

    Report

    by Manufacturer IA

    Verification of
    record by 3rd
    party I.A.

    Test for Alkali


    resistance

    No pitting or
    softening crack

    Major

    Analysis as per Samples as


    Annexure-B of per table 13
    IS 651:1992
    of IS
    651:1992

    As per IS
    651/1992

    IS 651/1992

    Report

    by Manufacturer IA

    Verification of
    record by 3rd
    party I.A.

    Crushing
    strength

    Crushing strength to Major


    with stand minimum
    16 KW/M

    Physical
    testing as per
    Annexure-C of
    IS 651:1992

    Samples as
    per table 1.3
    of IS
    651:1992

    As per IS
    651/1992

    IS 651/1992

    Report

    by Manufacturer IA

    Verification of
    record by 3rd
    party I.A.

    Marking

    Visual

    100% by
    manufacturer

    IS 651/1992

    IS 651/1992

    Report

    by Manufacturer IA

    Verification of
    record by 3rd
    party I.A.

    Major

    NOTE : 1. Copies of Internal record should be made available to Inspection Authority (I.A.) for scrutiny before commencement of inspection.
    2. All measuring instruments and testing equipments shall be calibirated periodically and put up to IA for verification

    322101932.xls

    C:QAP.Pre-Str.pipe(7)

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