GSJD10200S

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TECHNICAL SHEET

IGSA POWER
GENERATION SYSTEMS

MODEL: GSJD10200S.
JOHN DEERE, 6081AF001,
1800 RPM, 60 HZ.

CAPACITY
KW
KVA
200
250
Note:
Gross power guaranteed within + or 5%, ISO 3046
conditions:
77F (25C) Air inlet temperature
29.31 in.Hg(99KPa) Barometer
104 F (40C) fuel inlet temperature
0.853 fuel specific gravity @ 60F (15.5 C)

STANDARD FEATURES
2. The controls and accessories are selected to
work together to achieve the maximum
operational performance and security.
3. Exhaust gases silencer, and a section of
flexible tube for connection purposes.
4. Engine JOHN DEERE.
5. Alternator STAMFORD.
6. Control DEEP SEA 7320.
7. Base of structural steel.
8. Standard and optional equipment may vary for
UL 2200 listed packages. UL 2200 listed
packages may have oversized generators
with a different temperature rise and motor
starting characteristics.

Complete system designed and built at ISO


9001:2008 certified facilities.
Factory tested to design specifications at full
load conditions.
Fully engineered with a range of options and
accessories.
1. IGSA, Gensets are composed of 6 cylinders
in line and four strokes diesel engine for
industrial stationary applications. Those
equipments are fully factory tested using a
resistive load. (1) Hour ramp 100% load test.

GENERAL FEATURES

IGSA GENSET of, 200 kW to 480V, 460V, 440V, 416V, 380V, 240V, 230V, 220V, 208V, 190V
AC, 3 Phase, 4 Wire, 60 Hertz, is composed by an internal engine four strokes coupling with the
alternator, controls and accessories totally assembled and tested in factory.
The controls and accessories of the Genset are selected to provide the maximum in efficiency
and Security.

www.igsa.com.mx
ALL RIGHTS RESERVED
PRINTED IN MEXICO
MATERIALS AND SPECIFICATIONS ARE SUBJECTS TO CHANGE WITHOUT NOTICE.
THE INTERNATIONAL SYSTEM OF UNITS (SI) IS USED IN THIS PUBLICATION.

WE ARE THE BEST IN MANUFACTURING THE POWER GENERATION


SYSTEMS AND ADDITION CONSTANTLY INNOVATION

1-6

FO-GI-01-25 REV 01

TECHNICAL SHEET

ENGINE SPECIFICATION DATA


MODEL 6081AF001, WEIGHT 796 Kg. (1755 lb.)
General Data
Model
Number of Cylinders
Engine Type
Bore and Stroke--in.(mm)
Combustion System
Displacement--in.3 (L)
Compression Ratio
Firing Order
Engine Crankcase Vent System
Maxim Crankcase Pressure--in.H2O (kPa)
Physical Data
Length--in.(mm)
Width--in.(mm)
Height--in.(mm)

Performance Data
Friction Power Rated Power--hp (kW)
Rated Speed--rpm
Low Idle Speed--rpm
BMEP--psi (kPa)
Rated Speed--hp (kW)
Altitude Capability--ft (m)
Ratio--Air : Fuel.
Noise--dB(A) @ 1 m
Lubrication System
Oil Pressure at Rated Speed--psi (kPa)
Oil Pressure at Low Idle--psi (kPa)
In Pan Oil Temperature--F (C)
Oil Pan Capacity, High--qt (L)
Oil Pan Capacity, Low--qt (L)
Total Engine Oil Capacity With Filters--qt
(L)
Engine Angularity Limits (Continuous)
Any Direction--degrees
Fuel System

6081AF001
4 in line
4 cycle, turbocharger
116x129 (4.56x5.06)
Direct Injection
8.1 (496)
17.0:1
1-5-3-6-2-4
Open
2 (0.5)
47.6 (1210)
27.5 (698)
44.8 (1138)
1755 (796)

Weight, dry--lb. (Kg.)


