21B Brick Masonry Cavity Walls Detailing PDF
21B Brick Masonry Cavity Walls Detailing PDF
21B Brick Masonry Cavity Walls Detailing PDF
April 2002
INTRODUCTION
Materials and workmanship alone are not sufficient to ensure adequate cavity wall performance. Unless properly
detailed, cavity walls constructed of the finest materials by the most talented masons will suffer the consequences
of poor detailing. This Technical Notes promotes quality cavity walls by discussing and depicting pertinent details.
This is the third in a series of Technical Notes devoted to brick masonry cavity walls. Other Technical Notes in this
series discuss cavity walls in general, including; properties, design, material selection, and construction. This
Technical Notes addresses proper detailing for brick cavity walls.
FLASHING AND WEEP HOLES
Through-wall flashing and weep holes are installed in exterior masonry wall construction to collect and divert
moisture that penetrates the exterior wythe of masonry to the outside of the wall. Through-wall flashing must be
provided at the base of the wall, at roof and chimney intersections, at roof and wall intersections, and at the top of
parapets. Flashing is also needed over and under door and window openings, at shelf angles, and at other
horizontal discontinuities in the cavity. Any penetrations in the flashing membrane should be sealed to prevent
leakage. Sealants and flashing used together must be compatible so that staining does not occur and long-term
performance is maintained.
For flashing and weep holes to perform as intended, the air space separating the masonry wythes must be kept
clear of mortar droppings and other obstructions that may bridge the air space. To achieve this end, primary
importance should be placed on good workmanship. A secondary method of keeping the cavity clean is through
the use of drainage materials specifically designed to stop any mortar droppings from blocking the cavity and
allow water to flow around them. Use of drainage materials is not required, and in some cases may contribute to
water penetration problems within the wall. More information on drainage materials is presented in Technical
Notes 21A of this series.
Drip Edge/Flashing Extension
Water that collects on flashing can re-enter the wall below if flashing terminates behind the face of the wall. For
best performance, flashing should be extended 14 in. (6 mm) beyond the wall plane and turned down at an
angle of 45 degrees to form a drip. This forces water away from the wall surface. A protruding flashing is neither
possible nor desirable in some cases. For example, exposure to ultraviolet radiation may cause some flexible
flashings to deteriorate. In these cases, flashing should be cut flush with the face of the wall. In cases where the
flashing itself cannot be exposed, a non-corrosive metal drip edge may be used, see Fig. 1. Before specifying
metal drips to be used in conjunction with steel shelf angles or lintels, the potential for galvanic action between the
metals should be considered. Flashing materials should overlap the metal drip edge by a minimum of 1 in. (25
mm), and be fully bonded to the top surface of the drip edge with a mastic or manufacturer-approved sealant.
Metal drip edges should be sealed at all laps and penetrations.
Weep Holes
Structural Steel
Weep holes should be placed immediately above all flashing and be spaced no more than 24 in. (600 mm) on
center when open head joints are used, and no more than 16 in. (400 mm) on center when wick materials or
round tubes are used, see Fig. 2. Open head joints are preferred because they allow water to drain more quickly.
Insects do not commonly enter working weep holes, but they can be prevented from entering open head joints by
using louvered, vent-type weep inserts, stainless steel wool, or other drainage material. End Dams
Detailing and installation of end dams cannot be overemphasized. Their purpose is to ensure that collected water
is directed toward the weep holes where flashing is not continuous. Such areas occur above windows, doors and
other openings and under sills beneath windows. End dams are also used in conjunction with tray flashing at
arches, when flashing is stepped, and where a lower sloping roof line intersects a wall. Without end dams the
collected water may run off the ends of the flashing into the air space and saturate the brickwork below. To
prevent this, each end of the flashing should extend beyond the opening and turn up into the head joint a
minimum of 1 in. (25 mm,) or a prefabricated end dam may be used, see Fig. 3.
End Dams
Detailing and installation of end dams cannot be overemphasized. Their purpose is to ensure that collected water
is directed toward the weep holes where flashing is not continuous. Such areas occur above windows, doors and
other openings and under sills beneath windows. End dams are also used in conjunction with tray flashing at
arches, when flashing is stepped, and where a lower sloping roof line intersects a wall. Without end dams the
collected water may run off the ends of the flashing into the air space and saturate the brickwork below. To
prevent this, each end of the flashing should extend beyond the opening and turn up into the head joint a
minimum of 1 in. (25 mm,) or a prefabricated end dam may be used, see Fig. 3.
