New Burner RG 2
New Burner RG 2
New Burner RG 2
it
FIRING RATES
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
16,6
22,5
21,3
32,0
20,0
15,0
47,0
83,0
118,5
160,0
27,3
35,6
36,7
60,0
60,0
60,0
119,0
178,0
237,0
309,5
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
mm H2O
GULLIVER RG SERIES
hPa (mbar)
10
RG0.1R
RG0.R
0,1
0
1,4
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
hPa (mbar)
mm H2O
16
1,8
20
2
22
2,2
24
26
28
2,6
2,8
30
32
3,2 kg/h
kW
36
34
RG1R
RG1
0,1
0
1,5
2
20
2,5
25
30
3
35
2,4
RG1RK
15
RIELLO S.p.A. - Via Ing. Pilade Riello, 5 - 37048 San Pietro di Legnago (VR) Italy
1,6
18
The Riello Gulliver RG one stage light oil burners series, is a complete range of products
developed to respond to any request for home heating. The Gulliver RG series is available
in ten different models, with an output ranging from 16,6 to 309,5 kW, divided in five
different structures.
All the models use the same components designed by Riello for the Gulliver series. The
high quality level guarantees safe working.
In developing these burners, special attention was paid to reducing noise, to the easiness
of installation and adjustment, to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
All the models are approved by the EN 267 European Standard and conform to European
Directives for EMC, Low Voltage, Machinery and Boiler Efficiency.
All the Gulliver RG burners are fired before leaving the factory.
RG0.1
TS0001UK03
2
3,5
40
4
45
4,5
50
55
kg/h
60
kW
Lineagrafica.it
FIRING RATES
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
16,6
22,5
21,3
32,0
20,0
15,0
47,0
83,0
118,5
160,0
27,3
35,6
36,7
60,0
60,0
60,0
119,0
178,0
237,0
309,5
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
mm H2O
GULLIVER RG SERIES
hPa (mbar)
10
RG0.1R
RG0.R
0,1
0
1,4
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
hPa (mbar)
mm H2O
16
1,8
20
2
22
2,2
24
26
28
2,6
2,8
30
32
3,2 kg/h
kW
36
34
RG1R
RG1
0,1
0
1,5
2
20
2,5
25
30
3
35
2,4
RG1RK
15
RIELLO S.p.A. - Via Ing. Pilade Riello, 5 - 37048 San Pietro di Legnago (VR) Italy
1,6
18
The Riello Gulliver RG one stage light oil burners series, is a complete range of products
developed to respond to any request for home heating. The Gulliver RG series is available
in ten different models, with an output ranging from 16,6 to 309,5 kW, divided in five
different structures.
All the models use the same components designed by Riello for the Gulliver series. The
high quality level guarantees safe working.
In developing these burners, special attention was paid to reducing noise, to the easiness
of installation and adjustment, to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
All the models are approved by the EN 267 European Standard and conform to European
Directives for EMC, Low Voltage, Machinery and Boiler Efficiency.
All the Gulliver RG burners are fired before leaving the factory.
RG0.1
TS0001UK03
2
3,5
40
4
45
4,5
50
55
kg/h
60
kW
22
2,2
20
18
1,8
16
1,6
14
1,4
12
1,2
10
0,8
0,6
0,4
RG3
2
0
hPa (mbar)
mm H2O
RG2
0,2
0
3
4
40
40
35
3,5
30
25
2,5
20
15
1,5
10
5
50
60
70
80
90
9
100
10
110
120
11
130
12
140
13
150
14
160
15
170
180
16 kg/h
kW
RG5S
hPa (mbar)
mm H2O
RG4S
0,5
0
11
9
120
13
140
15
160
180
17
200
19
220
21
240
23
260
25
280
300
27 kg/h
320 kW
TECHNICAL DATA
AVAILABLE BURNER MODELS
Model
RG0.R
RG0.1
RG0.1R
RG3
One stage
--
type
--
--
run time
--
--
22,5 - 35,6
21,3 - 36,7
32 - 60
20 - 60
15 - 60
47 - 119
83 - 178
118,5 - 237
160 - 309,5
Mcal/h
14,3 - 23,4
19,4 - 30,6
18,3 - 31,6
27,5 - 51,6
17,2 - 51,6
13 - 51,6
40,4 - 102,3
71,4 - 153
102 - 203,8
137,6 - 266,2
1,4 - 2,3
1,9 - 3
1,8 - 3,1
2,7 - 5
1,7 - 5
1,3 - 5
4 - 10
7 - 15
10 - 20
13,5 - 26,1
C min./max.
kWh/kg
11,8
11,8
kcal/kg
10200
10200
4 6 (at 20C)
4 6 (at 20C)
type
kg/h
30 (at 12 bar)
30 (at 12 bar)
Atomised pressure
bar
8 15
8 15
Fuel temperature
max. C
50
50
YES
NO
YES
NO
YES
YES
R.B.L.
