Simulation of O/W Emulsion Flow in Alkaline/Surfactant Flood For Heavy Oil Recovery
Simulation of O/W Emulsion Flow in Alkaline/Surfactant Flood For Heavy Oil Recovery
Simulation of O/W Emulsion Flow in Alkaline/Surfactant Flood For Heavy Oil Recovery
Abstract
The formation and flow of emulsions during alkaline
flooding process plays an important role for improving heavy
oil recovery. In this study alkaline/surfactant (A/S) flood tests
were performed in sandpacks to demonstrate the effectiveness
of sweep efficiency improvement by the in-situ generated O/W
emulsion. High tertiary oil recoveries were obtained in all the
sandpack flood tests. Experimental results were history matched
by including the mechanisms of in-situ generation and flow of
O/W emulsion, as well as the chemical adsorption and the
reduction of interfacial tension involved in the chemical
flooding process. The decrease in local water phase
permeability caused by the entrapment of emulsion droplets was
modeled using the filtration theory. Both the pressure response
and the oil recovery improvement were fairly matched. Field
scale simulations were conducted to investigate the potential of
A/S flooding for heavy oil reservoirs. Simulations showed
promising results of chemical flooding for heavy oils. It was
indicated that certain length of waterflooding time would
benefit for the final oil recovery, and there existed an optimum
chemical slug size. These laboratory results and the simulation
technique are helpful in the simulation and design of field scale
projects of chemical flooding for enhanced heavy oil recovery.
Introduction
Both field and laboratory studies showed that caustic flood
could effectively improve oil recovery for moderately viscous
oils. Johnson[1] summarized four main mechanisms of oil
The history matching results for these three flood tests are
shown in Figures 2 to 4 (in lines) in comparison with
experimental results. In general, the simulated oil production
and pressure drop values were very close to the test values.
During alkaline flooding, pressure drop was increased due to
the local water permeability decrease resulted from entrapment
of emulsion droplets. Oil recovery was increased mainly
because of the improvement in sweep efficiency.
Acknowledgements
The authors acknowledge with thanks the Petroleum
Technology Research Center (PTRC), the Natural Sciences and
Engineering Research Council of Canada (NSERC), and
Canada Foundation for Innovation (CFI) for the financial
support of this study.
REFERENCES
1. Johnson, JR., C. E., Status of Caustic and Emulsion
Conclusions
Three alkaline/surfactant flooding tests were conducted in
sandpacks using a heavy oil to demonstrate the effectiveness of
sweep efficiency improvement by the in-situ generated O/W
emulsions, as well as to provide experimental data for
numerical simulation study. Numerical simulation was
performed to match production history by including the in situ
generation and flow of the O/W emulsions. Using the
parameters obtained in history matching, field scale simulations
were conducted. On the basis of experimental and simulation
results, the following conclusions were drawn:
1. A properly designed alkaline flooding for heavy oil
recovery could effectively improve sweep efficiency
through in-situ generated O/W emulsion. The formation
of O/W emulsion lowered the mobility of water phase,
diverted the injected water to un-swept regions and
improved oil recovery. The injection flow rate had
insignificant effect on oil recovery in the studied range
corresponding to the flow velocity of 0.4 to 0.8 m/d.
The oil recovery efficiency was not reduced with the
increase in sandpack length, which showed a great
potential for upscaling the laboratory tests to field
applications.
2. Laboratory scale numerical simulations, including the
adsorption of chemicals, interfacial tension reduction,
and in-situ generation and flow of emulsions fairly
simulated the pressure response and oil recovery
improvement in chemical flooding tests in sandpacks.
The entrapment of oil drops was represented by
decreased local water phase permeability.
3. Field scale simulations showed promising results of
chemical flooding for heavy oils. It was indicated that
certain length of time for water injection would benefit
for the final oil recovery, and there existed an optimum
chemical slug size. For the studied case in this study,
0.15 PV of chemical slug would achieve a more
economic result, and nearly a doubled oil recovery was
obtained by the application of alkaline/surfactant
flooding.
14.2
14.2
90.4
36.6
36.8
35.4
5.5
69.6
6.5
69.3
7.0
87.0
29.0
34.1
34.0
0.4
0.8
0.4
Na2CO3, wt%
0.30
0.30
0.30
NaOH, wt%
0.30
0.30
0.30
Surfactant, ppm
300
300
300
0.5
1.2
0.5
22.4
24.4
23.4
51.4
58.5
57.4
Length, cm
Porosity, %
Sandpack
Permeability, m
Initial oil saturation, %
2
Chemical
formula
Chemical
flooding
Line drive
Kh, m2
5.57
Injectors
Horizontal
Kv/Kh
0.5
Producers
Horizontal
0.755
Length, m
450
1000
Width, m
400
2500
Thickness, m
4.5
10,000
Depth, m
400
150
Porosity
0.3
Production rate, m /d
200
10
0.1
0.01
0.001
0
0.2
0.4
0.6
0.8
Figure 1 Interfacial tensions of heavy oil/brine as a function of combined alkaline concentration. Weight ratio of
Na2CO3/NaOH being 1:1, and surfactant concentration in brine being 100 mg/L.
Figures 2 Experimental and simulated cumulative oil production and pressure drop for test Run 1 of A/S flooding in
sandpack.
Figures 3 Experimental and simulated cumulative oil production and pressure drop for test Run 2 of A/S flooding in
sandpack.
Figure 4 Experimental and simulated cumulative oil production and pressure drop for test Run 3 of A/S flooding in sandpack.
Waterflooding
Ca = 3.2E-3
0.8
Kro
Kr
0.6
0.4
Krw
0.2
0
0
0.2
0.4
0.6
0.8
Sw
Figure 5 Simulation used oil-water two-phase relative permeability curves for test Run 1 of A/S flooding.
8
1
Waterflooding
Ca = 3.2E-3
0.8
Kro
Kr
0.6
0.4
Krw
0.2
0
0
0.2
0.4
0.6
0.8
Sw
Figure 6 Simulation used oil-water two-phase relative permeability curves for test Run 2 of A/S flooding.
Waterflooding
Ca = 3.2E-3
0.8
Kro
Kr
0.6
0.4
Krw
0.2
0
0
0.2
0.4
0.6
0.8
Sw
Figure 7 Simulation used oil-water two-phase relative permeability curves for test Run 3 of A/S flooding.
10
11
(a)
(b)
Figure 12 Oil saturation distributions in the middle layer of the reservoir model.
(a) Before chemical injection; (b) after chemical injection.
12
(a)
(b)
Figure 13 Reservoir pressure distributions in the middle layer of the reservoir model.
(a) Before chemical injection; (b) after chemical injection.
13