Scalar (V/F) Control of 3-Phase Induction Motors: Application Report

Application Report
SPRABQ8 July 2013
Scalar (V/f) Control of 3-Phase Induction Motors

Bilal Akin and Nishant Garg
ABSTRACT
This application report presents a solution to control an AC induction motor using the TMS320F2803x
microcontrollers. TMS320F2803x devices are part of the family of C2000 microcontrollers that enable
cost-effective design of intelligent controllers for 3-phase motors by reducing the system components and
increase efficiency. In this system, the scalar control (V/Hz) of induction motor experiments with and
explores the use of speed control. The user can quickly start evaluating the performance of the V/Hz
system with this method.
This application note covers the following:
A theoretical background on scalar motor control principle.
Incremental build levels based on modular software blocks.
Experimental results
1
2
3
4
5
6
7
8
9
Contents
Introduction .................................................................................................................. 2
Induction Motors ............................................................................................................ 2
Scalar Control ............................................................................................................... 4
Benefits of 32-Bit C2000 Controllers for Digital Motor Control (DMC) ............................................... 6
TI Literature and Digital Motor Control (DMC) Library ................................................................. 7
System Overview ........................................................................................................... 7
Hardware Configuration (HVDMC R1.1 Kit) ........................................................................... 11
Incremental System Build ................................................................................................ 14
References ................................................................................................................. 24
List of Figures
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
...................................................................................................... 3
Squirrel Cage Rotor AC Induction Motor Cutaway View............................................................... 3
Simplified Steady-State Equivalent Circuit of Induction Motor ........................................................ 4
Stator Voltage Versus Frequency Profile Under V/Hz Control ........................................................ 5
Torque Versus Slip Speed of an Induction Motor With Constant Stator Flux ....................................... 5
Modified V/Hz Profile ....................................................................................................... 6
A 3-ph Induction Motor V/Hz Drive Implementation .................................................................... 9
System Software Flowchart .............................................................................................. 10
Using AC Power to Generate DC Bus Power ......................................................................... 12
Using External DC Power Supply to Generate DC-Bus for the Inverter ........................................... 13
Watch Window Variables ................................................................................................. 14
V/Hz Profile Configuration Used in This System ...................................................................... 15
SVGEN Duty Cycle Outputs Ta, Tb, Tc and Ta-Tb ................................................................... 15
DAC-1-4 Outputs Showing Ta, Tb, Tc and Ta-Tb Waveforms ...................................................... 16
Level 1 - Incremental System Build Block Diagram................................................................... 17
Level 2- Incremental System Build Block Diagram ................................................................... 20
Induction Motor Rotor
C2000, Code Composer Studio are trademarks of Texas Instruments.

All other trademarks are the property of their respective owners.
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Copyright 2013, Texas Instruments Incorporated
Introduction
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17
Ta (top-left), Tb (bottom-left), Speed Reference (top-right), Speed Feedback (bottom-right) ................... 22
18
Level 3 - Incremental System Build Block Diagram................................................................... 23

List of Tables
.............................................................................
C Real-Time Control Framework Modules
System Features ............................................................................................................ 8
Testing Modules in Each Incremental System Build
.................................................................
8
14
Introduction
The motor control industry is a strong, aggressive sector. To remain competitive, new products must
address several design constraints including cost reduction, power consumption reduction, power factor
correction, and reduced EMI radiation. In order to meet these challenges, advanced control algorithms are
necessary. Embedded control technology allows both a high level of performance and system cost
reduction to be achieved. According to market analysis, the majority of industrial motor applications use
AC induction motors. The reasons for this are higher robustness, higher reliability, lower prices and higher
efficiency (up to 80%) on comparison with other motor types. However, the use of induction motors is
challenging because of its complex mathematical model, its non linear behavior during saturation and the
electrical parameter oscillation that depends on the physical influence of the temperature. These factors
make the control of induction motor complex and call for use of a high performance control algorithms
such as vector control and a powerful microcontroller to execute this algorithm.
Scalar control is the term used to describe a simpler form of motor control, using non-vector controlled
drive schemes. An ACI motor can be led to steady state by simple voltage fed, current controlled, or
speed controlled schemes. The scalar variable can be manipulated after obtaining its value either by direct
measurement or calculation, and can be used in both open loop and closed loop feedback formats.
Although its transient behavior is not ideal, a scalar system leads to a satisfactory steady state response.
Induction Motors
Induction motors derive their name from the way the rotor magnetic field is created. The rotating stator
magnetic field induces currents in the short circuited rotor. These currents produce the rotor magnetic
field, which interacts with the stator magnetic field, and produces torque, which is the useful mechanical
output of the machine.
2.1
The three-phase squirrel cage AC induction motor is the most widely used motor. The bars forming the
conductors along the rotor axis are connected by a thick metal ring at the ends, resulting in a short circuit
as shown in Figure 1. The sinusoidal stator phase currents fed in the stator coils create a magnetic field
rotating at the speed of the stator frequency (s). The changing field induces a current in the cage
conductors, which results in the creation of a second magnetic field around the rotor wires. As a
consequence of the forces created by the interaction of these two fields, the rotor experiences a torque
and starts rotating in the direction of the stator field.
As the rotor begins to speed up and approach the synchronous speed of the stator magnetic field, the
relative speed between the rotor and the stator flux decreases, decreasing the induced voltage in the
stator and reducing the energy converted to torque. This causes the torque production to drop off, and the
motor will reach a steady state at a point where the load torque is matched with the motor torque. This
point is an equilibrium reached depending on the instantaneous loading of the motor. In brief:

SPRABQ8 July 2013

Induction Motors
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Skewed Cage Bars

End Rings
Figure 1. Induction Motor Rotor
Owing to the fact that the induction mechanism needs a relative difference between the motor speed
and the stator flux speed, the induction motor rotates at a frequency near, but less than that of the
synchronous speed.
This slip must be present, even when operating in a field-oriented control regime.
The rotor in an induction motor is not externally excited. This means that there is no need for slip rings
and brushes. This makes the induction motor robust, inexpensive and need less maintenance.
Torque production is governed by the angle formed between the rotor and the stator magnetic fluxes.
In Figure 2, the rotor speed is denoted by . Stator and rotor frequencies are linked by a parameter called
the slip s, expressed in per unit as s = (s - r) / s.
Rotor rotation
ia
A
W
Rotor flux
WR = s.W
Stator flux
WS
B
A
Aluminum bar
Figure 2. Squirrel Cage Rotor AC Induction Motor Cutaway View

w : AC supply freq (rad / s )
w s
- stator rotating field speed (rad / s ) : Ws = s g p : stator poles pairs numbers
p
w
- rotor rotating speed (rad / s ) : W = (1 - s )Ws = (1 - s ) s
p
where, s is called the slip: it represents the difference between the synchronous frequency and the
actual motor rotating speed.
SPRABQ8 July 2013


Scalar Control
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Scalar Control
3.1
Technical Background
In the V/Hz control, the speed of induction motor is controlled by the adjustable magnitude of stator
voltages and frequency in such a way that the air gap flux is always maintained at the desired value at the
steady-state. Sometimes this scheme is called the scalar control because it focuses only on the steadystate dynamic. It can explain how this technique works by looking at the simplified version of the steadystate equivalent circuit as seen in Figure 3. According to in this figure, the stator resistance (Rs) is
assumed to be zero and the stator leakage inductance (Lls) is embedded into the (referred to stator) rotor
leakage inductance (Llr) and the magnetizing inductance, which is representing the amount of air gap flux,
is moved in front of the total leakage inductance (Ll = Lls + Llr). As a result, the magnetizing current that
generates the air gap flux can be approximately the stator voltage to frequency ratio. Its phasor equation
(for steady-state analysis) can be seen as:
Vs
I%m @
j wLm
(1)
If the induction motor is operating in the linear magnetic region, the Lm is constant. Then, Equation 1 can
be shown in terms of magnitude as:
Im =
Vs
Lm
@
Lm (2p f )Lm
(2)
where, V and are their magnitude of stator voltage and stator flux, and is the phasor representation,
respectively.
Rs @ 0
j w Ll
~I
j w Lm
Vs
Rr
S
Figure 3. Simplified Steady-State Equivalent Circuit of Induction Motor

From the last equation, it follows that if the ratio V/ remains constant for any change in , then flux
remains constant and the torque becomes independent of the supply frequency. In order to keep M
constant, the ratio of Vs / would also be constant at the different speed. As the speed increases, the
stator voltages must, therefore, be proportionally increased in order to keep the constant ratio of Vs/f.
However, the frequency (or synchronous speed) is not the real speed because of a slip as a function of
the motor load. At no-load torque, the slip is very small, and the speed is nearly the synchronous speed.
Thus, the simple open-loop Vs/f (or V/Hz) system cannot precisely control the speed with a presence of
load torque. The slip compensation can be simply added in the system with the speed measurement. The
closed-loop V/Hz system with a speed sensor can be shown in Figure 4.