NO
NO
Fan
type
Air temperature
max. C
40
40
Electrical supply
Ph/Hz/V
1/50/230 10%
1/50/230 10%
Ph/Hz/V
Control box
type
R.B.L.553 SE*
R.B.L.552 SE
R.B.L.553 SE
R.B.L.552 SE
R.B.L.553 SE
R.B.L.553 SE*
R.B.L.552 SE*
kW
0,290
0,170
0,290
0,170
0,290
0,290
0,180
kW
kW
Protection level
IP
NO
NO
R.B.L.552 SE*
R.B.L.552 SE
0,390
0,390
0,470
--
--
--
--
--
--
---
0,07 (PTC)
--
0,12 (PTC)
0,12 (PTC)
--
SUNTEC AS57
0,07 (PTC)
--
--
--
--
--
--
IP
--
kW
0,09
0,09
0,09
0,09
0,09
0,09
0,09
0,15
0,15
0,25
0,85
0,85
0,85
0,85
0,85
0,85
0,9
1,9
2,1
3,4
3,4
3,4
3,4
3,4
3,4
3,6
7,6
8,4
IP
--
20
20
type
Ignition transformer
V1 - V2
I1 - I2
Operation
( - ) - 8 kV
( - ) - 8 kV
( - ) - 30 mA
( - ) - 30 mA
dB (A)
Sound power
CO emission
mg/kWh
N Bacharach
CxHy emission
mg/kWh
NOx emission
mg/kWh
56
57
57
28
60
60
61
200
10
15
13
12
<1
<1
181
190
220
180
160
137
CE - 0036 0294/99
CE - 0036 0273/99
CE - 0036 0341/03
CE - 0036 0341/03
CE - 0036 0341/03
CE - 0036 0344/03
71
38
180
150
150
DIN - Reg.-Nr.5G265/98
CE - 0036 0310/01
DIN - Reg.-Nr.5G264/98
Conforming to:
- Directive 89/336/EEC (electromagnetic compatibility)
- Directive 73/23/EEC (low voltage)
- Directive 98/37/EEC (machinery)
- Directive 92/42/EEC (efficiency).
Standard equipment:
- Two flexible pipes for connection to the light oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal screen
- 7-pin plug
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.
Available accessories to be ordered separately:
- Extended head kit
- Spacer kit
- Control box 550 SMD and sensor flame
- Remote control release kit for 550 SMD control box
- Tester
- Pre-heater
- Light oil filter
- 7-pin plug kit.
Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.
4
64
EN 267
EN 267
CE - 0036 0272/99
Completely automatic monobloc light oil burners, with one stage operation fitted with:
- Fan with forward inclined blades
- Cover lined with sound-proofing material
- Air damper, completely closed in stand by, with external adjustment, without need to remove the cover
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Light oil nozzle
- IP X0D (IP 40) protection level
- PTC fuel pre-heater (optional)
- Reduced output ignition mechanism (optional).
Conforming to
64
--
19
Directive
Certification
60
--
Burner:
Approval:
- EN 267 standard.
Sound pressure
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
PRODUCT SPECIFICATION
delivery
Fuel pre-heater
RG0.R
RG0.1
RG0.1R
RG1
RG1R
RG1RK
RG2
RG3
RG4S
RG5S
0/40
0/40
Pump
RG5S
16,6 - 27,3
mm2/s (cSt)
Viscosity
RG4S
kW
kg/h
RG2
--
Working temperature
Electrical data
RG1RK
One stage
Heat output
Emissions
RG1R
Approval
RG1
17
FUEL SUPPLY
HYDRAULIC CIRCUIT
All the burners have a geared pump with safety valve on the
return circuit.
The RG0.R, RG0.1, RG0.1R, RG1, RG1R, RG1RK, RG2, RG3 models
are fitted with a Riello pump made by Suntec.
The RG4S and RG5S models are equipped with R.B.L. pump.
