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    35MW Generator Test Report

    Uploaded by

    Ashok Kumar
    The document provides a work completion site report for electrical diagnostic tests conducted on a 34.5 MW, 11 kV generator. A variety of tests were carried out on the stator, rotor, and exciter components including insulation resistance testing, winding resistance measurements, surge comparison testing, and partial discharge testing. The test results were within acceptable limits however a detailed report with analysis and recommendations will be provided separately. The tests were conducted between April 10-12, 2016 by a team of technicians and were observed by representatives from the customer and site companies.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    35MW Generator Test Report

    Uploaded by

    Ashok Kumar
    118 views10 pages
    The document provides a work completion site report for electrical diagnostic tests conducted on a 34.5 MW, 11 kV generator. A variety of tests were carried out on the stator, rotor, and exciter components including insulation resistance testing, winding resistance measurements, surge comparison testing, and partial discharge testing. The test results were within acceptable limits however a detailed report with analysis and recommendations will be provided separately. The tests were conducted between April 10-12, 2016 by a team of technicians and were observed by representatives from the customer and site companies.

    Original Description:

    Geneator testing and inspection

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    The document provides a work completion site report for electrical diagnostic tests conducted on a 34.5 MW, 11 kV generator. A variety of tests were carried out on the stator, rotor, and exciter components including insulation resistance testing, winding resistance measurements, surge comparison testing, and partial discharge testing. The test results were within acceptable limits however a detailed report with analysis and recommendations will be provided separately. The tests were conducted between April 10-12, 2016 by a team of technicians and were observed by representatives from the customer and site companies.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    118 views10 pages

    35MW Generator Test Report

    Uploaded by

    Ashok Kumar
    The document provides a work completion site report for electrical diagnostic tests conducted on a 34.5 MW, 11 kV generator. A variety of tests were carried out on the stator, rotor, and exciter components including insulation resistance testing, winding resistance measurements, surge comparison testing, and partial discharge testing. The test results were within acceptable limits however a detailed report with analysis and recommendations will be provided separately. The tests were conducted between April 10-12, 2016 by a team of technicians and were observed by representatives from the customer and site companies.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 10

    Work Completion Site Report for Electrical Diagnostic Tests on 34.

    5
    MW, 11 kV, Unit # 1 GTG at M/s. HPL - Haldia
    CUSTOMER

    : M/s. GRK Powergen Constructiuon & Engg Works - Bobbili

    DATE OF TESTING

    : 10/04/2016 to 12/04/2016

    TESTS CARRIED OUT

    :
    A) STATOR
    1. IR&PI
    1. Digital ELCID Test
    2. Wedge Knocking Test
    3. DC Winding Resistance Measurement
    4. Tan Delta and Capacitance
    5. PD Probe
    6. DC Step Voltage
    7. Surge Comparison
    8. RTD Checking
    B) ROTOR
    1. IR & PI
    2. Digital RSO Test
    3. DC Winding Resistance
    4. AC Impedance Test
    5. Pole Drop
    B) Exciter (Field & Armature Winding)
    a) Field Winding
    1. IR
    2. DC Winding Resistance Measurement
    3. Pole Impedance
    4. Diode Wheel Checking

    CO-ORDINATOR

    TEST CONDUCTED BY

    TEST OBSERVATION

    : Mr. CH. Ramana (GRK Power)


    Mr. D S V Prasad (HPL - OMS)
    Mr. Ashok Kumar (HPL - OMS)
    Mr. A Arif agmat (HPL)
    :
    1 T. Venkateswarlu
    2 Kanhaiya Kumar Singh
    3 Anand Kumar Payasi
    :

    All the above tests were carried out and test results were enclosed with this report. However detailed
    report with analysis, graphs and recommendations will be sent shortly.
    (For M/s. PTA)

    (For M/s. GRK Powergen)

    (For M/s. HPL)

    A. Stator
    1. Digital ELCID Test Graphs

    All the slots were checked with sense head chattock coil with supporting trolley. Test values are
    within the allowable limit of 100 mA.

    2. Wedge Knocking Test


    Over all condition of Wedges are in satisfactory condition.
    3. DC Winding Resistance Measurement
    Temperature 38.9C

    11/04/2016
    Phase
    R - R
    Y - Y
    B - B

    Winding Resistance (m)


    7.161
    7.162
    7.161

    4. IR & PI Test
    Before HV (Applied Voltage: 2500V)
    11/04/2016
    Time R E (G) Y E (G) B E (G)
    15 Sec
    0.687
    0.685
    0.680
    30 Sec
    1.17
    1.12
    1.30
    45 Sec
    1.68
    1.52
    1.68
    1 Min
    2.35
    2.09
    2.15
    2 Min
    4.95
    4.85
    4.98
    3 Min
    7.48
    7.07
    7.32
    4 Min
    10.92
    10.50
    9.18
    5 Min
    11.12
    11.62
    11.38
    6 Min
    13.60
    12.98
    12.23
    7 Min
    14.50
    13.85
    14.32
    8 Min
    16.68
    15.62
    14.61
    9 Min
    19.64
    18.65
    17.25
    10 Min
    20.3
    19.98
    20.31
    PI
    8.63
    9.55
    9.44
    After HV (Applied Voltage: 2500V)
    Time
    15.00 sec.
    30.00 sec.
    45.00 sec.
    1.00 min.