SPRABQ8 July 2013

Scalar Control
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In practice, the stator voltage to frequency ratio is usually based on the rated values of these variables.
The typical V/Hz profile can be shown in Figure 5. Basically, there are three speed ranges in the V/Hz
profile as follows:
At 0-fc Hz, a voltage is required, so the voltage drop across the stator resistance cannot be neglected
and must be compensated for by increasing the Vs. So, the V/Hz profile is not linear. The cutoff
frequency (fc) and the suitable stator voltages may be analytically computed from the steady-state
equivalent circuit with Rs 0.
At fc-frated Hz, it follows the constant V/Hz relationship. The slope actually represents the air gap flux
quantity as seen in Equation 2.
At higher frated Hz, the constant Vs/f ratio cannot be satisfied because the stator voltages would be
limited at the rated value in order to avoid insulation breakdown at stator windings. Therefore, the
resulting air gap flux would be reduced, and this will unavoidably cause the decreasing developed
torque correspondingly. This region is usually so called fieldweakening region. To avoid this, constant
V/Hz principle is also violated at such frequencies.
Vs (volt)
Vrated
Stator Voltage Drop
Compensation Region
Field Weakening Region
Linear Region
fc
frated
f (Hz)
Figure 4. Stator Voltage Versus Frequency Profile Under V/Hz Control
Torque
Since the stator flux is constantly maintained (independent of the change in supply frequency), the torque
developed depends only on the slip speed. This is shown in Figure 5. By regulating the slip speed, the
torque and speed of an AC induction motor can be controlled with the constant V/Hz principle.
Slip speed
Figure 5. Torque Versus Slip Speed of an Induction Motor With Constant Stator Flux
Both open and closed-loop control of the speed of an AC induction motor can be implemented based on
the constant V/Hz principle. Open-loop speed control is used when accuracy in speed response is not a
concern such as in HVAC (heating, ventilation and air conditioning), fan or blower applications. In this
case, the supply frequency is determined based on the desired speed and the assumption that the motor
will roughly follow its synchronous speed. The error in speed resulted from slip of the motor is considered
acceptable.
SPRABQ8 July 2013


Benefits of 32-Bit C2000 Controllers for Digital Motor Control (DMC)
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Vmin
Voltage
Vrate
In this implementation, the profile in Figure 4 is modified by imposing a lower limit on frequency, which is
shown in Figure 6. This approach is acceptable to applications such as fan and blower drives where the
speed response at low end is not critical. Since the rated voltage, which is also the maximum voltage, is
applied to the motor at rated frequency, only the rated minimum and maximum frequency information is
needed to implement the profile.
f min
f rate
Frequency
Figure 6. Modified V/Hz Profile
Benefits of 32-Bit C2000 Controllers for Digital Motor Control (DMC)

The C2000 family of devices possess the desired computation power to execute complex control
algorithms along with the right mix of peripherals to interface with the various components of the DMC
hardware like the analog-to-digital converter (ADC), enhanced pulse width modulator (ePWM), quadrature
encoder pulse (QEP), enhanced capture (eCAP), and so forth. These peripherals have all the necessary
hooks for implementing systems, which meet safety requirements, like the trip zones for PWMs and
comparators. Along with this, the C2000 ecosystem of software (libraries and application software) and
hardware (application kits) help in reducing the time and effort needed to develop a Digital Motor Control
solution. The DMC Library provides configurable blocks that can be reused to implement new control
strategies. The IQMath Library enables easy migration from floating-point algorithms to fixed point, thus,
accelerating the development cycle.
It is easy and quick to implement complex control algorithms (sensored and sensorless) for motor control
with the C2000 family of devices. The use of C2000 devices and advanced control schemes provides the
following system improvements:
Favors system cost reduction by an efficient control in all speed ranges implying right dimensioning of
power device circuits
Using advanced control algorithms, it is possible to reduce torque ripple, resulting in lower vibration
and longer life time of the motor.
Advanced control algorithms reduce harmonics generated by the inverter, thus, reducing filter cost.
Use of sensorless algorithms eliminates the need for speed or position sensor.
Decreases the number of look-up tables, which reduces the amount of memory required
The real-time generation of smooth near-optimal reference profiles and move trajectories results in
better-performance
Generation of high resolution PWMs is possible with the use of ePWM peripheral for controlling the
power switching inverters
Provides single chip control system
For advanced controls, C2000 controllers can also perform the following:
Enables control of multi-variable and complex systems using modern intelligent methods such as
neural networks and fuzzy logic
Performs adaptive control. C2000 controllers have the speed capabilities to concurrently monitor the
system and control it. A dynamic control algorithm adapts itself in real time to variations in system
behavior.
Performs parameter identification for sensorless control algorithms, self commissioning, online
parameter estimation update
Performs advanced torque ripple and acoustic noise reduction

SPRABQ8 July 2013

TI Literature and Digital Motor Control (DMC) Library
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Provides diagnostic monitoring with spectrum analysis. By observing the frequency spectrum of
mechanical vibrations, failure modes can be predicted in early stages.
Produces sharp-cut-off notch filters that eliminate narrow-band mechanical resonance. Notch filters
remove energy that would otherwise excite resonant modes and possibly make the system unstable.
TI Literature and Digital Motor Control (DMC) Library

