Craig-Bampton Model
Craig-Bampton Model
Craig-Bampton Model
1. INTRODUCTION
Many techniques have been proposed to obtain reduced order finite element models
(known as model order reduction (MOR) methods) by reducing the order of mass and
stiffness matrices of structures made of conventional materials [1-3]. The substitution of
conventional materials by composite materials in the aeronautic, space and automotive
industry is becoming increasingly important today for the production of industrial highperformance components [11-13]. The state-of-the-art MOR techniques are classified in
Received November 27, 2013 / Accepted February 4, 2014
Corresponding author: Humberto Peredo Fuentes
Technical University Berlin, Institute of Mechanics, Berlin, Germany
E-mail: hperedo@mailbox.tu-berlin.de
38
four groups [19]: direct reduction, modal methods, reduction with Ritz vectors and the
component mode synthesis (CMS). According to this classification, the last two groups
yield the best results. The Ritz vectors improve the accuracy-cost ratio and the CMS
combines the first three classes of methods. Hence the MOR method based on the
Rayleigh-Ritz approach is used to improve the accuracy-time ratio in civil and
aeronautical engineering applications in many areas of structural dynamics [6, 14, 19, 22,
23]. Thus, it is necessary to study the feasibility and efficiency of using the CMS with the
Rayleigh-Ritz reduction basis in order to describe the dynamic behavior of a composite
structure [14, 19]. The sections 2-4 introduce to MOR based on the Ritz vectors, classical
CMS and substructures, respectively. The classical laminate theory (CLT) is introduced in
Section 5. Sections 6-8 demonstrate a sensitivity analysis performed by using different
tools design of experiment (DOE), finite element method (FEM) and modal assurance
criteria (MAC).
(1)
where s is the Laplace variable, [M], [C], [K] are mass, damping and stiffness matrices,
respectively, {q} are generalized degrees of freedom (DOFs), [b] and [c] are input and
output matrices, respectively, {u} are the inputs describing the time/frequency dependence,
and {y} are the physical outputs.
In this description, two - not very classical and yet important - assumptions are made:
1) The decomposition of discretized loads F(s) as the product of the fixed input shape
matrix specifying the spatial localization of loads [b] and inputs {u}.
2) The definition of physical outputs {y} is a linear combination of DOFs {q}.
The Ritz/Galerkin displacement methods seek approximations of the response within a
subspace characterized by matrix [T] associated with generalized DOFs {qR}:
{q} [T ]{q R } ,
(2)
where {q} is the original set of DOF and {qR} is the reduced set of DOF, substituting Eq.
(2) into Eq. (1) leading to an overdetermined set of equations. The Ritz approximation
assumes that the virtual work of displacements in the dual subspace generated by [T] T is
also zero, thus leading to a reduced model:
[T ] [M ][T ]
T
s 2 [T ]T [C ] [T ] s [T ]T [ K ] [T ] {qR (s)} [T ]T [ B] {u (s )}
{ y( s)} [c] [T ] {qR ( s)}
(3)
Application of the Craig-Bampton Model Order Reductio Method to a Composite Structure: MAC and XOR 39
(4)
[Z ( j )]1{ j } {0} ,
(5)
and the solutions are known as free modes of the structure, where j is jth eigenvalue of
the matrix and {j} is jth eigenvector. A reduction model should include these shapes to
allow for an accurate representation of the resonances which are associated with the
singularities of the dynamic stiffness. A point of particular interest is the static response at
s=0. The associated deformation is:
(6)
The columns of [Ts] are also called attachment modes [22]. For the case of free
floating structures (structures with rigid modes), [Z(0)] is singular and one defines
attachment modes as responses of all modes except for the rigid body modes.
The bases combining free modes and attachment modes are valid over a certain frequency
range (truncation of the series of free modes) and certain inputs characterized by [b].
One, thus, considers the response of the structure with enforced displacements on a
subset of DOFs. Division of the DOFs in two groups active or interface DOFs denoted
by I in the subscript, and complementary, denoted by C in the subscript, leads to:
CC
C
CI
(7)
where <{qI(s)}> and <{0}> denotes a known quantity. The exact solution to this problem is:
[I ]
{q} [T ( s)]{qI }
{qI } .
1
[
Z
(
s
)]
[
Z
(
s
)]
CC
CI
(8)
The subspace found here is frequency dependent and can only be used in very
restricted applications [23]. A classical approximation is to evaluate the static (s=0) value
in this subspace for the active or interface DOFs denoted by CI in the subscript, and
complementary, CC in the subscript:
40
[I ]
[T ]
.
1
[ KCC ] [ KCI ]
(9)
Reduction on this basis is known as static or Guyan condensation [4]. The columns of
[T] are called constraint modes [22]. They correspond to unit displacements of the
interface DOFs. Significant deviations can be expected when [ZCC(s)]-1 differs from
[ZCC(0)]-1=[KCC]-1 Such difference is significant for singularities of [ZCC(s)]-1 which are
computed by the eigenvalue problem:
[0] 0
[0]
[0] [ Z ( )] 0 .