    RE
    (G)
    0.652
    1.198
    1.920
    2.48

    YE
    (G)
    0.689
    1.16
    1.55
    2.18

    11/04/2016
    BE
    (G)
    0.693
    1.62
    1.68
    2.56

    5. Tan Delta and Capacitance


    Temp 29C
    Applied
    Voltage
    (kV)
    2.0
    4.0
    6.0
    6.6

    11/04/2016
    PHASE

    Current

    Watts Loss

    PF

    CAP

    ENG
    R

    GND
    YB

    (mA)
    163.10
    326.51
    490.11
    539.11

    (W)
    3.13
    12.76
    30.02
    36.96

    %
    0.958
    0.977
    1.021
    1.039

    (nF)
    262.3
    262.5
    262.6
    262.7

    2.0
    4.0
    6.0
    6.6

    RB

    162.63
    325.49
    488.55
    537.44

    3.01
    12.34
    29.17
    35.99

    0.926
    0.948
    0.995
    1.015

    261.5
    261.6
    261.8
    261.8

    2.0
    4.0
    6.0
    6.6

    YR

    162.70
    325.69
    488.87
    537.73

    3.12
    12.74
    29.92
    36.86

    0.959
    0.978
    1.020
    1.039

    261.6
    261.8
    262.0
    262.0

    6. DC Step Voltage / Leakage Current Test


    Applied
    Voltage (kV)
    1.00
    3.00
    5.00
    6.00
    7.00
    8.00
    9.00
    10.00
    11.00
    12.00
    13.00
    14.00
    15.00
    16.00
    17.00
    18.00
    19.00
    20.00

    Time
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min
    1 Min

    Leakage Current (A)


    R-E
    Y-E
    BE
    2.00
    1.80
    2.00
    2.10
    2.40
    2.20
    2.80
    2.50
    2.30
    2.80
    2.60
    2.40
    2.80
    2.60
    2.50
    2.80
    2.80
    2.70
    2.80
    3.00
    3.00
    2.80
    3.00
    3.10
    3.00
    3.00
    3.20
    3.00
    3.00
    3.30
    3.20
    3.00
    3.40
    3.30
    3.20
    3.46
    3.34
    3.30
    3.48
    3.40
    3.40
    3.50
    3.60
    3.42
    3.54
    3.80
    3.44
    3.60
    3.80
    3.50
    3.80
    3.90
    3.60
    3.90