The Digital Motor Control (DMC) library is composed of functions represented as blocks. These blocks are
categorized as transforms and estimators (sliding mode observer, phase voltage calculation, resolver, flux,
and speed calculators and estimators), control (signal generation, PID, BEMF commutation, space vector
generation), and peripheral drivers (PWM abstraction for multiple topologies and techniques, ADC drivers,
and motor sensor interfaces). Each block is a modular software macro and separately documented with
source code, use, and technical theory. Check the folders below for the source codes and explanations of
macro blocks.
This project can be found at www.ti.com/controlsuite:
\libs\app_libs\motor_control\math_blocks\v4.0
\libs\app_libs\motor_control\drivers\f2803x_v2.0
These modules allow users to quickly build, or customize their own systems. The Library supports the
three motor types: ACI, BLDC, PMSM. It also comprises both peripheral dependent (software drivers) and
target dependent modules.
The DMC Library components have been used by TI to provide system examples. At initialization, all DMC
Library variables are defined and inter-connected. At run-time, the macro functions are called in order.
Each system is built using an incremental build approach, which allows some sections of the code to be
built at a time, so that the developer can verify each section of their application one step at a time. This is
critical in real-time control applications where so many different variables can affect the system and many
different motor parameters need to be tuned.
NOTE: TI DMC modules are written in form of macros for optimization purposes (for more details,
Optimizing Digital Motor Control (DMC) Libraries (SPRAAK2)). The macros are defined in the
header files. The user can open the respective header file and change the macro definition, if
needed. In the macro definitions, there should be a backslash \ at the end of each line as
shown below, which means that the code continues in the next line. Any characters including
invisible ones like space or tab after the backslash will cause compilation error. Therefore,
make sure that the backslash is the last character in the line. In terms of code development,
the macros are almost identical to C function, and the user can easily convert the macro
definition to a C functions.
Example 1. A Typical DMC Macro Definition

#define PARK_MACRO(v)
v.Ds = _IQmpy(v.Alpha,v.Cosine) + _IQmpy(v.Beta,v.Sine);
v.Qs = _IQmpy(v.Beta,v.Cosine) - _IQmpy(v.Alpha,v.Sine);
\
\
\
System Overview
This section describes the C real-time control framework used to demonstrate the scalar control of
induction motors. The C framework is designed to run on TMS320F2803x-based controllers on Code
Composer Studio. The framework uses the following modules (refer to pdf documents in the motor
control folder explaining the details and theoretical background of each macro).
SPRABQ8 July 2013


System Overview
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Table 1. C Real-Time Control Framework Modules

Macro Names
Explanation
PI
PI Regulator
RC
Ramp Controller (slew rate limiter)
VHZ_PROFILE
Voltage and Hertz Profile
QEP / CAP
QEP and CAP Drives
SPEED_PR
Speed Measurement (based on sensor signal period)
SPEED_FR
Speed Measurement (based on sensor signal frequency)
SVGEN_MF
Space Vector PWM (based on magnitude and frequency)
PWM / PWMDAC
PWM and PWMDAC Drives
In this system, the scalar control (V/Hz) of the induction motor explores the performance of speed control.
The user can quickly start evaluating the performance of the V/Hz system.
The HVACI_Scalar project has the following properties:
C Framework
(1)
(2)
System Name
Program Memory Usage 2803x
HVACI_Scalar
3602
Data Memory Usage 2803x
(1) (2)
1192
Excluding the stack size

Excluding IQmath Look-up Tables
CPU Utilization
(1)
(1)
Total Number of Cycles
459
CPU Utilization @ 60 Mhz
7.7%
CPU Utilization @ 40 Mhz
11.4%
At 10 kHz ISR frequency. Optional macros excluded (PWMDAC, Datalog).
Table 2. System Features

System Features
Development /Emulation
Code Composer Studio V4.0(or above) with real-time debugging
Target Controller
TMS320F2803x
PWM Frequency
10kHz PWM (Default), 60kHz PWMDAC
PWM Mode
Symmetrical with a programmable dead band
Interrupts
EPWM1 Time Base CNT_Zero implements 10 kHz ISR

execution rate
Peripherals Used
PWM 1 / 2 / 3 for motor control

PWM 6A, 6B, 7A and 7B for DAC outputs
QEP1 A,B, I or CAP1

SPRABQ8 July 2013

System Overview
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The overall system implementing a 3-ph induction motor V/Hz drive implementation is depicted in
Figure 7. The induction motor is driven by the conventional voltage-source inverter. The TMS320F2803x is
being used to generate the six pulse width modulation (PWM) signals using a space vector PWM
technique, for six power switching devices in the inverter.
DC Supply
Voltage
fe
w*r
PI
Controller
wslip
fe
+
wr
| v|
V/Hz
Profile
Speed
Calculator
Based on
Capture
PWM1
PWM2
SpacePWM3
Vector
PWM4
PWM
Generator PWM5
PWM6
time
stamp
Voltage
Source
Inverter
CAP/
QEP
CmtnTrigHall
3-ph Induction
Motor
Figure 7. A 3-ph Induction Motor V/Hz Drive Implementation
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System Overview
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c_int0
INT3 Interrupt
Initialize S/W
Modules
EPWM1_INT_ISR
Save Contexts
and Clear
Interrupt Flags
Initialize
Timebases
Execute the
RC Module
Enable EPWM1 timebase
CNT_zero interrupt and
core interrupt INT3
Execute the PI
Module
Initialize other
System and Module
Parameters
Background
Loop
Execute the
V/Hz Module
Execute the
SVGEN_MF
Module
INT3
Execute the
PWMGEN
Module
Execute the
QEP/CAP Module
Execute the
SPEED_FR/PR Module
Update the
PWMDAC
Return to
Background
Loop
Restore
Contexts
Figure 8. System Software Flowchart

