QAP No.:KIOS / U103 .

Rev. No.: 0 .
Page : 1 of 3 .
Date : 10 June 2008 .

QUALITY ASSURANCE PLAN (QAP)

Job No. : KIOS / U103 Job Description : Manhole M1 and Nozzle N6 assembly for 2-411-VA-01 Drawing No. : R804-002/003/004 Rev. 0,
Customer : KPO B.V Inspection by: Authorized Inspector Code of Construction : ASME Sec.VIII Div.1, Ed 2007

Sr. INSPECTION BY
ACTIVITY DESCRIPTION REFERENCE DOCUMENTS ACCEPTANCE CRITERIA DOCUMENTATION
No. KIOS TPI AI
1.0 GENERAL REVIEW / APPROVAL
Customer Specifications Customer Specifications
1.1 Quality Assurance Plan QAP H H
ASME Sec. VIII Div. 1 ASME Sec. VIII Div. 1
Customer Specifications Customer Specifications
1.2 Construction Drawing(s) Drawing(s) H R
ASME Sec. VIII Div. 1 ASME Sec. VIII Div. 1
Weld Plan, Welding Procedure
1.3 Specifications & Procedure Drawing(s), ASME Sec. IX ASME Sec. IX Weld Plan H R
Qualification Records
Welder / Welding Operator
1.4 ASME Sec. IX ASME Sec. IX WPQ / WOPQ H R
Performance Qualifications
KIOS Written Practice ASME Sec. VIII Div. 1 & KIOS Written Personnel Qualification
1.5 NDT Personnel Qualification H R
KIOS/NDT-WP-01 Practice KIOS/NDT-WP-01, Rev.0 Records
NDE Procedures ASME Sec V QP - PT - 2, QP - RT - 1,
1.6 ASME Sec. VIII Div. 1 H R
- PT , MT & RT ASME Sec. VIII Div. 1 QP - MT - 1,
Pneumatic Test Procedure for RF ASME Sec V
1.7 QP - PN - 2 H R
pads ASME Sec. VIII Div. 1 ASME Sec. VIII Div. 1
2.0 FABRICATION OF MANHOLE- M1 NOZZLE ASSMBLY
Identification of Material for Flanges, Material Identification and
2.1 Drawing(s), MTR Drawing(s), Material Specification H R
pipe, shell & RF Pad Traceability Report

for Visual - ASME Sec.VIII Div. 1 Inspection Report / Liquid

2.2 Visual & PT Check of WEP Drawing(s) and QP - PT - 2 H --
for PT - Appendix 8, ASME Sec.VIII Div. 1 Penetrant Examination Report

Fit-up Inspection
2.3 - DN600 Pipe # DN600 WN Flange Drawing(s) Drawing(s), ASME Sec.VIII Div. 1 Inspection Report H R
- DN600 Nozzle # shell / RF pad

RT Films / Radiography
2.4 RT of butt Weld (DN600 Nozzle) Drawings & QP - RT - 1 UW-51, ASME Sec.VIII Div. 1 H R
Examination Report
Magnetic Particle Examination
2.5 MT on fillet welds QP - MT - 1 Appendix 6, ASME Sec.VIII Div. 1 H R
Report
Pneumatic Test of R.F. Pad on
2.6 Drawing(s) & QP-PN-2 No Leak at 1.5 kg/cm2 Pressure Pressure Test Record H R
Manhole Nozzle

Approved By Reviewed and Accepted By:

 QAP No.:KIOS / U103 .
Rev. No.: 0 .
Page : 2 of 3 .
Date : 10 June 2008 .

QUALITY ASSURANCE PLAN (QAP)

Job No. : KIOS / U103 Job Description : Manhole M1 and Nozzle N6 assembly for 2-411-VA-01 Drawing No. : R804-002/003/004 Rev. 0,
Customer : KPO B.V Inspection by: Authorized Inspector Code of Construction : ASME Sec.VIII Div.1, Ed 2007

Sr. INSPECTION BY
ACTIVITY DESCRIPTION REFERENCE DOCUMENTS ACCEPTANCE CRITERIA DOCUMENTATION
No. KIOS TPI AI
3.0 FABRICATION OF -N6 NOZZLE ASSMBLY