RG0.R - RG0.1 - RG0.1R - RG1 - RG1R
RG1RK - RG2 - RG3
Fuel pump
U
PH
2
S
VR(NO)
RG4S - RG5S
CR
PR1
PR2
2
S
VR(NO)
MT
MT
PR1
PR2
Delayer
CR
Delayer casing
PH
Nozzle
Type B system
Pipe size
8mm
10mm
8mm
10mm
H (m)
L max (m)
L max (m)
L max (m)
L max (m)
35
100
0,5
30
100
10
20
1,0
25
100
20
40
1,5
20
90
40
80
2,0
15
70
60
100
3,0
30
3,5
20
6
2
10 cm
10 cm
4
1
3
5
7
2
H
6
3
B
1
P
H
2
Difference in height
Difference in height 4 m
Burner
Pump
Filter
Suction pipework
Bottom valve
Return pipework
VENTILATION
COMBUSTION HEAD
The RG0.R, RG0.1 and RG0.1R models all have fixed heads.
Certain models allow you to
choose the length of the
combustion head.
This choice depends on the thickness of the front wall and the type
of the boiler.
Depending on the type of generator, you should check the correct
penetration of the head into the combustion chamber.
Simple adjustment to the combustion head allows adapting internal
geometry of the head to the maximum rated output of the burner.
Gulliver burner combustion head
max
L min
D max
0,5
D min
0
0
0
100
200
300
400
500
Example:
Burner thermal output = 350 kW;
L flame (m) = 1,2 m (medium value);
D flame (m) = 0,6 m (medium value)
ADJUSTMENT
C
bar
Checked Variable
Checked Variable
C
bar
ON
OFF
OFF
time
Output
Output
time
ON
ON
ON
OFF
OFF
time
time
START UP CYCLE
Lock-out due to ignition failure
Normal
(A)
TR
* Pre-heater
M
Ignition
transformer
V
Lock-out led
0 150 s
0 150 s
~12 s
~12 s
time (s)
~5 s
time (s)
WIRING DIAGRAMS
~ 50Hz
230V
Fuse
Main switch
Manual rearm
maximum
thermostat
Hour meter
(230V - 0,1A max)
Thermostat
External lock-out
signal
(230V - 0,5A max)
7-pin plug
7-pole socket
L1
N T1 T2 S3 B4
The following table shows the supply lead sections and types of fuse to be used.
Model
F
L
A
mm2
F = Fuse
RG0.R
RG0.1
RG0.1R
RG1
RG1R
230V
230V
230V
230V
230V
230V
230V
6
1
6
1
6
1
6
1
6
1
6
1
6
1
L = Lead section
10
RG1RK
RG2
RG3
RG4S
RG5S
230V
230V
230V
T6
1
T6
1
T6
1
mg/kWh
EMISSIONS
NO2 EMISSIONS
250
200
150
100
50
0
mg/kWh
RG0.R
RG01 RG01.R
RG1
RG3
RG4S
RG5S
RG3
RG4S
RG5S
CO EMISSIONS
50
40
30
20
10
0
dB(A)
RG0.R
RG01 RG01.R
RG1
100
80
60
40
20
0
RG0.R
RG01 RG01.R
RG1
RG3
RG4S
RG5S
11
BURNER
GULLIVER RG0
A
GULLIVER RG
H
D
Model
RG0.R
RG0.1R
RG0.1
RG1
RG1R
RG1RK
RG2
RG3
RG4S
RG5S
255
255
255
234
234
234
255
300
300
300
210
210
210
254
254
254
280
345
345
345
205
205
205
196
196
196
202
228
228
247
93
93
93
93
93
111
115
142
142
155
84
84
84
84
84
84
95
123
123
125
168
168
168
210
210
210
230
285
285
285
5
5
5
4
4
4
10
12
12
12,5
RG3 - RG4S
RG5S
A-D
A-D
Q
R
S
Q
T
Q
C1
C1
C2
C2
Model
RG0.R - RG0.1R
RG0.1 - RG1
RG1R - RG1RK
RG2
RG3 - RG4S - RG5S
A-D C1 C2
PACKAGING
Z
Y
X
Model
kg
RG0.R
RG0.1R
RG0.1
RG1
RG1R
RG1RK
RG2
RG3
RG4S
RG5S
358
358
358
353
353
353
363
430
430
510
300
300
300
278
278
278
298
345
345
345
300
300
300
320
320
320
350
430
430
430
9
9
11
13
13
13
13
15
18
18
12
INSTALLATION DESCRIPTION
13
BURNER ACCESSORIES
Standard head
length (mm)
Extended head
length (mm)
Kit code
93
111
115
115
142
142
142
142
155
163
181
180
300
210
300
210
300
300
3000963
3000982
3000964
3000967
3000965
3000968
3000966
3000969
3001068
RG1 - RG1R
RG1RK
RG2
RG2
RG3
RG3
RG4S
RG4S
RG5S
Spacer kit
By using the special accessories, the burner can be withdrawn to reduce head penetration into the
combustion chamber.