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Hardware Configuration (HVDMC R1.1 Kit)
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For an overview of the kits hardware and steps on how to setup this kit, see the HVMotorCtrl+PFC How
to Run Guide located at: www.ti.com/controlsuite and choose the HVMotorKit installation.
7.1
HW Setup Instructions
Some of the hardware setup instructions are listed below for quick reference.
1. Open the lid of the HV kit.
2. Install the Jumpers [Main]-J3, J4 and J5, J9 for 3.3 V, 5 V and 15 V power rails and JTAG reset line.
3. Unpack the DIMM style controlCARD and place it in the connector slot of [Main]-J1. Push down
vertically using even pressure from both ends of the card until the clips snap and lock. To remove the
card, simply spread open the retaining clip with your thumbs.
4. Connect a USB cable to the connector [M3]-JP1. This enables an isolated JTAG emulation to the
C2000 device. [M3]-LD1 should turn on. Make sure [M3]-J5 is not populated. If the included Code
Composer Studio is installed, the drivers for the onboard JTAG emulation will automatically be
installed. If a windows installation window appears, try to automatically install drivers from those
already on your computer. The emulation drivers are found at
http://www.ftdichip.com/Drivers/D2XX.htm. The correct driver is the one listed to support the FT2232.
5. If a third party JTAG emulator is used, connect the JTAG header to [M3]-J2 and additionally the [M3]J5 needs to be populated to put the onboard JTAG chip in reset.
6. Ensure that [M6]-SW1 is in the Off position. Connect the 15 V DC power supply to [M6]-JP1.
7. Turn on [M6]-SW1. Now, the [M6]-LD1 should turn on. Notice that the control card LED lights up as
well indicating that the control card is receiving power from the board.
8. Note that the motor should be connected to the [M5]-TB3 terminals after you finish with the first
incremental build step.
9. Note the DC Bus power should only be applied during incremental build levels when instructed to do
so. The two options to get DC Bus power are discussed below:
To use DC power supply, set the power supply output to zero and connect [Main]-BS5 and BS6 to
DC power supply and ground, respectively.
To use AC Mains Power, connect [Main]-BS1 and BS5 to each other using the banana plug cord.
Now, connect one end of the AC power cord to [Main]-P1. The other end needs to be connected to
the output of a variac. Make sure that the variac output is set to zero and it is connected to the wall
supply through an isolator.
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For reference, Figure 9 and Figure 10 show the jumper and connectors that need to be connected for this
lab.
ACI
Motor
AC
Entry
Encoder
or Tacho
J3,J4,J5
J9
15V DC
Figure 9. Using AC Power to Generate DC Bus Power

CAUTION
The inverter bus capacitors remain charged for a long time after the high power
line supply is switched off or disconnected. Proceed with caution!
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+
DC Power Supply (max. 350V)
ACI
Motor
Encoder
or Tacho
J3,J4,J5
J9
15V DC
Figure 10. Using External DC Power Supply to Generate DC-Bus for the Inverter
CAUTION
The inverter bus capacitors remain charged for a long time after the high power
line supply is switched off or disconnected. Proceed with caution!
7.2
Software Setup Instructions to Run HVACI_Scalar Project

For more information, see the Software Setup for HVMotorCtrl+PFC Kit Projects section in the
HVMotorCtrl+PFC Kit How to Run Guide that can be found at www.ti.com/controlsuite and choose the
HVMotorKit installation.
1. Select the HVACI_Scalar as the active project.
2. Select the active build configuration to be set as F2803x_RAM.
3. Verify that the build level is set to 1, and then right click on the project name and select Rebuild
Project. Once build completes, launch a debug session to load the code into the controller.
4. Open a watch window and add the critical variables as shown in Figure 11 and select the appropriate
Q format for them.
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13
Incremental System Build
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Figure 11. Watch Window Variables

5. Setup the time graph windows by importing Graph1.graphProp and Graph2.graphProp from the
following location: www.ti.com/controlsuite (developement_kits\HVMotorCtrl+PfcKit_v2.0\HVACI_sensored\).
6. Go to Tools Graph Dual Time, and click the Import button at the bottom of the window.
7. Click on the Continuous Refresh button
capture of data from the microcontroller.
on the top left corner of the graph tab to enable periodic

The system is gradually built up so the final system can be confidently operated. Five phases of the
incremental system build are designed to verify the major software modules used in the system. Table 3
summarizes the modules testing and using in each incremental system build.
Table 3. Testing Modules in Each Incremental System Build
Software Module
(1)
Phase 1
Phase 2
Phase 3
VHZ_PROF_MACRO
(1a)
SVGEN_MF_MACRO
(1a)
PWMDAC_MACRO
(1a)
PWM_MACRO
(1a)
QEP_MACRO
(2a)
SPEED_FR_MACRO
(2a)
CAP_MACRO
(2a)
SPEED_PR_MACRO
(2a)
RC_MACRO
(1)
8.1
PI_MACRO (SPD)
The symbol means this module is using and the symbol means this module is testing in this phase.
Level 1 Incremental Build