(Includes SAE 4 flywheel housing,
RE28119 flywheel,
Center of Gravity Location
From Rear Face of Block (X-axis)-in.(mm)
Right of Crankshaft (Y-axis)--in.(mm)
Above Crankshaft (Z-axis)--in.(mm)
Max. Allow. Static Bending Moment at
Rear
Face of Flywheel Hsg w/ 5-G Load--lb-ft
(Nm)

19.2 (482)

Fuel Injection Pump


Governor Regulation
Governor Type

-0.09 (-24)
5.7 (45)

Total Fuel Flow--lb/hr (kg/hr)


600 (814)

Fuel Consumption--lb/hr (kg/hr)


Maximum Fuel Transfer Pump Suction ft
(m) fuel
Fuel Filter Micron Size @ 98 %
Efficiency

Thrust Bearing Load Limit (Forward)


1950 (8673)

Continuous--lb (N)
Intermittent--lb. (N)

Prime
3.70(14.0)
6.61 (25.06)
9.69 (36.71)

100 % Power
Cooling System
Engine Heat Reject.--BTU/min (kW)

12.77 (48.35)

14.41 (54.71)

Prime
6530 (115)

Standby
7390 (130)

Maximum Top Tank Temp--F (C)


Min. Coolant Fill Rate--gal/min (L/min)
Min. Air-to-Boil Temperature--F (C)
Exhaust System
Exhaust Flow--ft3/min (m3/min)
Exhaust Temperature--F (C)
Max. Allow. Back Press.--in.H2O (kPa)
Recmd Exhaust Pipe Dia--in.(mm)

Standby
300 (224)
1800
850
266 (1835)
28 (21)
5000(1500)
25:1
97.5
Standby
40 (275)
15 (105)
240 (115)
32.75(31)
31.75(30)

33.75 (32)

33.75 (32)

20

20

Prime

Standby

RB P7100

RB P7100

5%
Mechanical

5%
Mechanical

460 (209)

460 (209)

92.2 (41.6)

102.3(46.5)

367.8(167.2)

357.7(162.5)

10 (3.0)

10 (3.0)

2925 (13010)

Fuel Consumption- Gal/hr (lt/hr)


25 % Power
50 % Power
75 % Power

Coolant Flow--gal/min (L/min)


Thermostat Start to Open--F (C)
Thermostat Fully Open--F (C)
Maximum Water Pump, Inlet Restriction-in.H2O (kPa)
Engine Coolant Capacity--qt (L)
Recmd Pressure Cap--psi (kPa)

Prime
270 (201)
1800
850
222(1530)
28 (21)
7500(2300)
26.2:1
96
Prime
40 (275)
15 (105)
240 (115)
32.75(31)
31.75(30)

Sandby
4.18 (15.88)
7.28 (27.65)
10.85 (41.18)

71 (270)

71 (270)

180 (82)
202 (94)

180 (82)
202 (94)

27 (7)

27 (7)

16 (15)
10 (69)
221 (105)

16 (15)
10 (69)
221 (105)

3 (11)
117 (47)
Prime
1560(44.2)
1017(547)
30 (7.5)
4 (101.6)

3 (11)
117 (47)
Standby
1695(48)
1020(550)
30 (7.5)
4 (101.6)

Electrical System
Recommended Battery Capacity (CCA)
12 Volt System--amp
24 Volt System--amp
Maximum Allowable Starting Circuit
Resistane
12 Volt System--Ohm
24 Volt System--Ohm

0.0012
0.002

Starter Rolling Current -- 12 Volt System


At 32 F (0 C) -- amp
At -22 F (-30 C) -- amp

950
1300

Starter Rolling Current -- 12 Volt System


At 32 F (0 C) -- amp
At -22 F (-30 C) -- amp

600
700

Air System
Maxim Allowable Temp Rise--Ambient
Air to
Engine Inlet--F (C)
Maximum Air Intake Restriction
Dirty Air Cleaner--in.H2O (kPa)
Clean Air Cleaner--in.H2O (kPa)
Engine Air Flow--ft3/min (m3/min)
Intake Manifold Pressure--psi (kPa)
Recd. Intake Pipe Dia--in.(mm)

800
570

Prime

Standby

15 (8)

15 (8)

25 (6.25)
12 (3)
591 (16.8)
22.5(155)
4 (102)

25 (6.25)
12 (3)
635(18)
26.1(180)
4 (102)

www.igsa.com.mx
ALL RIGHTS RESERVED
PRINTED IN MEXICO
MATERIALS AND SPECIFICATIONS ARE SUBJECTS TO CHANGE WITHHOUT NOTICE.
THE INTERNATIONAL SYSTEM OF UNITS (SI) IS USED IN THIS PUBLICATION

WE ARE THE BEST IN MANUFACTURING THE POWER GENERATION


SYSTEMS AND ADDITION CONSTANTLY INNOVATION.