Spacer kit
Burner
Spacer thickness S
(mm)
Kit code
15
3007931
25
25
3000672
3000673
Pre-heater kit
There is a special kit available (only for RG1 model) that, when installed in the combustion head, allows
fuel to be heated so as to assure regular burner firing and operation. It can basically used in special
atmospheric conditions (low temperatures), with high diesel oil viscosity and with low deliveries. Refer
to the instructions supplied with the pre-heater kit for installation.
This kit must be installed in conformity with laws and local regulations.
Pre-heater kit
Burner
Kit code
RG1
3001083
14
Code
60
3006561
Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.
Code
60
3075011
Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in
packaging of 50 pieces.
Code
100
3000926
Kit code
3000945
Kit code
3001072
Control box 550 SMD, sensor flame and short circuit plug
On request, we can supply the control box used on the Low NOx models, which is interchangeable with
the one fitted.
This control box has the following features:
- Spark restoration function
- Post-combustion lock-out
- Switch for burner post-ignition/recycling
- Socket for remote resetting
- Leds signalling the various working stages
Control box 550 SMD, sensor flame and short circuit plug
Burner
Kit code
15
3001168 + 3007492
3001168 + 3007492 + 3007792
Tester
The tester controls the correct working of the burner components in the GULLIVER series. It can be fitted
to all the light-oil models, with or without pre-heater.
It is made up of two parts: a control instrument and a control box which replaces and simulates the one
on the burner.
This tester is very simple to use: just replace the burner control box with the tester to check correct working
of the motor, valve, pre-heater and flame probe (only photo-resistance).
This device has a display showing the levels that have been measured, a selection switch for selecting the
component to be tested and four switches to be used in the various working stages of the burner.
The following control boxes can be tested:
- 550 SMD
- 553 SE
- 552 SE
Tester
Burner
Kit code
3087211
Direct testing
Measurements
MOTOR
Pre-heater
current consumption
PRE-HEATER
Photo-resistance
current consumption
SPECIFICATION
Natural gas
Light-oil
Size
Possible variations:
R
K
S
D
Light-oil pre-heater
Cone shaped head
Reduced output ignition
Two stage output setting
Secondary voltage
(low voltage)
TRANSFORMER
Series:
L1-N
Main voltage
(230 V)
1/230/50
16
1/230/50
1/230V/50Hz
TECHNICAL DATA
AVAILABLE BURNER MODELS
Model
RG0.R
RG0.1
RG0.1R
RG3
One stage
--
type
--
--
run time
--
--
22,5 - 35,6
21,3 - 36,7
32 - 60
20 - 60
15 - 60
47 - 119
83 - 178
118,5 - 237
160 - 309,5
Mcal/h
14,3 - 23,4
19,4 - 30,6
18,3 - 31,6
27,5 - 51,6
17,2 - 51,6
13 - 51,6
40,4 - 102,3
71,4 - 153
102 - 203,8
137,6 - 266,2
1,4 - 2,3
1,9 - 3
1,8 - 3,1
2,7 - 5
1,7 - 5
1,3 - 5
4 - 10
7 - 15
10 - 20
13,5 - 26,1
C min./max.
kWh/kg
11,8
11,8
kcal/kg
10200
10200
4 6 (at 20C)
4 6 (at 20C)
type
kg/h
30 (at 12 bar)
30 (at 12 bar)
Atomised pressure
bar
8 15
8 15
Fuel temperature
max. C
50
50
YES
NO
YES
NO
YES
YES
R.B.L.