CC
j j ,c
(10)
The use of a basis combining constraint, Eq. (9), and fixed-interface modes, Eq. (10),
is proposed in [2]. It yields the Craig-Bampton method:
[I ]
[0]
[T ]
,
1
[ KCC ] [ KCI ] [NM,C ]
(11)
where [NM,C] is the interior part of the matrix of kept fixed-interface modes. There are many
results reported by Balms et al. [6, 14, 15] obtained by the Craig-Bampton model order
reduction (CBMOR) and the Rayleigh-Ritz vectors approach in order to solve coupled
problems related to model sub-structuring (also known as component mode synthesis).
One should be aware of the fact that the use of Raleigh-Ritz vectors leads to dense matrices, as
opposed to not reduced FEM models characterized by a sparse form of the matrices.
4. SUBSTRUCTURES OR SUPER-ELEMENTS
Sub-structuring is a procedure that condenses a group of finite elements into one
element. It implies that the whole structure is divided into smaller structures (see Figs. 1
and 2), and the resulting elements are referred to as super-elements. In the considered
case (Fig. 1), the structure is divided into two substructures using 123 nodes at the
interface. The model size is reduced from 37,698 DOF to 579 DOF.
a)
b)
Application of the Craig-Bampton Model Order Reductio Method to a Composite Structure: MAC and XOR 41
The basic sub-structuring idea is to consider a part of the model separately and extract
the degrees of freedom needed to connect this part to the rest of the model. Therefore, the
result of sub-structuring is a collection of finite elements whose response is defined by the
stiffness and mass of the retained degrees of freedom. The categories of modal truncation
sub-structuring and static condensation approaches have been widely applied relying on the
eigenfrequency information [3, 23].
a)
b)
5. LAMINATE THEORY
The classical laminate theory is applicable to linear and composite elastic materials [21]
by means of the Discrete Kirchhoff Theory (DKT) elements [20]. The CLT has been used
extensively to predict elastic behavior of the traditional fiber-reinforced polymers (FRP).
FRP materials (carbon or glass FRP) are widely used in aerospace and construction
applications. One important consideration is to have perfectly bonded layers with a uniform
thickness (see Fig. 3). The mechanical properties measured in ply level experiments are used
to populate the stiffness matrix for each ply. The stiffness matrices for the individual plies
are combined to form the laminate stiffness matrix the ABC matrix:
x
Nx
y
Ny
N xy A B xy
.
M x B C x
M
y
y
M
z
xy
(6)
The ABC matrix relates forces (Ni) and moments (Mi) to strains (i) and curvatures
(i). The components of the ABC matrix are given in Eqs. (7-9), where N is the number of
plies, Qk is the stiffness matrix of each ply, and Zk denotes the distance from the laminate's
mid-plane to the edges of single plies:
N
(7)
42
1 N
Qk [Zk2 Zk21 ], bending-stretching coupling matrix,
2 k 1
(8)
1 N
Qk [Zk3 Zk31 ], bending-stiffness matrix.
3 k 1
(9)
Application of the Craig-Bampton Model Order Reductio Method to a Composite Structure: MAC and XOR 43
main effect is identified through the slope generated due to the eigenfrequency values
between the limits defined for each parameter a bigger slope means a strong parameter
effect. Due to the number of parameters, it is necessary to perform first a DOE-screening
with 210-5=32 "runs" and then a full factorial with the identified principal parameters
based on the DOE-screening.
a)
b)
a)
b)
Fig. 5 Cross orthogonality MAC reduced vs. full model: (a) low frequencies
(b) higher frequencies (green bars MAC, blue bars frequency difference)
44
In Fig. 5, we can see the low and high mode pairs selected between the full and
reduced model (12 and 29 mode pairs), respectively. The green bars show the eigenvector
criteria and the blue bars the eigenfrequency difference between the reduced and the full
model. The low frequencies show a larger difference in the 3rd, 4th and 12th mode pair. The
largest difference in the frequencies is about 1.2% (low eigenfrequencies) between the full
and reduced model. Increasing the number of pairs, the eigenfrequency difference increases
up to 3% for 29 pairs. However, the mode pairs 3, 4 and 12 have improved suggesting that
the accuracy using CBMOR method depends on the number of retained constraint modes.
Most of the pair selections have a correlation above 90%, except for the 12th mode pair in
the low frequency range and the 23rd and 24th pair in a high frequency range. Table 2 shows
the values comparing the full with a reduced model for low frequency. A 3D plot of the
XOR for high frequency pairs is given in Fig. 6.