2-6

FO-GI-01-25 REV 01

TECHNICAL SHEET

STAMFORD ELECTRIC ALTERNATOR


MODEL UCI 274H, WEIGHT 641 KG. (1413LB).
CONTROL SYSTEM
A.V.R.
VOLTAGE REGULATION
SUSTAINED SHORT CIRCUIT
CONTROL SYSTEM
A.V.R.
VOLTAGE REGULATION
SUSTAINED SHORT CIRCUIT
INSULATION SYSTEM
PROTECTION
RATED POWER FACTOR
STATOR WINDING
WINDING PITCH
WINDING LEADS
STATOR WDG. RESISTANCE
ROTOR WDG. RESISTANCE
R.F.I. SUPPRESSION
WAVEFORM DISTORTION
MAXIMUM OVERSPEED
BEARING DRIVE END
BEARING NON-DRIVE END
WEIGHT COMP. GENERATOR
WEIGHT WOUND STATOR
WEIGHT WOUND ROTOR
WR INERTIA
SHIPPING WEIGHTS in a crate
PACKING CRATE SIZE
TELEPHONE INTERFERENCE
COOLING AIR
VOLTAGE SERIES STAR
VOLTAGE PARALLEL STAR
VOLTAGE SERIES DELTA
kVA BASE RATING FOR
RECTANCE VALUES
Xd DIR. AXIS SYNCHRONOUS
X'd DIR. AXIS TRANSIENT
X''d DIR. AXIS SUBTRANSIENT
Xq QUAD. AXIS REACTANCE
X''q QUAD. AXIS SUBTRANSIENT
XL LEAKAGE REACTANCE
X2 NEGATIVE SEQUENCE
X0 ZERO SEQUENCE
REACTANCES ARE SATURATED
T'd TRANSIENT TIME CONST.
T''d SUB-TRANSTIME CONST.
T'do O.C. FIELD TIME CONST.
Ta ARMATURE TIME CONST.
SHORT CIRCUIT RATIO

SEPARATELY EXCITED BY P.M.G.


MX321
MX341
(+/- 0.5%)
(+/- 1.0%)
WITH 4% ENINE GOVERNING
REFERENT TO SHOT CIRCUIT DECREMENT CURRENT
SELF EXCITED
SX460
SX440
SX421
(+/- 1.5%)
(+/- 1.0%)
(+/- 0.5%)
WITH 4% ENINE GOVERNING
SERIES CONTROL DOES NOT SUSTAIN SHORT CIRCUIT CURRENT
CLASS H
IP23
0.8
DOUBLE LAYER CONCENTRIC
TWO THIRDS
12
0.0155 Ohms PER PHASE AT 22C (71.6F) SERIES STAR CONNECTED
1.82 Ohms at 22C (71.6F)
BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
2250 Rev/Min
BALL. 6315 - 2RS. (ISO)
BALL. 6310 - 2RS. (ISO)
1 BEARING
2 BEARING
626 kg
641 kg
253 kg
253 kg
227.53kg
216.57 kg
1.9349kgm
1.8843 kgm
659kg
673 kg
123 x 67 x 103 (cm)
123 x 67 x 103 (cm)
50 Hz
60 Hz
THF<2%
TIF<50
0.514 m/sec 1090 cfm
0.617 m/sec 1308cfm
380/220
400/231
415/220
440/254
416/240
440/254
460/266
480/227
190/110
200/115
208/120
220/127
208/120
220/127
230/133
240/138
220/110
230/115
240/120
254/127
240/120
254/127
266/133
277/138
200