NO
NO
Fan
type
Air temperature
max. C
40
40
Electrical supply
Ph/Hz/V
1/50/230 10%
1/50/230 10%
Ph/Hz/V
Control box
type
R.B.L.553 SE*
R.B.L.552 SE
R.B.L.553 SE
R.B.L.552 SE
R.B.L.553 SE
R.B.L.553 SE*
R.B.L.552 SE*
kW
0,290
0,170
0,290
0,170
0,290
0,290
0,180
kW
kW
Protection level
IP
NO
NO
R.B.L.552 SE*
R.B.L.552 SE
0,390
0,390
0,470
--
--
--
--
--
--
---
0,07 (PTC)
--
0,12 (PTC)
0,12 (PTC)
--
SUNTEC AS57
0,07 (PTC)
--
--
--
--
--
--
IP
--
kW
0,09
0,09
0,09
0,09
0,09
0,09
0,09
0,15
0,15
0,25
0,85
0,85
0,85
0,85
0,85
0,85
0,9
1,9
2,1
3,4
3,4
3,4
3,4
3,4
3,4
3,6
7,6
8,4
IP
--
20
20
type
Ignition transformer
V1 - V2
I1 - I2
Operation
( - ) - 8 kV
( - ) - 8 kV
( - ) - 30 mA
( - ) - 30 mA
dB (A)
Sound power
CO emission
mg/kWh
N Bacharach
CxHy emission
mg/kWh
NOx emission
mg/kWh
56
57
57
28
60
60
61
200
10
15
13
12
<1
<1
181
190
220
180
160
137
CE - 0036 0294/99
CE - 0036 0273/99
CE - 0036 0341/03
CE - 0036 0341/03
CE - 0036 0341/03
CE - 0036 0344/03
71
38
180
150
150
DIN - Reg.-Nr.5G265/98
CE - 0036 0310/01
DIN - Reg.-Nr.5G264/98
Conforming to:
- Directive 89/336/EEC (electromagnetic compatibility)
- Directive 73/23/EEC (low voltage)
- Directive 98/37/EEC (machinery)
- Directive 92/42/EEC (efficiency).
Standard equipment:
- Two flexible pipes for connection to the light oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal screen
- 7-pin plug
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.
Available accessories to be ordered separately:
- Extended head kit
- Spacer kit
- Control box 550 SMD and sensor flame
- Remote control release kit for 550 SMD control box
- Tester
- Pre-heater
- Light oil filter
- 7-pin plug kit.
Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.
4
64
EN 267
EN 267
CE - 0036 0272/99
Completely automatic monobloc light oil burners, with one stage operation fitted with:
- Fan with forward inclined blades
- Cover lined with sound-proofing material
- Air damper, completely closed in stand by, with external adjustment, without need to remove the cover
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Light oil nozzle
- IP X0D (IP 40) protection level
- PTC fuel pre-heater (optional)
- Reduced output ignition mechanism (optional).
Conforming to
64
--
19
Directive
Certification
60
--
Burner:
Approval:
- EN 267 standard.
Sound pressure
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
PRODUCT SPECIFICATION
delivery
Fuel pre-heater
RG0.R
RG0.1
RG0.1R
RG1
RG1R
RG1RK
RG2
RG3
RG4S
RG5S
0/40
0/40
Pump
RG5S
16,6 - 27,3
mm2/s (cSt)
Viscosity
RG4S
kW
kg/h
RG2
--
Working temperature
Electrical data
RG1RK
One stage
Heat output
Emissions
RG1R
Approval
RG1
17
Lineagrafica.it
FIRING RATES
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
16,6
22,5
21,3
32,0
20,0
15,0
47,0
83,0
118,5
160,0
27,3
35,6
36,7
60,0
60,0
60,0
119,0
178,0
237,0
309,5
kW
kW
kW
kW
kW
kW
kW
kW
kW
kW
mm H2O
GULLIVER RG SERIES
hPa (mbar)
10
RG0.1R
RG0.R
0,1
0
1,4
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
hPa (mbar)
mm H2O
16
1,8
20
2
22
2,2
24
26
28
2,6
2,8
30
32
3,2 kg/h
kW
36
34
RG1R
RG1
0,1
0
1,5
2
20
2,5
25
30
3
35
2,4
RG1RK
15
RIELLO S.p.A. - Via Ing. Pilade Riello, 5 - 37048 San Pietro di Legnago (VR) Italy
1,6
18
The Riello Gulliver RG one stage light oil burners series, is a complete range of products
developed to respond to any request for home heating. The Gulliver RG series is available
in ten different models, with an output ranging from 16,6 to 309,5 kW, divided in five
different structures.
All the models use the same components designed by Riello for the Gulliver series. The
high quality level guarantees safe working.
In developing these burners, special attention was paid to reducing noise, to the easiness
of installation and adjustment, to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
All the models are approved by the EN 267 European Standard and conform to European
Directives for EMC, Low Voltage, Machinery and Boiler Efficiency.
All the Gulliver RG burners are fired before leaving the factory.
RG0.1
TS0001UK03
2
3,5
40
4
45
4,5
50
55
kg/h
60
kW