    7. Partial Discharge Probe Test


    11/04/2016
    R-E
    Y-E
    B-E
    R-E
    Y-E
    B-E
    Sl.
    Sl.
    (mA)
    (mA)
    (mA)
    (mA)
    (mA)
    (mA)
    No.
    No.
    E.E. T.E. E.E. T.E. E.E. T.E.
    E.E. T.E. E.E. T.E. E.E. T.E.
    1.0 1.0 2.0 2.0 4.0 2.0 28 1.0 0.4 2.0 2.0 6.0
    1
    2.0
    1.0 1.0 1.0 2.0 2.0 4.0 29 1.0 0.4 4.0 2.0 6.0
    2
    1.0
    1.0 2.0 4.0 2.0 1.0 6.0 30 1.0 0.4 1.0 6.0 1.0
    3
    1.0
    1.0 2.0 4.0 2.0 1.0 2.0 31 1.0 0.4 2.0 6.0 1.0
    4
    1.0
    1.0 0.4 4.0 2.0 1.0 8.0 32 1.0 0.4 2.0 6.0 4.0
    5
    2.0
    1.0 0.4 2.0 2.0 2.0 6.0 33 1.0 0.4 1.0 3.0 2.0
    6
    2.0
    1.0 0.4 2.0 4.0 2.0 6.0 34 1.0 0.4 2.0 2.0 1.0
    7
    2.0
    1.0 0.4 2.0 4.0 6.0 6.0 35 1.0 0.4 1.0 2.0 2.0
    8
    2.0
    1.0 0.4 2.0 6.0 6.0 2.0 36 1.0 0.4 1.0 6.0 2.0
    9
    6.0
    10 0.8 0.4 1.0 1.0 2.0 4.0 37 0.8 0.4 1.0 6.0 2.0
    2.0
    11 0.8 0.4 1.0 1.0 4.0 2.0 38 0.8 0.4 1.0 6.0 2.0
    4.0
    12 0.8 0.4 1.0 2.0 8.0 2.0 39 0.8 0.4 1.0 6.0 4.0
    4.0
    13 0.8 0.4 1.0 4.0 2.0 4.0 40 0.8 0.4 4.0 6.0 4.0
    4.0
    14 1.0 0.2 3.0 6.0 6.0 4.0 41 0.8 0.4 4.0 2.0 6.0
    2.0
    15 1.0 1.0 2.0 1.0 6.0 6.0 42 0.8 0.4 4.0 2.0 6.0
    1.0
    16 1.0 2.0 2.0 3.0 6.0 6.0 43 0.8 1.0 2.0 1.0 2.0
    1.0
    17 4.0 2.0 1.0 2.0 2.0 2.0 44 0.8 1.0 2.0 4.0 4.0
    1.0
    18 3.0 1.0 2.0 4.0 4.0 2.0 45 0.8 1.0 1.0 2.0 2.0
    1.0
    19 2.0 1.0 1.0 6.0 8.0 1.0 46 2.0 1.0 1.0 2.0 1.0
    2.0
    20 1.0 1.0 4.0 8.0 6.0 1.0 47 1.0 1.0 1.0 2.0 1.0
    2.0
    21 2.0 1.0 6.0 2.0 6.0 1.0 48 0.8 1.0 1.0 1.0 2.0
    4.0
    22 2.0 0.8 6.0 1.0 6.0 2.0 49 4.0 4.0 2.0 1.0 4.0
    4.0
    23 2.0 0.6 6.0 1.0 2.0 4.0 50 4.0 4.0 2.0 1.0 4.0
    4.0
    24 2.0 0.4 2.0 1.0 4.0 8.0 51 1.0 4.0 2.0 4.0 4.0
    1.0
    25 2.0 0.4 2.0 1.0 4.0 6.0 52 1.0 2.0 4.0 4.0 4.0
    2.0
    26 1.0 0.4 2.0 4.0 2.0 2.0 53 1.0 2.0 6.0 4.0 4.0
    2.0
    27 2.0 0.4 2.0 4.0 2.0 4.0 54 1.0 2.0 6.0 6.0 4.0
    2.0

    Sl.
    No.
    55
    56
    57
    58
    59
    60
    61
    62
    63
    64
    65
    66
    67
    68
    69
    70
    71
    72
    73
    74
    75
    76
    77
    78
    79
    80
    81

    R-E
    Y-E
    B-E
    (mA)
    (mA)
    (mA)
    E.E. T.E. E.E. T.E. E.E. T.E.
    1.0 2.0 6.0 6.0 4.0 6.0
    1.0 2.0 2.0 6.0 2.0 2.0
    1.0 2.0 6.0 2.0 1.0 4.0
    1.0 2.0 6.0 2.0 6.0 1.0
    1.0 1.0 6.0 2.0 4.0 2.0
    1.0 0.4 2.0 4.0 4.0 2.0
    1.0 0.4 4.0 1.0 4.0 4.0
    1.0 0.4 4.0 1.0 2.0 4.0
    1.0 0.4 4.0 1.0 1.0 6.0
    1.0 0.4 4.0 1.0 2.0 2.0
    1.0 0.4 4.0 1.0 1.0 4.0
    1.0 1.0 2.0 1.0 1.0 4.0
    1.0 1.0 2.0 1.0 6.0 4.0
    1.0 1.0 2.0 2.0 6.0 4.0
    1.0 1.0 2.0 2.0 6.0 2.0
    1.0 1.0 2.0 4.0 6.0 2.0
    1.0 1.0 1.0 4.0 2.0 1.0
    1.0 1.0 1.0 4.0 2.0 1.0
    1.0 1.0 1.0 4.0 4.0 1.0
    1.0 1.0 2.0 2.0 6.0 2.0
    1.0 1.0 2.0 2.0 2.0 1.0
    1.0 1.0 2.0 2.0 8.0 4.0
    1.2 1.0 4.0 2.0 4.0 2.0
    1.0 1.0 4.0 2.0 2.0 2.0
    1.0 2.0 4.0 2.0 2.0 2.0
    1.0 2.0 4.0 6.0 2.0 2.0
    1.0 2.0 4.0 6.0 2.0 2.0

    Sl.
    No.
    82
    83
    84
    85
    86
    87
    88
    89
    90
    91
    92
    93
    94
    95
    96
    97
    98
    99
    100
    101
    102
    103
    104
    105
    106
    107
    108