Keep the motor disconnected at this step. Assuming the load and build steps described in the
HVMotorCtrl+PFC Kit How To Run Guide completed successfully, this section describes the steps for a
minimum system check-out, which confirms the operation of the system interrupt, the peripheral and
target independent VHZ_PROF_MACRO (V/Hz linearity) and SVGENMF_MACRO (space vector
generator) modules.
1. Open HVACI_Scalar-Settings.h and select the level 1 incremental build option by setting the
BUILDLEVEL to LEVEL1 (#define BUILDLEVEL LEVEL1).
2. Right click on the project name and click Rebuild Project.
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3. Click on the debug button, reset the CPU, restart, enable real-time mode and run, once the build is
complete.
4. Set the EnableFlag to 1 in the watch window. The variable named IsrTicker will now keep on
increasing. Confirm this by watching the variable in the watch window. This confirms that the system
interrupt is working properly.
In the software, the key variables to be adjusted are:
SpeedRef (Q24): for changing the rotor speed in per-unit.
8.2
Level 1A (V/Hz and SVGEN_MF Macro Testing)

Before testing this phase, the knowledge of V/Hz profile has to be kept in mind. The base frequency can
be specified at 2 times of the rated frequency (60 Hz) in order to run the motor at a speed higher than the
rated speed (in the field weakening). Figure 12 shows an example of the V/Hz profile used in this system.
V (pu)
0.95
0.2
f (pu)
0
0.2
0.5
1.0
Figure 12. V/Hz Profile Configuration Used in This System

The SpeedRef value is specified to the VHZ_PROF_MACRO module. The VHZ_PROF_MACRO module
generates the outputs to the SVGENMF_MACRO module. Three outputs from the SVGENMF_MACRO
module are monitored via the graph window as shown in Figure 13 where Ta, Tb, and Tc waveforms are
120 apart from each other. Specifically, Tb lags Ta by 120 and Tc leads Ta by 120. During the running
of this build, the waveforms in the Code Composer Studio graphs should appear as show in Figure 13.
Figure 13. SVGEN Duty Cycle Outputs Ta, Tb, Tc and Ta-Tb
8.3
Level 1B (PWMDAC Macro Testing)

To monitor internal signal values in real-time PWM, DACs are very useful tools. Present on the HV DMC
board are PWM DACs that use an external low-pass filters to generate the waveforms ([Main]-J14, DAC-1
to 4). A simple first-order low-pass filter RC circuit is used to filter out the high frequency components. The
selection of R and C value (or the time constant, ) is based on the cut-off frequency (fc), for this type of
filter; the relation is as follows:
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15
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t = RC
1
2p
For example, R = 1.8 k and C = 100 nF, it gives fc = 884.2 Hz. This cut-off frequency has to be below
the PWM frequency. Using the formula above, one can customize the low-pass filters used for signal
being monitored.
The DAC circuit low-pass filters ([Main]-R10 to13 and [Main]-C15 to18) are shipped with 2.2 k and 220
nF on the board. For more details, see Using PWM Output as a Digital-to-Analog Converter on a
TMS320F280x Digital Signal Controller (SPRAA88).
Figure 14. DAC-1-4 Outputs Showing Ta, Tb, Tc and Ta-Tb Waveforms
8.4
Level 1C (PWM_MACRO and INVERTER Testing)

After verifying the SVGENMF_MACRO module in Level 1A, the PWM_MACRO software module and the
3-phase inverter hardware are tested by looking at the low-pass filter outputs. For this purpose, if using
the external DC power supply, gradually increase the DC bus voltage and check the Vfb-U, V and W test
points using an oscilloscope or if using AC power entry slowly change the variac to generate the DC bus
voltage. Once the DC bus voltage is greater than 15 V to 20 V, you will start observing the inverter phase
voltage dividers and waveform monitoring filters (Vfb-U, Vfb-V, Vfb-W) enable the generation of the
waveform, which ensures that the inverter is working appropriately. Note that the default RC values are
optimized for AC motor state observers employing phase voltages.
Once the instructions given in Level1A to 1C are successfully completed and the system is shut down as
suggested below, the motor can be connected. Now the system is ready to run open loop.
CAUTION
After verifying this, reduce the DC bus voltage, take the controller out of realtime mode (disable), and reset the processor
(for details, see the
HVMotorCtrl+PFC Kit How To Run Guide). Note that after each test, this step
needs to be repeated for safety purposes. Also note that improper shutdown
might halt the PWMs at some certain states where high currents can be drawn,
therefore, caution needs to be taken while doing these experiments.
16

SPRABQ8 July 2013

Dlog4
Dlog2
Dlog3
MFuncC1
PWMxB
Scope
SpeedRef
Freq
Low
Pass
Filter
Cct
PWMxA
PWMDAC
MACRO
MFuncC2
Graph
Window
Mfunc_C3
Tc
Gain
VHZ PROF
MACRO
VoltOut
Offset
SVGEN_MF
MACRO
Freq
Dlog1
DATALOG
PWM3 A/B
HW PWM2 A/B
Mfunc_C2
Tb
PWM
MACRO
PWM1 A/B
Mfunc_C1
Ta
www.ti.com
Figure 15. Level 1 - Incremental System Build Block Diagram