End Dam
FIG. 3
Foundations
To prevent moisture penetration and promote cavity drainage, place the bottom of the wall so that flashing is
above the finished grade. Care should to taken to ensure that flashing and weep holes are placed far enough
above grade, typically 8 in. (200 mm), so that they will not be covered by future grading or landscaping, see Fig.
4. With basement construction, it is important to use through-wall flashing at the bottom of the cavity to prevent
moisture from penetrating to the basement wall, see Fig. 5. Below the flashing, any cavity should be filled solid
with mortar or grout. The flashing also prevents rising damp, ground water drawn up into the brickwork by
capillary action. This reduces the potential for staining and efflorescence. The flashing also serves as a bond
break between the brick and the concrete foundation. This permits differential movement between the materials
and reduces the likelihood of cracking. In construction without basements, the flashing may also serve as a
termite shield.
Foundation Detail
FIG. 4
Prefabricated Corners
(From Masonry Design and Detailing:
For Architects, Engineers, and Contractors,
4th Edition, Christine Beall)
FIG. 6
Basement Detail
FIG. 5
FIG. 7
Corners
It is important to make sure flashing is continuous around corners. Forming corners with conventional flashing is a
complicated process involving folding and/or cutting, which increases the potential for flashing failure. Specifying
prefabricated corners eliminates the need to cut, patch and fold flashing, thereby reducing some of the potential
for water penetration, see Fig. 6. Whether field-formed or prefabricated, all corners should overlap at least 6 in.
(150 mm), be sealed with mastic or an adhesive compatible with the flashing material, and conform to the shape
of the structure.
Columns
In some cases, vertical supports may make it necessary to cut, puncture or otherwise interrupt the flashing. When
this occurs, it is important to make sure that all openings in the flashing are tightly sealed, and that the flashing is
attached to these supports with mechanical means or approved adhesives. A common problem condition exists
when the inside wythe of a cavity wall spans between steel columns, and the column flanges are perpendicular to
the masonry. Fig. 7 illustrates one way that this problem can be addressed. The flashing is formed into a tray and
adhered to the column. Cut brick or concrete masonry units may be placed at the column base to provide support
for the flashing. Otherwise, the flashing can continue in front of the column if it is fully supported from behind.
to the cavity can be minimized by placing a pre-compressed pad or sealant in the cavity at the perimeter of the
opening. Such a seal is placed at the head of the opening between the back of the lintel and interior masonry
wythe, see Fig. 9, and below the window sill. The seal must be integrated with a similar seal at the jamb between
the two masonry wythes, see Fig. 10. A sealant joint at the exterior window/masonry interface is the primary
defense against the ingress of both air and water. Jamb flashing is not required, but may be placed between the
interior masonry wythe and the window frame as an additional barrier. In the case of masonry jambs, flashing
between the two masonry wythes prevents contact and transmission of water to the interior, see Fig. 11. Jamb
flashing should be fully adhered to the interior masonry wythe and extend down to lap over the through-wall
flashing at the sill. Flashing is also needed below window sills, see Figs. 12 and 13. When one-piece continuous
masonry sills are specified, the flashing should extend into the exterior masonry wythe at the jambs, see Fig. 10.
When detailed in this manner, sill flashing can manage water that bypasses sealant joints at both the sill and
jambs. If not so detailed, the jamb flashing must be placed to direct water to the sill flashing. Sealing the precompressed cavity seal at the jambs to the sill flashing completes a continuous barrier between the window frame
and the cavity. End dams must be formed at the ends of the sill flashing. Self-flashing windows only handle water
which makes its way inside the window frame and do not negate the need for the flashing installation described
above.
Sealant Joints
Sealant joints are the primary defense against moisture penetration through joints in exterior elements. Sealant
joints at masonry openings in exterior walls, such as door and window frames, and expansion joints should be
designed, detailed and installed with the same care as other building components, not applied as an afterthought.
Too frequently, sealants are used to correct or hide poor workmanship, rather than being included as an integral
part of the construction.
Sealants perform best when they are bonded to two opposing surfaces. When a sealant is bonded to three
surfaces, its ability to accommodate movement is significantly reduced. Backer rods are recommended and
provide support for the sealant within the joint and prevent three-sided adhesion. A bond-breaking tape may be
required with some types of backer rods. The sealant should be installed in accordance with the manufacturers
recommendations. Additionally, maintenance programs should be implemented to inspect and replace sealants
that may have dried out, split, or separated from the substrate.