    R-E
    Y-E
    B-E
    (mA)
    (mA)
    (mA)
    E.E. T.E. E.E. T.E. E.E. T.E.
    2.0 4.0 4.0 2.0 2.0
    4.0
    2.0 2.0 2.0 4.0 4.0
    2.0
    2.0 2.0 2.0 1.0 1.0
    8.0
    2.0 2.0 1.0 1.0 6.0
    6.0
    2.0 1.6 1.0 2.0 2.0
    1.0
    2.0 1.6 1.0 1.0 1.0
    1.0
    2.0 1.6 2.0 6.0 6.0
    4.0
    2.4 0.4 6.0 2.0 4.0
    2.0
    1.0
    2.0
    6.0 2.0 2.0
    1.0
    2.0 1.0 6.0 4.0 1.0
    4.0
    2.0 1.0 6.0 2.0 2.0
    2.0
    2.0 1.0 2.0 8.0 1.0
    1.0
    1.0 1.0 8.0 6.0 1.0
    4.0
    1.0 1.0 4.0 6.0 1.0
    4.0
    1.0 1.0 4.0 6.0 4.0
    2.0
    1.0 1.0 2.0 2.0 6.0
    1.0
    1.0 1.0 4.0 1.0 2.0
    1.0
    0.8 0.8 4.0 1.0 4.0
    1.0
    0.8 0.8 2.0 1.0 2.0
    4.0
    0.8 0.8 6.0 1.0 8.0
    2.0
    1.0 2.0 6.0 1.0 6.0
    1.0
    1.0 2.0 2.0 4.0 1.0
    1.0
    1.0 2.0 6.0 2.0 1.0
    2.0
    1.0 2.0 6.0 1.0 1.0
    2.0
    1.0 2.0 2.0 2.0 1.0
    2.0
    1.0 2.0 1.0 1.0 2.0
    4.0
    1.0 4.0 1.0 1.0 1.0
    6.0

    8. Surge Comparison
    Surge comparison test was conducted on stator winding for inter turn short. Test graph shows there
    are no inter turn short in the winding.

    9. RTD Checking
    All the RTDs were checked with multimeter and the values are found to be satisfactory condition.

    B) Rotor
    1. Digital RSO Test

    2. DC Winding Resistance
    DC Winding Resistance of rotor winding: 214.7 m at 39C

    3. AC Impedance Test
    11/04/2016
    Voltage
    (V)
    20.20
    40.50
    60.45
    80.50
    102.2

    Current
    (I)
    3.75
    7.32
    10.91
    14.45
    17.88

    Impedance
    (Z)
    5.40
    5.50
    5.50
    5.60
    5.70

    4. Insulation Resistance Test


    Applied Voltage 250V
    Time
    15.00sec
    30.00 ,,
    45.00 ,,
    1.00 min.

    IR(G)
    0.158
    0.214
    0.298
    0.350

    5. Pole Drop Test


    Applied Between P1 - P2
    P1 - Body
    P2 - Body

    20.46 V
    10.37 V
    10.90 V

    C) Exciter
    a) Field Winding
    1. Insulation Resistance Test @ 250V
    Time
    15" 30" 45" 60"
    IR(G) 2.19 3.80 5.92 7.24
    2.0 DC Winding Resistance Test: 7.9 @ 39.7C
    3.0 Pole Impedance Test
    Voltage (V)
    10.54
    20.50
    30.70
    40.20
    50.06
    59.93
    70.20

    Current (I)
    0.03
    0.08
    0.14
    0.20
    0.27
    0.33
    0.39

    Impedance (Z)
    351.33
    256.25
    219.29
    201.00
    185.41
    181.61
    180.00

    b) Armature Winding
    1. Insulation Resistance Test @ 250V
    Time
    IR (G)

    15"
    30"
    45"
    60"
    0.127 0.174 0.210 0.262

    2. DC Winding Resistance Test @ 39C


    R-Y
    Y-B
    B-R

    5.117 m
    5.113 m
    5.130 m

    3. Diode Wheel Checking


    Serial No.
    01
    02
    03
    04
    05
    06
    07
    08
    09
    10
    11
    12

    Diode Symbol
    R1 - Black
    R1 - Red
    R2 - Black
    R2 - Red
    R3 - Black
    R3 - Red
    R4 - Black
    R4 - Red
    R5 - Black
    R5 - Red
    R6 - Black
    R6 - Red

    Forward (V)
    0.413
    0.385
    0.375
    0.385
    0.397
    0.376
    Open
    Open
    Open
    Open
    Open
    Open

    Reverse (V)
    Open
    Open
    Open
    Open
    Open
    Open
    0.413
    0.389
    0.398
    0.419
    0.415
    0.396

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