Level 1 verifies the target independent modules V/Hz and SVGENMF.
8.5
Level 2 - Incremental Build

Assuming section BUILD 1 is completed successfully, this section verifies the analog-to-digital conversion,
Clarke and Park transformations and phase voltage calculations. Now the motor can be connected to the
HVDMC board since the PWM signals are successfully proven through level 1 incremental build.
1. Open HVACI_Scalar-Settings.h and select level 2 incremental build option by setting the BUILDLEVEL
to LEVEL2 (#define BUILDLEVEL LEVEL2) and save the file.
2. Right Click on the project name and click Rebuild Project.
3. Click on debug button, reset the CPU, restart, enable real-time mode and run, once the build is
complete.
4. Set the EnableFlag to 1 in the watch window. The variable named IsrTicker is incrementally
increased as seen in the watch windows to confirm the interrupt working properly.
SPRABQ8 July 2013


17
www.ti.com
In the software, the key variables to be adjusted are:

SpeedRef (Q24): for changing the rotor speed in per-unit
8.6
Level 2A Testing the QEP and SPEED_FR (for incremental encoder)

This section verifies the QEP1 driver and its speed calculation. QEP drive macro determines the rotor
position and generates a direction (of rotation) signal from the shaft position encoder pulses. Make sure
that the output of the incremental encoder is connected to [Main]-H1 and QEP and SPEED_FR macros
are initialized properly in the HVACI_Scalar.c file depending on the features of the speed sensor. The pdf
files regarding the details of related macros in the motor control folder are located at:
www.ti.com/controlsuite - (\libs\app_libs\motor_control). The steps to verify these two software modules
related to the speed measurement can be described as follows:
Set SpeedRef to 0.4 pu (or another suitable value if the base speed is different).
Compile/load/run program with real time mode and then increase voltage at variac and dc power
supply to get the appropriate DC-bus voltage. Now the motor is running close to reference speed.
Check the speed1.Speed in the watch windows with continuous refresh feature whether or not the
measured speed is less than SpeedRef a little bit due to a slip of motor.
To confirm these modules, try different values of SpeedRef to test the Speed.
Use oscilloscope to view the electrical angle output, ElecTheta, from QEP_MACRO module and the
emulated rotor angle, Out, from RG_MACRO at PWMDAC outputs with external low-pass filters.
Check that both ElecTheta and Out are of saw-tooth wave shape and have the same period. If the
measured angle is in opposite direction, then change the order of motor cables connected to inverter
output (TB3 for HVDMC kit).
Check from Watch Window that qep1.IndexSyncFlag is set back to 0xF0 every time it reset to 0 by
hand. Add the variable to the watch window if it is not already in the watch window.
8.7
Level 2B Testing the CAP and SPEED_PR (for tacho or sprocket)

In this case, the CAP1 input is chosen to detect the edge. If available, make sure that the sensor output is
connected to [Main]-H1 and CAP and SPEED_PR macros are initialized properly in the HVACI_Scalar.c
file depending on the features of the speed sensor. Typically the capture is used to measure speed when
a simple low cost speed sensing system is available. The sensor generates pulses when detecting the
teeth of a sprocket or gear and the capture drive provides the instantaneous value of the selected time
base (GP Timer) captured on the occurrence of an event. For the details of related macros, see the PDF
files located in the motor control folder located at: www.ti.com/controlsuite (libs\app_libs\motor_control).
The steps to verify these two software modules related to the speed measurement can be described as
follows:
Compile, load, and run the program with real-time mode and then increase the voltage at the variac
and dc power supply to get the appropriate DC-bus voltage. Now, the motor is running reference
speed.
Check the speed2.Speed in the watch windows with the continuous refresh feature whether or not
they should be less than SpeedRef a little bit due to a slip of motor.
Try different values of SpeedRef to test the speed to confirm these modules.
Reduce the voltage at the variac and dc power supply to zero, halt the program and stop real-time
mode. Now the motor is stopping.
18

SPRABQ8 July 2013

www.ti.com
An alternative to verify these two software modules without running the motor can be done by using a
function generator. The key steps can be explained as follows:
Use a function generator to generate the 3.3 V (DC) square-wave with the desired frequency
corresponding to the number of teeth in the sprocket and the wanted speed in RPM. Then, connect
only the pulse signal and ground wires from the function generator to the HVDMC board. The desired
frequency of the square-wave produced by the function generator can be formulated as:
=
square _ wave
RPM TEETH
Hz
60
where, RPM is the wanted speed in rpm, and TEETH is the number of teeth in the sprocket.
Compile, load, and run the program with real-time mode and then increase the voltage at the variac to
get the appropriate DC-bus voltage. Now, the motor is running. Note that the SpeedRef could be set to
any number.
Check the speed2.Speed and speed2.SpeedRpm in the watch windows with the continuous refresh
feature whether or not they should be corresponding to the wanted speed that is chosen before.
To confirm these modules, change different frequencies of square-wave produced by function
generator with corresponding wanted (known) speed to check the Speed and SpeedRpm.
SPRABQ8 July 2013