Table 1 Orthotropic elastic mechanical properties per thickness
Modulus
E1
E2
Th1(m)
0.035
E(GPa)
71.3
97.3
(-)
0.3
0.3
Modulus
E1
E2
Th2(m)
0.007
E(GPa)
71.3
68.3
(-)
0.2
0.2
Modulus
E1
E2
Th3(m)
0.035
E(GPa)
71.3
68.3
(-)
0.2
0.2
Shear
G1
G2
G3
Shear
G1
G2
G3
Shear
G1
G2
G3
G(GPa)
7.0
5.0
7.0
G(GPa)
6.0
5.0
6.0
G(GPa)
6.0
5.0
6.0
(Kgm-3)
2600
(Kgm-3)
1500
(Kgm-3)
1500
7
8
9
10
11
12
13
14
15
16
17
18
Full
57.218
106.02
167.50
168.2
234.99
236.83
315.26
323.93
401.72
408.39
432.89
494.90
7
8
9
10
11
12
13
14
15
16
17
18
Reduced
57.218
106.21
167.79
168.29
235.12
236.93
315.33
326.82
401.77
408.57
433.39
501.41
DF/FA
0.0
0.2
0.2
0.1
0.1
0.0
0.0
0.9
0.0
0.0
0.1
1.3
MAC
100
100
93
94
100
100
100
98
100
100
99
69
Application of the Craig-Bampton Model Order Reductio Method to a Composite Structure: MAC and XOR 45
the conventional materials that have been identified to exhibit veering: symmetric or
cyclic structures, multi-dimensional structures such as plates having bending and torsion at
close frequencies and structures with fully uncoupled substructures. The considered
structure corresponds to the second type multi-dimensional plate structures.
MAC (i )
(c j id ) H (c j k )
j 1
(c j id )
j 1
(10)
(c j id ) (c j k ) (c j k )
H
j 1
The MAC value of 100 % corresponds to an absolute correlation. The less this value
becomes, the worse the eigenvector correlation is (cjid is the jth mode shape at sensors
and cjk is the jth analytical mode shape), provided that the observability law for the
selection of DOFs is not violated. A MAC coefficient of a magnitude larger or equal than 90%
implies a satisfactory correlation. In Fig. 8, we observe some mode shapes of the reduced and full
models. Figs. 10a, 10b, and 10c, show the MAC between the full and the experimental
measurements in MATLAB, NASTRAN, and CBMOR model, respectively. The correlation
is performed for a low frequency range (up to 400 Hz), based on the fitting model generated
from the experimental measurements [3, 15].
Fig. 6 Cross orthogonality MAC (XOR): higher frequencies reduced vs. full model
46
Fig. 7 FRF(blue) and fitting curve (green) of composite model at node 183y
H (i )
X (i )
,
F (i )
(11)
where H(i) is the identified (predicted) FRF transfer function matrix , H(i) the measured
FRF transfer function matrix, X(i) the Fourier spectrum of response, and F(i) is the
Fourier spectrum of excitation force. The FRF in Eq. (11) is the inverse of the dynamic
stiffness matrix:
(12)
Mass [M], damping [C] and stiffness [K] matrices in Eq. (12) are dependent on physical
parameters such as material's density, Young's and shear moduli and Poisson ratio.
Mode 7 at 57.22 Hz,
Mode 7 at 57.22 Hz reduced
Application of the Craig-Bampton Model Order Reductio Method to a Composite Structure: MAC and XOR 47
a)
b)
c)
a)
b)
c)
48
7
8
8
10
10
9
12
11
14
14
13
13
Full
57.218
106.02
106.02
168.20
168.20
167.50
236.83
234.99
323.93
323.93
315.26
315.26
DF/FA
16.2
14.9
13.1
15.8
5.1
2.0
4.6
-3.5
5.4
3.1
-2.9
-4.4
MAC
100
97
90
83
86
98
86
96
81
66
74
90
CBMOR
57.218
106.21
106.21
168.29
168.29
167.79
236.93
235.12
326.82
326.82
315.33
315.33
DF/FA
16.2
15.1
13.3
15.8
5.1
2.2
4.7
-3.4
5.4
4.0
-2.9
-4.3
MAC
100
97
90
84
71
92
85
97
80
65
74
89
Application of the Craig-Bampton Model Order Reductio Method to a Composite Structure: MAC and XOR 49
9. CONCLUSIONS
The results have shown a good correlation in dynamic behavior of the composite
structure model using the DKT elements with different solvers. The MAC values with the
full and reduced models have also shown a good agreement with the experimental results. In
order to achieve high quality models that can adequately capture the dynamic behavior, the
material properties are updated through the DOE and are crucial in the MOR correlation
with the experimental results. The updated mass and stiffness matrices in the full model play
an important roll in this procedure. Furthermore, the reduced model obtained by means of
the Craig-Bampton MOR method (the reduced model couples 2 substructures through 123
nodes and 579 DOF) has demonstrated a good agreement with the experimental results. The
MAC values for the FEM models as well with the experimental results suggest a presence of
mode veering phenomenon (bending and torsional mode at the same frequency in the
considered composite structure). And finally, the experimental results using a SLDV as well
as the identification of pole/residues used in [15], are suitable to validate the dynamic
analysis using modal order reduction. It is improper to draw conclusions from a single
example, but the obtained results using two different solvers are coherent. This conducted
work obviously leaves much room for further research. Other modal assurance criteria need
to be performed, such as coordinate modal assurance criteria (COMAC), enhanced modal
assurance criteria (ECOMAC) and scale coordinate assurance criteria (S-COMAC) and also
other model order reduction and/or mode shape expansion methods should be assessed.
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