PARAPETS
Of all the masonry elements used in buildings, probably the most difficult to properly detail is a parapet wall.
Designers have tried many different ways to minimize cracking, leaking, and displacement. Generally, the only
guarantee against parapet problems is to eliminate the parapet. However, they are frequently required by building
codes or included for aesthetic reasons.
For cavity wall construction, it is recommended that the cavity continue to the top of the parapet, thereby
permitting differential movement between the outer and inner wythes. Expansion joints should extend to the top of
the parapet as well. In addition, the inner wythe of the parapet may need to be reinforced and attached to the
structural frame. Additional vertical expansion joints should be placed in the parapet, located between those in the
wall below, and near corners to avoid displacement of the parapet.
Copings on parapets should provide a drip on at least one side of the wall and slope towards the drip. Metal,
stone, and fired clay copings of various designs usually provide this feature. Place through-wall flashing in the
mortar joint immediately beneath the coping and firmly attach the coping to the wall below with mechanical
anchors. Sealant should be applied where the anchors penetrate the flashing. More information about caps and
copings can be found in Technical Notes 36A. Parapets should not be painted or coated, they must be able to
breathe. Roofing membrane should not extend up the back side of the parapet without consideration of moisture
vapor transmission.
MOVEMENT JOINTS
Vertical Expansion Joints
The exterior of each building must be analyzed to determine the potential for horizontal movement, and provisions
must be made to relieve the stress that results from such movement. Typical locations for vertical expansion joints
include at intervals in long walls, interior corners, returns, and the jambs of large openings. See Technical Notes
18 and 18A for a thorough discussion of movements and detailing to address its effects, formulas for spacing of
vertical expansion joints, and specific applications. Details of typical expansion joints and their locations are
shown in Figs. 14 and 15. Vertical expansion joints are usually 38 to 12 (9 mm to13 mm) wide to match
typical mortar joints and filled with a backer rod and sealant. Toothed expansion joints are difficult to construct
and do not perform as well as straight expansion joints. For aesthetic reasons, consideration may be given to
hiding vertical expansion joints in locations such as interior corners. It may be desirable to accentuate vertical
expansion joints, making them attractive design elements, see Fig 16. Joint reinforcement should not span
vertical expansion joints.
TABLE 1
Wall Tie Area and Spacing Requirements
Wall Area per Tie
Maximum Tie Spacing
2
2
Number per ft (m )
Horizontal by Vertical,
W1.7 (MW11)
0.125 (3.06)
W2.8 (MW18)
0.188 (4.76)
Adjustable, with 2
W2.8 (MW18)
1.88 (4.76) legs
2/3
(0.25)
1/2
(0.42)
2
4
1.77 (0.16)
in.(mm)
36 BY 24
(914 BY 610)
36 BY 24
(914 BY 610)
16 BY 16
(406 BY 406)
Minimum bearing requirements are established by the Steel Joist Institute and depend on the span and depth of
the joist. Figure 21 illustrates a structural system using steel joists bearing on a masonry wall.
Concrete Planks
Precast hollow-core concrete planks generally bear on the interior wythe of a cavity wall. The plank rests a
minimum of 3 in. (75 mm) on a bearing pad that separates the plank from a concrete masonry bond beam below.
Anchorage to the wall may be achieved with reinforcing steel (see Fig. 22) or, when lateral loads are small, planks
may be solidly grouted to the wall. In either case, connections should be designed by a structural engineer.
Wood Floor Joists
Wood floor joists normally have a 3 in. (75 mm) fire cut end and bear only on the interior wythe of a cavity wall.
The ends of the joist must not project into the cavity; they can form a ledge, which may create a moisture bridge
across the cavity. Wood floor joists may also be fastened to metal joist hangers attached to a ledger bolted to the
inner wythe of the cavity wall, or joist hangers may be embedded in the inner wythe of the cavity wall. See Fig. 23.