19
20
SpeedRef
SetPointValue
Scope
Graph
Window
RC
MACRO
Low
Pass
Filter
Cct
PWMxB
Out
PWMDAC
MACRO
Dlog4
Dlog3
Dlog2
Dlog1
PI
MACRO
Idc Reg.
PWMxA
DATALOG
Fbk
Ref
VHZ PROF
MACRO
MFuncC2
MFuncC1
ClosedLoopFlag=1
Freq
Speed
Gain
SpeedRpm
Speed
SpeedRpm
VoltOut
Offset
Freq
SPEED PR
MACRO
SPEED FR
MACRO
ElecTheta
Direction
CAP CAP
MACRO HW
QEP QEP
MACRO HW
Mfunc_C3
CAPn
QEPn
PWM PWM PWM2 A/B

MACRO HW
PWM3 A/B
Mfunc_C2
Tb
Tc
PWM1 A/B
Mfunc_C1
Ta
ElecTheta
SVGEN_MF
MACRO
ACI
Motor
3-Phase
Inverter

www.ti.com
Figure 16. Level 2- Incremental System Build Block Diagram
SPRABQ8 July 2013

www.ti.com
Level 2 verifies the PWM generation, analog-to-digital conversions, and capture units.
8.8
Level 3 Incremental Build

Assuming the previous section is completed successfully, this section verifies the dq-axis current
regulation performed by PI modules and speed measurement modules. To confirm the operation of
current regulation, the gains of these two PI controllers are necessarily tuned for proper operation.
1. Open HVACI_Scalar-Settings.h and select the level 3 incremental build option by setting the
BUILDLEVEL to LEVEL3 (#define BUILDLEVEL LEVEL3).
2. Right click on the project name and click Rebuild Project.
3. Click on the debug button, reset the CPU, restart, enable real-time mode and run, once the build is
complete.
4. Set the EnableFlag to 1 in the watch window. The variable named IsrTicker is incrementally
increased as seen in the watch windows to confirm the interrupt working properly.
In the software, the key variables to be adjusted are summarized below:
SpeedRef (Q24): for changing the rotor speed in per-unit
Set ClosedLoopFlag: for switching between open-loop and closed-loop control
In this build, the motor is supplied by AC input voltage and the (AC) motor current is dynamically regulated
by using PI module through the park transformation on the motor currents.
The key steps are explained as follows:
Set ClosedLoop Flag to 0.
Compile, load, and run the program with real-time mode and then set EnableFlag to 1.
Gradually increase the voltage at the variac and dc power supply to get an appropriate DC-bus
voltage. Now the motor is running with this set speed (0.4 pu).
Adjust gains Kp, Ki such that the PI output is properly representing the slip.
Then, set ClosedLoopFlag to 1.
Try different values of SpeedRef and check speed to confirm these two PI modules. Set
ClosedLoopFlag to 0 immediately if the close-loop system is not successfully operated.
For both PI controllers, the proportional, integral, derivative and integral correction gains may be retuned to have the satisfied responses.
Reduce voltage at variac to zero, halt program and stop real-time mode. Now the motor is stopping.
SPRABQ8 July 2013


21
www.ti.com
When running this build, the current waveforms in the Code Composer Studio graphs should appear as
shown in Figure 17.
Figure 17. Ta (top-left), Tb (bottom-left), Speed Reference (top-right), Speed Feedback (bottom-right)
22

SPRABQ8 July 2013

SPRABQ8 July 2013

SpeedRef
SetPointValue
Scope
Graph
Window
RC
MACRO
Low
Pass
Filter
Cct
PWMxB
Out
PWMDAC
MACRO
Dlog4
Dlog3
Dlog2
Dlog1
PI
MACRO
Idc Reg.
PWMxA
DATALOG
Fbk
Ref
VHZ PROF
MACRO
MFuncC2
MFuncC1
ClosedLoopFlag=1
Freq
Speed
Gain
SpeedRpm
Speed
SpeedRpm
VoltOut
Offset
Freq
SPEED PR
MACRO
SPEED FR
MACRO
Tc
Tb
Ta
ElecTheta
Direction
ElecTheta
SVGEN_MF
MACRO
PWM1 A/B
CAP CAP
MACRO HW
CAPn
QEPn
PWM PWM PWM2 A/B

MACRO HW
PWM3 A/B
QEP QEP
MACRO HW
Mfunc_C3
Mfunc_C2
Mfunc_C1
ACI
Motor
3-Phase
Inverter
www.ti.com
Figure 18. Level 3 - Incremental System Build Block Diagram
23
References
www.ti.com
Level 3 verifies PI Regulator and Closed Loop functionality.
References
24
Optimizing Digital Motor Control (DMC) Libraries (SPRAAK2)

Using PWM Output as a Digital-to-Analog Converter on a TMS320F280x Digital Signal Controller
(SPRAA88)

SPRABQ8 July 2013

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SPRABQ8 July 2013