200

200

N/A

237.5

245

245

255

2.11
1.91
1.77
2.50
2.31
0.18
0.16
0.15
0.21
0.19
0.12
0.11
0.10
0.14
0.13
1.28
1.15
1.07
1.53
1.41
0.17
0.15
0.14
0.20
0.18
0.08
0.08
0.07
0.10
0.09
0.13
0.12
0.11
0.16
0.15
0.08
0.08
0.07
0.10
0.09
VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
0.042 s.
0.012 s.
1.1 s.
0.012 s.
1/Xd

2.11
0.18
0.12
1.29
0.17
0.08
0.13
0.08

2.02
0.17
0.11
1.23
0.16
0.08
0.13
0.08

RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor.
Standby Ratings: Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to
varying loads for the duration of a power outage. There is no overload capability for this rating. Ratings are in
accordance with ISO-3046/1, BS5514, AS2789, and DIN 6271.
Prime Power Ratings: Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load,
the number of generator set operating hours is unlimited. A 10% overload capacity is available for a 12 hour
period. Ratings are in accordance with ISO-8528/1, overload power in accordance with ISO-3046/1, BS 5514,
AS 2789, and DIN 6271. For limited running time and base load ratings, consult the factory.
The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation
or liability whatsoever. GENERAL GUIDELINES FOR DERATION: Altitude: Derate 0.5% per 100 m (328 ft.) elevation above 2500 m
(8200 ft.). Temperature: Derate 1.0% per 10C (18F) temperature above 40C (104F).

www.igsa.com.mx
ALL RIGHTS RESERVED
PRINTED IN MEXICO
MATERIALS AND SPECIFICATIONS ARE SUBJECTS TO CHANGE WITHHOUT NOTICE.
THE INTERNATIONAL SYSTEM OF UNITS (SI) IS USED IN THIS PUBLICATION

WE ARE THE BEST IN MANUFACTURING THE POWER GENERATION


SYSTEMS AND ADDITION CONSTANTLY INNOVATION.

3-6

FO-GI-01-25 REV 01

TECHNICAL SHEET

CONTROLLER FOR GENSET:


DEEP SEA 7320
The Generator Controller DEEP SEA 7320 is a microprocessor-based control unit containing all
necessary functions for protection and control of a power generator. Besides the control and protection of
the diesel engine it contains a full 3-phase AC voltage and current measuring circuit. The unit is equipped
with an LCD display presenting all values and alarms.

DEEP SEA 7320


5 digital inputs for alarms / shutdowns
Dedicated Output Contacts - Engine Crank;
Run (30 VDC / 6 Amps)
Three Programmable Output Contacts (30
VDC / 1 Amps)
Event Logging (30 events)
Pushbuttons:
Emergency Stop
Manual Start and Stop
Manual/Auto/Test
Lamp Test
Horn Silence
Indicating Lights:
Common Alarm
Generator Ready (Voltage and Frequency
Normal).
Basic model 7320.
Model for synchrony 7510, 7520 and 7560.

Graphic Display 128 X 64 pixels (STN) Super


Twisted Nematic
Digital AC Metering:
o 3-Phase Volts (Phase to Phase and Phase
to Neutral),
o 3-Phase Amps
o Frequency
o kW, kVAR, KVA, pF, kWHr
o AC Protective Relaying:
o 27/59 Under/Over Voltage
o 32 Reverse Power
o 51 Time Overcurrent
o 81 O/U Under/Over Frequency
o Digital gauge display
o Oil Pressure (sender required by others)
o Coolant Temperature (sender required by
others)
o Fuel Level (sender required by others)
o Hourmeter
o Tachometer

FEATURES
Electrical Rating:
Single or three phase, 600VAC maximum, 50/60HZ, 4 wire
12 or 24Vdc (nominal) supply, negative ground.
Dedicated Output Contacts - Engine Crank; Run (30 VDC / 6 Amps)
Three Programmable Output Contacts (30 VDC / 1 Amps)
Engine Senders:
Oil pressure (1/8 NPT), Temperature (1/4NPT) (Supplied loose for engine mounting).
Requirements:
Exceeds requirements of CSA 282 and NFPA 110 Level

www.igsa.com.mx
ALL RIGHTS RESERVED
PRINTED IN MEXICO
MATERIALS AND SPECIFICATIONS ARE SUBJECTS TO CHANGE WITHHOUT NOTICE.
THE INTERNATIONAL SYSTEM OF UNITS (SI) IS USED IN THIS PUBLICATION

WE ARE THE BEST IN MANUFACTURING THE POWER GENERATION


SYSTEMS AND ADDITION CONSTANTLY INNOVATION.