FIG. 22
Wood Roof Framing
Wood roof framing can be anchored to cavity walls by many methods, one of these is shown in Fig. 24. The detail
illustrates a method in which the bearing plate is secured by anchor bolts grouted into the top of the cavity. The
roof framing can then be attached to the bearing plate with strap anchors as shown. Anchor bolts holding roof
plates should extend into the masonry a minimum of four bolt diameters or 2 in. (50 mm). Resistance to uplift of
roof members may require longer bolt embedment or vertical reinforcement. After the wood plate is installed, the
nut should be hand-tightened. Occasionally, a wind driven rain may cause a difference in pressure sufficient to
drive water up over the top course of the exterior masonry wythe and into the cavity. This can be prevented by
adding a frieze board that extends a few inches down from the top of the wall and is sealed against the masonry
at the bottom.
Bond Breaks
Foundations
Foundation movement may cause cracking in masonry walls rigidly attached to the foundation. Walls not bonded
to the foundation tend to span the low points and thus reduce the potential for cracking. Figure 25 illustrates a
typical foundation detail. In this case, the bond is broken between the base of the cavity wall and the top of the
concrete foundation by building paper. The transfer of movement in the foundation to the wall is thus minimized.
In many instances the brick wythe is separated from the foundation by flashing. Bond breaks also permit
differential thermal and moisture movements without distress to either the brickwork or the concrete foundation.
In locations with high winds or seismic activity, it is necessary to anchor at least one wythe of the cavity wall to the
foundation. This is typically achieved by bond between the mortar or grout, but may require the use of shear keys
on reinforcing bars from the foundation into hollow masonry units or into a grouted cavity.
Foundation Detail
FIG. 25
Concrete Slabs
Thermal strains or other movements are often blamed for cracking in masonry walls that is caused by the
shrinkage or curling of concrete slabs that bear on the walls and are bonded to them. Curling of a concrete slab is
caused by deflection of the slab when the forms are removed and response to dead and live loads. Unfortunately,
this behavior of concrete is frequently overlooked by the designer in detailing the structure. Figure 26 illustrates a
typical detail that will relieve this condition. Installation of a bond break between the concrete slab and the
concrete masonry permits the slab to have some freedom of movement with respect to the plane of the wall. The
slab is thickened into a beam over the interior wythe to help stiffen the slab and minimize curling. The weight of
the wall above the plate must be greater than the uplift force. Slab curling may also be reduced by placing
diagonal reinforcement in the slab corners.
Society, 2002.
4. Laska, W. and Ostrander, C, Cavity Walls: A Case of High Performance, Masonry Advisory Council, Park
Ridge, IL.
5. Krogstad, N., Weber, R., and Johnson, D., Common Problems at the Interface Between Masonry Drainage
Walls and Windows, American Society for Testing and Materials STP 1246, 1996, pp. 29-43.
6. Laska, W., Connecting Precast Planks to Concrete Masonry Walls, Magazine of Masonry Construction, Vol.
4, No. 7, July 1991, pp. 250-251. 7. Hooker, K., Corners in a Flash, Magazine of Masonry Construction,
Vol. 4 No. 12, December 1991, p. 466.
8. Krogstad, N., Kozoil, R., and Weber, R., Detailing Critical Interfaces Between Masonry Walls and Roofing
Systems, Seventh Canadian Masonry Symposium,1995, pp. 43-62.
9. Laska, W., Detailing Shelf Angles, Magazine of Masonry Construction, Vol. 3, No. 7, January 1989, pp. 16-17.
10. Laska, W., Masonry and Steel Detailing Handbook, The Aberdeen Group, 1993
11. Masonry: The Cavity Wall Controversy, Proceedings of the British Masonry Society, No. 5, May 1993.
12. Beall, C., Masonry Design and Detailing: for Architects, Engineers and Contractors, Fourth Edition, McGrawHill, 1997.
13. Minimum Design Loads for Buildings and Other Structures (ASCE 7), Structural Engineering Institute of the
American Society of Civil Engineers, Reston, VA, 2002.
14. Standard for Hurricane Resistant Residential Construction, (SSTD 10), Southern Building Code Congress
International, March 1999.
15. Subasic, C., Seismic Reinforcement for Masonry, Magazine of Masonry Construction, Vol. 13, No. 4, April
2000, pp. 20-26.
16. Zinter, K., Technical Guide-Selection and Use of Sealants, Bostik Inc., 1999.
17. Uniform Building Code, International Council of Building Officials, Council of Building Officials, Whittier, CA,
1997.
18. Catani, M.J., Where Do You Need Joints?, Magazine of Masonry Construction, Vol. 1, No. 10, October
1988.