Jeep
Jeep
Jeep
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MITSUBISHI
"Jeep"
Full Mechanical Service Manual
English Version
Military & Civilian Models
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James L. Danko
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Mitsubishi Motors and all trademarks relative of the Jeep brand (Willys, Kaiser)
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"J" Series
Contents
1. General Vehicle Data
Oil: Transmission-Transfer-Differential-Steering
11
21
Tools Required
3.
Fuel System...........................................................................35
4. Coolant System
Radiator Replacement
5. Intake-Exhaust-Turbocharger
Alternator Replacement
57
71
89
Required Tools
Engine Removal
Engine Assembly
Starter Overhaul
Alternator Components
Vacuum Pump
Pedal Height
Transmission Specifications
101
187
Transmission Removal
Clutch System
9. Driveshaft System
Tools
Wheel Alignment
Oil Level
Knuckle Assembly
Tools
Differential Overhaul
203
211
241
263
277
Specifications
Tools
Backlash Settings
Steering Linkage
10
303
321
Oil: Transmission-Transfer-Differential-Steering
11
Jeep Decoding
Regulations. Not all older Jeeps do have this code. They simply start from the
Letter "J"
3= Long (Hardtop)
4= Long (Soft-top)
2= Middle (Hardtop-Soft-top)
5= Short (Soft-top)
Civilian Use
KBJ 5 5 F F
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Intercooler Turbocharger
! I
I I
'-----Jeep Series
L.-------Meets Environmental Regulations 1994
Military Use
J 2 5 A
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<---
'---
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DieseI4DR5
Middle Wheelbase
Jeep
12
Note: Verifying a VIN code can not guarantee the original engine is in
vehicle. Check the engine block for the engine series code.
the
Not all Jeeps have continued (Long) codes. These were option codes or shifter
location. "F" =Floor Shift "C" Column Shift. Other codes equaled "F" for
Intercooler Turbo and "A" Codes for military use.
13
Inspection Points
14
Speedometer Cable
15
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