Identification of Material for Flanges, Material Identification and

3.1 Drawing(s), MTR Drawing(s), Material Specification H R
pipe, shell & RF Pad Traceability Report

for Visual - ASME Sec.VIII Div. 1 Inspection Report / Liquid

3.2 Visual & PT Check of WEP Drawing(s) and QP - PT - 2 H --
for PT - Appendix 8, ASME Sec.VIII Div. 1 Penetrant Examination Report

Fit-up Inspection
3.3 - DN150 Pipe # DN150 WN Flange Drawing(s) Drawing(s), ASME Sec.VIII Div. 1 Inspection Report H R
- DN150 Nozzle # shell / RF pad

RT Films / Radiography
3.4 RT of butt Weld (DN150 Nozzle) Drawings & QP - RT - 1 UW-51, ASME Sec.VIII Div. 1 H R
Examination Report
Magnetic Particle Examination
3.5 MT on fillet welds QP - MT - 1 Appendix 6, ASME Sec.VIII Div. 1 H R
Report
Pneumatic Test of R.F. Pad on
3.6 Drawing(s) & QP-PN-2 No Leak at 1.5 kg/cm2 Pressure Pressure Test Record H R
Manhole Nozzle

4.0 FABRICATION OF -J1A NOZZLE ASSMBLY

Identification of Material for Flanges Material Identification and

4.1 Drawing(s), MTR Drawing(s), Material Specification H R
and pipe Traceability Report

for Visual - ASME Sec.VIII Div. 1 Inspection Report / Liquid

4.2 Visual & PT Check of WEP Drawing(s) and QP - PT - 2 H --
for PT - Appendix 8, ASME Sec.VIII Div. 1 Penetrant Examination Report

Fit-up Inspection
4.3 Drawing(s) Drawing(s), ASME Sec.VIII Div. 1 Inspection Report H R
- DN50 Pipe # DN50 WN Flange

RT Films / Radiography
4.4 RT of butt Weld (DN150 Nozzle) Drawings & QP - RT - 1 UW-51, ASME Sec.VIII Div. 1 H R
Examination Report

Approved By Reviewed and Accepted By:

 QAP No.:KIOS / U103 .
Rev. No.: 0 .
Page : 3 of 3 .
Date : 10 June 2008 .

QUALITY ASSURANCE PLAN (QAP)

Job No. : KIOS / U103 Job Description : Manhole M1 and Nozzle N6 assembly for 2-411-VA-01 Drawing No. : R804-002/003/004 Rev. 0,
Customer : KPO B.V Inspection by: Authorized Inspector Code of Construction : ASME Sec.VIII Div.1, Ed 2007

Sr. INSPECTION BY
ACTIVITY DESCRIPTION REFERENCE DOCUMENTS ACCEPTANCE CRITERIA DOCUMENTATION
No. KIOS TPI AI

5.0 FINAL INSPECTION

Visual inspection H H
5.1 Drawing (s) Drawings, ASME Sec.VIII Div. 1 Inspection Report
Dimension Check H W

5.2 Disposition of NCR if any Drawing(s) Drawing(s), ASME Sec.VIII Div. 1 NCR H H

Verification of nameplate /Stamping

5.3 Authorization for 'U' Stamping on Drawing(s) & ASME Sec.VIII Div.1 Drawing(s), ASME Sec.VIII Div. 1 Name Plate / Rub-off H H
Part

Review of documents and signing of

5.4 Manufacturer's Partial Data Report Drawings and Repair Procedure ASME Sec.VIII Div. 1 MPDR H H
(MPDR)

Reference Documents: Legend :

ASME Section VIII Division 1, Edition 2007 H - Hold Point: Work shall not proceed futher unless accepted by KIOS/AI.

ASME Section II Part A, Edition 2007 R - Review:KIOS to perform activity, document results and offer records.
ASME Section II Part C, Edition 2007 W - Witness:Stage of inspection for which AI shall be notified in advance, however work may proceed with the consent of AI, if AI is
ASME Section V, Edition 2007 unable to undertake the inspection.
ASME Section IX, Edition 2007
KIOS/NDT-WP-01 - Written Practice
QP-PT-2 Rev.1 - Procedure for LiquidforPenetrant
Control and Administration
Examination of NDT
(Colour Personnel
Contrast Solvent MTR :Material Test Report CoC: Certificate of Compliance
Removable)
QP-RT-1 Rev.1 - Procedure for Radiographic Examination
QP-MT-1 Rev.1 - Procedure for Magnetic Particle Examination

Approved By Reviewed and Accepted By: