Elcometer Coating Thickness Gauge 456 Full Manual

Operating Instructions
The New Elcometer 456

Coating Thickness Gauge
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Pb
Hg
Gauge Dimensions:
141 x 73 x 37mm (5.55 x 2.87 x 1.46").
Gauge Weight:
Integral: 156g (5.5oz) including batteries;

Separate: 161g (5.68oz) including batteries.
Applicable patents:
US6243 661; US5886522; US6762603; US7606671;

GB2306009; GB2367135; GB2342450, DE10131827
Elcometer Limited 2012 - 2015. All rights reserved. No part of this document may be reproduced, transmitted,
transcribed, stored (in a retrieval system or otherwise) or translated into any language, in any form or by any
means (electronic, mechanical, magnetic, optical, manual or otherwise) without the prior written permission of
Elcometer Limited.
TMA-0489 Issue 10
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CONTENTS
Page
Section
1
GAUGE OVERVIEW AND BOX CONTENTS...........................................................
GETTING STARTED.................................................................................................
TAKING A READING.................................................................................................
CALIBRATING THE GAUGE....................................................................................
THE DISPLAY...........................................................................................................
THE GAUGE FEATURES.........................................................................................
12
MEASUREMENT MODES (ST)................................................................................
25
BATCHING (ST)........................................................................................................
26
DOWNLOADING DATA USING ELCOMASTER (BST)............................................
35
10
ELCOMASTER MOBILE APPS (ST)........................................................................
55
11
CLOUD COMPUTING USING ELCOMASTER (ST)................................................
56
12
GETTING THE MOST OUT OF ELCOMASTER......................................................
58
13
CALIBRATING THE ELCOMETER 456 (EBST).......................................................
60
14
CHANGING THE WELCOME SCREEN (BST).........................................................
64
15
GAUGE FIRMWARE UPDATES (BST)....................................................................
65
16
GAUGE ICONS & ERROR CODES (EBST).............................................................
66
17
GAUGE MENU STRUCTURES (EBST)...................................................................
70
18
ABOUT IMO PSPC (ST)...........................................................................................
74
19
GAUGE TECHNICAL SPECIFICATIONS (EBST)....................................................
75
20
PROBE TECHNICAL SPECIFICATIONS (EBST).....................................................
76
21
GAUGE & PROBE ACCESSORIES (EBST)............................................................
80
22
ADDITIONAL REFERENCE INFORMATION...........................................................
82
23
LEGAL NOTICES & REGULATORY INFORMATION..............................................
83
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INDEX.......................................................................................................................
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WELCOME
Thank you for your purchase of this Elcometer 456 Coating
Thickness Gauge. Welcome to Elcometer.
Elcometer are world leaders in the design, manufacture and supply of
coatings inspection equipment. Our products cover all aspects of
coating inspection, from development through application to post
application inspection.
The Elcometer 456 Coating Thickness Gauge is a world beating
product. With the purchase of this gauge you now have access to the
worldwide service and support network of Elcometer.
For more information visit www.elcometer.com
ABOUT YOUR GAUGE
The Elcometer 456 Coating Thickness Gauge is a handheld gauge for
fast and accurate measurement of the thickness of coatings on metal
substrates.
The gauge is available in four models; Model E, B, S and T.
This manual describes the operation of all the Elcometer 456 models
and indicates, where necessary, which specific model(s) the feature is
available on in brackets after the feature.
All versions of the gauge feature an easy-to-use menu driven
graphical interface which guides the user through tasks such as
gauge configuration and calibration adjustment.
The gauge is available either with a built-in integral probe or as a
separate probe version. A wide range of probes is available to suit
requirements.
CONVENTIONS IN THESE INSTRUCTIONS
The Elcometer 456 is operated using a simple menu structure which
helps you get the most from your gauge.
As an example, the Languages option is located within Setup which is
under the Menu softkey and is shown in these instructions as:
Menu/Setup/Language
3
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1 GAUGE OVERVIEW AND BOX CONTENTS
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Gauge Overview
1
2
3
4
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2
3
4
5
6
7
8
LED Indicators - Red (left), Green (right)

Colour Screen
Multifunction Softkeys
On/Off Key
Internal Probe / Separate Probe Connection
USB Data Output Socket (below cover)
Battery Compartment ( turn open/close)
Wrist Strap Connection
Box Contents
6
Elcometer 456 Coating Thickness Gauge

Calibration Foils (Integral gauges)
Test Certificate
Wrist Harness
Protective Case (B, S & T models)
Transit Case (T model)
1 x Screen Protector (S & T models)
2 x AA Batteries
USB Cable & ElcoMaster Software
(S & T models)
User Guide
Packaging
The gauge is packed in cardboard packaging. Please ensure that this
packaging is disposed of in an environmentally sensitive manner.
Please Consult your Local Environmental Authority for further
guidance.
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2 GETTING STARTED
Fitting the batteries
Your gauge is supplied with batteries ready to fit. To insert or
replace the batteries:
1. Lift the latch at the back of the gauge and
+
rotate anticlockwise.
2. Remove the battery compartment cover.
3. Insert 2 batteries (type LR6/AA) taking care to
ensure correct battery polarity.
+
4. Replace battery compartment cover and rotate
the latch clockwise to close.
The battery condition is indicated by a symbol in the top right of the

display:
Full symbol (orange) = batteries at full capacity
Empty symbol (red, flashing) = batteries at lowest sustainable
level
To maximise battery life, ensure that Auto Screen Brightness is
selected, or the screen brightness is low via Menu/Setup/Screen
Settings/Screen Brightness and the Bluetooth is disabled (if you
are not using it) via Menu/Bluetooth and uncheck the Enable
Bluetooth radio button.
Connecting the probe (separate gauges only)
1. Rotate the probe plug to align the pins
2. Screw in the collar - clockwise
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Fitting the wrist harness

A wrist harness is supplied with each gauge. This can be fitted into the
right hand side of the gauge using the wrist strap connection. To fit the
harness, pass the harness loop through the wrist strap connection,
pass the main wrist harness through the loop and pull.
Switching the gauge on/off
To switch on, press on/off key for more than 0.5 seconds.
To switch off, press and hold on/off key until the screen blanks.
The gauge will switch off automatically after 5 minutes of inactivity.
To switch off this feature, press Menu/Setup and uncheck the Gauge
Auto Off radio button.
Selecting a language
When the gauge is switched on for the first time after dispatch from the
Elcometer factory the display will show the language selection screen:
1. Select your language using the softkeys
2. Follow the on screen menus
To access the language menu when in a foreign language:
1. Switch the gauge OFF
2. Press and hold the left softkey and switch the gauge ON
3. Select your language using the softkeys
The language can also be changed via Menu/Setup/Language
Selecting units
The Elcometer 456 can display readings in both metric and imperial
measurement units (microns, millimetres, mils or inches).
The appropriate measurement unit can be changed via
Menu/Setup/Units
Adjusting the beep volume
Each time a measurement is taken, the gauge will beep. The beep
volume can be adjusted and can even be switched off via
Menu/Setup/Beep Volume
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3 TAKING A READING
1. Hold the gauge (integral) or the probe by its sleeve (separate gauge)
2. To take a reading, bring the probe down onto the surface whilst
holding it perpendicular
3. For subsequent readings, lift the probe off and then replace it onto
the coated surface
DO
Hold the probe by the probe sleeve
Gently place the probe onto the surface
Allow the sleeve to make contact with the
surface - to improve accuracy
DO NOT
Drag the probe over the coated surface
Bang the probe down hard onto the surface
Allow the probe to hover over the surface as
this could result in a false reading
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4 CALIBRATING THE GAUGE
Calibration adjustment is the process of setting the gauge to known values

of thickness to ensure accuracy on different substrate types, shapes and
surface finishes.
The calibration of the gauge can be adjusted using several different
methods for use in accordance with National and International Standards
and the calibration adjustment method chosen depends on the condition
of the substrate to be measured.
1. Press the Cal softkey
2. For alternative calibration methods,
select Cal/Cal Method
3. Select Calibrate and follow the on-screen
instructions
4. When prompted place the probe on the
centre of the foil(s) or on the uncoated
metal substrate
90
Foils can also be stacked to increase the thickness value.

The calibration method is indicated on the screen by a symbol - see
Multiple Calibration Methods on page 18.
Not all calibration methods are available for all gauge types. For a
comprehensive guide to each calibration method and the calibration
adjustment process see Multiple Calibration Methods on page 18.
When using an FNF probe it must be calibrated in both the ferrous mode
and in the non-ferrous mode to ensure accuracy of reading.
When using an Ultra/Scan probe in Scan Mode or Auto Repeat Mode
(see Measurement Modes on page 25), it must be calibrated using either
the Smooth or Rough/2 Point calibration method - see Multiple
Calibration Methods on page 18.
For more information on calibrating the Elcometer 456, see page 60.
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5 THE DISPLAY
The Elcometer 456 gauge has a colour display:
White characters: All measurement and statistical values.
Orange characters: All menu items, statistical parameters and
symbols.
Red: A measurement value which is outside set limits; a limit symbol
when the limit value has been exceeded (Model S & T).
- - - indicates reading outside range of probe.
If you see the Cal softkey flashing, the gauge should be calibrated.
a
b
c
d
e
f
g
m
n
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I
o
p
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t
u
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e
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Green LED
Battery Life Indicator
Bluetooth On
Substrate Type - F, N, FNF
Calibration Method
Reading Outside Calibration Warning On
Upper Limit On
Units of Measurement - m, mils, mm, inch
Batch Type - normal, counted average, IMO
Menu Softkey
Display Softkey
Red LED - Reading outside limit/ IMO Fail
Batch Name (when in batching)
Date & Time (when not in batching)
User Selectable Statistics - 4 rows
Reading Value
Calibration Softkey
Batch / Data Softkey
Bar Graph - highest, lowest & average reading
Lower Limit On
Measurement Mode - Standard, Auto Repeat, Scan
Softkeys
Run Chart - last 20 readings
Upper & Lower Limits On
Model
EBST
EBST
ST
EBST
BST
T
ST
EBST
ST
EBST
BST
ST
T
ST
BST
EBST
EBST
BST
BST
ST
T
EBST
ST
ST
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For a complete list of icons, see Gauge Icons on page 66 - 68
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Reading display size (BST)

The character size of the measurement value on
the display increases or decreases depending on
the number of statistics that are displayed; or if a
graph is displayed on the measurement screen .
To maximise the reading size, either:
reduce the number of statistical values that
are displayed via Display/Statistics/Select

Statistics, or
display the reading only by checking the
Display/Readings Only radio button.
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6 THE GAUGE FEATURES
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The Elcometer 456 coating thickness gauge has a number of easy to use
features and functions to help the user be more efficient. These include:
Fast reading rate (EBST)
The Elcometer 456 is capable of taking greater than 70 accurate,
repeatable and reproducible measurements every minute.
Easy to use menu structure in more than 30 languages (EBST)
Designed to be intuitive, the Elcometer 456 menus and calibration
instructions are available in multiple languages via
Menu/Setup/Language.
Bright colour screen (EBST)
Each gauge is supplied with a scratch and solvent resistant 2.4"
(60mm) TFT colour screen which clearly displays the reading. The
screen brightness can be adjusted manually (EBST) - via
Menu/Setup/Screen Settings/Screen Brightness/Manual or
automatically (BST) using the gauges ambient light sensor which can
be switched on via Menu/Setup/Screen Settings/Screen
Brightness/Auto.
Battery or USB Powered (EBST)
Each gauge can be powered either using 2 x AA lithium, alkaline or
rechargeable batteries or by connecting the Elcometer 456 to your PC
via a USB cable.
Two year gauge warranty (EBST)
The Elcometer 456 gauge is supplied with a 1 year warranty against
manufacturing defects. To extend this warranty to 2 years, simply
register your gauge via the elcometer.com website.
Emergency light mode (BST)
If all the lighting fails during an inspection in dark environments, the gauge
is fitted with an emergency light feature - once selected
(Menu/Emergency Light), the display turns bright white. To switch off this
function either press and hold the Esc softkey or power off the gauge.
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Automatic rotating display (BST)

Using the internal accelerometer, the gauge
will automatically rotate the display to allow
you to easily read the thickness value in any
orientation - 0, 90, 180 & 270.
This function can be switched off by un-checking
Menu/Setup/Screen Settings/Auto Display
Rotation
Gauge firmware updates (BST)
Using Elcometers free data management software, ElcoMaster,
users can receive prompts when there is a gauge firmware update
available for their model version.
When the Elcometer 456 is connected (via USB), to any computer
with an internet connection and with ElcoMaster installed,
ElcoMaster highlights the availability of a firmware update,
identifies to the user the new features and guides the user through the
gauge firmware update process.
Caution, before upgrading your gauge firmware, ensure that you have
downloaded all inspection readings from the gauge. For more
information regarding ElcoMaster see page 35 Downloading Data.
Bluetooth (ST) and USB Data output (BST)
Elcometer 456 gauges have the ability to transfer data via USB (BST)
to a computer or wirelessly via Bluetooth (ST) technology to PCs,
PDAs or mobile phones which are Bluetooth enabled using
ElcoMaster or ElcoMaster Mobile Apps respectively.
Bluetooth data output can be switched on via
Menu/Bluetooth/Enable Bluetooth. For more information
regarding ElcoMaster see page 35 Downloading Data.
ElcoMaster Data output (BST)
Users can download data from any Elcometer gauge directly into
ElcoMaster by connecting the gauge to the PC and following the on
screen prompts.
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Once the data has been transferred to the computer, the user can
produce professional reports in seconds. Data can also be transferred
into programs, such as Excel, in a similar manner.
For more information regarding ElcoMaster see page 35
Downloading Data.
Counted Average (BST)
Users can define the number of individual gauge readings to be taken
within a spot or measurement area using the Counted Average
function. The gauge stores the average of the individual readings into
memory. The individual readings within the counted average are not
saved. Select Display/Statistics/Counted Average.
Counted Average is also available when in Batching (ST) - see
BatchTypes on page 32.
On Screen Statistics (BST)
User selectable statistical and general measurement information can
be displayed on the gauge. The information to be displayed can be
selected and managed by selecting the Display softkey.
Up to 8 statistics can be selected to be displayed on the reading
screen via Display/Statistics/Select Statistics
Ensure that Display/Readings & Selected Stats is also checked.
To view all statistics select Display/Statistics/View All
The following statistical and general information can be displayed on
your gauge:
Symbol / icon Model Description
BST The number of readings taken

x
BST Mean (average)
BST Standard deviation

Hi
BST Highest reading taken
Lo
BST Lowest reading taken
cv%
BST Coefficient of variation; The COV is defined as the ratio of
the standard deviation to the mean and is a normalised
measure of dispersion - when comparing batches with
widely different means, one should use the coefficient of
variation for comparison instead of standard deviation ().
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Symbol / icon Model Description

EIV
BST Elcometer index value; Used to assess a coatings
overall quality. Ideal for use in the automotive refinishing
industry. USA patent number US7606671.
ST
IMO PSPC
ST
%>N
ST
%90100
ST
90:10
ST
Displays either pass () or fail (X)

To pass the IMO PSPC 90/10 rule:
At least 90% of all dry film thickness readings shall
be greater than or equal to the NDFT value, and
none of the remaining measurements shall be below
0.9 x NDFT
X!
ST
If all the measurements taken at any point are greater

than 0.9 x NDFT, but less than 90% of the readings are
greater than or equal to the NDFT, were the inspection
to stop, then the IMO PSPC condition would be a fail.
Statistically, however, were more measurements to be
taken which were all greater than or equal to the NDFT,
then there would come a time when the IMO PSPC
condition returns to a pass. This is depicted by the
failing icon - X!. For more information on the IMO
PSPC see About IMO PSPC on page 74.
ST
Low Limit
ST
High Limit
ST
Number of readings below the low limit
ST
Number of readings above the high limit

User definable warning limits can be set. Once the
reading exceeds the limit the gauge notifies the user by
turning the reading and relevant limit icon red, flashing
the red LED, and sounding the alarm beep. For more
information see Limits on page 23.
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Nominal dry film thickness; The target or specified dry

film coating thickness value.
International Maritime Organisations Performance
Standard for Protective Coatings clearly defines the
acceptance criteria for a coating. The Elcometer 456
can be quickly set up to display these parameters:
The percentage of readings greater than or equal to the
Nominal Dry Film Thickness Value.
The percentage of readings between 0.9 x NDFT and
the NDFT.
NDFT
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Analogue Bar Graph (BST)

By selecting Display/Readings & Bar Graph
the user can view an analogue representation
of the current thickness value together with
the highest (Hi), lowest (Lo) and average (x)
reading. The graph is updated automatically
when each reading is taken.
The values on the top left and right of the bar
signify the measurement range using the
thin calibration foil value less 10% and the
thick calibration foil value plus 10%. If
calibrated using the factory calibration, the
probe scale range 10% is used. If limits are
set, the limit values 10% are used and the
relevant limit icon is displayed above the bar
in the appropriate position.
With Limits: The current measurement is
displayed as a white or red bar; white if
within set limits, and red if outside set limits.
If below the lower limit, the left arrow head
is also filled red and if above the upper limit,
the right arrow head is filled red.
If the next measurement taken is within set limits, the left or right arrow
outline will remain red to signify that the previous reading was outside
set limits.
Without Limits: The current measurement is displayed as a white bar.
If outside the measurement range, the left or white arrow head is also
filled white.
If the next measurement taken is within range, the left or right arrow
outline will remain white to signify that the previous reading was
outside range.
4 Users can choose to show Readings & Selected Stats (ST) - see On Screen
Statistics on page 14, Readings & Run Chart (ST) - see Run Chart on page 17,
Readings & Bar Graph (BST) or Readings Only (BST). Readings & Run Chart is
only available when in Batching, it is not available in Standard (Immediate) Mode.
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Run Chart (ST)

By selecting Display/Readings & Run Chart the user can view a line
trend graph of the last 20 measurements. The graph is updated
automatically when each reading is taken.
Up to five horizontal axes are displayed representing different values /
statistics as follows:
Highest reading in the batch
Lowest reading in the batch
(for batches of more than one reading)
Mean of readings in the batch

High limit for the batch
(when enabled)
Low limit for the batch
(when enabled)
The readings are displayed as white or red points; white if a reading is

within limits (or no limits have been set), and red if outside set limits.
When in Scan Mode (T) - see Measurement Modes on page 25, the
Analogue Bar Graph is displayed on screen whilst scanning. This is
replaced by the Run Chart when the scan is completed.
The highest and lowest reading for each
scan is displayed on the run chart above and
below the average value together with either
a white or red vertical line; white if within set
limits, and red if outside set limits.
The highest, average and lowest reading
values for the last scan are also displayed
under the run chart.
4 Users can choose to show Readings & Selected Stats (ST) - see On Screen
Statistics on page 14, Readings & Run Chart (ST), Readings & Bar Graph (BST) see Analogue Bar Graph on page 16 or Readings Only (BST). Readings & Run
Chart is only available when in Batching, it is not available in Standard (Immediate)
Mode.
Time and date (ST)

Once the appropriate time and date has been set (Menu/Setup/Time and
Date), the user can display the time and date at the top of the Elcometer
456 display via Menu/Setup/Time and Date/Display Time and Date.
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The time format can be set to either the 12 hour or 24 hour clock via
Menu/Setup/Time and Date/Set Format/Set Time Format
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The date format can be set to either dd/mm/yyyy, mm/dd/yyyy or
yyyy/mm/dd via Menu/Setup/Time and Date/Set Format/Set

Date Format
Please note that the time and date is replaced by the batch name
when the gauge is in Batch mode.
When a batch is created, re-opened (or when the gauge is switched
on whilst in batch mode) and when each reading is taken, the time and
date details are stored within the batch - allowing the user to have an
accurate record of when the measurements were taken. The time and
date stamp for each reading is displayed on ElcoMaster.
Multiple calibration methods (EBST)
Calibration adjustment is the process of setting the gauge to known
values of thickness to ensure accuracy on different substrate types,
shapes and surface finishes and is often referred to as simply the
calibration.
The calibration of the gauge can be adjusted using several different
methods for use in accordance with National and International
Standards and the calibration adjustment method chosen depends on
the condition of the substrate to be measured.
The calibration method is indicated on the screen by a symbol.
When using an FNF probe it must be calibrated in both the ferrous
mode and in the non-ferrous mode to ensure accuracy of reading.
When using an Ultra/Scan probe in Scan Mode or Auto Repeat
Mode (see Measurement Modes on page 25), it must be calibrated
using either the Smooth or Rough/2 Point calibration method.
When switching between the Scale 1 and Scale 2 functions of the
scale 2 probes (Menu/Setup/Probe) the Elcometer 456 should be recalibrated to ensure accuracy across the appropriate measurement
range.
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Method
Description
Zero
A simple method for calibrating on smooth

substrates. Simply place the probe on the
uncoated metal and the gauge will adjust the
calibration accordingly. Also known as the single
point calibration method.
This is a more accurate method of calibrating the
gauge than the Zero method as it requires the
user to calibrate the gauge using a foil and the
un-coated substrate.
The gauges on-screen calibration instructions
will guide the user through the calibration routine.
When selecting the foil value, the user should
choose a thickness that is close to but greater
than the expected dry film thickness value.
Ideal for calibrating the gauge on both profiled
metal substrates (when the uncoated surface is
accessable) and substrates where there are
significant differences in the magnetic (F) or
electrical (N) properties of the substrate. For
example cast iron, high carbon steel or some
non-magnetic stainless steel alloys.
The calibration requires 2 foil values - one above
the expected dry film thickness, and one below.
The gauge will guide the user through the
process with on screen instructions.
This is the ISO 19840 method for coatings on
steel surfaces roughened by blast cleaning or
when the substrate profile is unknown, or not
accessible. The calibration uses the smooth
surface technique, and a correction value (zero
offset) is applied to each reading to account for
the effect of the roughened surface; the value of
the offset depends on the initial surface profile
and is described in ISO 19840 as follows:
Profile according to
Correction Offset
Value m (mils*)
ISO 8503-1
Fine
10 (0.4)
Medium
25 (1.0)
Coarse
40 (1.6)
Smooth
Rough /
2 Point
Zero Offset
Icon Model
BST
BST
EBST
ST
* mils values are calculated and for reference

as ISO 19840 indicates metric units only
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Method
Description
Auto
This is a calibration method unique to the

Elcometer 456 and has been designed to simplify
and speed up the calibration process for those
users who are calibrating their gauge using the
same foil values each time.
When the Auto calibration method is selected,
the user is asked to pre-program the high and low
foil values. The low foil value can be set to 0.0m
(0.0mils) for un-coated substrates.
Once these foil values have been set up,
selecting the calibrate routine allows the user to
simply place the probe on the high foil three
times, followed by the low foil three times and the
gauge is automatically calibrated - returning the
user to the main reading screen - automatically.
ST
Factory
By selecting this calibration method the

Elcometer 456 returns the calibration to the
gauges factory calibration settings.
The factory calibration method should only be
used if there is no other means of calibration (e.g.
lost foils, lack of access to substrate, etc.).
EBST
Icon Model
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Pre-defined Calibration Methods (ST)

In addition to the standard calibration methods described on pages
16 - 18, the Elcometer 456 has a four pre-defined calibration methods
which follow relevant standards.
These pre-defined calibration methods not only define the calibration
routine to be used, but also set up the data collection method, as
defined by the appropriate standard.
For this reason, pre-defined calibration methods can only be selected
whilst the gauge is in batching mode. For more information on
batching or data collection methods, see Batching on page 26.
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Method
Description
ISO
Sets the calibration method to Zero Offset and

sets the Counted Average to 5 - in accordance
with ISO19840.
ST
SSPC PA2
Sets the calibration method to Rough/2 Point and

with SSPC PA2.
ST
Swedish
Sets the calibration method to Rough/2 Point and

with Swedish standards.
ST
Australian
Sets the calibration method to Zero Offset, and

with AS standards.
ST
Icon Model
For more information on how to calibrate the gauge, see Calibrating the
Elcometer 456 on page 60.
User-programmable calibration memories (T)
The Elcometer 456 Model T allows users to store into memory up to
three calibrations. Once a calibration memory has been saved, the
user can select the calibration memory - without the need to
re-calibrate the gauge.
Calibration memories are ideal for users who are inspecting coatings
on various curvatures, blast profiles or coating thicknesses.
Using the gauges alpha-numeric function, users can re-name the
calibration memory to suit the calibration setting.
For example:
A user who is inspecting coatings on two blast profiles - shot and
grit could store calibrations into Cal Memory 1 and Cal Memory 2
and re-name them Shot and Grit respectively
A user measuring on flat and curved surfaces could store the
calibrations into Flat cal and Curved cal.
Thick and thin coating thickness calibrations can also be saved
and renamed 320m and 120m
For more information on re-naming calibration memories, see Alphanumeric naming of batches and cal memories on page 27.
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Outside calibration warning (T)

In order to achieve the most accurate reading the gauge should be
calibrated to the substrate type, shape and profile using the
appropriate calibration method together with foil values that are
slightly above the target dry film thickness.
When using the gauges calibration memories, or batching (see
Batching on page 26) different calibration foil values may be used in
each calibration.
Once the Outside calibration warning
function Cal/Calibration Check has been
switched on, if a coating thickness reading
is taken which is more than 10% above the
foil value (and 10% below the lower foil
value if using Rough/ 2 point) the gauge reading alarm sounds a triple
beep and the Calibration Check icon (located above the units symbol)
turns red. This feature does not amend or tag any reading, it is a real
time warning feature only.
Calibration lock (BST)
To avoid accidental amendments to the calibration settings switching
on the Cal/Calibration Lock feature locks the user from undertaking
any changes to the calibration without first un-checking the
Cal/Calibration Lock feature.
When the Calibration Lock is enabled, users can still test the
calibration via Cal/Test Calibration but will be unable to validate or
The calibration can also be locked using a PIN Code, see page 63 for
more information.
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Gauge Memory (BST)

The Elcometer 456 versions are supplied with a varying level of
memory:
Model E:
No memory
Model B:
The Model B gauges rolling statistics provides
accurate statistical values for all measurements
taken since the statistics were last cleared
(Display/Clear Statistics). The last 5 readings,
however, can be displayed by pressing the Data
softkey.
Model S:
1,500 readings can be stored into the gauges memory
Model T:
A total of 150,000 readings can be stored into the
gauges memory either in a single batch or in up to
2,500 batches (see Batching on page 26). Each
batch can be individually named and can have its
own unique calibration.
Limits (ST)
During the inspection process coatings can often have specified
minimum and/or maximum thickness values.
For example, coatings that have been applied too thinly over a
surface profile can lead to rust spots appearing on the peaks of the
profile. Similarly too thick a coating can also lead to premature coating
failures.
Users can program upper and/or lower warning limits into the
Elcometer 456 gauge by selecting Menu/Set Limits/Set Upper or
Menu/Set Limits/Set Lower.
To switch the limits on, the user should ensure that the Enable Limits
radio button is checked.
When an Upper Limit has been set up and enabled the icon is
displayed.
When a Lower Limit has been set up and enabled the icon is
displayed.
If both Upper and Lower limits have been set up and enabled then
the two icons are displayed together as .
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When the Elcometer 456 gauge takes a

reading which is outside the set limits the
following occurs:
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The Red LED flashes

The reading is displayed in red
The alarm beeps 3 times
The associated limit icon turns red
In addition, the number of readings above limit (or below limit as

applicable) statistic is incremented. In Batching, the reading is
tagged with either the high or low icon as appropriate. For more
information see Batching on page 26.
To switch off a particular limit go to Menu/Set Limits/Set Upper or
Menu/Set Limits/Set Lower and set the limit value to Off using the up
and down soft keys.
The programmed limit values can be displayed on the reading screen
via Display/Statsitics/Select Statistics and checking the appropriate
radio button. The maximum number of statistics that can be displayed
on the reading screen at the same time is 8.
If a low limit has been set up, the upper limit value cannot be lower
than the pre-set lower limit.
Individual limits can also be set up for each batch on Model T gauges.
For more information see Batching on page 26.
Gauge Welcome Screen (BST)
Users can adjust the start up screen on their Elcometer 456 gauges
via the ElcoMaster software - see page 64 for more information.
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7 MEASUREMENT MODES (ST)

7.1 The Elcometer 456 gauges have four measurement modes:
Standard (Immediate) Mode (ST): Where readings are taken, rolling
statistics calculated (and displayed), but individual values are not
stored in the memory.
Scan Mode (T): Specifically designed for use with Elcometer 456
Ultra/Scan Probes - see page 79, when Scan Mode is selected, the
user can slide the Ultra/Scan Probe over the entire surface area. As
the probe is lifted off the surface the average (x), lowest (Lo) and
highest (Hi) coating thickness values are displayed. When Batching,
each set of three readings can be shown on a Run Chart - see page 17
and stored into memory.
Scan Mode with Hold (T): As above but allows the probe to be lifted off
the surface for a maximum of 1.5 seconds and replaced without starting
a new set of readings - allowing the user to avoid holes, weld seams, etc.
in the substrate without affecting the measurement results.
Auto Repeat Mode (T): When the probe is placed onto the coated
substrate in Auto Repeat Mode, the gauge automatically takes readings
at a rate of 140 per minute until the probe is removed from the substrate.
When Batching, each individual reading is stored into the memory.
Hi, x & Lo
1, 2, .......n
7.2 NAVSEA MODE (T): Displays the reading to the nearest 1mil (1m)
above 10mils (254m) and 0.1mil (0.1m) below 10mils (254m). To
select NAVSEA mode, press Menu/Setup/NAVSEA or Batch/New
Batch/NAVSEA.
4 Scan and Auto Repeat Modes are only available on Elcometer 456 Model T separate
gauges. The probe end cap must be fitted to the Ultra/Scan Probe when used in these
modes to avoid damage to the probe tip. Use in these modes without the cap will
invalidate the probe warranty.
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8 BATCHING (ST)
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Readings can be stored into memory in batches. Batches allow the

user to collate readings for easier analysis of large structures or
complex assemblies. Elcometer 456 Model T gauges can store a total
of 150,000 readings in up to 2,500 batches, the Model S has one batch
of up to 1,500 readings.
The Elcometer 456 has the following batching functions:
Create a new batch (ST); Batch/New Batch

Open an existing batch (ST); Batch/Open Existing Batch
Rename an existing batch (T); Batch/Edit Batch/Rename Batch
Copy a batch - including all calibration and limit setups (T);
Batch/Copy Batch
Clear all the readings within the batch - but leaving all calibration
and limit setups (ST); Batch/Edit Batch/Clear Batch
Review the readings, statistics, calibration, batch information (ST)
and a graph of the readings (T); Batch/Review Batch
Delete a Batch (ST), or all batches (T), entirely from the gauge;
Batch/Edit Batch/Delete Batch
Delete the last reading entirely or delete the reading, but mark the
reading as deleted in the batch memory (ST) - Batch/Deleted
Reading/Delete With Tag and Batch/Deleted Reading/Delete
Without Tag respectively.
Creating a new batch (T)

When using batching for the first time, or when you wish to open a new
batch, press Batch/New Batch. The user can now:
Open the batch and take readings; Batch/New Batch/Open Batch 1
Rename the batch - before opening it via Batch/New
Batch/Rename Batch 1. (See Alpha numeric naming Batches &
Cal Memories on page 27)
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Select the appropriate calibration method - Batch/New Batch/

Batch Calibration (see Multiple calibration methods on page 18)
Choose the type of batch (normal, counted average or IMO PSPC)

before opening it via Batch/New Batch/Batch Type (see Batch
Types on page 32)
Set up specific batch limits via Batch/New Batch/Batch Limits

(see Limits on page 23)
Set up a fixed batch size via Batch/New Batch/Fixed Batch Size

(see Fixed Batch Size on page 33)
Once all the batch settings have been created, press Batch/New
Batch/Open Batch 1 - where Batch 1' may now be a re-named as
required.
Alpha numeric naming batches & cal memories (T)
When in batching - or setting up a calibration memory (see Calibration
Memories on page 21) - the user can rename the batch or cal memory
to a more appropriate name.
When a new batch is created, the gauge automatically names it
Batch n - where n is the next unused batch number; e.g. Batch 1,
Batch 2, Batch 3, etc.
To rename a batch either:
when creating a new batch press Batch/New Batch/Rename
Batch 1; or
press Batch/Edit Batch/Rename Batch and select the Batch to be
renamed from the list of existing batches
To rename a calibration memory:
press Cal/Cal Memory 1; Cal/Cal Memory 2 or Cal/Cal Memory 3
then select Rename Cal Memory n (where n=1, 2 or 3)
This then opens up the renaming procedure to enable the user to
rename the batch or cal memory.
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The current name of the batch (or

cal memory) is in white in the
middle of the display with a yellow
cursor icon to the right of the
name.
Using the left arrow, right arrow
and Select softkeys, the user can
rename the batch or cal memory
as required.
The yellow, raised character or
function is the item that will be
chosen by pressing the Select
soft key.
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Character Action
OK
Stores the name and returns the user to the previous

screen
Deletes the last character of the name
A, B, C...
Selects the character A, B or C, etc.

Inserts a space
Changes the selection characters to:

1234567890
ABC
ABCDEFGHJKLMNOPQRSTUVWXYZ
m
$%&
!#$%&*[]_-+/\<>:@;
Pressing the Esc softkey at any time cancels the whole operation
without making any changes to the original name.
To store the re-named name highlight OK and press the Select
softkey.
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Opening an existing batch (ST)

By selecting Batch/Open Existing Batch on the Model T, the user will
find a list of all the batches that have already been created, together
with the number of readings stored in each batch.
To open a particular batch use the up and down arrow soft keys and
select the appropriate batch.
The Elcometer 456 will return the gauge to the main reading screen
and the selected batch name will be shown at the top of the display
(together with a unique gauge batch id number - allowing no two
batches to have exactly the same name).
As the Model S only has one batch, the batch will open automatically.
Copying an existing batch (T)
By selecting Batch/Copy Batch the user will find a list of all the
batches that have already been created, together with the number of
readings stored in each batch.
To copy a particular batch use the up and down arrow soft keys and
select the appropriate batch.
The Elcometer 456 will then copy all the batch settings - calibration
and foil values, batch type, cal method, warning limits, and the batch
name - and then ask the user whether they wish to rename the batch.
Pressing the Yes softkey the user will then be asked to rename the
batch using the renaming procedure described on page 27.
Pressing the No softkey (or pressing the Esc softkey whilst in the
renaming procedure) will make the Elcometer 456 copy the existing
batch name to the new batch - thereby two batches will have the same
batch name.
Copying a batch does not copy the individual readings within that
batch.
Clearing an existing batch (ST)
By Selecting Batch/Edit Batch/Clear Batch on the Model T, the user
will find a list of all the batches that have already been created,
together with the number of readings stored in each batch.
To clear a particular batchs individual readings only, use the up and
down arrow soft keys and select the appropriate batch.
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As the Model S only has one batch, it is selected automatically.

After a request for confirmation, the gauge will clear the readings from
the selected batch and return the gauge to the list of batches (T) or the
Batch Menu (S).
To clear another batch (T), repeat the procedure. To return the gauge
back to the previous menu, press the Back softkey.
The user can clear all batches via Batch/Edit Batch/Clear Batch/All
Batches (T).
Reviewing an existing batch (ST)
By selecting Batch/Review Batch the user will find a list of all the
batches that have already been created, together with the number of
readings stored in each batch.
To review a particular batch use the up and down arrow soft keys and
select the appropriate batch. As the Model S only has one batch, it is
selected automatically.
The Elcometer 456 will then open up the Review Batch menu, allowing the
user to:
Review the statistics of the batch
Review the batch information, including:
the date and time the batch was created
the batch type - normal, counted average or IMO PSPC
the probe type and serial number used to take the readings
the calibration method - smooth, rough/2 point, etc.
the batch limits (if set)
Review the batchs calibration information, including:
the date and time the batch was last calibrated or verified
the substrate type (or types if using an FNF probe)
the probe type and serial number
the calibration method - smooth, rough/2 point etc.
the foil values used in the calibration
Review the individual readings. The Elcometer 456 displays:
the readings in numerical order, the first reading is at the top
the substrate, time and date of measurement
icons indicating a reading above or below the limit
deleted readings icon is displayed if Delete With Tag
selected, (see page 26 for more information).
Review a graph of the individual readings (T), see page 31.
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Batch Readings Graph (T)

By selecting Batch/Review Batch/Batch Graph the user can review
all readings in the selected batch as a graph.
Up to five horizontal axes can be displayed representing different
values / statistics as follows:
Highest reading in the batch

Lowest reading in the batch
Mean of readings in the batch

High limit for the batch (when enabled)
Low limit for the batch (when enabled)
The readings are displayed as white or red

vertical bars; white if a reading is within limits
(or no limits have been set), and red if outside
set limits.
If there are more readings in the batch than can be
displayed on a single screen, multiple readings will
be combined into one bar. Should a single reading
within the combined bar be outside the enabled
limits, the whole bar will be red.
Pressing the Zoom+ softkey, allows each
individual reading to be displayed, thereby
showing the individual readings outside the
limits.
When zoomed in, the graph will always display
the first 25 readings. Pressing the softkey
will display the last 25 readings taken.
Subsequent presses of the softkey will scroll
backwards, pressing the softkey will scroll
forwards through the readings, 25 readings at
a time.
Pressing the Zoom- softkey returns to the original overview graph of
all readings in the batch.
To return the gauge to the Batch Review menu, press the Back softkey.
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Delete an existing batch (ST)

By Selecting Batch/Edit Batch/Delete Batch the user will find a list of
all the batches that have already been created (T) or a single batch (S),
together with the number of readings stored in each batch.
To delete a particular batchs individual readings only use the up and
down arrow soft keys and select the appropriate batch.
After a request for confirmation, the gauge will delete the selected
batch and return the gauge to the list of batches.
To delete another batch, repeat the procedure, to return the gauge
back to the previous menu, press the Back softkey.
The user can delete all batches from the gauge by selecting
Batch/Edit Batch/Delete Batch/All Batches (T).
Exit Batching (ST)
To stop using the Batching Mode and return to the Immediate mode
select Batch/Exit Batching.
Batch Types (ST)
When saving readings into a batch you have a choice of how the
readings are managed within the gauge:
Normal: Each reading is saved into memory.
Press Batch/New Batch/Batch Type and then select Normal.
The batch type can only be changed when creating a new batch.
Counted Average: The average of a predefined number of
readings is saved into memory. For example a counted average of
3 means:
The average of [Reading 1 + Reading 2 + Reading 3] is stored
as the first measurement saved in the memory.
Likewise the average of readings 4 - 6 are stored as the second
measurement in the memory, etc.
The individual readings within the counted average (1.2.3,
4.5.6, etc.) are not saved.
Press Batch/New Batch/Batch Type and then select Counted
Average.
The batch type can only be changed when creating a new batch.
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The Elcometer 456 then asks the user to set the counted average
value. Using the up and down arrow softkeys, set the counted
average from 2 - 99 and press the Ok softkey.
This returns the user to the previous screen. Press the Back
softkey to continue setting up the new batch as required before
opening the new batch.
If Statistics are displayed whilst measuring using the counted
average function (CAF) when taking the readings used to calculate
the CAF measurement, the gauge will display the rolling statistical
calculations of the individual readings until all the readings that go
into calculating the CAF measurement are taken. At this point the
statistics then display the values of the stored CAF measurements.
IMO PSPC: If you are inspecting coating thickness according to the
International Maritime Organisations Performance Standard for
Protective Coating, selecting the IMO PSPC batch type and then
subsequently opening the batch, the gauge automatically:
Asks the user to confirm the NDFT (nominal dry film thickness)
value
Sets the statistics to display the relevant IMO PSPC values
Identifies the batch as an IMO PSPC batch for further analysis in
the ElcoMaster data management software
For more information on the IMO PSPC see page 74.
For more information on ElcoMaster see page 35.
Fixed Batch Size (T)
When creating a new batch, by selecting Batch/New Batch and
checking the Fixed Batch Size radio button, users can pre-define the
number of readings that are to be stored into the batch (between 1 and
255) using the up and down arrow softkeys.
Once the batch has been opened and readings are being taken, the
Elcometer 456 will notify the user when the fixed batch size is
complete and ask if another batch is to be opened.
If the user selects No, then the gauge closes the batch and exits
batching - returning the gauge to the Standard (Immediate) mode.
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If the user selects Yes, then the gauge automatically:

Appends a _1' to the original batch name
Opens a new batch - copying all the batch setup and calibration
information
The new batch is named as the original batch, with a _2'
For example:
A fixed batch is created and named Component A.
When the batch is full, a new fixed batch Component A_2 is
created
Component A becomes Component A_1
Appending the batch name in this way allows the user to quickly
identify - or link - similar batches together.
Once a fixed batch size batch has been filled, no additional readings
can be added to that batch; a partially completed fixed batch size
batch, however, can be re-opened and completed at a later date.
To continue a batch link, press Batch/Open Existing Batch and
select the last batch in the link. If the batch is full, the gauge will prompt
the user to open a new batch before continuing. If the batch is partially
complete the user can complete the batch before continuing to a new
batch.
When downloading linked batches into ElcoMaster; the original
batch name will be displayed (Component A in the above example).
Selecting this batch name will download all linked batches into
ElcoMaster at the same time. For more information on downloading
batches see page 44.
Note: Once a fixed batch size batch has been created and data has
been stored into the memory, the user cannot rename the batch
name within the gauge. The batch name can be amended using
the ElcoMaster software.
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9 DOWNLOADING DATA USING ELCOMASTER (BST)

Measurements from the Elcometer 456 Models B, S and T can be
downloaded to a computer using the ElcoMaster software (supplied with
Model S and T gauges, downloadable from the Elcometer website for
Model B gauges), or the older versions of ElcoMaster.
This instruction book explains how users can download data using
ElcoMaster.
Installing ElcoMaster
To install ElcoMaster insert the
supplied mini-CD into your CD
ROM drive. The software will
automatically begin the install
procedure.
If it does not, or you have
downloaded the software from
the Elcometer website, run the
SetupElcoMaster2.exe file.
The ElcoMaster Setup Wizard
will then begin.
Follow the on screen wizard
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It is important to read the License

Agreement carefully and if the
terms are acceptable, select the
I accept this agreement radio
button and click Next >
ElcoMaster will automatically

select a default destination
location for the software to be
installed.
Click the Browse... button to
select an alternate file location.
Click Next > to continue
Choose any additional tasks, by

selecting the appropriate check
box and press Next > to
continue
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The ElcoMaster wizard now

provides a list of the settings that
have been selected.
Click Install to undertake the
installation or < Back to review
or alter any settings.
ElcoMaster will now install.
Press Finish to exit Setup.
Upgrading data from older

version of ElcoMaster
ElcoMaster is fitted with an
internal database upgrade
facility which will automatically
check to see if there are any
original ElcoMaster database
files and ask if the user would like
to upgrade the data to the new
ElcoMaster format.
Upgrading can occur at any time
by selecting Menu/Import/Import
ElcoMaster 1.x Data and
selecting the relevant database
file.
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The ElcoMaster Software

ElcoMaster is a simple - yet powerful - data management software
solution that has been designed to allow users to generate
professional reports in seconds - with the minimum of fuss.
It has three operating modes; Excel Link, Standard and Advanced
Mode. ElcoMaster is set to Standard Mode on first install.
Across the top of the software is a Menu button, Action Tabs and an
expand arrow.
Menu Button
Action Tabs
Expand Arrow
Pressing the Menu button opens up a drop down list of options:

Help :
Provides Elcometer contact details and information

about ElcoMaster.
Update : Provides users with:
the ability to update the ElcoMaster software
to the latest release - connection to the internet
is required for this function.
the ability to upgrade the firmware of the:
Elcometer 224 Digital Surface Profile
Gauge (Model B & T)
Elcometer 456 Digital Coating Thickness
Gauge (Model B, S & T)
Elcometer 130 Salt Contamination Meter
(Model S & T)
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Import: Allows users to import a database from an earlier
Exit:
version of ElcoMaster- version 1.x (not applicable

to the new Elcometer 130)
Allows users to shut down the software
The Action Tabs available depend on the operating mode in use as

follows:
Excel Link Mode
Settings :
Allows users to adjust:

The language of ElcoMaster
The units of measurement by gauge type
Customise the default reports to include a user
logo or image, together with footer information
Adjust the normal distribution type for the
histogram chart
Alter the colour settings of the user interface
The text file separator used when exporting files
Select an alternate location to store the database
Enable or disable the auto update option (where
access to the internet is prohibited).
Download: Allows users to connect all their Elcometer gauges
via USB, Bluetooth, or RS 232 where appropriate.
Standard Mode: All the features of Excel Link Mode plus;
View:
Allows users to:
View measurement data, gauge information,
measurement statistics, set limits, add notes and
labels and view photographs and other
documents
Print, email or PDF standard reports
Export data to Excel or other software packages
as required
Archive (and restore) old data
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SavedReports: Once a user has generated a PDF report from within
the View action tab, the report is automatically

saved within the Saved Reports action tab - for
reference and review.
Advanced Mode: All the features of Excel Link and Standard Mode
plus;
Design custom reports
View data in standard forms - predefined within the Design
Report action tab or by Elcometer.

Design a collection template to guide inspectors where, and
in which order, readings should be taken - see page 46 for
further details.
Users can switch between operating modes at any time by pressing
the Expand Arrow and selecting the mode required.
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Connecting an Elcometer gauge to ElcoMaster (BST)

In order to download any gauge readings from the Elcometer 456 the
user must first Connect the gauge by clicking the Connect Gauge
button on the Download action tab.
Clicking Connect Gauge starts
the ElcoMaster Gauge
Connect Wizard.
The ElcoMaster data
management software allows
users to download readings from
a wide range of Elcometer
inspection gauges.
Measurements such as surface
profile, surface cleanliness,
temperature, dewpoint, delta T,
gloss, material thickness and dry
film thickness can all be
downloaded, stored and reported
using the ElcoMaster software.
These instructions will inform the
user how to download data from
an Elcometer 456 coating
thickness gauge. All appropriate
Elcometer gauges can be
downloaded in a similar way.
Select the Dry Film Thickness
tab and press Next >

ElcoMaster supports the new
Elcometer 456 (identified in the
software as Elcometer 456/4)
and the Elcometer 456 Mk 3
(Elcometer 456/3).
Select the Elcometer 456/4
tab and press Next>
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Select the appropriate
connection method for the

gauge
Elcometer 456 gauges come
supplied with Bluetooth (Models
S & T) and USB (Models B, S & T)
data output.
Users can purchase a USB
Bluetooth Adaptor from
Elcometer (Part number
T99924797) which will provide a
Bluetooth solution to computers
without internal bluetooth fitted.
If ElcoMaster is installed onto a
computer without Bluetooth
c a p a b i l i t y, h o w e v e r , t h e
Bluetooth tab is greyed out (as
displayed in top image).
Select the appropriate
connection method
Switch on the Elcometer 456
Connect the USB cable or
make sure that Bluetooth is
switched on in the gauge via
Menu/Bluetooth/Enable
Bluetooth (S & T)
Bluetooth users should return
their gauge to the main
reading screen before
continuing
Press Next >
After a screen prompt
ElcoMaster will search for
and list all Elcometer 456
gauges.
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Each coating thickness gauge

connected is now listed.
Select the appropriate gauge
and press Next >
If connecting via Bluetooth, the
gauges are identified using the
Bluetooth ID - which can be seen
on the bottom of the
Menu/Bluetooth screen.
Connecting via Bluetooth now
requires the gauge to be Paired
by keying in the gauges unique
Bluetooth PIN Code. This code
can be found on the bottom of the
Menu/Bluetooth screen.
Type in the Bluetooth PIN Code
and press Next >
(See Section 10 on page 56 for information on
connecting via Bluetooth to a mobile device
using ElcoMaster Mobile Apps.)
ElcoMaster will now validate the

connection, press Finish when
complete.
The gauge is now connected and
ElcoMaster will return the user
to the Download action tab, and
display the connected gauge.
The same gauge can be connected
by more than one method. Repeat
the Connect Gauge and follow the
on screen prompts.
By clicking on the Edit button, users can Delete the gauge from
ElcoMaster, name the gauge by a more familiar identification (Enter
a User ID) or set up the gauge power up display screen (Change the
Welcome screen). See Changing the Welcome Screen on page 64.
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Downloading Data from the Elcometer 456 (ST)
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Once the gauge has been connected to ElcoMaster (see pages

41-43), switch on your gauge and click the Download from Gauge
button for the relevant gauge and connection method.
The Download Wizard will now
guide the user through the simple
download readings process.
ElcoMaster allows users to
download their gauge readings:
Directly into ElcoMaster
Directly into an Excel
Spreadsheet, bypassing
ElcoMaster
into a text file for use in other
software programs, or
into a CQATK XML file
Select the appropriate option
Select or create a new project
folder as required (ElcoMaster

Batch File users)
Users wishing to export directly into
Excel will also be asked to select a
single or multiple spreadsheet
option. Single; all batches selected
will be downloaded into a single
spreadsheet. Multiple; each batch
will be downloaded into a separate
spreadsheet tab.
Select one or more individual batches
or click on All Filesand press Next >
When downloading data into ElcoMaster (as opposed to directly into a
spreadsheet or a text file), downloaded data is stored in Projects - allowing
users to clearly identify inspections.
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The User will be asked to select a

project name from the list.
Alternatively the user can create
a New Project name.
Select or create a new project
and press Next >
To download readings from the
gauge:
Select a single or multiple
batches from the list or click on
All Files as required, then
press Next >
Select or create a new folder
to save the gauges data to
In some cases users may have
re-used an existing batch name
in the gauge. The user should
now chose either to select:
Rename Duplicate Files
Rename All Files, or
Overwrite Existing Files
Select as required and press
Next >
The selected batches will now
download. Once the data
download has been completed,
the user can check the View
Files box and click Finish.
Alternatively, click Finish and
select the View Action Tab
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Viewing Data in ElcoMaster
ElcoMaster not only allows users to view and analyse data from a
wide range of Elcometer gauges, but also allows users to manually
input data as required.
This instruction book provides a brief summary of some of the features
of ElcoMaster, however users should read the ElcoMaster help
file for a complete guide.
Data Tree
Command Tabs
Live Reading Tab
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Template Tabs
Measurement Data Window
Graph Window
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By selecting the View Action Tab, users can instantly see their data.
The View Action Tab can be broken down into 6 distinct areas:
Data Tree
Batches can be stored within folders ( ) in unique
Project files ( ).
By clicking on the Project filename, users can then
complete unique project tags and batch tags as required.
Each batch of data is identified by the type of inspection:
Climate Batch
Surface Profile Batch
Surface Cleanliness Batch
Dry Film Thickness Batch
Material / Ultrasonic NDT Batch
47
Clicking the computer mouses right button over a file

or folder provides the user with the following functions:
New:
Allows users to:
create a new Project (
)
create a new Folder (
)
import an Image (
)
import a PDF Document (
)
create a new batch type
Cut, Copy & Paste:
Cut, copy & paste inspection files and folders
into other files or folders within the data tree.
Delete, rename & move to:
Allows delete, rename or move a file
Combine & Split:
Combine batches of the same type or split a
batch into equal sizes or of equal time
Archive & Restore:
Archive and restore inspection data
Print, PDF, Email & Export:
Print, generate a PDF or export to Excel or a tab
separated text file; the selected batch report
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Command Tabs
There are 6 command tabs, which are the key

functions required by the user.
New:
Allows users to:
create a new Project (
)
create a new Folder (
)
import an Image (
)
import a PDF, .edf, .txt. Document (
)
create a new batch type
Move to:
Moves the selected items to a different folder or
to a different page
Print:
Prints a report of the selected items
PDF:
Generates a PDF report of the selected items
Email:
Generates a PDF report of the selected items
and attaches it to an email
Export:
Allows the user to export the selected items into
Excel or as a text or CQATK XML file
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Template Tabs & Graph Window
There are currently 2 graphs within ElcoMaster;

individuals and histogram. Clicking a template tab
displays the relevant graph in the Graph Window
When the Individuals Graph is displaying climate

data, additional tabs appear on the right hand side,
allowing the user to select a measurement to view
from the following:
RH:
Relative Humidity
Ts:
SurfaceTemperature
Ta:
Air Temperature
Td:
Dewpoint Temperature
T:
Delta T, (Ts-Td)
Tdb:
Dry Bulb Temperature
Twb:
Wet bulb Temperature
SH:
Specific Humidity
Right mouse click on the individuals graph allows
users to select the x-axis value between:
Date & Time
Relative Time (seconds)
Reading Number
Relative Time (minutes)
Left clicking and dragging the mouse across the
individuals chart allows users to zoom in on a
specific area of the graph. The zoom can be reset by
clicking on the
icon.
49
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Measurement Data Window
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The measurement data window provides the user with a

range of information under 7 tabs:
Details
Provides useful information about the measurement gauge,
serial number, batch name, date the batch was created, date
and time of the first and last reading, etc.
Statistics
Provides the user with a wide range of statisitical
calculations - mean, minimum and maximum reading,
standard deviation, 3, coefficient of variation, relevant
information regarding the IMO PSPC analysis (coating
thickness gauge readings only).
Users can display the values on the graph by clicking the
(
) icon and selecting a colour.
Measurements
Displays all the individual readings. Users can alter the
display order (Date & Time, Relative Time (seconds),
Relative Time (minutes) and Reading Number) by clicking on
the column title.
Individual measurements can be excluded/ included by right
clicking on the specific measurement within the table.
Measurements can also be amended by overtyping the
relevant reading.
Comments can be added to any measurement by clicking
on, and then typing into, the relevant cell within the
comments column.
Limits
Shows any limits that were used whilst taking the readings or
allows users to apply limits. When set, measurements
outside the limits are highlighted within the measurement
tab.
Users can display the values on the graph by clicking the
(
) icon and selecting a colour.
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Measurement Data Window (continued)
Notes
Type and format a comment or note regarding the batch.
Labels
When a project has been set up with individual Project and
Batch labels users can amend or input the appropriate
details. Project labels are applied to each file, folder and
batch within the project; Batch labels apply to a specific
batch. Both project and batch labels are fully user definable,
however examples of project and batch labels are listed
below:
Project Label Examples:
Client name, Structure name, Structure location,
Batch Label Examples:
I n s p e c t o r n a m e , s h i f t n u m b e r, a r e a u n d e r
consideration, strutt number, etc.
Photos
Photographs of the area under inspection, specific defects,
etc can be attached to the measurement batch - simply by
clicking the (
) icon within the Photos tab.
Descriptions or comments can be added below each image
added.
Double clicking on any photo opens up a view window
allowing the user to copy the photo to clipboard (for pasting in
another program, or save the photograph to another file.
Data, photographs, labels etc. added within the measurement

window tabs is automatically included on any reports, exports, pdf
and emails generated.
51
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Live Gauge Readings (BST)
en
ElcoMaster allows users to transfer data from a gauge as the

readings are taken, to be stored in a batch within ElcoMaster.
Live gauge readings can be recorded via Bluetooth (ST) or USB
(BST) connections
Once the gauge has been connected
to ElcoMaster (see pages 41-43),
switch on your gauge and click the
Live Readings button on the View
Action Tab
Select the appropriate batch (or
create a new batch) for the

readings to be recorded into
ElcoMaster will now open up the
Live Readings display, and ask the
user to Connect Gauge
Click on the Connect Gauge
Select a gauge from the list
Select the relevant connection
method (if more than one
connection method has been set
up (see pages 41-43)
ElcoMaster will then link with the
selected gauge and, when ready
display the gauge information within
the Live Readings window.
At any time the user can select a
different batch to change where
the next reading is taken.
Click the
button or switch
of the gauge to disconnect
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Design Collect
The Design Collect function allows users to set up a collection

template to guide Inspectors where, and in which order, readings
should be taken. This image can be used as a collection guide in
ElcoMaster or transferred to an Android mobile phone or tablet
using ElcoMaster for Android, see pages 55 - 56.
Click on the Design Collect tab and
select an existing template or click
New Design
When creating a new design you will
be asked to:
- Enter a name and description
- Select the Batch Type; Profile,
Material Thickness, DFT or Surface
Cleanliness
- Add the required image to collect
readings against
- Specify the number of readings to be
collected
- Enter relevant Limits
- Request a prompt to begin the next set
of readings or begin automatically
- Choose to create a new batch for each
set of readings or create a single batch
with multiple reading sets
Click Finish to begin the design
To design the collect image sequence,

simply click and hold each 'reading'
circle in turn, drag onto the image where
readings are to be taken and adjust the
size accordingly.
Once complete click Save and click the
'X' button in the top right to close the
design window.
To use Design Collect, switch ElcoMaster to Advanced Mode by clicking on the Expand Arrow, and
selecting Start Advanced Mode.
53
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Using a Collect Design

Select the View tab
Select a folder or project and click
the New button

Move the cursor to relevant batch
type, an additional window will

appear, select the required Collect
Design
A new batch will be created. Unlike
standard batches it will have an
additional tab with the same name as
the Collect Design, click on this to show
your design. To begin collection,
Click on Connect Gauge in the Live
Readings window
Select a gauge from the list
Select the relevant connection
method
ElcoMaster will link the selected
gauge and, when ready, display the
gauge information within the Live
Readings window.
Once connected, green arrows will
flash around the first reading circle to
measure. When a measurement is
taken, the reading circle will change to
show the measured valueb, and the
green arrows will move to the next
reading.
a
The gauge must be connected to ElcoMaster before it will appear in the list, see pages 41 - 43.
The reading circle will be green if the measurement is within set limits and red, if outside limits.
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10 ELCOMASTER MOBILE APPS (ST)

Ideal when out in the field or on-site, live readings can be stored directly
onto a mobile device and saved into batches. Inspection data can be
transferred from mobile to PC for further analysis and reporting.
ElcoMaster Mobile Apps features include:
Store live readings directly on to a mobile device and save into
batches.
Download batches straight to a mobile device allowing data analysis
immediately on site.
Transfer inspection data to PC for further analysis and reporting.
Analyse data via sequential readings, statistics, charts & histograms
or on images.
Download collection images created using the 'Design Collect'
function within ElcoMaster to indicate where and in which order

readings should be taken.
Take photographs and add them to batch readings at the click of a
button.
Map readings on to maps, photographs or diagrams.
55
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Compatible with smart phones and tablets

running Android 2.1 or above. To install,
download via www.elcometer.com or using
the Google Play Store app, and follow the
on screen instructions.
Made for iPhone 6 Plus, iPhone 6, iPhone 5s,
iPhone 5c, iPhone 5, iPhone 4s, iPhone 4,
iPad Air 2, iPad mini 3, iPad Air, iPad mini 2,
iPad (3rd and 4th generation), iPad mini,
iPad 2, and iPod touch (4th and 5th
generation). To install, download via
www.elcometer.com or the App Store, and
follow the on screen instructions.
Connecting via Bluetooth to a Mobile Device
To use ElcoMaster Mobile Apps, the Elcometer 456 gauge must be

'paired' with mobile device via Bluetooth:
1. Switch on the Elcometer 456 and ensure that Bluetooth is enabled via
Menu/Bluetooth/Enable Bluetooth. Return the gauge to the main
reading screen before continuing.
2. Switch on the mobile device and enable Bluetooth (usually via 'Settings'
refer to the operating instructions for the mobile device).
3. The mobile device will search for and list all Elcometer 456 gauges
with Bluetooth enabled. Each gauge is identified as E-456/4
followed by the serial number.
4. Select the Elcometer 456 gauge required. The mobile device now
will attempt to 'pair' with the selected gauge.
5. A 'Bluetooth' pairing request will appear on both the mobile device
and gauge. Accept the pairing request on both.
The mobile device and Elcometer 456 gauge are now 'paired'.
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11 CLOUD COMPUTING WITH ELCOMASTER (ST)

ElcoMaster is now compatible with Cloud Computing.
Create a Cloud account via a Cloud service provider e.g.
57
Dropbox, Google Drive, Skydrive or your own cloud based

FTP server.
All approved users of the cloud account will have instant access
to all inspection data in real time.
Data can be accessed by authorised users via secure log-in
from any computer or mobile device anywhere in the world via
Bluetooth, USB, WiFI or 3G/4G.
Using the ElcoMaster instant messaging feature, job
instructions can be sent or stored in specific job files.
Wherever you are in the world, ElcoMaster Mobile allows you
to instantly upload to the cloud via 3G/4G or WiFi.
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12 GETTING THE MOST OUT OF ELCOMASTER
ElcoMaster has been designed to be a very intuitive method of developing

professional reports, it is however extremely versatile. Here are just a few ways
ElcoMaster can be used in the day-to-day activities of a coating professional.
1. Gauge to PC to Excel
4. Upload to a cloud for real time

analysis anywhere
Transferring inspection data straight

into Microsoft Excel via Bluetooth or
USB is simple and easy.
Using ElcoMaster Mobile App you can
2. Gauge to PC data transfer into
upload
inspection data, photos, notes
ElcoMaster
and GPS coordinates direct to a Cloud
account of your choice via 3G/4G or
WiFi.
Using Bluetooth or USB, ElcoMaster
transfers inspection data in seconds,
archiving data and generating reports at
the click of a button.
All data is instantly visible to other

approved users of the account - through
a secure log-in on any computer or
mobile device anywhere in the world.
3. ElcoMaster Mobile App for

5. Seamlessly link multiple sites or
immediate data transfer from site
production lines
to office
Transfer inspection data straight to
mobiles and tablets via Bluetooth

when on site for instant analysis, then
e-mail them back to the office for
storing, review and QA reporting.
www.elcometer.com
ElcoMaster gives you real time quality

control monitoring from multiple inspection
projects in any location. You can compare
and combine inspection data from
different production lines or different
locations, to produce specific Project
Inspection Reports quickly and easily.
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12 GETTING THE MOST OUT OF ELCOMASTER

6. Real time collaboration for multi-site projects
Real time collaboration for multi-site

projects
When working with manufacturers of
sub-assemblies across the globe
ElcoMaster can collate all inspection
data from each site, assembly line and
project into one shared location.
Contractors can then:
Accept or reject parts before
shipment from sub-assembly plants.
Combine all data from sub
assembly and final assembly
inspection to generate Project
Inspection Reports for quality
management, both during and after
completion of the project.
Have real time in progress visibility
across the whole project, no matter
where the sub-assembly
manufacturing is in the world.
Have multi-site collaboration, real
time dialogue and decision making
to improve efficiency and quality
throughout the production process.
59
Real time communication

Featuring instant messaging the
ElcoMaster Mobile App lets you
add messages to inspection data,
projects and files, allowing you to
immediately discuss key points with
your colleagues, managers or clients,
send work instructions and store
messages within the project file.
Your data - your choice - your control
ElcoMaster allows you to decide
which Cloud service provider to use.
It is your data, it is secure as only
approved users can have access, no
third parties can see your data.
ElcoMaster Mobile App is
compatible with a range of cloud
service providers and FTP servers
including: Google Drive, FTP Server,
Dropbox.
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13 CALIBRATING THE ELCOMETER 456 (EBST)
The Elcometer 456 gauge is available in 4 model versions. Each version

has a number of calibration methods as below:
Model E
Model B
Model S
Model T
Zero
Smooth
Zero Offset
Auto
Method
Factory
Rough / 2 Point
For full descriptions of each calibration method please see page 19- 20.
The Elcometer 456 has on screen instructions to guide the user through
each calibration method.
Calibrating the Elcometer 456 (Model E)
Press the Cal softkey and follow the on screen instructions.
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To calibrate the Elcometer 456 Model E on rough surfaces:

Select two foil values - one above the target dry film thickness value
(thick) and one below (thin)

Follow the on screen instructions
more than one reading can be taken on each foil value - the average
of the readings is displayed (screens c and g on page 60).

To calibrate the Elcometer 456 Model E on smooth surfaces:
Select a foil value which is above the target dry film thickness value
(thick) and the uncoated base substrate (thin).

When the gauge instructs the user to place the gauge onto the thin foil
(calibration step 2), place the probe on the uncoated base and adjust
the thickness value to 0.0m (mils)
To calibrate the Elcometer 456 Model E using the Factory calibration:
Select either Menu/Reset/Metric Gauge or Menu/Reset/Imperial
Gauge.
Taking multiple readings on each foil will increase the accuracy of the
calibration.
Calibrating the Elcometer 456 (BST)
Press the Cal softkey to open the Calibration
menu
As the Elcometer 456 Model B, S and T have
multiple calibration methods;

if the Calibration Method icon displayed is
as required, press the Select softkey and

follow the on screen instructions
the user can amend the calibration method,
by selecting the appropriate method from

within the Cal/Cal Method menu and press
the Select softkey before selecting
Calibrate from the Calibration menu
61
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to select the factory calibration press
Cal/Factory Calibration
en
The factory calibration returns the gauge to
the calibration set up during manufacture

and final test. The factory calibration is a
smooth surface calibration using factory
reference probes
When the correct calibration method has been
selected, press Cal/Calibrate and follow the on

screen instructions.
Taking multiple readings on each foil will
increase the accuracy of the calibration.

Note: Auto, ISO, SSPC PA2, Swedish and
Australian cal methods - where available can only be selected whilst in batching as
memory is required.
Testing (BST) & Validating (ST) Calibrations
The calibration of any Elcometer 456 B, S
or T gauge can be checked at any time,

without affecting any statistics or batch
memory.
By selecting Cal/Test Calibration the user
can check the calibration of the gauge by

comparing the reading value displayed
versus the measured foil or coated
standard value. (ST)
Pressing the Validate Softkey will update
the date and time of the last calibration.

(ST)
Each batch can have its own unique calibration,
simply calibrate each batch independently.
For more information on Batching see page 23.
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Calibration lock (BST)

To avoid accidental amendments to the calibration settings switching
on the Cal/Calibration Lock feature locks the user from undertaking
any changes to the calibration without first un-checking the
Cal/Calibration Lock feature.
When the Calibration Lock is enabled, users can still test the
calibration via Cal/Test Calibration but will be unable to validate or
The calibration can also be locked using a PIN Code.
Locking & Unlocking the Calibration Lock using a PIN Code (BST)
To set a calibration lock PIN code:
Press the Menu softkey and select
Setup/Calibration Lock
Set the four digit PIN Code using the
softkeys to select 0 to 9 and the softkey to

move from the first to the fourth digit
Press Set, Escape to cancel or Adjust to amend
the PIN code
To unlock the calibration:
Press the Cal softkey and select Calibration Lock
Enter the four digit PIN Code, if set, using the softkeys to select
0 to 9 and the softkey to move from the first to the fourth digit
Press Ok or Escape to cancel
To disable the calibration lock PIN Code:
Press the Menu softkey and select Setup/Calibration Lock
Enter the four digit PIN Code
4 Should the user forget or loose the PIN code, the PIN can be
disabled via ElcoMaster. Using the USB cable, simply connect the
gauge to a PC with ElcoMaster Version 2.0.34 or higher installed
and select Edit/Clear Calibration PIN.
The softkey will appear when the X changes to a number.
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14 CHANGING THE WELCOME SCREEN (BST)
en
Each time the Elcometer 456 gauge is switched on, the Elcometer logo is
displayed. Users can add their own logo, image or identification details as
required via ElcoMaster.
Once the gauge has been connected
to ElcoMaster (see pages 41-43),
to add a user welcome screen
Switch on your gauge
Select the Download Action Tab
Click the Edit button on the right
hand side of the appropriate

gauge
Select Change Welcome Screen
from the drop down menu
Select the required image, and or
add user specific text and press

Next >
Select Stretch Image or Centre
Image as required and press

Next >
Select the appropriate connection
method and press Next >

ElcoMaster will now download the
selected image into the gauge. This
may take some time.
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15 GAUGE FIRMWARE UPDATES (BST)

Each time the Elcometer 456 gauge is connected to ElcoMaster (see
pages 41-43); if the computer has access to the internet, ElcoMaster
automatically checks to see if there are any gauge firmware updates for
the connected gauge.
ElcoMaster will inform the user when
there are any firmware updates available
for the connected gauge by displaying
the Update Gauge button.
Please note that users can update the
gauge firmware via a USB connection
only .
Clicking the Update Gauge button will
display a list of the Fixes in all the
updates that have been released since
the gauges last upgrade.
Press Next > to continue.
Warning - updating the gauge firmware

will result in all readings, batches,
statistics and calibrations being deleted.
The gauge will also be returned to the
factory default settings.
Press Next > to commence
downloading the latest firmware to the

Elcometer 456
Warning - Do not switch off the computer
or disconnect the gauge during the
gauge upgrade.
Typical firmware updates include gauge enhancements, amendments,
language updates, etc. Users cannot upgrade a Model B to a Model S for
example, nor can a ferrous gauge be upgraded to a dual ferrous/nonferrous gauge.
65
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Icon
Description
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16 GAUGE ICONS & ERROR CODES (EBST)
Model
Number of Readings
BST
Mean (average)
BST
Standard Deviation
BST
Highest Reading
BST
Lowest Reading
BST
Coefficient of Variation
BST
Elcometer Index Value (EIV)
BST
NDFT Value (Nominal Dry Film Thickness)

Percentage of readings greater than or equal to the
NDFT Value
Percentage of readings between 0.9 x NDFT and the
NDFT value
90/10 Rule Pass
90/10 Rule Fail: 90% of readings are greater than the
NDFT value
90/10 Rule Fail: At least one measurement is below 0.9
x NDFT. (If a number between 1 and 10 is displayed, insufficient
ST
ST
ST
ST
ST
ST
measurements have been taken to be statistically valid)
Counted Average (when not in Batching)
BST
High and Low Limit Set
ST
Low Limit Set
ST
High Limit Set
ST
Number of readings above Limit
ST
Number of readings below Limit
ST
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Icon
Description
Model
Low Limit Set: Reading outside Low Limit
ST
High Limit Set: Reading outside High Limit
ST
Low & High Limit Set: Reading outside Low Limit
ST
Low & High Limit Set: Reading outside High Limit
ST
Calibration
Icon
Description
Zero Calibration Method
BST
Smooth Surface Calibration Method
BST
Rough/ 2 Point Calibration Method
EBST
Zero Offset Calibration Method
ST
Auto Calibration Method
ST
ISO 19840 Calibration Method
ST
SSPC PA2 Calibration Method
ST
Swedish Standards Calibration Method
ST
Australian Standards Calibration Method
ST
Calibration Check
Reading outside Calibration
Calibration Lock
67
Model
BST
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Measurement Modes
Icon
Description
Model
Auto Repeat Mode
Scan Mode
Scan Mode with Hold
en
Batching
Icon
General
Icon
Description
Model
Batch Type: Normal
ST
Batch Type: Counted Average
ST
Batch Type: IMO PSPC
ST
Deleted Reading - Tagged
ST
Description
Model
Bluetooth Not Connected
ST
Bluetooth Connected
ST
USB Connected
Ferrous Probe on Ferrous Substrate
Non-Ferrous Probe on Non-Ferrous Substrate
BST
EBST
BST
Dual FNF Probe on Ferrous Substrate
EBST
Dual FNF Probe on Non-Ferrous Substrate
EBST
Battery Life Indicator
EBST
Replace Batteries
EBST
User Selectable Feature: Switched Off
EBST
User Selectable Feature: Switched On
EBST
Beep Volume Setting
EBST
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Error Codes
Under certain conditions, the gauge will display error messages. These
message are cleared by pressing any key. The cause of the error should
be corrected before proceeding.
Message
Cause / Action
#1 - Probe
Probe to gauge communication failure.

Integral Gauges: Contact Elcometer.
Separate Gauges: Remove probe and refit. If error
persists, contact Elcometer.
#2 - Probe
Corrupt data output from probe.

Integral Gauges: Contact Elcometer.
Separate Gauges: Replace probe. If error persists,
contact Elcometer.
#3 - Probe
Internal Error - contact Elcometer.
Probe Unsupported
No probe connected. Connect probe.

Probe is Dual FNF but gauge is ferrous or non-ferrous
only or Mk 3 probe is being used with a Mk 4 gauge.
Use correct probe.
Probe Changed
Probe has been changed during a calibration

procedures. Calibration adjustment required.
External electromagnetic interference or gauge is faulty.
Unstable Reading
Isolate from electromagnetic interference. If error
Value Too Large
Calculated value is too large to be displayed. Contact
Elcometer.
Calibration Error
Incorrect calibration calculation. Re-calibrate. If error
Bluetooth PC Reply
Bluetooth link working at limit of its range. PC is busy
running other applications. Interference. PC
application doesnt send replies. Move gauge closer to
PC. Shutdown other applications. Remove source of
interference. If error persists, contact Elcometer.
Error - EEPROM Write Gauge EEPROM communication error.
If problem persists, EEPROM is faulty.
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www.elcometer.com
Menu displayed is dependent on

the probe connected
Cal Memory n
Saved hh:mm dd/mm/yy
Select
Calibrate
Cal Method
Test Calibration
Rename Cal Memory n
View Calibration Data
Clear Cal Memory n
where n = 1, 2, or 3
Cal Method
Zero
Smooth
Rough / 2 Point
Zero Offset
Auto
Review Batch
Batch 1
Statistics
Batch Information
Calibration Information
Readings
Batch Graph
Select Statistics
All PSPC Values
Number of Readings
Mean
Lowest Reading
Highest Reading
Standard Deviation
Low Limit Value
Number Below Limit
High Limit Value
Number Above Limit
Elcometer Index Value
NDFT Value
%>=NDFT
% 90-100% NDFT
IMO 90:10 Pass/Fail
Statistics
Clear Statistics
View Selected
View All
Select Statistics
Counted Average
Calibrate
Cal Method
Cal Memory 1
Cal Memory 2
Cal Memory 3
Factory Calibration
Calibration Lock
Test Calibration
Calibration Check
Calibration
Memory Free
New Batch
Open Existing Batch
Exit Batching
Edit Batch
Copy Batch
Review Batch
Deleted Reading
Batch
Display
Clear Statistics
Readings Only
Readings & Selected Stats
Readings & Run Chart
Readings & Bar Graph
Batch Graph
Statistics
Menu
Delete Last Reading
Setup
Set Limits
Bluetooth
About
Reset
Emergency Light
Legal
Deleted Reading
Delete With Tag
Delete Without Tag
Batch Limits
Enable Limits
Set Upper
Set Lower
Set NDFT
Edit Batch
Rename Batch
Clear Batch
Delete Batch
New Batch
Open Batch 1
Rename Batch 1
Batch Calibration
Batch Type
Batch Limits
Fixed Batch Size
NAVSEA
Patents
Legal Notices
Regulatory
About
Gauge Information
Probe Information
Contact
Legal
Bluetooth
Enable Bluetooth
Bluetooth ID
Bluetooth Code
Set Limits
Enable Limits
Set Upper
Set Lower
Set NDFT
Setup
Units
Language
Time and Date
Beep Volume
Screen Settings
Probe
Measurement Mode
Gauge Auto Off
Calibration Lock
NAVSEA
xxxxxx
xxxxxx
AI
Probe
Cal Method
Zero
Smooth
Rough / 2 Point
Zero Offset
Auto
ISO
SSPC PA2
Swedish
Australian
Batch Type
Normal
Counted Average
IMO PSPC
xxxxxx
xxxxxx
xxxxxx
xxxxxx
Regulatory
Batch Calibration
Calibrate
Cal Method
Use Cal Memory 1
Use Cal Memory 2
Use Cal Memory 3
QDID
Calibration Lock
Enable PIN
Measurement Mode
Standard Mode
Auto Repeat Mode
Scan Mode
Scan Mode With Hold
Ferrous F1
Ferrous F2
Probe
Auto FNF
Ferrous F
Non Ferrous N
Probe Switch On
Time and Date

Set Time
Set Date
Set Format
Display Time and Date
Screen Settings
Screen Brightness
Screen Timeout
Auto Display Rotation
Opening Screen
Units
m
mm
mils
inch
17 GAUGE MENU STRUCTURES (EBST)
Please find below a simplified diagram of each Elcometer 456 models

menu structures.
Elcometer 456 Model T
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70
71
Cal Method
Zero
Smooth
Rough / 2 Point
Zero Offset
Auto
Select Statistics
All PSPC Values
Number of Readings
Mean
Lowest Reading
Highest Reading
Standard Deviation
Low Limit Value
Number Below Limit
High Limit Value
Number Above Limit
NDFT Value
%>=NDFT
% 90-100% NDFT
IMO 90:10 Pass/Fail
Statistics
Clear Statistics
View Selected
View All
Select Statistics
Counted Average
Calibrate
Cal Method
Factory Calibration
Calibration Lock
Test Calibration
Calibration
Batch
Memory Free
New Batch
Open Existing Batch
Exit Batching
Edit Batch
Review Batch
Deleted Reading
Display
Clear Statistics
Readings Only
Readings & Run Chart
Statistics
Menu
Delete Last Reading
Setup
Set Limits
Bluetooth
About
Reset
Emergency Light
Legal
Deleted Reading
Delete With Tag
Delete Without Tag
Review Batch
Batch 1
Statistics
Batch Information
Calibration Information
Readings
Edit Batch
Clear Batch
Delete Batch
New Batch
Open Batch 1
Batch Calibration
Batch Type
Patents
Legal Notices
Regulatory
About
Gauge Information
Probe Information
Contact
Legal
Bluetooth
Enable Bluetooth
Bluetooth ID
Bluetooth Code
Set Limits
Enable Limits
Set Upper
Set Lower
Set NDFT
Units
Language
Time and Date
Beep Volume
Screen Settings
Probe
Gauge Auto Off
Calibration Lock
Setup
xxxxxx
xxxxxx
AI
Probe
Regulatory
Cal Method
Zero
Smooth
Rough / 2 Point
Zero Offset
Auto
ISO
SSPC PA2
Swedish
Australian
Batch Type
Normal
Counted Average
IMO PSPC
xxxxxx
xxxxxx
xxxxxx
xxxxxx
Batch Calibration
Calibrate
Cal Method
QDID
Calibration Lock
Enable PIN
Ferrous F1
Ferrous F2
Screen Settings
Screen Brightness
Screen Timeout
Opening Screen
Probe
Auto FNF
Ferrous F
Non Ferrous N
Probe Switch On
Time and Date

Set Time
Set Date
Set Format
Display Time and Date
Units
m
mm
mils
inch
en
17 GAUGE MENU STRUCTURES CONTINUED (EBST)
Elcometer 456 Model S

the probe connected
www.elcometer.com
www.elcometer.com
Zero
Smooth
Rough / 2 Point
Cal Method
Select Statistics
Number of Readings
Mean
Lowest Reading
Highest Reading
Standard Deviation
Statistics
Clear Statistics
View Selected
View All
Select Statistics
Counted Average
Delete
Calibration
Calibrate
Cal Method
Factory Calibration
Calibration Lock
Escape
51.5m
Data
Last Five Readings
50.5 m
52.3 m
51.0 m
51.8 m
Ok
Display
Clear Statistics
Readings Only

Statistics
Menu
Delete Last Reading
Setup
About
Reset
Emergency Light
About
Gauge Information
Probe Information
Contact
Legal
Units
Language
Beep Volume
Screen Settings
Probe
Gauge Auto Off
Calibration Lock
Setup
Units
Probe
Regulatory
Legal
Patents
Legal Notices
Regulatory
xxxxx
Calibration Lock
Enable PIN
Ferrous F1
Ferrous F2
Probe
Auto FNF
Ferrous F
Non Ferrous N
Probe Switch On
Screen Settings
Screen Brightness
Screen Timeout
Opening Screen
m
mm
mils
inch
en
Elcometer 456 Model B

the probe connected
72

Elcometer 456 Model E
Menu
Setup
About
Reset
Calibration
Pressing the Cal Softkey
starts the calibration process
Setup
Units
Language
Beep Volume
Screen Settings
Probe Switch On
About
Gauge Information
Probe Information
Contact
Legal
Units
en
m
mm
mils
inch
Screen Settings
Screen Brightness
Screen Timeout
Legal
Patents
Legal Notices
Regulatory
Regulatory
xxxxx
73
www.elcometer.com
The Elcometer 456 is capable of

displaying PSPC readings
according to the 90/10 rule as
defined in the International
Maritime Organisation (IMO)
requirements.
en
18 ABOUT IMO PSPC (ST)

To PASS 90/10
At least 90% of
all readings must
be in this zone...
NDFT
To pass the 90/10 rule:
OR
AND
At least 90% of all thickness

measurements shall be greater
than or equal to the NDFT value
and;
None of the remaining
measurements shall be below 0.9
x NDFT.
90/10 FAILED if
Less than 90% of
all readings are in
this zone...
0.9 x NDFT
COATING
... no readings
must be in this
zone
SUBSTRATE ... any readings
are in this zone
While you are taking readings with PSPC selected, your gauge will advise
you whether the readings are passing or failing the rule:
When the PSPC statistics are in the passing state, the reading
value is white and the green LED flashes;

When the PSPC statistics are in the percent fail state, the reading
value is white and both the red and green LEDs flash;
When the PSPC statistics are in the reading fail state, the reading
value is red and the red LED flashes.

Note: The default value for NDFT is 320m (12.6mils) - from PSPC for Ballast Water
Tanks.
Note: The 90/10 rule is not compatible with the counted average data collection method
(see Batching on page 26) and cannot be used when saving readings using this method.
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74
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19 GAUGE TECHNICAL SPECIFICATIONS (EBST)

Display Information
60mm (2.4") QVGA colour TFT display, 320 x 240 pixels
Battery Type
2 x AA dry cell batteries, rechargeable batteries can also be used
Battery Life
~24 hours of continuous use at 1 reading per second

Using default settings & lithium batteries, alkaline or rechargeable batteries
may differ
Gauge Dimensions
Integral: 141 x 73 x 37mm (5.55 x 2.87 x 1.46")

Separate: 141 x 73 x 37mm (5.55 x 2.87 x 1.46")
Gauge Weight
Integral: 156g (5.5oz)
(including supplied batteries)
Separate: 161g (5.68oz)
Operating Temperature -10 to 50C (14 to 122F)
(h x w x d)
73mm (2.87")
37mm (1.46")
.4"
mm
141mm (5.55")
75
(2
60
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20 PROBE TECHNICAL SPECIFICATIONS (EBST)
Available in a number of designs and scale ranges, all probes are supplied with an
Elcometer test certificate and a set of calibration foils appropriate to the scale range.
Ferrous probes measure non magnetic coatings on ferro-magnetic substrates. Nonferrous probes measure non conductive coatings on non-ferrous metal substrates. Dual
FNF probes measure both ferrous and non-ferrous applications with automatic substrate
detection.
Minimum Substrate Thickness
Ferrous:
Non-Ferrous:
0.3mm (12mils)
0.1mm (4mils)
Maximum Operating
Temperature
Ferrous:
Non-Ferrous:
PINIP:
PINIP (High Temp):
150C (300F)
80C (176F)
80C (176F)
250C (480F)
(limited duty cycle)
Storage Temperature
-10 to 60C (14 to 140F)
SCALE 1
Range
Resolution
0 - 1500m (0 - 60mils)
0.1m: 0 - 100m; 1m: 100 - 1500m
(0.01mil: 0 - 5mils; 0.1mil: 5 - 60mils)
1-3% or 2.5m (1-3% or 0.1mil)
Accuracy
Minimum Convex
Surface Diameter
Minimum Concave
Surface Radius
Minimum
Headroom
Ferrous
4mm (0.16")
25mm (0.98")
85mm (3.35")
4mm (0.16")
Ferrous Sealed
4mm (0.16")
25mm (0.98")
85mm (3.35")
4mm (0.16")
10mm (0.39")
10mm (0.39")
85mm (3.35")
4mm (0.16")
Probe Design
Straight
Non-Ferrous
Dual FNF
F Mode: 4mm (0.16")

N Mode: 26mm (1.02")
12.5mm (0.49")
88mm (3.46")
F Mode: 4mm (0.16")

N Mode: 6mm (0.24")
4mm (0.16")
25mm (0.98")
28mm (1.10")
4mm (0.16")
10mm (0.39")
14mm (0.55")
28mm (1.10")
4mm (0.16")
Ferrous
Right Angle Non-Ferrous
F Mode: 4mm (0.16")

N Mode: 26mm (1.02")
12.5mm (0.49")
38mm (1.50")
F Mode: 4mm (0.16")

N Mode: 6mm (0.24")
Non-Ferrous
10mm (1.38")
14mm (0.55")
100mm (3.94")
4mm (0.16")
Ferrous
4mm (0.16")
60mm (2.36")
170mm (6.69")
4mm (0.16")
10mm (0.39")
50mm (1.97")
180mm (7.09")
4mm (0.16")
180mm (7.09")
F Mode: 4mm (0.16")

N Mode: 6mm (0.24")
Dual FNF
Anodiser
PINIP
Minimum
Sample Diameter
Non-Ferrous
Dual FNF
F Mode: 4mm (0.16")

N Mode: 26mm (1.02")
65mm (2.56")
* Whichever is the greater
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SCALE 1 (continued)
Minimum Convex
Surface Diameter
Minimum Concave
Surface Radius
Minimum
Headroom
Minimum
Sample Diameter
Ferrous
3mm (0.12")
6.5mm (0.26")
Headroom: 16mm (0.63")

Width: 7mm (0.28")
4mm (0.16")
Ferrous Sealed
3mm (0.12")
6.5mm (0.26")

Width: 7mm (0.28")
4mm (0.16")
8.5mm (0.33")

Width: 7mm (0.28")
4mm (0.16")
Probe Design
Mini M5
Non-Ferrous
10mm (0.39")
SCALE 2
Range
Resolution
Accuracy
0 - 5mm (0 - 200mils)
1m: 0 - 1mm; 10m: 1 - 5mm
(0.1mil: 0 - 50mils; 1mil: 5 - 200mils)
1-3% or 20m (1-3% or 1.0mil)
For higher resolution and accuracy on thin coatings Scale 2 ferrous probes can be switched to the Scale 1 mode
measurement performance
Probe Design
Minimum Convex
Surface Diameter
Minimum Concave
Surface Radius
Minimum
Headroom
Minimum
Sample Diameter
4mm (0.16")
25mm (0.98")
89mm (3.50")
8mm (0.32")
100mm (3.97")
150mm (5.90")
88mm (3.46")
14mm (0.55")
Right Angle Ferrous
4mm (0.16")
25mm (0.98")
32mm (1.26")
8mm (0.32")
Armoured
Ferrous
4mm (0.16")
25mm (0.98")
138mm (5.43")
8mm (0.32")
Telescopic
Straight
Ferrous
Non-Ferrous
Ferrous
4mm (0.16")
25mm (0.98")
36mm (1.42")
8mm (0.32")
Soft Coating Ferrous
Flat Surface
Flat Surface
89mm (3.50")
8mm (0.32")
Waterproof Ferrous
4mm (0.16")
40mm (1.98")
138mm (5.43")
8mm (0.32")
4mm (0.16")
60mm (2.36")
174mm (6.85")
8mm (0.32")
100mm (3.97")
150mm (5.90")
185mm (7.28")
14mm (0.55")
PINIP
Ferrous
Non-Ferrous
SCALE 3
Range
Resolution
Accuracy
Probe Design
0 - 13mm (0 - 500mils)
1m: 0 - 2mm; 10m: 2 - 13mm
(0.1mil: 0 - 100mils; 1mil: 100 - 500mils)
1-3% or 50m (1-3% or 2.0mils)
Minimum Convex
Surface Diameter
Minimum Concave
Surface Radius
Minimum
Headroom
Minimum
Sample Diameter
Straight
Ferrous
15mm (0.59")
40mm (1.57")
102mm (4.02")
14mm (0.55")
PINIP
Ferrous
15mm (0.59")
45mm (1.77")
184mm (7.24")
14mm (0.55")
77
www.elcometer.com
Range
Ferrous: 0 - 25mm (0 - 980mils)

Non-Ferrous: 0 - 30mm (0 - 1200mils)
10m: 0 - 2mm; 100m: 2 - 30mm
(1mil: 0 - 100mils; 10mil: 100 - 1200mils)
1-3% or 100m (1-3% or 4.0mils)
Resolution
Accuracy
Probe Design
Straight
Ferrous
Minimum Convex
Surface Diameter
Minimum Concave
Surface Radius
Minimum
Headroom
Minimum
Sample Diameter
35mm (1.40")
170mm (6.70")
150mm (5.90")
51 x 51mm
(2 x 2 sq. inch)
Flat Surface
Flat Surface
160mm (6.30")
58mm (2.30")
35mm (1.40")
170mm (6.70")
190mm (7.48")
51 x 51mm
(2 x 2 sq. inch)
Flat Surface
Flat Surface
200mm (7.87")
58mm (2.30")
Non-Ferrous
Armoured
Ferrous
en
SCALE 6
Non-Ferrous
SCALE 0.5
Range
Resolution
0 - 500m (0 - 20mils)
0.1m: 0 - 100m; 10m: 100 - 500m
(0.01mil: 0 - 5mils; 0.1mil: 5 - 20mils)
1-3% or 2.5m (1-3% or 0.1mil)
Accuracy
Minimum Convex
Surface Diameter
Minimum Concave
Surface Radius
1.9mm (0.07")
6.5mm (0.26")
6mm (0.24")
3mm (0.12")
6mm (0.24")
8.5mm (0.33")
6mm (0.24")
4mm (0.16")
1.9mm (0.07")
6.5mm (0.26")

Width: 7mm (0.28")
3mm (0.12")
6mm (0.24")
8.5mm (0.33")

Width: 7mm (0.28")
4mm (0.16")
6mm (0.24")
8.5mm (0.33")

Width: 7mm (0.28")
4mm (0.16")
Mini-M3-45 Ferrous
1.9mm (0.07")
6.5mm (0.26")

Width: 7mm (0.28")
3mm (0.12")
Ferrous
1.9mm (0.07")
6.5mm (0.26")
6mm (0.24")
3mm (0.12")
Probe Design
Mini-M3
45mm (1.77")
Ferrous
Non-Ferrous
Ferrous
Mini-M3-90 Non-Ferrous
45mm (1.77")
Non-Ferrous
Graphite
45mm (1.77")
Mini-M3
150mm (5.90")
6mm (0.24")
8.5mm (0.33")
6mm (0.24")
4mm (0.16")
6.5mm (0.26")

Width: 7mm (0.28")
3mm (0.12")
6mm (0.24")
8.5mm (0.33")

Width: 7mm (0.28")
4mm (0.16")
6mm (0.24")
8.5mm (0.33")

Width: 7mm (0.28")
4mm (0.16")
Ferrous
1.9mm (0.07")
6.5mm (0.26")

Width: 7mm (0.28")
3mm (0.12")
Ferrous
1.9mm (0.07")
6.5mm (0.26")

Width: 7mm (0.28")
3mm (0.12")
Mini-M3-90 Non-Ferrous
150mm (5.90")
Non-Ferrous
Graphite
Mini-M3-90
Mini-M3-45
300mm (11.80")
Minimum
Sample Diameter
1.9mm (0.07")
Non-Ferrous
Ferrous
300mm (11.80")
Minimum
Headroom
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78
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SCALE 0.5 (continued)

Minimum Convex
Surface Diameter
Minimum Concave
Surface Radius
Minimum
Headroom
Minimum
Sample Diameter
Non-Ferrous
6mm (0.24")
8.5mm (0.33")

Width: 7mm (0.28")
4mm (0.16")
Non-Ferrous
Graphite
6mm (0.24")
8.5mm (0.33")

Width: 7mm (0.28")
4mm (0.16")
Probe Design
Mini-M3-90
400mm (15.70")
ULTRA / SCAN PROBES

The Elcometer 456 Ultra/Scan Probes have been specifically designed for use with the
Scan and Auto Repeat Modes on Elcometer 456 Model T separate gauges - see
Measurement Modes on page 25.
They are supplied with a highly durable snap on, user replaceable, probe cap - allowing
users to take individual readings or rapidly scan large surface areas without damaging
the probe or the coating.
They can also be used in Standard Mode - with or without the probe end cap fitted - when
connected to any Elcometer 456 separate gauge.
The cap must be fitted when used in Scan or Auto Repeat Mode. Use in these modes
without the cap will invalidate the probe warranty.
SCALE 1
Range
Resolution
Probe End Cap Fitted

100 - 1000m (4 - 40mils)
1m (0.1mil)
Without Probe End Cap

0 - 1500m (0 - 60mils)
1m (0.1mil)
Accuracy
3% or 2.5m (0.1mil)
1-3% or 2.5m (0.1mil)

Probe Design
Ultra/Scan
Ultra/Scan
Ferrous
Dual FNF
Resolution
Minimum
Headroom
86mm (3.38")
15mm (0.59")
85mm (3.35")
4mm (0.16")
88mm (3.46")
F Mode: 4mm (0.16")

N Mode: 6mm (0.24")
89mm (3.50")
15mm (0.59")

Probe Design
Ultra/Scan
Ferrous

0 - 5mm (0 - 200mils)
1m: 0 - 1mm; 10m: 1 -5mm

1m: 0 - 1mm; 10m: 1 -5mm
(0.1mil: 0 - 50mils; 1mil: 50 - 200mils) (0.1mil: 0 - 50mils; 1mil: 50 - 200mils)
1-3% or 0.02mm (1mil)
Accuracy
Minimum
Sample Diameter
Minimum
Sample Diameter

0.1 - 4.5mm (4 - 180mils)
SCALE 2
Range
Minimum
Headroom
1-3% or 0.02mm (1mil)

Minimum
Headroom
Minimum
Sample Diameter
Minimum
Headroom
Minimum
Sample Diameter
90mm (3.54")
15mm (0.59")
89mm (3.50")
4mm (0.16")
Whichever is the greater. When calibrated using a sample of the uncoated base.
79
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ULTRA / SCAN PROBES (continued)
Ultra/Scan probe end caps wear over time and the gauge will inform the user during the
calibration procedure if the cap needs replacing. When tested using smooth surfaces,
probe end caps have been scanned in excess of 50km (30 miles).
Replacement caps are available to purchase from Elcometer or your local supplier.
Description
Part Number
Replacement Ultra/Scan Probe End Caps (3 per pack)
T456C23956
21 GAUGE & PROBE ACCESSORIES (EBST)

Probe Placement Jig
An ideal accessory for measuring coatings not only on small or complex
components but also when the highest levels of repeatability and accuracy
are required. Each Probe Placement Jig is supplied with a probe housing
to suit Scale 1 or Scale 2 Straight Probes and a component holder.
Additional accessories are also available.
Description
Part Number
Probe Placement Jig
T95012880
Dual FNF Probe Housing Adaptor
Part Number
T95015961
Component Hand Vice
T95013028
Mini Probe Housing Adaptor
T95016896
Cable Release Assembly
T95012888
Jumbo and V-Probe Adaptors

Jumbo and V-Probe Adaptors, when attached to any Elcometer 456 Scale 1
or Scale 2 straight probe, improve measurement accuracy and repeatability
on flat and curved surfaces.
Description / Part Number
F and N Probes
Dual FNF Probes
Jumbo Adaptor
T9997766-
T99913225
V-Probe Adaptor
T9997381-
T99913133
Separate Gauges
Integral Gauges
Gauge Accessories
Description / Part Number
Protective Case
T99923369
T45621820
Plastic Transit Case
T45623465
T45623466
Benchtop Inspection Stand
T45622371
Self Adhesive Screen Protectors (x10)
T99922341
T99922341
USB Bluetooth Adaptor
T99924797
T99924797
T99921325
T99921325
- for PCs without Bluetooth
USB Cable
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80
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Calibration Accessories
Formal quality systems, such as those described in ISO 9000,
require that gauges be properly controlled, logged and in
calibration. Increasingly, users are specifying that the readings
taken by gauges are traceable to National Standards.
Three types of coating thickness standards are available from
Elcometer - Calibration Foils; Coated Standards and Zero Test
Plates.
Foil Sets
Scale Range
Foil Values
Part Number
(m)
(mils)
Scale 1:
0-1500m (0-60mils)
25, 50, 125, 250, 500,

1000
1.0, 2.0, 5.0, 10, 20, 40 T99022255-1
Un-Certified
T99022255-1C
Scale 2:
0-5mm (0-200mils)
25, 50, 125, 250,

500,1000, 2000, 3000
1.0, 2.0, 5.0, 10, 20, 40, T99022255-2

80, 120
T99022255-2C
Scale 3:
0-13mm (0-500mils)
250, 500, 1000, 2000,

4000, 8000
10, 20, 40, 80, 160, 315 T99022255-3
T99022255-3C
Scale 6:
1000, 2000, 5000,
0-30mm (0-1200mils) 9500, 15mm, 25mm
40, 80, 200, 375, 590,

980
T99022255-6
T99022255-6C
Scale M3:
0-500m (0-20mils)
12.5, 25, 50, 125, 250,

500
0.5, 1.0, 2.0, 5.0, 10, 20 T99022255-7
T99022255-7C
Scale 2B:
0-5mm (0-200mils)
25, 50, 125, 250,

500,1000, 2000, 2000
1.0, 2.0, 5.0, 10, 20, 40, T99022255-8

80, 80
T99022255-8C
Certified
The Scale 2B foil sets are designed for the Elcometer 456 soft coating probe and have a larger foil surface area. Individual foils are also
available - contact Elcometer or visit our website for more information.
Coated Thickness Standards

Values
(m)
0, 40, 75, 125, 175
0, 50, 80 ,125, 200
0, 50, 150, 250, 500
(mils)
0, 1.6, 3.0, 5.0, 7.0
0, 2.0, 3.0, 5.0, 8.0
0, 2.0, 6.0, 10, 20
Part Number
Ferrous
Non-Ferrous
T995111262 T995111271
T995111263
T995111261
Zero Test Plates

Description
Dimensions
Part Number
Ferrous
Zero Test Plate 1%
50.8 x 25.4mm (2.0 x 1.0) T9994910Zero Test Plate 2%
76.2 x 50.8mm (3.0 x 2.0) T9999529Zero Test Plate; large 2% 76.2 x 101.6mm (3.0 x 4.0) T9994054-
81
Non-Ferrous
T9994911T9999530T9994055-
www.elcometer.com
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22 ADDITIONAL REFERENCE INFORMATION

Standards
The Elcometer 456 can be used in accordance with the following National and International
Standards:
AS 2331.1.4
AS 3894.3-B
AS/NZS 1580.108.1
ASTM B 499
ASTM D 1186-B
ASTM D 1400
ASTM D 7091
ASTM E 376
ASTM G 12
BS 3900-C5-6B
BS 3900-C5-6A
BS 5411-11
BS 5411-3
BS 5599
DIN 50981
DIN 50984
ECCA T1
EN 13523-1
IMO MSC.215(82)
IMO MSC.244 (83)
ISO 1461
ISO 19840
ISO 2063
ISO 2360
ISO 2808-6A
ISO 2808-6B
ISO 2808-7C
ISO 2808-7D
ISO 2808-12
NF T30-124
SS 184159
SSPC PA 2
US Navy NSI 009-32
US Navy PPI 63101-000
Standards in grey have been superceded but are still recognised in some industries.
Certification
Every Elcometer 456 gauge and separate probe is supplied with a Test Certificate free of
charge. For separate gauges, the test measurements are generated using factory reference
probes. Each probe test certificate is generated using factory reference gauges.
Comprehensive Calibration Certificates, traceable to National Standards (UKAS and NIST)
are also available and should be requested at the point of order. Please speak to your
Elcometer representative for further information.
Warranty and Maintenance

The Elcometer 456 does not contain any user serviceable components. In the unlikely event
of a fault, the gauge should be returned to your local Elcometer supplier or directly to
Elcometer. The warranty will be invalidated if the gauge has been opened.
The Elcometer 456 gauge is supplied with a 1 year warranty against manufacturing defects. To
extend this warranty to 2 years, register your gauge via the www.elcometer.com website.
Probes are consumable items and have a 1 year warranty from the date of purchase against
manufacturing defects only. The probe tip will wear and its life will depend on the number of
readings taken and how abrasive the coating is. Probe life can be prolonged by careful
positioning of the probe on the surface.
This gauge incorporates a Liquid Crystal Display (LCD). If the display reaches a temperature
above 70C (158F) it may be damaged. This can happen if the gauge is left in a car, parked in
strong sunlight.
Always store the gauge in its carrying pouch when not in use.
Remove the batteries from the gauge and store them separately if the gauge is to remain
unused for a long period of time. This will prevent damage to the gauge in the event of
malfunction of the batteries.
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23 LEGAL NOTICES & REGULATORY INFORMATION

The Elcometer 456 Models S & T meet the Radio and Telecommunications Terminal
Equipment Directive. The Models E & B meet the Electromagnetic Compatibility Directive.
This product is Class B, Group 1 ISM equipment according to CISPR 11. Class B product:
Suitable for use in domestic establishments and in establishments directly connected to a low
voltage power supply network which supplies buildings used for domestic purposes. Group 1
ISM product: A product in which there is intentionally generated and/or used conductively
coupled radio-frequency energy which is necessary for the internal functioning of the
equipment itself.
Elcometer 456 Models E, B, S & T: The ACMA compliance mark can be accessed via:
Menu/About/Legal/Regulatory
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
Elcometer 456 Models S & T: The Giteki mark, its ordinance number and the FCC ID can be
accessed via: Menu/About/Legal/Regulatory
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is
no guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference by
one or more of the following measures:
-- Reorient or relocate the receiving antenna.
-- Increase the separation between the equipment and receiver.
-- Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected
-- Consult the dealer or an experienced radio/TV technician for help.
To satisfy FCC RF Exposure requirements for mobile and base station transmission devices, a
separation distance of 20 cm or more should be maintained between the antenna of this
device and persons during operation. To ensure compliance, operation at closer than this
distance is not recommended. The antenna(s) used for this transmitter must not be co-located
or operating in conjunction with any other antenna or transmitter.
Modifications not expressly approved by Elcometer Limited could void the users authority to
operate the equipment under FCC rules.
This device complies with Industry Canada license exempt RSS standard(s). Operation is
subject to the following two conditions: (1) this device may not cause interference, and (2) this
device must accept any interference, including interference that may cause undesired
operation of the device.
83
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23 LEGAL NOTICES & REGULATORY INFORMATION (continued)
en
Under Industry Canada regulations, this radio transmitter may only operate using an antenna
of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To
reduce potential radio interference to other users, the antenna type and its gain should be so
chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that
necessary for successful communication.
This Class B digital apparatus complies with Canadian ICES-003
is a registered trademark of Elcometer Limited, Edge Lane, Manchester,
M43 6BU. United Kingdom
are trademarks owned by Bluetooth SIG Inc and licensed to
Elcometer Limited.
Elcometer 456 Models S & T: Made for iPhone 6 Plus, iPhone 6, iPhone 5s, iPhone 5c, iPhone
5, iPhone 4s, iPhone 4, iPad Air 2, iPad mini 3, iPad Air, iPad mini 2, iPad (3rd and 4th
generation), iPad mini, iPad 2, and iPod touch (4th and 5th generation).
Made for iPod, Made for iPhone, and Made for iPad mean that an electronic accessory
has been designed to connect specifically to iPod, iPhone, or iPad, respectively, and has been
certified by the developer to meet Apple performance standards. Apple is not responsible for
the operation of this device or its compliance with safety and regulatory standards. Please
note that the use of this accessory with iPod, iPhone, or iPad may affect wireless performance.
iPad, iPhone, and iPod touch are trademarks of Apple Inc., registered in the U.S. and other
countries.
App Store is a trademark of Apple Inc., registered in the U.S. and other countries.
Google Play is a trademark of Google Inc.
All other trademarks acknowledged.
R
84
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82
en
24 INDEX
2 Point Calibration Method
2 Year Gauge Warranty
90/10 Rule
75
Specification
Numerics
19, 60, 67
12, 82
Beep Volume
6, 68
Bluetooth
Data Output
15, 66, 74
13
Downloading data
35, 44
Accessories
80
PIN Code
43
Analogue Bar Graph
16
USB Adaptor
75
AS 2331.1.4
82
BS 3900-C5-6B
82
AS 3894.3-B
82
BS 3900-C5-6A
82
82
AS/NZS 1580.108.1
82
BS 5411-11
ASTM B 499
82
BS 5411-3
82
ASTM D 1186-B
82
BS 5599
82
ASTM D 1400
82
ASTM D 7091
82
Calibration
ASTM E 376
82
Accessories
81
ASTM G 12
82
Adjustment / Procedure; Model E
61
61
8, 60
Australian Calibration Method
21, 67
Adjustment / Procedure; Model B, S & T
Auto Calibration Method
20, 67
Certificates
Auto Repeat Mode
25, 79
Lock
82
22, 63, 67
Memories
21, 27
26
Methods
18, 60
Batch calibration memories
27
Testing
Clearing an existing batch
29
Validating
Copying an existing batch
29
Warning
Creating a new batch
26
Certification
Delete an existing batch
32
Character Size
11
Naming batches
27
Coated Thickness Standards
81
Opening an existing batch
29
14, 66
Readings graph
31
Counted Average
14, 32
Reviewing an existing batch
30
Batch Mode
26
Data Collection Methods
Batch Naming
27
Date and Time
Batch Size
33
Delete Readings
B
Batching
62
22, 65
82
25
17
26, 66
32, 68
Dimensions
75
Counted Average
32, 68
DIN 50981
82
IMO PSPC
33, 68
DIN 50984
82
Normal
32, 68
Display
Batch Types
Brightness
Battery / Batteries
Condition
85
62
5, 68
Fitting
Life of
68, 75
Powered
12
Precautions
82
9
12
Reading Size
11
Rotating
13
75
Specification
www.elcometer.com
Downloading Data
en
ISO 1461
82
ISO 19840
82
via Bluetooth
13, 35, 44
ISO 2063
82
via ElcoMaster
13, 35, 44
ISO 2360
82
via USB
13, 35, 44
ISO 2808-6A
82
ISO 2808-6B
82
82
ISO 2808-7C
82
35
ISO 2808-7D
82
15, 66
ISO 2808-12
E
ECCA T1
ElcoMaster
Elcometer Index Value (EIV)
Emergency Light Mode
12
ISO Calibration Method
EN 13523-1
82
Error Codes
69
Language Selection
Limits
F
Factory Calibration
20, 61
Live Gauge Readings
Firmware Updates
13, 65
Lowest Reading
Fixed Batch Size
33
Foil Sets
81
82
21, 67
6, 12
15, 23, 66, 67
52
14, 66
Maintenance
82
Mean
14
Gauge
Measurement Modes
25
About
Memory
23
70
Accessories
80
Menu Structure
Error Codes
69
Features
12
NAVSEA Mode
25
NF T30-124
82
Firmware Updates
13, 65
Icons
66
Maintenance
82
Probe
Memory
23
Connection
Menu Structures
70
Scale Range
76
Technical Specification
76
Overview
Technical Specifications
4
75
Warranty
12, 82
Reading, taking a
Welcome Screen
24, 64
Reading Display
11
Reading Rate
12
H
High Limit
Highest Reading
15, 66, 67
14, 66
Rotating Display
Rough / 2 Point Calibration Method
Run Chart
12
19, 60, 67
17
Icons
66
Immediate (Standard) Mode
25
Scale Ranges
76
IMO MSC.215(82)
82
Scan Mode
25
IMO MSC.244 (83)
82
Setting Limits
23
Shims
IMO PSPC
About
15, 74
Batch Type
33, 67
www.elcometer.com
Smooth Calibration Method
81
19, 60, 67
86
en
Software, ElcoMaster
35
SSPC PA2
82
Standard (Immediate) Mode

SSPC PA2 Calibration Method
Standards, Coated Thickness
25
21, 67
81
Standards
81
Statistics
14
Swedish Calibration Method

Switching On / Off
21, 63
6
T
Technical Specifications
75
Test Certificates
82
Time and Date

Two Point Calibration Method
Two Year Gauge Warranty
17
19, 60, 67
12, 82
U
Units, Selecting
US Navy NSI 009-32
82
US Navy PPI 63101-000
82
W
Welcome Screen
Weight
Wrist Harness, Fitting
24, 64
75
6
Z
Zero Calibration Method
19, 60, 67
Zero Offset Calibration Method
19, 60, 67
Zero Test Plates
87
81
www.elcometer.com
www.elcometer.com
ENGLAND
Elcometer Limited
Edge Lane
Manchester M43 6BU
Tel: +44 (0)161 371 6000
Fax: +44 (0)161 371 6010
e-mail: sales@elcometer.com
www.elcometer.com
USA
Elcometer Inc
1893 Rochester Industrial Drive
Rochester Hills Michigan 48309
Tel: +1 248 650 0500
Toll Free: 800 521 0635
Fax: +1 248 650 0501
e-mail: inc@elcometer.com
www.elcometer.com
ASIA & THE FAR EAST

Elcometer (Asia) Pte Ltd
896 Dunearn Rd
Sime Darby Centre #03-09
Singapore 589472,
Tel: +65 6462 2822
Fax: +65 6462 2860
e-mail: asia@elcometer.com
www.elcometer.com
JAPAN
Elcometer KK
Nisso Dai 23 Building,
Room 804, 3-8-25, Toranomon
Minato-ku, Tokyo 105-0001
Tel: +81 (3)-6869-0770
Fax: +81 (3)-6809-1442
email: jp_info@elcometer.com
www.elcometer.co.jp
BELGIUM
Elcometer SA
Rue Valle 13
B-4681 Hermalle /s Argenteau
Tel: +32 (0)4 379 96 10
Fax: +32 (0)4 374 06 03
e-mail: be_info@elcometer.com
www.elcometer.be
FRANCE
Elcometer Sarl
4 rue de Micy
45380 La-Chapelle-SaintMesmin
Tel: +33 (0)2 38 86 33 44
Fax: +33 (0)2 38 91 37 66
e-mail: fr_info@elcometer.com
www.elcometer.fr
GERMANY
Elcometer Instruments GmbH
Ulmer Strasse 68
D-73431 Aalen
Tel: +49(0)7361 52806 0
Fax: +49(0)7361 52806 77
e-mail: de_info@elcometer.de
www.elcometer.de
THE NETHERLANDS
Elcometer NL
Newtonlaan 115
3584 BH Utrecht
Tel: +31 (0)30 210.7005
Fax: +31 (0)30 210.6666
email: nl_info@elcometer.com
www.elcometer.com

Elcometer Coating Thickness Gauge 456 Full Manual

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Operating Instructions

The New Elcometer 456

141 x 73 x 37mm (5.55 x 2.87 x 1.46").

Integral: 156g (5.5oz) including batteries;

US6243 661; US5886522; US6762603; US7606671;

GAUGE OVERVIEW AND BOX CONTENTS...........................................................

CALIBRATING THE GAUGE....................................................................................

THE GAUGE FEATURES.........................................................................................

MEASUREMENT MODES (ST)................................................................................

DOWNLOADING DATA USING ELCOMASTER (BST)............................................

ELCOMASTER MOBILE APPS (ST)........................................................................

CLOUD COMPUTING USING ELCOMASTER (ST)................................................

GETTING THE MOST OUT OF ELCOMASTER......................................................

CALIBRATING THE ELCOMETER 456 (EBST).......................................................

CHANGING THE WELCOME SCREEN (BST).........................................................

GAUGE FIRMWARE UPDATES (BST)....................................................................

GAUGE ICONS & ERROR CODES (EBST).............................................................

GAUGE MENU STRUCTURES (EBST)...................................................................

ABOUT IMO PSPC (ST)...........................................................................................

GAUGE TECHNICAL SPECIFICATIONS (EBST)....................................................

PROBE TECHNICAL SPECIFICATIONS (EBST).....................................................

GAUGE & PROBE ACCESSORIES (EBST)............................................................

ADDITIONAL REFERENCE INFORMATION...........................................................

LEGAL NOTICES & REGULATORY INFORMATION..............................................

1 GAUGE OVERVIEW AND BOX CONTENTS

LED Indicators - Red (left), Green (right)

Elcometer 456 Coating Thickness Gauge

The battery condition is indicated by a symbol in the top right of the

Fitting the wrist harness

4 CALIBRATING THE GAUGE

Calibration adjustment is the process of setting the gauge to known values

Foils can also be stacked to increase the thickness value.

For a complete list of icons, see Gauge Icons on page 66 - 68

Reading display size (BST)

are displayed via Display/Statistics/Select

Display/Readings Only radio button.

6 THE GAUGE FEATURES

Automatic rotating display (BST)

BST The number of readings taken

BST Standard deviation

Symbol / icon Model Description

Displays either pass () or fail (X)

If all the measurements taken at any point are greater

Number of readings below the low limit

Number of readings above the high limit

Nominal dry film thickness; The target or specified dry

Analogue Bar Graph (BST)

Run Chart (ST)

(for batches of more than one reading)

Mean of readings in the batch

(for batches of more than one reading)

The readings are displayed as white or red points; white if a reading is

Time and date (ST)

Menu/Setup/Time and Date/Set Format/Set Time Format

The date format can be set to either dd/mm/yyyy, mm/dd/yyyy or

yyyy/mm/dd via Menu/Setup/Time and Date/Set Format/Set

A simple method for calibrating on smooth

* mils values are calculated and for reference

This is a calibration method unique to the

By selecting this calibration method the