4-6

FO-GI-01-25 REV 01

TECHNICAL SHEET

OPTIONAL SILENCER ACCORDING TO THE APPLICATION


Silencer with different levels from attenuation:

Critical Grade
Super Critical Grade
Hospital Grade

Levels from attenuation


DOCUMENTATION AND OTHERS
Manual of operation and maintenance
Spare parts
Maintenance
Consulting
MISCELLANEOUS EQUIPMENT
Batteries of 12 VDC with cables for battery connection with the Engine.

OPTIONAL ACCESSORIES AVAILABLE FOR


THE EQUIPMENT
Vibration isolation
Rigid Spring Mounting
Resilient Mounting
Filters
Air Filter for Medium Dust Environments
Air Filter of Heavy Dust Environments
Drain
Oil drain Extension
Enclosures
Sound Attenuated
Weather Proof
Stainless steel cover
Trailer Mounting
Interior lights Ac or DC
Heaters
Jacket Water Heater
Crankcase Oil Heater
Insulation Blankets
Features:
(Temperature to 1260C (2300F), NonCombustible, Highly Resistant to
Vibration, Oil, Fuel, Grease, and
Moisture Resistant Exterior, Personal
Protection
Notes
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________

GENSET OPTIONS
Control Panel
Control Panel is standard on all units see page
4 of spec sheet for standard features.
Another Type__________________________
Fuel system
Fuel Water Separator
Day tank
Auxiliary fuel pump
Sub Base mounted Fuel Tank
o Single Wall
o Double Wall
o UL listed
o 150 L (39.6 gal)
o 250 L (66 gal)
Diesel Fuel Tank
o 500 L
(132 gal)
o 1000 L (264.1 gal)
o 5000 L (1320.8 gal)
Exhaust System
Critical Grade
Super Critical Grade
Hospital Grade
Engine Electrical system
Battery
o Lead-Acid
o NiCad
Battery Rack
Battery Charger Automatic
Generator
Breaker in the alternator
PMG Excitation and voltage regulator
DVR 2000.

www.igsa.com.mx
ALL RIGHTS RESERVED
PRINTED IN MEXICO
MATERIALS AND SPECIFICATIONS ARE SUBJECTS TO CHANGE WITHHOUT NOTICE.
THE INTERNATIONAL SYSTEM OF UNITS (SI) IS USED IN THIS PUBLICATION

WE ARE THE BEST IN MANUFACTURING THE POWER GENERATION


SYSTEMS AND ADDITION CONSTANTLY INNOVATION.

5-6

FO-GI-01-25 REV 01

TECHNICAL SHEET

DIMENSIONS

LENGTH

WIDTH

HEIGHT

BASE LENGTH

BASE WIDTH

mm

mm

mm

mm

mm

BASE HEIGHT
mm

2652

1060

1771

2500

750

203

NOTE:
The preliminary general arrangement GENSET shown here should not be used for installation purposes,
for more details contact your project leader.

SERVICES
Development of the project.
Development of engineering.
Equipments Installation
Engineering for special applications.
Synchronies with utility network or more Gensets.
Attention and technical support

INSTALLATION OPTIONS OF THE GENSET


On-Site
Acoustic Enclosure
ISO Container
Trailer

DATE

November 04 2011

NO. REVIEW

DEVELOP

CHECK

APPROVED

05

____________________
Eder Adrian P
Manufacturing Engineer

____________________
Hugo Orozco.
Engineering Manager

____________________
Rafael Canepa
Production Manager

www.igsa.com.mx
ALL RIGHTS RESERVED
PRINTED IN MEXICO
MATERIALS AND SPECIFICATIONS ARE SUBJECTS TO CHANGE WITHHOUT NOTICE.
THE INTERNATIONAL SYSTEM OF UNITS (SI) IS USED IN THIS PUBLICATION

WE ARE THE BEST IN MANUFACTURING THE POWER GENERATION


SYSTEMS AND ADDITION CONSTANTLY INNOVATION.

6-6

FO-GI-01-25 REV 01

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